Characterization and antimicrobial properties of cotton fabric loaded with green synthesized silver nanoparticles

Characterization and antimicrobial properties of cotton fabric loaded with green synthesized silver nanoparticles

Accepted Manuscript Title: Characterization and antimicrobial properties of cotton fabric loaded with green synthesized silver nanoparticles Author: H...

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Accepted Manuscript Title: Characterization and antimicrobial properties of cotton fabric loaded with green synthesized silver nanoparticles Author: Haytham M.M. Ibrahim Mahmoud S. Hassan PII: DOI: Reference:

S0144-8617(16)30563-X http://dx.doi.org/doi:10.1016/j.carbpol.2016.05.041 CARP 11110

To appear in: Received date: Revised date: Accepted date:

1-3-2016 28-4-2016 12-5-2016

Please cite this article as: Ibrahim, Haytham MM., & Hassan, Mahmoud S., Characterization and antimicrobial properties of cotton fabric loaded with green synthesized silver nanoparticles.Carbohydrate Polymers http://dx.doi.org/10.1016/j.carbpol.2016.05.041 This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

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Characterization and antimicrobial properties of cotton fabric loaded with green synthesized silver nanoparticles

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Haytham M. M. Ibrahima* [email protected], Mahmoud S. Hassanb

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a

Department of Radiation Microbiology, National Center for Radiation Research and Technology (NCRRT), Atomic Energy Authority, Cairo, Egypt b

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Department of Radiation Chemistry, National Center for Radiation Research and Technology (NCRRT), Atomic Energy Authority, Cairo, Egypt

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* Corresponding author: Haytham M. M. Ibrahim, Ph.D. Radiation Microbiology Department, National Center for Radiation Research and Technology (NCRRT), Atomic Energy Authority, Egypt, Address: 3 Ahmed El Zomor St., Nasr City, P.O. Box 29, Cairo, Egypt, Tel.: +202 22748246 Fax: +202 22749298

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Highlight

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Silver nanoparticles (AgNPs) were prepared by eco-friendly, safe, and cost effective method using fungal filtrate.

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Antimicrobial formulation encompasses AgNPs and binder was applied to cotton fabric.

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Both AgNPs and treated cotton fabric were characterized.

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The antimicrobial activity of treated fabric was assessed qualitatively and quantitatively.

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Durability of antimicrobial properties was demonstrated after repeated washing cycles.

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1. Introduction

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Cotton fabrics are prevalent with people due to their superior characteristics such as

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biodegradation, regeneration, affinity to skin, softness, and hygroscopic property (Lim and

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Hudson, 2004). Cotton fibers are in particular appropriate for industrialization of textiles for

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sports, medical, and healthcare/hygiene products (Czajka, 2005). Clothes and other textile

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materials, especially those made of natural fibers such as cotton and wool, considered as good

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media for the growth of pathogenic or odor-generating microorganisms. They offer a perfect

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environment for the growth of bacteria and fungi due to their large surface area and capability to

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keep oxygen, humidity, heat, and nutrients from the body exudates (Dev et al., 2009). Therefore,

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with the increasing concern for individual health and hygiene, textiles with antimicrobial

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activities are becoming an increasingly desirable objective of textile manufacturers.

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Antimicrobial finishes are applied to textiles for three essential goals: (1) to control the

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propagation of disease and preclude the danger generated by injury infection, (2) to prevent the

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development of odor from aspiration, stains, and soil on textile materials and (3) to suppress the

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damage of textiles caused by decomposition, especially textiles made of natural fibres (Gao and

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Cranston, 2008). Currently, there is an increasing attention to produce non-toxic, durable, cost-

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effective, and efficient antimicrobial textiles with expanded applications in health care, hygienic

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products, medical, and protective textile materials (Gao and Cranston, 2008). The antimicrobial

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agents that have been used industrially included quaternary ammonium salts, metal salts

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solutions, and antibiotics. Regrettably, some of these substances are toxic or poorly effective,

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which renders them not appropriate for application in, filters, textiles, health foods and for the

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exclusions of pollution. On the other hand, employment of nanoparticles and their

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nanocomposites would be good alternatives (Grace and Pandian, 2007). They can offer a new

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opportunity for antimicrobial and multifunctional modification of textiles.

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Despite the outstanding antimicrobial activity of silver nitrate, it’s not suitable for the

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application to textile materials since it stains to black–brown when exposed to light and air,

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because of uncontrolled reduction processes (Vigneshwaran et al., 2006). However, at defined

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concentrations, a significant antimicrobial activity with an acceptable color change can be

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achieved by using silver nanoparticles (AgNPs) deposited on the textile materials. The

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antimicrobial activity of AgNPs is affected by the size of the particles, i.e. the smaller the

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particles the greater the antimicrobial effect (Morones et al., 2005). At the nanoscale, AgNPs

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exhibit remarkably unusual, chemical, physical, and biological properties, as well as

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antimicrobial activity (Chen and Schluesener, 2008). Chemical synthesis of nanoparticles has

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several hazards, like genotoxicity, cytotoxicity, carcinogenicity, and general toxicity (Mukherjee

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et al., 2008). Therefore, there is a need to develop clean, non-toxic, and environment-friendly

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methods for synthesis of nanoparticles (Mukherjee et al., 2008).

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In the present study, AgNPs were prepared biologically employing the fungus Alternaria

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alternata. The synthesized nanoparticles were characterized by scanning electron microscopy

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(SEM), energy dispersive X-ray spectroscopy (EDX), transmission electron microscopy (TEM),

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and dynamic light scattering (DLS). The prepared nano-silver was applied to then cotton fabric.

