Fabrication of flexible self-standing all-cellulose nanofibrous composite membranes for virus removal

Fabrication of flexible self-standing all-cellulose nanofibrous composite membranes for virus removal

Accepted Manuscript Title: Fabrication of flexible self-standing all-cellulose nanofibrous composite membranes for virus removal Author: Weijuan Huang...

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Accepted Manuscript Title: Fabrication of flexible self-standing all-cellulose nanofibrous composite membranes for virus removal Author: Weijuan Huang Yixiang Wang Chao Chen John Lok Man Law Michael Houghton Lingyun Chen PII: DOI: Reference:

S0144-8617(16)30051-0 http://dx.doi.org/doi:10.1016/j.carbpol.2016.02.011 CARP 10766

To appear in: Received date: Revised date: Accepted date:

24-10-2015 18-1-2016 2-2-2016

Please cite this article as: , Nanocomposite membranes showed rejection ratio of ¨ ¨/>pm0.71)%Huang, W., Wang, Y., Chen, C., (98.68
Highlights 1. All-cellulose nanocomposite membranes were fabricated as novel filtration system.

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2. Hot pressed electrospun cellulose nanofabric provided mechanical support. 3. Regenerated cellulose gel coating with tiny inter-connected pores acted as barrier.

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4. Nanocomposite membranes showed rejection ratio of (98.68 ± 0.71)% against

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Hepatitis C Virus.

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Weijuan Huang a, Yixiang Wang a, Chao Chen b, John Lok Man Law b, Michael Houghton b,

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a, Lingyun Chen *

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AB, Canada T6G 2P5

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b

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University of Alberta, Edmonton, AB, Canada T6G 2E1

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Department of Agricultural, Food & Nutritional Science, University of Alberta, Edmonton,

Li Ka Shing Institute of Virology, Department of Medical Microbiology and Immunology,

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Fabrication of flexible self-standing all-cellulose nanofibrous composite membranes for virus removal

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Corresponding Author

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Corresponding author. Tel.: +1-780-492-0038; Fax: +1-780-492-8914.

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Email address: [email protected] (L. Chen).

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ABSTRACT All-cellulose nanocomposite membranes with excellent performance were successfully

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fabricated as novel filtration system to remove nanoparticles and virus from aqueous medium.

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These membranes were composed of two combined layers: an electrospun cellulose

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nanofabric layer treated by hot-pressing to provide mechanical support and a coating of

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regenerated cellulose gel with tiny inter-connected pores as barrier. Hot-pressing didn’t affect

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the fiber shape of electrospun nanofabrics, but significantly improved their mechanical

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properties due to increased hydrogen bonds. The regenerated cellulose gel formed a porous

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coating that tightly attached to electrospun nanofabrics, and its pore size varied depending on

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cellulose source, solution concentration, and drying process. By assembling these two layers

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together, the nanocomposite membranes showed the notable retention of negatively charged

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100 nm latex beads (99.30%). Moreover, the electronegative nature of cellulose membranes

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imparted the rejection ratio of 100% and (98.68±0.71)% against positively charged 50 nm

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latex beads and Hepatitis C Virus, respectively.

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KEYWORDS

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All-cellulose ultrafiltration membranes, electrospun nanofiber, regenerated gel, flexible self-

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standing, virus removal

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1. INTRODUCTION Virus contamination outbreak can often occur in medical or biotechnology products (e.g.,

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vaccine, monoclonal/polyclonal antibody, plasma, immunoglobulin et al) (Levings &

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Wessman, 1990). It presents a serious health hazard and results in large economic losses as

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well as erosion of public trust. In order to reduce the risk of virus contamination, it is

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necessary to purify biotechnology products. On the other hand, some researchers need to

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enrich virus for specific experiments. However, the size of virus is extremely small; for

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example, the swine influenza virus has a typical particle size of 80-120 nm in diameter

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(Elford, Andrewes & Tang, 1936). It is difficult to separate virus from liquid media by simple

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filtration. Nano-filtration is a convenient method to isolate small particles like virus (Asper,

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Hanrieder, Quellmalz & Mihranyan, 2015; Quellmalz & Mihranyan, 2015; Rautenbach &

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Gröschl, 1990), and has been used to convert sea water into drinking water by filtering salt

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(Han, Xu & Gao, 2013). Nano-filtration removal or enrichment of virus is a promising

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technology because it is non-destructive and non-interfering (Dishari, Micklin, Sung, Zydney,

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Venkiteshwaran & Earley, 2015).

