Microfluidic fabrication of responsive hierarchical microscale particles from macroscale materials and nanoscale particles

Microfluidic fabrication of responsive hierarchical microscale particles from macroscale materials and nanoscale particles

Accepted Manuscript Title: Microfluidic Fabrication of Responsive Hierarchical Microscale Particles from Macroscale Materials and Nanoscale Particles ...

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Accepted Manuscript Title: Microfluidic Fabrication of Responsive Hierarchical Microscale Particles from Macroscale Materials and Nanoscale Particles Author: Juan Wang Jan C.T. Eijkel Mingliang Jin Shuting Xie Dong Yuan Guofu Zhou Albert van den Berg Lingling Shui PII: DOI: Reference:

S0925-4005(17)30283-6 http://dx.doi.org/doi:10.1016/j.snb.2017.02.056 SNB 21787

To appear in:

Sensors and Actuators B

Received date: Revised date: Accepted date:

22-11-2016 25-1-2017 10-2-2017

Please cite this article as: J. Wang, J.C.T. Eijkel, M. Jin, S. Xie, D. Yuan, G. Zhou, A. van den Berg, L. Shui, Microfluidic Fabrication of Responsive Hierarchical Microscale Particles from Macroscale Materials and Nanoscale Particles, Sensors and Actuators B: Chemical (2017), http://dx.doi.org/10.1016/j.snb.2017.02.056 This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

Microfluidic Fabrication of Responsive Hierarchical Microscale Particles from Macroscale Materials and

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Nanoscale Particles Juan Wang1,2, Jan C. T. Eijkel2,3, Mingliang Jin1,2, Shuting Xie1,2, Dong Yuan1,2,

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Guofu Zhou1,2, Albert van den Berg2,3 and Lingling Shui1,2*

Institute of Electronic Paper Displays, South China Academy of Advanced

Mega Center, Guangzhou 510006, China

Joint International Research Laboratory of Optical Information of the Chinese

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2

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Optoelectronics, South China Normal University, Guangzhou Higher Educational

Ministry of Education, South China Normal University, Guangzhou Higher

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Educational Mega Center, Guangzhou 510006, China

BIOS/Lab-on-a-Chip Group, MESA+ Institute for Nanotechnology & MIRA Institute for Biomedical Technology and Technical Medicine, University of

Correspondence: [email protected]; Tel.: +86-20-39314813

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Twente, Enschede 7500AE, the Netherlands

Academic Editor: name

Received: date; Accepted: date; Published: date Abstract: Stimuli-responsive microparticles have been widely applied in sensors, actuators, chemical and biomedical analysis, and optoelectronic devices. Microfluidic technology has been demonstrated as a powerful top-down tool to create hierarchical microparticles with exquisite control over size, uniformity, morphology, structure and chemical composition. With the exploration of materials, various stimuli-responsive materials have been obtained, responding to magnetic, thermal, electrical, light and chemical stimuli. Self-assembly of nanoparticles is a quick bottom-up approach for the generation of functional materials with collective optical, electrical and magnetic properties. By combining macroscale materials and nanoscale particles using microfluidic technology, smart microparticles can be fabricated, possessing the responsive properties from the composing materials, the high surface-to-volume ratio and enhanced field effect from self-assembled nanostructures, and the advantages from microfluidics for controlling composition and structure of monodisperse microparticles. Therefore, better controlled physical and chemical properties and more sensitive and efficient performance can be achieved. In this

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review, we summarize the current status of the stimuli-responsive microparticles fabricated by microfluidic technology using polymers and nanoparticles, focusing on the microfluidic platforms, selection of responsive materials, and the achieved functions and applications.

Keywords:

Microfluidics;

Hierarchical

microparticle;

Stimuli-responsive;

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Nanoparticle, Self-assembly

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1. Introduction Microscale hierarchical particles fabricated from macroscale polymer materials and nanoscale particles retain the native properties of both polymers and

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nanoparticles, and possess the advantage of being hierarchical composition in the

range of macro-, micro- and nanometers. These smart microparticles with

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various compositions and structures, which respond to externally applied stimuli

or environmental variation, have received intensive attention for their broad

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applications in the chemical, biomedical, photonic and electronic areas[1-13]. Responsive polymer materials are sometimes called “intelligent” materials

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including polymers or liquid crystals which can quickly respond to specific external environmental variation or stimuli, accompanied with a remarkable