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The treated cotton fabric was characterized by thermogravimetric analysis (TGA), SEM, and

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mechanical properties. The resistance of treated fabric to biodegradation, their antimicrobial

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properties, both qualitatively and quantitatively, against representative microorganisms, as well

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as durability of the antimicrobial effects, after repeated washing cycles, were demonstrated.

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2. Materials and methods

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2.1. Cotton fabric and chemicals

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Plain-weave cotton fabric (1mm thickness) were kindly provided by El-Nasr Company for

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spinning, weaving, and dyeing, El-Mahalla El-Kubra, Egypt. The fabric was scoured and not

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subjected to any finishing processes. The Impron MTP binder (butyl acrylate) as a crosslinking

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agent and Genapol BE 2410 as a non-ionic detergent were kindly supplied by Clariant, Germany.

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Silver nitrate (AgNO3) was purchased from Sigma, USA and used as received without further

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purification, other chemicals used were of laboratory grade.

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2.2. Microorganisms

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The fungus Alternaria alternata was used to prepare AgNPs. Four bacterial strains, Bacillus

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subtilis local isolate and Staphylococcus aureus ATCC 6538 as Gram-positive bacteria and

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Pseudomonas aeruginosa ATCC 9027 and Escherichia coli ATCC 8739 as Gram-negative

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bacteria, in addition to the fungus Aspergillus niger were employed to evaluate the antimicrobial

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activity of the treated textile fabric. The standard bacterial strains were obtained from

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Microbiologics, Inc. Minnesota, USA. Bacterial strains were maintained on nutrient agar slants

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and the fungus was maintained on potato dextrose agar (PDA) slants at 4 oC.

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2.3. Preparation of AgNPs

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The fungus A. alternata was inoculated into 500-ml Erlenmeyer conical flasks containing 200 ml

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of the mineral salts medium described by Kathiresan et al., (2009), with the following

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composition in (g/l): potassium dihydrogen phosphate (KH2PO4), 7.0; dipotassium hydrogen

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phosphate (K2HPO4), 2.0; magnesium sulfate (MgSO4), 0.1; ammonium sulfate [(NH4)2SO4],

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1.0; yeast extract, 0.6; and glucose, 10.0, pH was adjusted to 6.5-7 using 1N solutions of HCl and

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NaOH. Inoculated flasks were incubated at 28 oC and 150 rpm for 72 h in a rotary shaker

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incubator (Gallen Kamp, UK). The mycelial biomass was harvested by filtration through

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Whatman No.1 filter papers and extensively washed with distilled water to eliminate residual

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medium. The biomass was taken into a flask containing 100 ml distilled water and incubated for

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72 h at 28 oC. Thereafter, the aqueous solution (fungal filtrate) was separated by filtration and

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used for the synthesis of AgNPs. For reduction, AgNO3 was added to 100 ml of the biomass

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filtrate at a concentration of 1, 2, 3, 4, and 5 mM (Jaidev and Narasimha, 2010). The mixtures

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were kept at room temperature for 48 h. Flasks with either fungal biomass filtrate or AgNO3

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solution, served as positive and negative controls, were run simultaneously. The reduction of Ag+

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into Ago (AgNPs) was monitored by using UV–Vis spectrophotometer (Helios Gamma, Thermo

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Corporation, England).

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2.4. Characterization of AgNPs

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The average size of obtained AgNPs was estimated by DLS using zeta potential/particle sizer

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spectrophotometer (NICOMP 380-ZLS, USA). The shape was determined by using TEM

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(JEOL-JEM-1200 EX, Japan), operating at accelerating voltage of 80 kV. TEM samples were

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prepared by dropping 2 drops of the colloidal AgNPs solutions onto 200 mesh carbon-coated

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copper grids. The samples were air dried overnight prior to imaging the particles. The elemental

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profile of AgNPs was determined by using EDX spectroscopy.

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2.5. Silver nanoparticles loading on the textile fabric

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Before being used, cotton fabric was washed and dried. Antimicrobial formulations, consist of

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colloidal solutions of AgNPs with different concentrations (1, 2, 3, 4, and 5 mM), and the binder

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(10 %), were treated with ultrasound before being used in the finishing process, to ensure

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homogeneous dispersion and deagglomeration of nanoparticles. Cotton fabric samples (5 x 8 cm)

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were immersed in the antimicrobial formulation with stirring and rotation and of the finishing

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bath for 5 min. The samples were then squeezed, air-dried at room temperature. For fixation of

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AgNPs on the fabric surface, the fabric samples were subjected to a curing process, utilizing

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gamma-irradiation or a thermal method. Irradiation to the required doses (5, 10, 30, and 50 kGy)

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was carried out in a 60Co gamma irradiation facility at NCRRT, the dose rate at the experiment

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time was 0.276 kGy/h. In contrast, thermal curing was achieved by placing the samples in an

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oven at 160 oC for 3 min.

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2.6. Characterization of AgNPs loaded cotton fabric

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2.6.1. Thermogravimetric analysis (TGA)

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The thermogravimetric analysis (TGA) of control, binder coated, and AgNPs coated cotton

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fabric was performed by using TGA-30 (Shimadzu, Japan) at a heating rate of 10oC/min in the

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air at different temperatures ranged from room temperature up to 600 oC.

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2.6.2. Scanning electron microscopy (SEM)

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The surface morphology of AgNPs loaded cotton fibers, as well as the untreated control fabric,

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was imaged at different magnifications by using SEM (JSM-5400, JEOL, Japan), working at an

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accelerating voltage of 30 kV. Before imaging, the dried sample was sputter-coated with gold

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using a microscope sputter coater.