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Recently, the thin film nanofibrous composite (TFNC) membrane consisting of an ultrathin

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selective barrier layer (top layer), an electrospun nanofibrous scaffold (middle layer), and a

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non-woven fabric support (bottom layer) has become popular in ultrafiltration systems (Kaur,

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Barhate, Sundarrajan, Matsuura & Ramakrishna, 2011), because it not only can block

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nanoscale substances but also has strong mechanical properties and high water flux (Ma et al.,

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2010a). For example, poly(ethylene terephthalate) (PET) non-woven mats are usually

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employed as the bottom layer to provide mechanical support, and electrospun

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polyacrylonitrile (PAN) or polyvinyl alcohol (PVA) nanofibrous membranes constitute the

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middle layer (Ma et al., 2010b; Yoon, Kim, Wang, Fang, Hsiao & Chu, 2006). Many studies

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have focused on the fabrication of top barrier layer from a series of polymers, such as

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cellulose regenerated from ionic liquids (Ma et al., 2010a), cellulose nanocrystals (Ma, 3

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Burger, Hsiao & Chu, 2014), chitin membrane (Ma, Hsiao & Chu, 2011), chemically cross-

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linked PVA (Ma, Burger, Hsiao & Chu, 2012; Ma et al., 2010b), polyamide (Yoon, Hsiao &

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Chu, 2009), and graphene oxide (Yeh, Wang, Mahajan, Hsiao & Chu, 2013). To the best of

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our knowledge, TFNC membranes with only two layers that are completely developed from

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natural polymers have never been reported.

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Electrospining is a versatile and easy technology to fabricate nonwoven and continuous

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nanofibers with diameters ranging from 50 nm to 500 nm by applying a high voltage (Kaur,

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Sundarrajan, Rana, Matsuura & Ramakrishna, 2012; Liao et al., 2015; Unnithan,

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Gnanasekaran, Sathishkumar, Lee & Kim, 2014). Electrospun nanofibrous membranes have

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been widely used in filtration due to their highly porous network structure (Filatov, Budyka &

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Kirichenko, 2007; Greiner & Wendorff, 2007). Among them, cellulose acetate has been

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successfully electrospun and then deacetylated to prepare cellulose nanofabrics (Liu & Hsieh,

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2002; Rodríguez, Renneckar & Gatenholm, 2011; Rodríguez, Sundberg, Gatenholm &

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Renneckar, 2014; Son, Youk, Lee & Park, 2004; Zhou, Peng, Zhong, Wu, Cao, &Sun, 2016).

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The obtained cellulose membranes exhibited superior filtration performance in aqueous

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system due to their high porosity and hydrophilicity. Moreover, cellulose is biodegradable

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and has good chemical resistance. It won’t react with majority of components in feed solution.

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Until now, the most common filter membrane for aqueous system is made from cellulose.

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However, the mechanical properties of electrospun nanofibrous cellulose membrane were

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poor that limited their applications in filtration. It is reported that the hot pressed nanofibrous

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membranes revealed better pressure tolerance and mechanical performance when compared to

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untreated membranes (Kaur, Barhate, Sundarrajan, Matsuura & Ramakrishna, 2011; Wang et

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al., 2013). Generally, electrospun nanofibers are randomly oriented and not interconnected at

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joints. Hot press technique compresses the nanofibers together and generates new joints or

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interactions under high temperature and pressure, thus enhances the structural integrity and

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mechanical properties of electrospun nanofibrous membranes (Asper, Hanrieder, Quellmalz

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& Mihranyan, 2015; Lalia, Guillen-Burrieza, Arafat & Hashaikeh, 2013). Nevertheless, the

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hot pressed electrospun cellulose nanofabrics have never been reported. Cotton and wood are good sources of cellulose because of the high yield and affordability

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(Klemm, Heublein, Fink & Bohn, 2005). Canada is the largest world producer of newsprint

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and northern bleached softwood kraft pulp, and the main component of paper and pulp is

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wood-based cellulose (Kuhlberg, 2005). As a good cellulose solvent, the NaOH/urea aqueous

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solution developed by Zhang’s group provides a ‘green’ and economical way to rapidly

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dissolve cellulose at low temperature (Cai & Zhang, 2005). Recently, this technology has

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been successfully adapted for dissolving wood cellulose after partial acidic hydrolysis (Gong,

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Wang, Tian, Zheng & Chen, 2014). A series of functional cellulose materials have been

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fabricated based on this solvent system, such as hydrogels (Zhou, Chang, Zhang & Zhang,

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2007), microporous membranes (Zhou, Zhang, Cai & Shu, 2002), multifilament fibers (Cai et

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al., 2007), and microspheres (Luo & Zhang, 2013). Particularly, cellulose solution can form

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ultrathin gel membrane when being cast on a substrate (Zhou, Zhang, Cai & Shu, 2002). The

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regenerated cellulose gel membrane exhibits a dense surface with interconnected nanoscale

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pores (Wang & Chen, 2011). This unique structure provides the possibility to coat electrospun

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cellulose nanofabrics with regenerated cellulose gel membrane to act as a selective barrier

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layer to block virus and other microorganisms. Furthermore, the expected excellent

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compatibility between two cellulose layers would be beneficial to increase water permeation

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and separation efficiency (Lau, Ismail, Misdan & Kassim, 2012). The two-layer all-cellulose

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nanofibrous composite membranes were fabricated in current study, where the hot pressing

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treated electrospun cellulose nanofiber provided the mechanical support and the regenerated

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cellulose gel coating worked as the separation layer. The structure, mechanical properties and

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filtration performance of composite membranes were investigated, and the retention rate of

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Hepatitis C Virus (HCV) was tested to evaluate the practical and functional performance.