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change in physical properties like color, structure, wettability, solubility or volume. Polymers, before and after polymerization, exist as pre-polymer solution and gel-like block materials, respectively. Therefore, they can be manipulated by

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fluidic technologies before polymerization, and easily be combined with solid

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devices after polymerization. According to the response mechanisms to external stimuli, these materials can be categorized in magnetically, thermally, electrically,

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light and chemically responsive groups. Table 1 summarizes various representative stimuli-responsive materials, responsive mechanisms, and their corresponding applications. The responsive behavior of these materials is mainly due to the molecular changes or internal interaction forces that are induced by external stimuli. Therefore, chemical design and synthesis is here the main road to obtain these functional materials. Self-assembly of colloidal nanoparticles has long and often been employed as a bottom-up fabrication method to construct ordered nanostructures. Self-assembly of colloidal particles opens novel avenues for the generation of functional materials with collective optical, electrical and magnetic properties[14, 15]. The nanoparticle materials, which can be organic, inorganic or organic-inorganic hybrids, are engineered by chemical or mechanical 3 Page 3 of 34

methodologies, and are regarded as reliable functional materials. They are applied in diverse fields from chemical engineering and mechanical engineering to bioengineering. Table 2 summarizes various representative nanoparticles which are responsive to external stimuli. Some nanoparticles by themselves

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possess stimuli-responsive properties to external actuation. They can also be encapsulated and self-assembled in polymer solution and polymerized into stable

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and flexible block substrate with well-ordered nanoarrays functioning as

responsive photonic crystal materials[16]. Integration of nanoparticles in

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responsive polymers amplifies their sensitivity, selectivity and responsiveness by increasing surface-to-volume ratio or creating functional nanostructures[6, 17].

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The combination of responsive polymer materials with nanoparticles to construct responsive photonic crystals has been reviewed in references[18-20].

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Table 1. Representative stimuli-responsive molecules/groups of polymers and their applications.

Responsive molecules/groups

Thermal

N-alkylacrylamides, eg. PNIPAM[21-23]; vinyl ether, eg. poly(vinylether)[24]; alkylene oxide, eg. poly(ethylene oxide)[25]

Electrical

-OH, -NH2, -CONH, -CONH2, -COOH, -HSO3, eg. poly(acrylic acid-co-acetoacetoxy ethyl methacrylate) (P(AA-co-AAEM)), Pluronic F127; conductive polymer, eg. poly(acetylene)s (PPV), poly(thiophene)s (PT), poly(p-phenylene sulfide) (PPS), poly(pyrrole)s (PPY), polyanilines (PANI), poly(acetylene)s (PAC); bismethacrylate-co-methacrylic acid sodium salt [30-32]; charged color pigments[16]

drug release[33, 34]; actuator[31]; sensing[32]

Light

azobenzene[35, 36]; spiropyran[37, 38]; triphenylmethane[39]; cholesteric liquid crystal[40]

microvalves[41, 42]; drug-release[43, 44]; optical switch[45]; reflection display[46]

carboxylic[47-49] eg. poly(acrylic acid) (PAA), poly(methacrylic acid) (PMMA), poly(methacrylic acid-g-ethylene glycol) (P(MAA-g-EG); amino groups[50-52] eg. chitosan, poly(ethylene imine) (PEI), poly(N,N-dimethyl aminoethyl methacrylate) (PDMAEMA); sulfonic acid[53]

drug delivery and release[54-56]; sensor[57, 58]; optical device[59]; photolithography[60]

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Stimuli

Chemical

pH

ionic strength redox

Applications textiles[24]; detection[26, 27]; anti-fouling[28], water harvesting[29]

poly(n-(morpholino)ethylmethacrylate)-b-poly (4-(2-sulfoethyl)-1-(4-vinylbenzyl)pyridinium betaine) (PMEMA-b-PSVBP)[61] poly(ferrocenylsilane)s[62]; poly(lactic/glycolic) acid[63]

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Stimuli

Responsive molecules/groups

solvent

Applications

poly(methyl methacrylate) (PMMA)[64]; polystyrene (PS)[65]

Table 2. Representative stimuli-responsive nanoparticles and their applications.