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2.6.3. Mechanical properties

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The mechanical properties [tensile strength and elongation to break (%)] of treated and untreated

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cotton fabrics were evaluated before the contact of the different systems with the soil and after

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burring in moist soil for 14 days, were tested at room temperature, according to the standard test

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method for breaking strength and elongation of textile fabrics (strip test); ASTM D5035-95,

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using Mecmesin tester (Mecmesin Limited, UK), employing a crosshead speed of 50 mm/min

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and equipped with software. In this system, the mechanical parameters were calculated directly.

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Every data point is the average of 5 measurements.

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2.6.4. Color-difference measurements

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A microcolor unit, attached to a data station manufactured by Dr. Lange, Germany, was used for

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color strength measurements. The L*, a* and b* interceptions used in this system are based on

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the CIE-color triangle (Commission International de l'Eclairage units x, y and z). In this system,

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the L* value represents the dark-white axis, a* represents the green-red axis and b* represents

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the blue-yellow axis. The recorded values of the different color interceptions are the average of 5

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measurements in different positions along the investigated samples. The L*, a*, and b* values of

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the untreated samples were measured and taken as a reference, the total color differences (∆E*)

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of the AgNPs treated samples were determined according to the following equation:

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∆Ε ∗ =

( ∆ L∗ )2 + ( ∆ a ∗ )2 + ( ∆ b ∗ )2

(1)

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Where ∆ L* is the color lightness difference between the fabric loaded with AgNPs and the

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control sample; ∆ a* is the red/green difference between the treated and the control samples; ∆ b*

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is the yellow/blue difference between the treated and the control samples (Ilić et al., 2009). The

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recorded values of the different color interceptions are the average of ten measurements.

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2.7. Antimicrobial activity of AgNPs loaded textile

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The antimicrobial activities of AgNPs loaded cotton fabric were assessed qualitatively and

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quantitatively, the untreated cotton fabric was used as a control. In addition, the resistance of the

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AgNPs coated textile fabric together with uncoated fabric (control) to the action of soil

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microflora was demonstrated by the soil burial test.

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2.7.1. Qualitative method using agar diffusion assay

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The bacterial strains under study were grown overnight in nutrient broth medium (Oxoid), then,

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the cultures broth (containing ~108 CFU/ml) were swabbed on nutrient agar plates using sterile

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cotton swabs. AgNPs loaded textile fabric was cut into small pieces (1cm x 1cm, 1mm

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thickness), then, treated and untreated (control) samples were planted on the nutrient agar plates.

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After being incubated at 32 oC for 24 h, the plates were examined for possible clear zone

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formation (Ravindra et al., 2010). The presence of clear zone was recorded as an inhibition

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against the tested microorganism. The extent of inhibition zone diameter was taken as a relative

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measure of the antimicrobial effectiveness. The means of three replicates were tabulated.

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2.7.2. Quantitative method using percentage reduction of bacterial count

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The antimicrobial activity of the treated fabric was tested against E. coli (Gram-negative) and S.

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aureus (Gram-positive) bacteria following the method described by Perelshtein et al., (2009).

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The bacterial strains were grown in a nutrient broth medium at 32 °C overnight. Next day, they

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were transferred into fresh medium at an initial optical density (O.D600) of 0.1. When the culture

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reached an O.D600 of 0.3, the cells were harvested by centrifugation and washed twice with

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sterile saline solution (NaCl 0.9 %, pH 6.5). Then, the cells were diluted to a final concentration

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of 0.65 (O.D600) with saline solution. A 500 µl of the cells suspensions was pipetted into test

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tubes, each containing 4.5 ml of sterile saline solution along with AgNPs treated or untreated

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fabric samples; each of 1 cm2. The initial bacterial concentration was approximately 107 colony-

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forming units (CFU)/ml. The test tubes were incubated for 24 h at 32 °C and 150 rpm in a rotary

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shaker incubator (Gallen Kamp, UK). A 1 ml was taken at 0 h and after 24 h and serially diluted

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up to 108 fold. Then, 100 µl of the appropriate dilutions was spread onto nutrient agar plates. The

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plates were incubated at 32 °C for 24 h. The viable bacterial count (CFU/ml) was determined and

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the antimicrobial activity was expressed as the percentage reduction (R, %) using the following

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formula. R ( %) =

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Co – C ×100 Co

(2)

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Where R is the percentage reduction, Co is the number of bacterial colonies from the untreated

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fabric, and C is the number of bacterial colonies from the treated fabric (Ilić et al., 2009).

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2.8. Soil burial test

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The resistance of AgNPs loaded and unloaded textile fabric to the actions of soil microflora was

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evaluated by soil burial test according to the method of Mitchell et al., (2012). The samples were

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buried in a naturally fertile top soil, placed in a dry wooden box to a depth of 13 cm. The soil

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was moisturized by gradual addition of water accompanied by mixing. Uniform moisture content

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was maintained by covering the soil container with a suitable lid. Before burying, the treated

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samples were first moistened with an aqueous solution containing 0.05 % of a non-ionic wetting

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agent. The samples were then buried horizontally. Precautions were taken to ensure uniform

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covering with the soil along the length of the fabric samples. The soil moisture content was

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maintained between 20 and 30% (based on the dry weight) and the temperature was kept at 28 oC

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throughout the burying time (14 days). Later, the samples were removed from the soil, slightly

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rinsed with tap water, and air-dried at room temperature. The mechanical properties [tensile

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strength and elongation at break (%)] of the fabric samples were evaluated. Moreover, their

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resistance to the action of soil microflora, in terms of biodegradation, was determined by using

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SEM.