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2. EXPERIMENTAL METHODS

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2.1 Materials Spruce cellulose (bleached kraft pulp) with -cellulose content of 87.3% was provided by

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Alberta-Pacific Forest Industries Inc. (AB, Canada). It was hydrolyzed by 20 wt% sulfuric

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o 4 acid at 30 C for 24 h and the viscosity-average molecular weight (M ) was 5.8 × 10 (Gong,

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Wang, Tian, Zheng & Chen, 2014). Cotton cellulose (cotton linter pulp) with M of 1.0 × 105

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was supplied by Hubei Chemical Fiber Group, Ltd. (Xiangfan, China). Cellulose acetate (CA,

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average MN Ca. 30 000, 39.8 wt% acetyl content) and fluorophore tagged polystyrene latex

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beads (L9902, 100nm in diameter, sulfonate-modified; fluorescent red; ex~575 nm; em~610

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nm and L0780, 50nm mean particle size, amine-modified, fluorescent blue, ex~360 nm;

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em~420) were purchased from Sigma-Aldrich Canada Ltd. (Oakville, ON, Canada).

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Commercial cellulose filter paper (CM) was purchased from WhatmanTM (GE Healthcare,

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Buckinghamshire, UK). Dulbecco’s Modified Eagle Medium (DMEM), Non-Essential Amino

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Acids (NEAA), penicillin and streptomycin were obtained from Life Technologies

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(Burlington, ON, Canada). Acetic acid and all other chemical reagents were purchased from

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Fisher Scientific (Markham, ON, Canada) and were used as received unless otherwise

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described.

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2.2 Preparation of all-cellulose nanofibrous membranes

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2.2.1 Hot pressed electrospun cellulose nanofabrics

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Nonwoven cellulose acetate nanofabrics were fabricated by a customized digital

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electrospinning apparatus EC-DIG (IME Technologies, Eindhoven, Netherlands) at room

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temperature (22 oC). Briefly, 8 g cellulose acetate was dissolved in 42 mL acetic acid/water

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(75/25, v/v) solution, and then it was forced through a blunt needle with a diameter of 0.8 mm

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at the rate of 1 mL h-1. The applied voltage was fixed at 23 kV. A rotating drum with a

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diameter of 10 cm was chosen as the collector, and the distance between the tip and collector 6

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was set as 15 cm. The obtained cellulose acetate mats were subsequently immersed in 0.5 M

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KOH ethanol solution at room temperature for 1 h to generate cellulose nanofabrics. The

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cellulose nanofabrics were washed with excess deionized water and cut into square pieces (3

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inch×3 inch). Several square pieces (5, 10 and 15 pieces) were piled up and sandwiched

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between two plane white PTFE plates. They were pre-heated at 110 oC for 10 min and then

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hot pressed by a Carver benchtop laboratory press (model 3851, Carver Inc., Wabash, IN)

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under the pressure of about 7.66 MPa (10 000 pounds/3 inch×3 inch) at 110 oC for 50 min.

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The resultant cellulose nanofabrics were coded as L5, L10 and L15, corresponding to the

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different number of pieces used to pile up the nanofabrics. The cellulose sample without hot

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pressing was coded as RC.

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2.2.2 Regenerated cellulose gel coating

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Cotton cellulose (CC) and hydrolyzed spruce cellulose (SC) solutions with cellulose

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concentration of 1, 2 and 3 wt% were prepared as described by Cai and Zhang (Cai & Zhang,

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2005). Briefly, 7wt% NaOH/12wt% urea aqueous solution was precooled to -12.6 oC, and

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desired amount of cellulose was added in the solution with mechanical stirring at 2000 rpm

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for 3 min. The cellulose solutions were degassed by centrifugation at 805 g and 4 oC for 5 min.

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To form the regenerated cellulose gel coating, the hot pressed electrospun cellulose

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nanofabric L5 was firstly soaked in 75% acetic acid aqueous solution for 1 min, and then its

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one face was quickly dipped in the above prepared cellulose solutions to obtain the one-side

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coated all-cellulose nanofibrous composite membrane. The resultant samples were either

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directly washed using deionized water, or immersed in pure ethanol for 1 h (solvent exchange

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and then thoroughly washed. All the membranes were dried at room temperature and pre-immersed in water before the filtration test. The

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detailed preparation processing parameters of each sample is shown in Table 1.