Thermal

Applications

iron(III) oxide nanoparticles (Fe3O4 NPs)[66]; cobalt ferrite (CoFe2O4 NPs)[67]; nickel ferrite[68] PNIPAM nanogels[6]; silver nanoparticles (Ag NPs)[72]; TiO2 nanoparticles[73]

therapy, imaging[67, 69]; sensor[70]; molecular detection[71]

Light

gold nanoparticles (AuNPs)[79]; Fe3O4 nanoparticles[80]; inorganic nanoparticles (eg. CuS NPs)[81]

Chemical

polystyrene (PS) nanoparticles[1], poly(methacrylic acid) (PMAA) nanoparticles[83]; cyclosporine A nanoparticles[84]; metal nanoparticles[85]

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sensor[72]; photonic crystals[73] actuator[75]; drug release[33]; displays[74, 77]; energy storage[78]

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Electrical

TiO2 nanoparticles[74, 75]; carbon black[76]; conductive nanoparticles (eg. polypyrrole)[33]

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Magnetic

Responsive nanoparticles

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Stimuli

Cancer nanomedicine[79]; antibacterial activity[82] display[1]; drug delivery[83, 84]; sensing[85]

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To tune functionality, physical methods play an important role besides chemical modification of the molecular structures. For instance, a block of material in normal phase show definitely different behavior

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compared to the same material engineered to micro- and nano-scale or with nano-featured surfaces. Key factors like responsiveness and sensitivity can be physically improved by increasing the specific

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surface-to-volume ratio or by fabrication in specific structures[86, 87]. Structuring materials in the micro- and nanometer scale can be realized by various methods, such as template-assisted assembly[88], layer-by-layer assembly[89, 90], spraying[91], solvent evaporation[92] or microfluidics[59, 93]. Among them, microfluidic technology is becoming a powerful top-down tool to fabricate microcapsules due to its capability of engineering materials in the fluidic phase at the micro- to nanoscale. Microfluidics has recently emerged as a popular platform to construct microcapsules with various chemical compositions, diverse structures, monodisperse sizes and multiple functions. Microdroplets (microcapsules in liquid phase) with sizes in the range of 0.1-100 μm could be obtained by combination of various microchannel geometries (step-flow[94], flow focusing[95], co-flow[96], T-junction[97] and head-on[98] structures), fluidic flow rates and flow-rate ratios[99]. The microdroplet composition and structure (oil-in-water (O/W)[100], water-in-oil (W/O)[101, 102], oil-in-water-in-oil (O/W/O)[103], water-in-oil-in-water (W/O/W)[104], and complex emulsions[105] can be engineered by careful device design and material selection[1]. The generated microdroplets in microfluidic devices can then be either on-line or off-line polymerized by UV-irradiation[106], heating[7], chemical reaction[107] or solvent evaporation[108], yielding monodisperse micro- and nanoparticles/capsules in solid phase. Thus, homogeneous sphere, core-shell, Janus and complex microparticles could be obtained. They were subsequently applied in

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sensors[93, 109, 110], actuators[87, 111, 112], microvalves[113, 114], biological probes[115, 116], bioassays[117-119], bio-separation[3, 120], drug delivery[13, 121-123], controlled release[13, 44], water treatment[11, 124, 125], electronic displays[16] and optical devices[93, 106, 126, 127] with various responsiveness to magnetic[118], electrical[16], optical[126], thermal[128] and chemical[121] stimuli, or the combination of two or three[11-13].

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When these three factors of microfluidic technology, macroscale polymer

materials and nanoparticles are judiciously combined, hierarchical structures

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composed of different materials can be obtained, as e.g. shown in Figure 1. Nanoparticles can be dispersed in fluidic pre-polymer solution as a dispersion

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which can then be encapsulated as droplets dispersed in a continuous phase in a microfluidic device. The microdroplets can be further treated one by one

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in-channel, or collected outside the channel. The nanoparticles in the pre-polymer solution can be anchored and trapped/organized and frozen on/in the polymer

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microparticles by polymerization. Via this combination, the macroscale materials are divided into microscale particles with a nanoscale structure. Each microparticle is composed of responsive nanoparticles/polymers; and therefore

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can respond to external stimuli. At the same time it possesses the properties of

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large specific surface area, monodispersity, controllable size, and high stability as well as sensitive and rapid response.

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In this review, we focus on recent development of smart microparticles

fabricated using facile microfluidic technology by combining polymers (responsive or non-responsive) with nanoparticles (non-responsive or responsive) in single unit. The sections are categorized by the response mechanisms of materials to different stimuli, focusing on the microfluidic devices, the materials selection, the improved functionality and the application areas.

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polymers and nanoparticles.