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2.9. Durability of the antimicrobial finishing for washing

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To evaluate the durability of AgNPs-treated cotton fabric toward repeated laundering, the

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samples treated with the antimicrobial formulation followed by thermal or γ-irradiation curing

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were submerged in a washing solution containing non-ionic detergent (2 g/l). The samples were

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stirred for 15 min at 50 oC. Then, the samples were rinsed with tap water and air dried. This

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procedure was repeated 1, 10, and 20 times. Later, the antimicrobial properties of the washed

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samples were determined.

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3. Results and discussions

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3.1. Synthesis and characterization of AgNPs

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In the present work, AgNPs were prepared by a green biological method using the biomass

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filtrate of fungus A. alternata. This process has many advantages: (a) it is an environmentally

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safe technique, (b) no need to use additional reducing agents or stabilizers, (c) it can be

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conducted at room temperature, and (d) the developed AgNPs have excellent characteristics,

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such as dispersion stability over a long time. As depicted in Fig. 1, upon the addition of AgNO3

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aqueous solution (Fig. 1 a) to the pale yellow biomass filtrate solution (Fig. 1 b) the solution’s

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color turned to reddish brown (Fig. 1 c). This color was mainly due to the surface plasmon

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resonance of the AgNPs. The successful fabrication of AgNPs was confirmed by UV˗Vis

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spectroscopy, where strong broad peaks located at λmax = 430 nm with an absorption tail in the

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longer wavelengths were detected (Fig. 1). It is well known that AgNPs display ruby red color in

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aqueous solutions, having a strong absorbance band around 400 - 450 nm emanating as a result

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of surface plasmon excitation vibrations in the metal nanoparticles (Duran et al., 2007). This

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peak is well documented for various metal nanoparticles with size range (2˗100 nm) (Shervani

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et al., 2008). As illustrated in Fig. 1, the peak intensity, which represents the AgNPs

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concentration, was increased with increasing the AgNO3 concentration (1-5 mM). The TEM

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micrograph revealed that the individual AgNPs were spherical in shape with a mean diameter of

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∼25–30 nm (Fig. 2a). The DLS technique showed relatively larger particle size, i.e. 35±20 nm

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(Fig. 2b). The EDX spectrum of AgNPs showed signal characteristic for Ag+, as seen in Fig. 2c,

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which confirms the presence of silver metal. Generally, metallic silver nanocrystallites reveal

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ideal optical absorption peak approximately at 3 keV due to their surface plasmon resonance

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(Kalimuthu et al., 2008).

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3.2. Characterization of AgNPs treated cotton fabric

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3.2.1. Thermal stability

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The thermal stability of untreated cotton fabric, binder coated fabric, and fabric treated with the

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antimicrobial formulation, containing a binder (10%), based on the total volume of treatment

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solution, and AgNPs (1mM), followed by thermal curing at 160 oC for 3 min, have been

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investigated by thermogravimetric analysis. The TGA thermograms were shown in Fig. 3. It

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could be noticed that, the thermal degradation of the coated fabric with binder only begins at a

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lower initial temperature than the uncoated cotton fabric, in which the initial temperature of the

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overall degradation was ~238 °C, i.e. lower than the uncoated cotton fabric by ~50 °C,

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accompanied with wt. loss (%) of 5% and 19%, for the uncoated and coated fabrics with acrylate

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binder, respectively. These results could be attributed to the presence of acrylate binder thin film

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which degrades faster than the textile component, reducing the initial degradation temperature

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(Alongi et al., 2012). The addition of AgNPs to the coating formulation showed slight increases

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in the thermal stability more than that of the fabric coated with acrylate binder, but still less than

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the untreated cotton fabrics, with a wt. loss of 13% which improves the binding of AgNPs to the

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cotton fabric encapsulated thought the acrylate binder, causing the increasing of the total thermal

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stability more than of the fabrics coated with binder only (Dhas et al., 2015).

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For all fabric samples, the thermal degradation undergoes three steps. The first step illustrates the

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water elimination from cotton fabrics, besides the initial degradation of the acrylate binder of

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treated fabrics, which begins at 325, 238, and 238 °C, with a maximum wt. loss of 33, 37, and

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33% for cotton, cotton/binder, and cotton/binder/AgNPs, respectively. The second step

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corresponds to the degradation of the cross-linked acrylate binder, which begins at 385, 365, and

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385 °C with a maximum wt. loss of 32% for cotton, cotton/binder, and cotton/binder/AgNPs,

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respectively. The third step is accompanied with the degradation of the textile component, which

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begins at 446 °C with a maximum wt. loss of 97% for all samples. Table 1 illustrated the total

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weight loss (%) at different temperatures, in which the temperatures of maximum rates of the

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thermal decomposition (Tmax) were obtained at 399±2.8, 358±3.1, and 377±4.2 oC for cotton,

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cotton/binder, and cotton/binder/AgNPs, respectively.