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Table 1. Components, processing methods, and ultrafiltration performance of all-cellulose nanofibrous composite membranes.

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Sample

Supporting layer

1CC-L5 2CC-L5

Hot pressed five-layer electrospun cellulose nanofabrics

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2SC-SE-L5

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2SC-L5

3SC-SE-L5

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Coating layer Cellulose Cellulose source concentrate Hydrolyzed spruce 1wt % cellulose Hydrolyzed spruce 2wt % cellulose Cotton cellulose 1wt % Cotton cellulose 2wt % Hydrolyzed spruce 2wt % cellulose Hydrolyzed spruce 3wt % cellulose Cotton cellulose 2wt % Cotton cellulose 3wt %

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1SC-L5

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2CC-SE-L5 3CC-SE-L5 n.d. means not detect.

Rejection ratio / %

Pure water flux / L m-2 h-1

100 nm

50 nm

No

189.87±55.35

77.14±11.51

n.d.

No

93.99±22.51

84.59±4.97

96.84±0.52

No No

130.08±44.75 48.73±1.93

54.86±15.12 82.35±1.62

n.d. 96.14±0.16

Yes

131.20±11.00

92.41±2.15

99.02±2.02

Yes

97.75±5.84

97.79±1.00

99.88±0.11

Yes Yes

113.42±1.76 89.47±2.96

95.56±2.35 99.30±0.66

99.65±0.20 100±0.08

Solvent exchange

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2.3 Structure and morphology Fourier transform infrared (FT-IR) spectra of electrospun cellulose acetate fibers and the

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deacetylated cellulose fibers with/without hot pressing treatment were recorded on a Nicolet

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6700 spectrophotometer (Thermo Fisher Scientific Inc., MA, USA) with KBr pellets. The

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samples were vacuum-dried for 24 h prior to test. Spectra were recorded as the average of 32

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scans at 4 cm-1 resolution at room temperature. During measurements the accessory

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compartment was flushed with dry air.

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Morphology observation of electrospun cellulose fibers and regenerated gel coating were

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carried out with a Philips XL-30 scanning electron microscope (SEM) at an acceleration

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voltage of 5-10 kV. The all-cellulose membranes were frozen in liquid nitrogen, snapped

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immediately and then freeze-dried to obtain the cross-sectional fracture surface. The samples

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were sputtered with gold for 2 min prior to observation and photographing. In SEM photos,

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fiber diameters were determined with the ImageJ image-visualization software developed by

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the National Institute of Health (He et al., 2014). Two hundred random positions were

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selected and measured for each sample.

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2.4 Mechanical properties

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Tensile testing of the hot pressed electrospun cellulose nanofabrics was done using an

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Instron 5967 universal testing machine (Instron Corp., MA, USA) at a crosshead speed of 4

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-1 mm min and a gauge length of 20 mm according to the ASTM D-638-V standard (He et al.,

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2014; Wang & Chen, 2014). Five bars with a dimension of 5 cm × 1 cm (length × width) were

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cut from each fabric membrane, and their thickness was measured by a digital micrometer

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(Mitutoyo, Japan) with a precision of 1 μm. Before testing, the samples were either vacuum-

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dried or immersed in water for 24 h.

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2.5 Ultrafiltration performance 9

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Pure water flux was tested in a Büchner funnel. All-cellulose nanofibrous composite

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membranes with an effective filtration area of 5.3 cm2 (26 mm in diameter) were placed in the

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funnel and 50 mL ultrapure water were used to flow through the membranes. The

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performance pressure was 10 kPa. The pure water flux was determined by the following

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equation:

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Jw=Q/(A* t)

(1)

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-2 -1 Where Jw is the pure water flux (L m h ), Q is the quantity of permeation (L), A is the

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effective membrane area (m2), and t is the permeation time (h).

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For the particle retention test, 5 μL polystyrene latex bead suspensions were diluted to 10

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mL with ultrapure water. Afterwards, the diluent was filtered through the all-cellulose

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nanofibrous membranes under the vacuum pressure of 10 kPa. The fluorescence intensity of

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the diluent, filtrate and ultrapure water was measured by a SpectraMax M3 microplate reader

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with SpectraMax Pro Software (Molecular Devices, Inc., USA) at the specified excitation and

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emission wavelengths. The zeta-potential of 50 nm and 100 nm latex beads dispersed in pure

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water was measured by a Malvern zeta-sizer (Malvern instruments Inc., UK).

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A CLSM 710 Meta confocal laser scanning microscope (Carl Zeiss, Jena, Germany) was

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used for cross-sectional view of all-cellulose nanofibrous composite membranes after

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filtration of 100 nm polystyrene latex beads, and the images were recorded using ZEN 2009

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LE software (Carl Zeiss MicroImaging GmbH, Germany).