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Figure 1. Schematic drawing of the microfluidic fabrication of smart hierarchical microparticles with

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2. Magnetically Responsive Microparticles So far, magnetically responsive microparticles have been mainly fabricated by encapsulating magnetic-responsive nanoparticles into polymer materials. Alternatively, polymer molecules have been modified with magnetic-responsive nanoparticles, such as ferrite nanoparticles, metallic nanoparticles or metallic nanoparticles with shells. The stimuli induced responsive behavior is from the nanoparticles. Because of the high surface area, low cytotoxicity, magnetization saturation and modifiable surface, magnetic nanoparticles have been broadly investigated and applied in magnetic resonance imaging[129-131], drug delivery[132, 133], separation[134], sensing[135, 136] and cell tracking[137]. When magnetic nanoparticles are encapsulated in a polymer network, diverse structural variation can be obtained by controlling the strength and direction of the applied magnetic field, due to the tunable distance of the superparamagnetic particles. Colloidal photonic crystal (CPC) microparticles with a magnetically responsive structural color from assembled nanoparticles have been created using a triphase microfluidic technique[1]. The highly uniform emulsion droplets were fabricated by encapsulating a dispersion of magnetic nanoparticles in the photocurable resin trimethylolpropane ethoxylate triacrylate (EO3-TMPTA) in one flow stream and a dispersion of polystyrene (PS) nanoparticles as the other flow stream in a microfluidic flow-focusing

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device. The as-prepared droplets as templates were then in-situ polymerized by UV irradiation, as shown in Figure 2 (AI). Various structural colors have been obtained due to the lattice of close-packed PS nanoparticles in one hemisphere of the CPC by varying the nanoparticle size. A dipole moment and “OFF” & “ON” switchable behavior could be achieved by introducing the CPC microparticles in a substrate with arrays of well-ordered holes (Figure 2 (AII)). Each CPC microparticle could respond to

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the applied magnetic field and act as a discrete pixel unit in a multipixel array. Thus, an information display was realized by using a magnetic needle. Moreover, monodisperse bi-compartmental microparticles with distinct hemisphere regions displaying magnetism and fluorescence have also been

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achieved via a facile microfluidic approach and solvent-evaporation with magnetic nanoparticles

occupied one hemisphere and quantum dots (QDs) in the other[138]. As a result, a magnetic-responsive fluorescent switch was achieved. A Janus-bead panel allowed free writing when an external magnetic

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field was applied. It is therefore possible to construct flexible bead displays using this magnetically responsive technology.

Moreover, Lee et al. have created free-floating color-barcoded magnetic microparticles using a

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PDMS microfluidic device[2], as shown in Figure 2 (BI). The color-barcoded microparticles were made of magnetic ink (M-Ink) acted as a code region and photocurable hydrogel as a probe region. By controlling the strength of the applied magnetic field, diverse structural colors of M-Ink were obtained

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due to the tunable distance of the superparamagnetic inter-particles (Figure 2 (BII). Various shapes of color barcoded microparticles have been engineered by using an ultraviolet mask pattern assisted by a computer-controlled spatial light manipulation. Using this platform, a multiplex DNA detection assay

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with encoding and decoding process was demonstrated. Color-barcoded magnetic microparticles with increased encoding capacity and multi-axis manipulation capacity are excellent candidates for

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applications in bioassays, drug delivery, separation and clinical diagnostics. Kim and colleagues have fabricated monodisperse magnetically responsive microparticles with

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complex surfaces of self-assembled colloidal particles using a microfluidic device, and applied for biological sensing[3]. The magnetically responsive microparticles are composed of silica nanoparticles

and iron oxide (Į-Fe2O3) nanoparticles. Via a coaxial microfluidic glass capillary device, monodisperse droplets of a photocurable suspension were created, and then polymerized by UV-irradiation (Figure 2

(CI)). The rotational frequency of the particles in a rotating magnetic field as well as the surface roughness

and

size of the

Janus microparticles could be precisely

controlled.