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3.2.2. Surface morphology

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To demonstrate that the AgNPs were deposited on the cotton fibers, the fabric before and after

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antibacterial treatment, with a formulation containing 10 % binder and 1mM AgNPs followed by

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thermal curing at 160 oC for 3 min, were scanned under the SEM (Fig. 4). The SEM

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photomicrographs revealed that the fibers of control cotton fabric (Fig. 4a) and fabric treated

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with the binder only (Fig. 4b) exhibiting uniform neat plain spun structures and the cotton fibers

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manifested smooth surfaces. Whereas, AgNPs treated cotton fibers clearly became more coarse

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and exhibited characteristic semi-granulated pattern (Fig. 4c,d), due to the formation of a thin

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layer around the fibers, composed of the binder and AgNPs encapsulated in the treatment

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formulation. The images demonstrated also that the AgNPs were spherical in nature. Clusters of

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AgNPs are demonstrated on the fabric surface due to the agglomeration process. Agglomeration

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of AgNPs on the cotton fibers could not be prohibited in spite of the utilization of ultrasound

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processing before finishing and by the implementation of the finish by the exhaustion method,

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which is guaranteed by stirring and rotation of the finishing bath. The elemental profile of

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AgNPs treated fabric showed higher counts at 3 keV due to silver, which confirms the presence

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of AgNPs as indicated in Fig. 1.

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3.2.3. Color differences of AgNPs coated cotton fabric

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The data summarized in Table 2 represent the effect of increasing AgNPs concentration on the

334

color changes of the treated cotton fabric, which was quantitatively evaluated by the CIE L*, a*,

335

and b* color parameters, and the total color differences (∆E*). As given in Table 2, the cotton

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fabric treated with binder only was a white/cream color, as indicated by the high value of L*

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coordinate (whiteness), this value decreased progressively with introducing increased

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concentrations of AgNPs (1˗5 mM). In contrast, the values of a* (red) and b* (blue) coordinates

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increased. Therefore, the value of the total color difference (∆E*) increased from 1.8±0.3 to

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41.8±1. The AgNPs/binder/cotton fabric composites color changed from white/cream (untreated

341

fabric) to yellowish red to fade brownish red to dark brownish red to fade bluish red to dark

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bluish red. This color is attributed to the surface plasmon resonance effects of AgNPs, the

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successive change in color resulting from an increase in the size of the nanoparticles as more Ag0

344

is formed on the nanoparticle surface with increasing the AgNPs concentration (Kelly and

345

Johnston, 2011).

346 347

3.3. Antimicrobial properties of AgNPs coated fabric

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As shown in Table 3 the AgNPs treated cotton fabric revealed high antimicrobial activity at all

350

the tested concentrations, whereas the untreated fabric did not show any activity. The lowest

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AgNPs concentration (1mM) was found to be sufficient to inhibit the growth of tested

352

microorganisms as indicated by the inhibition zone diameter (13-17 mm). Further increase in

353

AgNPs concentration was insignificant, as revealed by the trivial increase in inhibition zone

354

diameter (20 mm at 4 and 5 mM). In general, the antibacterial activity was higher against E.coli

355

than S. aureus. The AgNPs containing cotton fibers developed in the present work have

356

exhibited inhibition zone > 1.5 mm in all cases. These results indicate that they are highly

357

important, from the technological point of view, for establishing antibacterial finishing (Ravindra

358

et al., 2010).

359

The quantitative antimicrobial activity of the loaded fabric was studied against E. coli (Gram-

360

negative bacterium) and S. aureus (Gram-positive bacterium). The viable bacteria were

361

monitored by counting the number of CFU/ml on nutrient agar plates. As shown in Table 4,

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treatment for 24h with the loaded fabric achieved 99.9 % inhibition of E. coli and S. aureus

363

growth. Upon increasing the concentration of the applied nano-silver colloidal solutions from 1

364

to 5 mM, the growth of S. aureus and E. coli was completely inhibited, i.e. 100%. These results

365

agree with that obtained by the agar diffusion method. The control fabric did not show any

366

antibacterial activity. In agreement, Zhang et al., (2009) reported that the silver-treated cotton

367

fabric showed 99.01% and 99.26% bacterial reduction of S. aureus and E. coli, respectively,

368

while the silver content of cotton was about 88 mg/kg. The bacterial reduction rates increased

369

slightly from 99.01% to 100% with the increase of the silver content of the silver-treated cotton

370

fabric to 158.49 and 173.62, respectively.

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Based on the results of Tables 2, 3, and 4, it apparent that the AgNPs concentration of 1 mM is

372

sufficient and efficient concentration, which gives qualitatively noticeable inhibition zone and

373

quantitatively an excellent microbial reduction (99.9%) against the tested bacterial strains,

374

accompanied with lower and acceptable color change of the treated cotton fabric.

375 376

3.4. Mechanism of antimicrobial activity of AgNPs

377 378

Silver nanoparticles have been reported to exhibit antimicrobial properties (Virender et al.,

379

2009). Using AgNPs leads to increasing the number of particles per unit area and, thus, the

380

antibacterial effects can be maximized (Yeo and Jeong, 2003). The antibacterial property of

381

AgNPs treated cotton fabric is related to their Ag contents. AgNPs are capable of generating

382

reactive oxygen species (ROS), such as superoxide (•O2−), hydrogen peroxide (H2O2), and

383

hydrogen radical (•OH) from its surface. Several main mechanisms underlie the biocidal

384

properties of AgNPs against microorganisms have been postulated. (a) Ag0 nanoparticles attach

385

to the negatively charged cell surface, alter the physical and chemical properties of the cell

386

membranes and the cell wall and disturb important functions such as permeability,

387

osmoregulation, electron transport, and respiration. Besides, they increase the cell permeability

388

and leak the intracellular contents by cell disruption (Kora and Arunachalam, 2011), (b) they can

389

cause further damage to bacterial cells by permeating the cell, where they interact with DNA,

390

proteins, and other phosphorus- and sulfur-containing cell constituents. It is believed that the

391

high affinity of silver towards sulfur or phosphorus is the key element of this effect. Due to the

392

abundance of sulfur containing proteins on the bacterial cell membrane, AgNPs can react with

393

sulfur-containing proteins inside or outside the cell membrane, which in turn affects bacterial cell

17

394

viability (Morones et al. 2005), (c) silver ions (particularly Ag+) released from (Ag0) can interact

395

with phosphorus moieties in DNA, resulting in inactivation of DNA replication, or can react with

396

sulfur-containing proteins, leading to the inhibition of enzyme functions (Mastsumure et al.,

397

2003; AshaRani et al., 2009, Nel et al., 2009, Marambio-Jones and Hoek, 2010).