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2.6 Retention of Hepatitis C Virus

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Huh7.5 cells were cultured in DMEM supplemented with 10% FBS, 0.1 mM NEAA and

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100 μg each of penicillin and streptomycin. Cell culture derived Hepatitis C Virus (HCVcc)

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was produced using previously described protocol (Lindenbach et al., 2005). Cells were

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7 washed twice with ice cold PBS and subsequently resuspended to 1.5×10 cells/mL. Then,

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400 μL of the cell suspension were mixed with 5 μg in vitro transcribed RNA encoding HCV 10

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genome in 2 mm gap electroporation curvettes (Bio-Rad, Mississauga, ON, Canada), and 5

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pulses of 860 V (99 μs, 1.1 s interval) were delivered using the ElectroSquare Porator ECM

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830 (BTX, Holliston, MA). Post-electroporation, cells were incubated at room temperature

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for 10 min before plating. Pre-cleared media was collected as virus stocks either 3 or 4 d post-

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electroporation. The virus titer (50% tissue culture infectious dose (TCID50)) was determined

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by limited dilution as described previously (Lindenbach et al., 2005).

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HCV-JC1 viral stock (5.13×104 TCID50 HCVcc/mL,) was filtered through a sterile

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membrane in a Bu•chner funnel (Fisher Scientific, Ottawa, ON, Canada) under the vacuum

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pressure of 10 kPa. Pre- and post-filtration viruses were assessed by NS5A staining. For the

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NS5A (Nonstructural Protein 5A) staining, 200 μL pre- or post-filtration viruses were diluted

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to 686 μL and 100 μL dilutions were inoculated to Huh7.5 cells pre-seeded in a 96 well plate

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(BD, Mississauga, ON, Canada) in quadruplicate. After the 12 h incubation, the viral

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inoculum was replaced with fresh culture media. Then, 48 h after inoculation, cells were fixed

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and stained as described previously (Law et al., 2013). The foci per well were detected and

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counted using a CTL S6 immunospot analyzer (CTL, Cleveland OH) as described previously

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(Gottwein et al., 2010).

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2.7 Statistical analysis

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Experimental results were represented as the mean ± SD. Statistical evaluation was carried

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out by analysis of variance (ANOVA) followed by multiple-comparison tests using Duncan’s

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multiple-range test at the 95% confidence level. All of the analyses were conducted using

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SAS statistical software (SAS Institute, Inc., Cary, NC) with a probability of p < 0.05

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considered to be significant.

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3. RESULTS AND DISCUSSION

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3.1 Structure and mechanical properties of hot pressed electrospun fabrics

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The molecular structure changes of electrospun cellulose acetate (CA) fibers after

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deacetylation and hot pressing were recorded by FT-IR. As shown in Fig. 1, the electrospun

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-1 CA fibers exhibited several characteristic absorption peaks at 3496 cm (

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1375 cm-1 (

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the characteristic absorption peaks of acetyl group disappeared, indicating CA had been

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completely converted to cellulose (Ma, Kotaki & Ramakrishna, 2005). At the same time, the

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absorption peak of

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3445cm-1, suggesting the improvement of hydrogen bonds due to the recovered hydroxyl

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groups in cellulose (Liu & Hsieh, 2002),. The

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broadened, indicating that the stronger hydrogen bonding interactions were developed during

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hot pressing treatment (Figueiredo, Evtuguin & Saraiva, 2010; Luo, Zhu, Gleisner & Zhan,

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2011; ŠUTÝ et al., 2012). This enhanced hydrogen bonding could induce the hornification of

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cellulose and result in the improved dimensional stability (Luo, Zhu, Gleisner & Zhan, 2011;

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Weise & Paulapuro, 1999).

) (Son, Youk, Lee & Park, 2004). After deacetylation,

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became broader and stronger and shifted to lower wavenumber of

peak of hot pressed cellulose fabric further

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OH

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Fig. 1. FT-IR spectra of (a) electrospun cellulose acetate nanofabrics (CA), (b) deacetylated

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electrospun cellulose nanofabrics (RC), and (c) hot pressed five-layer electrospun

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cellulose nanofabrics (L5).

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Fig. 2. SEM images and diameter distribution of (a) electrospun cellulose acetate nanofabrics

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(CA), (b) deacetylated electrospun cellulose nanofabrics (RC), and (c) hot pressed 13

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five-layer electrospun cellulose nanofabrics (L5).