398 399

3.5. Soil burial test

400 401

The efficiency of AgNPs finishes to protect the cotton fibers against the microbial degradation

402

process was evaluated by the soil burial test. As depicted in Fig. 5, after 14 days, the untreated

403

sample, as well as samples treatment with binder only, showed intensive brownish color, while,

404

the protection acquired by AgNPs (1˗5 mM) treatment was evident i.e., no color change was

405

observed. In addition, AgNPs prepared from 1mM AgNO3 solution was sufficient to achieve

406

maximum protection of the treated fabric against the adverse effects normally occur by soil

407

microflora. These results confirm those obtained in the previous section. The differences in

408

morphological changes and rotting intensities of the untreated and treated cotton fabric were

409

demonstrated by SEM (Fig. 6). The SEM micrographs showed that the morphological changes

410

obtained on the control untreated samples (Fig. 6 a, b) were much greater than those

411

demonstrated in the treated samples (Fig. 6 c, d), which were nearly unaffected by the soil

412

microflora. The SEM image of the control sample (Fig. 6b) revealed highly degraded parts of the

413

fibers, which again affirm the potential role exhibited by AgNPs in the protection of treated

414

samples against the damage arises by the actions of soil microflora. It is believed that excellent

415

antimicrobial properties of AgNPs were caused by the synergistic action of AgNPs and Ag+

416

present on the finished cellulose fibers. In addition, the large surface area of these particles

18

417

enabled a high rise of the released Ag+ concentration from the particles surface, which resulted in

418

the augmentation of the biocidal activity of the treatment (Klemenčič et al., 2010). In a similar

419

study, Klemenčič et al., (2010) reported that cotton woven fabric treated with AgNPs was almost

420

unaffected by the soil microflora as indicated by the SEM micrographs.

421

The influence of the Ag finishes on the cotton fabric biodegradation process was investigated by

422

measuring their mechanical properties in terms of tensile strength (MPa) and the elongation at

423

break (%); since these parameters are directly affected by the degree of sample degradation. As

424

expected, the tensile strength (MPa) and the elongation at break (%) of the control samples were

425

highly decreased after 14 days of soil burial (Fig. 7). The same trend was observed for the fabric

426

coated with binder only. In contrast, introducing AgNPs to the formulation ingredients inhibited

427

the biodegradation process of treated samples, which resulted in a sharp increase in both of the

428

tensile strength and elongation at break (%) (Fig. 7), this increase may be attributed to the

429

antibacterial effects of AgNPs. As illustrated in Fig. 7, with increasing of AgNPs concentration

430

in the treatment formulation, the tensile strength was slightly increased. This behavior could be

431

ascribed to the adsorption of AgNPs onto the cotton fibers, which in turn improved the

432

antimicrobial properties of the coated fabric, leading to enhanced tensile strength (MPa) of the

433

treated fabric. On the other hand, the elongation at break (%) was slightly decreased by

434

increasing AgNPs concentration. This trend may be attributed to the improved antimicrobial

435

properties of treated fabric, which in turn, decreased the degradation of the formed binder thin

436

layers, thereby, increases the mechanical strength and decreases the overall elongation of the

437

treated fabric. In a similar study, cotton fibers impregnated with AgNPs showed improved

438

mechanical properties due to binding of AgNPs onto the hydroxyl groups of the cellulose chains

439

of the cotton fibers (Ravindra et al., 2010).

19

440 441

3.6. Effect of curing method on the durability of antimicrobial treatment for washing

442 443

Table 5 illustrates the effect of γ-irradiation as a curing system, at different doses, on the color

444

differences (∆E*) of the treated fabric compared with the thermally cured (160 oC for 3 min)

445

treated fabric, and its durability against repeated washing cycles (1, 10, and 20) by using 2 g/l of

446

non-ionic detergent at temperature 50 oC. It must be mentioned that the smallest decreasing in

447

the color differences represents the higher durability for washing of the tested samples. It can be

448

seen that the durability of the thermally cured treated fabric was slightly decreased with

449

increasing the number of washing cycles, i.e., it decreased by 9.3% after 20 washing cycles,

450

compared with the unwashed samples. This could be ascribed to the good encapsulation of the

451

AgNPs upon the fabric’s surface through the used formulation. On the other hand, the color

452

differences (∆E*) was sharply decreased (38.5%) by using low dose of γ-irradiation (5 kGy) as a

453

curing system, and it increased gradually with increasing the irradiation dose up to (50 kGy), at

454

which the color differences decreased by 11.9% compared to the unwashed sample after 20

455

washing cycles, which gave an acceptable durability for washing nearly equal to that achieved by

456

thermally cured samples. The maintenance of color even after rinsing in water and drying

457

confirm the binding of the AgNPs on the surface of the cotton fibers (Falletta et al., 2008).