The morphology and width distribution of electrospun CA fibers and cellulose fibers with or

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without hot pressing are shown in Fig. 2. Uniform CA nanofibers were obtained with flat

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ribbon-like shape. Similar fibers were reported by Han and co-workers (Han, Youk, Min,

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Kang & Park, 2008). This was because a thin skin formed on the solution jet and acted as the

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tube wall. Due to the continuous evaporation of inside solvent, the atmospheric pressure made

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the tubes collapse and resulted in the elliptical ribbons, which finally became the flat ribbons

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(Koombhongse, Liu & Reneker, 2001; Ramakrishna, Fujihara, Teo, Lim & Ma, 2005). The

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hydrolyzed cellulose nanofibers exhibited the same shape and similar width compared to

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electrospun CA fibers, indicating that the hydrolysis didn’t affect the fiber morphology. It was

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worth noting the nanoscale fiber shape and porous network structure still well maintained

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even after hot pressing. This feature could enable the high water flux during filtration. No

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fusion appeared in the node or intersection of overlapped fibers because cellulose doesn’t

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melt or carbonize at 110 oC. The width of cellulose nanofibers slightly increased from

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213±116 nm to 260±130 nm, since the fibers were wet and swelled to some extent prior to hot

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pressing.

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Fig. 3. Typical stress-strain curves of membranes at (a) dry status (inset, photo of hot-pressed 14

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electorspun cellulose nanofabric (L5)), and (b) wet status (inset, photo of hot-pressed

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electorspun cellulose nanofabric (L5) immersed in water for 24h). Normally, filter membranes are used in liquid media and should be strong enough to stand

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the pressure. The mechanical strength of electrospun nanofabrics was thus tested to evaluate

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their handling property. Typical stress-strain curves of cellulose nanofabrics with or without

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hot pressing (L5, L10, L15, and RC) are shown in Fig. 3. Their tensile strength, elongation at

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break and Young’s modulus are summarized in Table S1. The mechanical properties of

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commercial filter paper (CM, Whatman™ 1002-125 Grade 2 Qualitative Filter Paper) were

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also measured for comparison. The tensile strength of RC was 6.9±1.6 MPa. After hot

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pressing, the L5 fabric exhibited a greatly improved strength of 11.7±2.0 MPa due to the

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enhanced hydrogen bonding interactions. However, the tensile strength of L10 and L15

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samples decreased to 10.4±1.8 and 6.8±3.1 MPa, respectively. It was noticed that the

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thickness of the fabrics increased when more electrospun cellulose pieces were hot pressed

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together. The compression force was thus diffused and led to the formation of relatively

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looser interlayers which affected the efficient stress transfer (Wu, Shuai, Cheng & Jiang, 2014;

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Zhang, Zhang & Gao, 2011). The mechanical properties of L5 at dry status were only close to

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those of commercial filter paper, but L5 was three times stronger than commercial product

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when they were immersed in water. The tensile strength of wet L5 and CM was 1.5±0.1MPa

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and 0.5±0.1 MPa, respectively, and their elongation at break was 12.6±1.1% and 3.4±0.2%,

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respectively. It was the result of the developed hydrogen bonding interactions in electrospun

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cellulose nanofibers treated by hot pressing, which restricted the swelling of cellulose (Weise

321

& Paulapuro, 1999). The photographs of L5 at dry and wet status are inserted in Fig. 3a and

322

Fig. 3b, respectively. It exhibited good flexibility and remained integrated after immersing in

323

water for 24 h. These results indicated that the L5 nanofabric was suitable as the support layer

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of composite ultrafiltration system and provided sufficient handling properties.

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326 3.2 Morphology of regenerated cellulose gel coating

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Fig. 4.SEM images of cross-section (left) and surface (right) of all-cellulose nanofibrous

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composite membranes: (a, b) 1SC-L5, (c, d) 2SC-L5, (e, f) 1CC-L5, and (g, h) 2CC-

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L5.

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Page 17 of 33

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Fig. 5.SEM images of cross-section (left) and surface (right) of all-cellulose nanofibrous

335

composite membranes: (a, b) 2SC-SE-L5, (c, d) 3SC-SE-L5, (e, f) 2CC-SE-L5, and (g,

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h) 3CC-SE-L5.

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Both cotton cellulose (CC) and hydrolyzed spruce cellulose (SC) were chosen as the

340

coating materials to investigate the effects of cellulose source and concentration as well as

341

drying procedure on the morphology of gel coatings. Fig. 4 shows SEM images of cross-

342

section and surface of composite cellulose nanofibrous membranes prepared by directly

343

drying at room temperature. A thin cellulose top layer with porous structure existed in all the

344

samples. No obvious gap was observed between electrospun cellulose nanofabric and

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cellulose gel coating. Such good compatibility could be beneficial to increase pure water flux

346

and filtration efficiency. The gel coatings formed by 1% cellulose solutions were too thin to

347

be distinguished (ca. 40 μm) and exhibited relatively large pores on the surface. Dense

348

coating layers with the thickness of about 130 μm were formed in both 2SC-L5 and 2CC-L5

349

samples when cellulose concentration was increased to 2%. The morphology of cross-section

350

and surface of cellulose coating layers made by solvent exchange is shown in Fig. 5.