458

After being subjected to repeated washing cycles, it is evident from the data in Table 6 that

459

the reduction of bacterial colonies was always higher than 99% of S. aureus and E. coli, for

460

AgNPs treated samples. Subjecting the same fabric to increased number of washing cycles (20

461

cycles) did not affect the antibacterial properties; for thermally cured samples it was 99.1%,

20

462

98.7% and for γ-irradiation cured samples it was 99%, 98.6% for E. coil and S. aureus,

463

respectively.

464

The results in Table 6 indicate that cotton fabric treated with an antimicrobial formulation (1mM

465

of AgNPs and 10% binder) and cured thermally or by using γ-irradiation exhibited excellent

466

antibacterial properties, which could be ascribed to deposition of AgNPs onto the molecular

467

structure of cellulose of the cotton fabric and their fixation therein via chemical and physical

468

bonding. In agreement, Hebeish et al. (2011) reported that bacterial reduction displayed with

469

silver nanoparticles treated cotton fabric amounts to 96.4% and 95% for S. aureus and E. coli,

470

respectively. After 20 washing cycles, fabric samples exhibited 94.8% and 92%, which reflect

471

the significance of binder and curing system in the fixation of AgNPs deposits within the

472

molecular structure of cotton. El-Rafie et al. (2010) mentioned that the efficiency of the

473

antibacterial finish (AgNPs + binder) on the cotton fabric, expressed as the bacterial reduction

474

(%), reached 94% and 85% for S. aureus and E. coli, respectively, after 20 washing cycles. On

475

the other hand, Ilić et al. (2009) found that the desirable antimicrobial efficiency of the cotton

476

fabric loaded with silver nanoparticles from 50 ppm colloid was preserved after 5 washing

477

cycles.

478 479

4. Conclusions

480 481

Silver nanoparticles functionalized cotton fabric was developed by using a safe, cost-effective,

482

and eco-friendly process. The deposition of AgNPs onto cotton fibers improved their thermal

483

stability and elongation properties. The fabric coated with AgNPs, prepared from 1 mM AgNO3

484

solution, exhibited excellent quantitative and qualitative antimicrobial activity, against

21

485

representative pathogens namely, E. coli and S. aureus bacteria, without considerable change in

486

their color. Curing systems have a significant role in fixation of AgNPs deposited on the fabric

487

surface. This treatment can be employed in the manufacture of antimicrobial finishing and

488

textiles.

489 490 491 492

Acknowledgements The authors would like to thank the National Center for Radiation Research and Technology

493

(NCRRT), Egyptian Atomic Energy Authority for providing the facilities and financial support

494

throughout this work.

495 496 497 498 499 500 501

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cotton fibres loaded with silver nanoparticles via “Green Approach”. Colloids and Surfaces

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616

finishing

of

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fabrics

617

Nanotechnology, 17, 5087–5095.

using

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oxide-soluble

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nanocomposites.

618 619

Virender, K. S., Ria, A.Y., & Yekaterina, L. (2009). Silver nanoparticles: green synthesis and

620

their antimicrobial activities. Advances in Colloid and Interface Science, 145, 83–96.

621 622 623

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624 625 626

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627 628

Fig. 1. UV–vis spectra of synthesized AgNPs, using different AgNO3 concentrations (1-5 mM),

629

after 24 h of incubation. Inset showing: (a) negative control (AgNO3 aqueous solution), (b)

630

positive control (biomass filtrate), (c) biomass filtrate treated with AgNO3. 26

631 632

Fig. 2. TEM micrograph of synthesized AgNPs, the scale bar corresponds to 100 nm (a), inset

633

showing selected area electron diffraction pattern recorded from one of the particle, particle size

634

distribution histogram (b), and EDX pattern showing strong signal from the silver atoms in the

635

nanoparticles (c).

636 637

Fig. 3. TGA thermograms of untreated cotton samples, treated with binder only, and treated with

638

the antimicrobial formulation.

639 640

Fig. 4. Scanning electron microscope images of untreated cotton fabric (a), fabric treated with

641

binder only (b), and fabric treated with the antimicrobial formulation (c, d).

642 643

Fig. 5. Images of untreated and treated cotton fabric before (0 days) and after burring in moist

644

soil for 14 days.

645 646

Fig. 6. SEM micrographs of untreated cotton fabrics (a, b) and cotton fabrics treated with AgNPs

647

(1mM) (c, d), after burring in moist soil for 14 days.

648 649

Fig. 7. Mechanical properties of treated and untreated cotton fabrics, after burring in moist soil

650

for 14 days.

651 652 653

Table 1 Weight loss (%) of untreated cotton and cotton fabric treated with the antibacterial

654

formulation at different characteristic temperatures.

27

655

Weight loss (%) Sample

o

200 C

o

o

250 C

o

300 C

400 oC

350 C

450 oC

500 oC

550 oC

T(max) oC

Cotton

0.7±0.1 0.82±0.1 1.5±0.2 12.6±0.5 66.2±3.2 84.9±4.1 89.9±4.4 95.1±3.9

399±2.8

Cotton/binder

2.6±0.3

4.6±0.4

8.0±0.2 39.8±1.2 72.2±2.1 84.4±3.0 91.9±3.9 99.4±5.1

358±3.1

Cotton/binder/AgNPs 1.6±0.2

2.9±0.1

7.9±0.6 24.2±0.9 70.8±3.6 82.3±2.6 95.9±5.0 96.8±4.5

377±4.2

656 657 658 659

Table 2 Effect of AgNPs concentration on the color properties of the treated cotton fabrics.

660

Color parameters

Sample

Description

L*

a*

b*

Total color difference (∆E*)

Cotton+ binder

88±3

4±0.5

-3±0.3

1.8±0.3

white/cream

Cotton+ binder+ AgNPs (1 mM)

61±4

13±1

-21±1

13.4±1

yellowish red

Cotton+ binder+ AgNPs (2 mM)

52±4

26±0.5

-28±1

25.9±2

fade brownish red

Cotton+ binder+ AgNPs (3 mM)

49±2

34±2

-35±0.5

33.3±1

dark brownish red

Cotton+ binder+ AgNPs (4 mM)

38±2

42±2

-46±2

37.0±2

fade bluish red

Cotton+ binder+ AgNPs (5 mM)

36±1

49±1

-52±2

41.8±1

dark bluish red

661 662 663

Table 3 Qualitative antimicrobial activity of textile fabric coated with different concentrations of

664

AgNPs.

665

Inhibition zone diameter (mm) Microorganism

AgNPs concentration (mM) Control

1 mM

2 mM

3 mM

4 mM

5 mM

S. aureus

0

17 ± 0.5

17 ± 2.2

18 ± 1.3

18 ± 0.5

18 ± 2.1

B. subtilis

0

13 ± 1.1

14 ± 1.5

14 ± 1.1

15 ± 2.2

15 ± 1.8

P. aeruginosa

0

15 ± 0.3

15 ± 0.9

16 ± 0.7

16 ± 1.4

16 ± 0.9

28

E. coli

0

17 ± 2.1

17 ± 1.5

18 ± 0.5

20 ± 0.8

20 ± 1.4

A. niger

0

14 ± 1.6

15 ± 2.0

17 ± 0.2

20 ± 0.7

20 ± 2.1

666 667 668 669

Table 4 Quantitative antimicrobial activity of AgNPs treated textile fabric. AgNPs

Antimicrobial activities

colloidal Sample

S. aureus

E. coli

solution

Initial count

Surviving

Reduction

Count

Surviving

Reduction

(mM)

(CFU/ml)

cells

(%)

(CFU/ml)

cells

(%)

(CFU/ml) Untreated

0

fabric

3.91 x108

3.9 x 108

±0.71

±0.35 2.4 x 104

1

(CFU/ml) 0

3.6 x 108

3.5 x 108

±0.33

±0.54 3.0 x103

99.9

±0.28 AgNPs

2

treated fabric

99.9

±0.84

3.91 x 108

3.1x103

±0.92

±0.63

99.9

3.6 x 108

2.2 x103

±0.39

±0.11

99.9

3

0

100

0

100

4

0

100

0

100

5

0

100

0

100

670 671 672 673

0

Table 5 Durability of the antimicrobial finishing for washing using different curing systems.

674

Color difference (∆E*) Number of washing cycles

Curing system None

1

10

20

Thermally (160 oC for 3 min)

33.5±0.9

32.8±1.2

32.0±1.1

30.4±0.8

γ-irradiation (5 kGy)

33.5±0.9

29.5±0.7

25.4±1.2

20.6±0.9

29

γ-irradiation (10 kGy)

33.5±0.9

28.9±1.1

27.1±1.4

22.1±1.0

γ-irradiation (30 kGy)

33.5±0.9

31.2±0.9

27.9±0.7

25.7±1.3

γ-irradiation (50 kGy)

33.5±0.9

32.1±1.0

31.8±0.9

29.5±0.9

675 676 677

Table 6 Effect of repeated washing on the antibacterial properties of cotton fabrics treated with

678

AgNPs and cured thermally at 160 oC for 3 min or by γ-irradiation at 50 kGy.

679 Antibacterial activities γ-irradiation cured

Thermally cured Fabric

Number of

sample

washing

Surviving

Bacterial

Surviving

Bacterial

Surviving

Bacterial

Surviving

Bacterial

cycles

cells

reduction

cells

reduction

cells

reduction

cells

reduction

(CFU/ml)

(%)

(CFU/ml)

(%)

(CFU/ml)

(%)

(CFU/ml)

(%)

0

3.5 x 108

0

2.3 x 107

0

3.5 x 108

0

2.3 x 107

0

1

2.6 x 10

4

2.8 x 10

4

3.1 x 10

6

Untreated

AgNPstreated

10 20

E. coli

S. aureus

99.9 99.9 99.1

2.0 x 10

3

2.4 x 10

3

2.9 x 10

5

680 681 682

30

E. coli

99.9 99.9 98.7

2.4 x 10

4

2.5 x 10

4

3.2 x 10

6

S. aureus

99.9 99.9 99.0

2.1 x 10

3

99.9

2.3 x 10

3

99.9

3.2 x 10

5

98.6

a

b

c

683 684

Fig. 1.

685

(a)

(b)

31

(c) 686 687 688

Fig. 2.

689

32

120 Cotton Cotton/ binder Cotton/ binder/ AgNPs

Weight loss (%)

100 80 60 40 20 0 -20 0

100

200

300

400

500

600

o

Temperature ( C)

690 691

Fig. 3.

692 693 694

(a)

(b)

33

700

(c)

(d)

695 696

Fig. 4.

697

14 days

0 days

698 699

Untreated

With binder

AgNPs (1 mM)

700 701

Fig. 5.

702

(a)

(b)

34

AgNPs (3 mM)

AgNPs (5 mM)

(c)

(d)

703 704

Fig. 6.

705 706

35

.

Tensile strength (MPa) ( )

40

Buried samples 60

30 50

20

10 40 0 30 ly ied ted r on bur re a e t n d n U u bin

M 2m

M 3m

AgNPs concentration (mM)

707 708

M 1m

Fig. 7.

709

36

M 4m

M 5m

Elongation at break (%) (∆)

70

50