351

Compared to cellulose coating layers made by directly drying, the coatings generated by

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solvent exchange and higher cellulose concentration showed relatively larger thickness (150-

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300 μm) but uniform structures with more and smaller pores. During the directly drying

354

process, free water evaporated to induce a microporous structure that collapsed to certain

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extent, causing membrane shrinking and cracking. Whereas during solvent exchange process,

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the water within cellulose gel was replaced by volatile fluid with lower surface tension.

357

According to previous report (Jie, Cao, Qin, Liu & Yuan, 2005), the change of cellulose

358

coating morphology during various drying processes was primarily ascribed to the molecular

359

affinities of cellulose-ethanol, cellulose-water, and water-ethanol. And the molecular affinity

360

of cellulose-ethanol is weaker than that of cellulose-water. So the evaporation of ethanol

361

could maintain the uniform porous structure of cellulose gel (Jawad, Ahmad, Low, Chew &

362

Zein, 2015). The pore size further decreased with raising cellulose solution concentration

363

from 2% to 3%. It was reported that cellulose molecular chain entanglement took place during

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the regeneration which resulted in the formation of porous gel network with dense surface and

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Page 19 of 33

large inner holes (Wang & Chen, 2011). Thus, smaller pores were generated when the

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cellulose concentration was higher. These nanoscale pores on the surface provided the

367

possibility to block tiny material during the filtration while the inside large pores ensured the

368

good permeability of water (as shown in Fig. 5).

369

3.3 Ultrafiltration performance of all-cellulose membranes

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3.3.1 Permeability

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The permeability of TFNC membrane is mainly determined by the morphology and

372

thickness of the top barrier layer (Ma et al., 2010a). The pure water flux of all-cellulose

373

membranes was measured and the values were listed in Table 1. The 1SC-L5 and 1CC-L5

374

membranes exhibited the highest water permeability of 189.87±55.35 L m-2 h-1 and

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130.08±44.75 L m-2 h-1, respectively, due to their very thin coatings. The water flux of 2CC-

376

L5 (48.73±1.93 L m-2 h-1) was obviously lower than that of 2SC-L5 (93.99±22.51 L m-2 h-1),

377

since more pores were generated in the matrix-filler structure of 2SC-L5. The pure water flux

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of 2SC-SE-L5 and 2CC-SE-L5 were 131.20±11.00 L m-2 h-1 and 113.42±1.76 L m-2 h-1,

379

respectively, which was higher than that of 2SC-L5 and 2CC-L5. It indicated that the solvent

380

exchange process produced more through-pores in cellulose coating layer compared to direct

381

drying at room temperature. Usually, a good filter membrane should have high filtration

382

efficiency and high pure water flux to save time and energy. The all-cellulose nanofibrous

383

composite membranes showed much higher permeability than TFNC membranes composed

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of a 0.3 μm cotton cellulose layer regenerated from ionic liquid, a polyacrylonitrile

385

nanofibrous scaffold and a melt-blown poly (ethylene terephthalate) (PET) non-woven

386

substrate (28.0 L m-2 h-1 under 10 kPa and 73.7 L m-2 h-1 under 10 psi) (Ma et al., 2010a).

387

Moreover, the dimension of the all-cellulose membranes didn’t change after filtration. The

388

result indicated that cellulose gel membranes prepared from NaOH/urea aqueous solution had

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promising filtration efficiency.

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3.3.2 Nanoparticle retention test

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The rejection ratio of all-cellulose nanofibrous composite membranes was evaluated by the

392

retention test of fluorescence-labeled polystyrene latex beads. Two kinds of latex beads were

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employed where the 100 nm beads were modified by electronegative sulfate group and the 50

394

nm ones were modified by positively charged amino group. As shown in Table 1 and Fig. S1,

395

for 100 nm beads, 1SC-L5 and 1CC-L5 exhibited the low rejection ratio of 77.14±11.51%

396

and 54.86±15.12%, respectively, due to their thin cellulose gel coatings and large pores on the

397

coating surface. With the increase of cellulose concentration, more beads were blocked by the

398

regenerated cellulose coatings, and the rejection ratio of 2SC-L5 and 2CC-L5 was

399

84.59±4.97% and 82.35±1.62%. The retention of 50 nm latex beads was even greater and ca.

400

97% beads were blocked by 2SC-L5. The rejection ratio of cellulose coating layer prepared

401

by solvent exchange was much higher than that of directly dried coating. For 100 nm beads,

402

the rejection ratio of 2SC-SE-L5 and 2CC-SE-L5 was 92.41±2.15% and 95.56±2.35%,

403

respectively, and it was even higher with increasing the cellulose concentration. The 3SC-SE-

404

L5 and 3CC-SE-L5 samples could block most beads because of their small surface pore sizes.

405

For 50 nm latex beads, the rejection ratio of 2SC-SE-L5, 2CC-SE-L5, 3SC-SE-L5 and 3CC-

406

SE-L5 was all above 99%. Figs. 6a and b show the morphology of 2SC-L5 after the filtration.

407

Both the 100 nm and 50 nm latex beads were successfully trapped on the surface of cellulose

408

coating. The improved retention ratio to 50 nm beads should be related to the surface charge.

409

As tested, the surface charge of 100 nm and 50 nm latex beads were -54.8±0.96 mV and

410

+25.2±0.62 mV, respectively. At the same time, the cellulose membrane presented the

411

negative zeta potential because of the abundant hydroxyl groups (Ma, Burger, Hsiao & Chu,

412

2011). The attractive interactions existed between 50 nm latex beads and filtration membrane

413

and resulted in the better capture capacity. In order to investigate the distribution of latex

414

beads in all-cellulose membrane after filtration, the confocal scanning microscopy image is

415

shown in Fig. 6c. Most latex beads located on the top surface of cellulose coating layer and a

416

few beads accumulated at the interface of two layers. However, no latex beads were observed

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within the gel network of cellulose coating. It could be supposed that a dense gel structure

418

also formed at the interface of electrospun nanofabric and cellulose coating due to the rapid

419

regeneration of cellulose solution caused by the direct contact of acetic acid. Therefore, a

420

large rejection ratio was achieved by the dense surface/interface of regenerated cellulose gel

421

coating while its porous inside structure enabled the large pure water flux.

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Fig. 6. SEM images of all-cellulose nanofibrous composite membrane (2SC-L5) after the

424

retention test: (a) 100 nm and (b) 50 nm latex beads. (c) Confocal microscopic image

425

of cross-sectional view of cellulose coating layer after filtration of 100nm 

426

fluorochrome tagged polystyrene latex beads.

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3.3.3 Virus retention test

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Fig. 7. Focus forming units of Hepatitis C Virus (HCV) solution before and after filtration

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through 2SC-L5 and 2CC-SE-L5 all-cellulose nanofibrous composite membrane.

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3SC-SE-L5 and 3CC-SE-L5 samples exhibited an unstable dimension during drying

440

because of the excessive shrinkage of thick cellulose coatings. Thus, taking both rejection

441

ratio and pure water flux into consideration, 2SC-L5 and 2CC-SE-L5 membranes were

442

selected for the virus retention test. The Hepatitis C Virus (HCV) was chosen as the model

443

that has a spherical shape with positive surface charge and the diameter of 55-65 nm (Kaito et

444

al., 1994; Shimizu, Feinstone, Kohara, Purcell & Yoshikura, 1996). Fig. 7 shows the focus

445

forming units (FFU) in the virus solution before and after filtration. The FFU value treated by

446

2SC-L5 decreased from 183.75±10.80 to 14.75±3.03, indicating that about 92% HCV was

447

removed from the solution. For 2CC-SE-L5 membranes, the rejection ratio increased to

448

(98.68±0.71)%. However, the commercial microfiltration membrane GS0.22 (a mixed 22

Page 23 of 33

449

cellulose esters membrane with 0.22 μm pore size) showed only 90% retention of MS2

450

bacteriophage (Ma, Hsiao & Chu, 2014). We also notice that the filtration performance of

451

2CC-SE-L5 membranes was not sufficient for the requirement from water purification

452

industry, and further modifications were needed to improve this all-cellulose filtration system.

454

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4. CONCLUSION

This is the first documentation of all-cellulose nanofibrous composite membrane made by

456

assembling an electrospun cellulose nanofabric layer as the mechanical framework and a

457

coating of regenerated cellulose gel membrane as the barrier. The hot pressing treatment led

458

to enhanced hydrogen bonding interactions, which significantly improved the mechanical

459

properties of supporting layer. The resultant nanofabric possessed a three-fold stronger wet

460

strength compared to commercial filter paper, while maintaining its porous structure. The

461

cellulose gel membrane regenerated from NaOH/urea aqueous solution was well attached on

462

the electrospun cellulose nanofabric. This barrier layer exhibited a unique structure of dense

463

surface/interface and large interior pores, which not only blocked the virus and nanoparticles

464

in water, but also ensured a large water flux. The retention tests indicated that these

465

membranes could remove beads as small as 50 nm. Finally, the rejection ratio of 2CC-SE-L5

466

against HCV was (98.68±0.71)% suggesting its potential applications in virus removal.

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ACKNOWLEDGMENT

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The authors are grateful to the Natural Sciences and Engineering Research Council of Canada

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(NSERC), Alberta Crop Industry Development Fund Ltd. (ACIDF), Alberta Innovates Bio 23

Page 24 of 33

Solutions (AI Bio) and Alberta Barley Commission for financial support as well as Canada

476

Foundation for Innovation (CFI) for equipment support. Lingyun Chen would like to thank

477

the Natural Sciences and Engineering Research Council of Canada (NSERC)-Canada

478

Research Chairs Program for its financial support. Weijuan Huang thanks the support from

479

China Scholarship Council (CSC).

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