These

magnetic-responsive Janus microparticles demonstrated a rotation and translation motion under

magnetic field. Separation of a mixture of three differently coded magnetic microparticles could be obtained by guiding them into target positions (Figure 2 (CII)). Moreover, the silica arrays on the

magnetically responsive microparticle surfaces could be decorated with chemical or biological groups, broadening their applications as biological probes, high-throughput immunoassays, microfluidic pumps and mixers. Yuet and colleagues have obtained monodisperse and multifunctional Janus hydrogel particles with superparamagnetic properties[139]. A microfluidic platform enabled manufacturing microdroplets encapsulating nanoparticles controlled by field-induced self-assembly. Control of the spatial distribution of biochemical payloads and complex construction was achieved. The orientation of Janus

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particles could be locally and precisely controlled by an externally applied magnetic field. As a result these particles could be employed in sorting, microrheological probes, magnetic imaging, tissue engineering, and novel metamaterials. Through a bottom-up assembly approach, magnetically responsive Janus particles with complex structures were obtained by modulating the particle concentration and composition as well as the type of the magnetic field. These magnetic-responsive

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Janus microcapsules modified with functional groups or molecules could be potentially applied in drug delivery or cell mimicry systems[140]. By coding different chemistries per particle, multifunctional

superparamagnetic Janus particles with optical enhancement capabilities have also been fabricated,

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which could be potentially useful for novel sensing to achieve miniaturization of dot blot analysis[141].

Carbon-based nanomaterials have received significant momentum due to their

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unique structure and properties (e.g. high mechanical strength, good stability, electrical, thermal and optical properties). Hierarchical nano-/micro-structures constructed using carbon-based nanomaterials combined with functional (e.g. magnetic, thermal or

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fluorescent) particles would provide with multi-functional responsibility, being applied in biomedicine, environment and electronic devices[142-144]. Cheng Wang's group have proposed a facile microfluidic strategy to fabricate magnetic porous multi-walled carbon nanotube beads (MCNTs) with

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flexible and controllable manipulation for organic contaminants adsorption[4]. The dispersed phase consisted of acidified MCNTs, polystyrene microspheres and Fe3O4 nanoparticles suspending in deionized water, while the dimethyl silicone oil was used as the continuous phase. Through a modified

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microfluidic device, the MCNT/polystyrene/Fe3O4 droplets were generated at the junction of the T-shaped channel and then treated by thermal solidification and repeatedly washed with n-hexane. The

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magnetic porous MCNTBs were obtained after calcination under a nitrogen atmosphere. The proposed MCNTs possess hierarchical pores which were beneficial for enhancing their adsorbing capacity and

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efficiency. These 3D magnetic-responsive hierarchical porous structure showed superhydrophobicity

and stable recyclability which could not only improve adsorption efficiency of organic solvents, but also benefit to oriented movement and recycling of the adsorbents. Dong Liang et al. has shown the high electrochemical sensitivity and selectivity by the integration of porous graphene-nTiO2 composite in microfluidic devices[143].

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(II)

(I)

A

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Methylsilicone oil PS solution

X

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(I)

Hred

(II)

Time

X/

X/

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X

Magnetic field intensity

Hblue> Hgreen > Hred dblue< dgreen < dred

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Sequential ultraviolet pattern

Hblue Hgreen

(I)

Į-Fe2O3 Water nanoparticle Magnet

Figure 2.

(II)

C

Silica particle

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Photocurable droplets

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DMD dynamic mask

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Hred

Ultraviolet

B

UV Net magnet moment

(A) Janus microparticles fabricated using a triphase microfluidic device: (I) illustration of the

microparticles with various shapes prepared by tuning the interfacial tension among triple phases; (II) demonstration of the photonic patterns driven by applied magnetic field. Reproduced with permission from Ref. 1. Copyright 2012 Wiley. (B) Creation of (M-Ink)-based color-barcoded magnetic microparticles using a microfluidic platform: (I) illustration of the fabrication principle; (II) demonstration of the color-barcoded microparticles. Adapted from Ref. 2 with permission from Nature publishing group. (C) Fabrication of magnetic Janus particles using microfluidic device: (I) schematic of the microfluidic fabrication process and principle; (II) demonstration of the differently coded magnetic microparticles used for mixture separation application. Modified

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with permission from Ref. 3. Copyright 2010 Wiley.

In summary, magnetically responsive microparticles are created by either encapsulating magnetic nanoparticles in a polymer network or linking them to polymer molecules. Their response is induced by an externally applied magnetic field of specific strength and direction to achieve movement of the nanoparticles or change the inter-particle distance. These microparticles hold great promise for flexible

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displays[1], micro-actuators and sensors[139], controlled release systems[13] and immunoassays[129]. 3. Thermally Responsive Microcapsules

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Thermo-responsive polymers typically exhibit a critical temperature at which a phase transition occurs. This property is mainly attributed to the change of intra- and/or intermolecular interactions, leading to

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the expansion or contraction of the polymer chains in a specific medium. Thermally responsive polymer materials are generally classified into three types: low critical solution temperature polymer (LCST)[145,

146],

upper

critical

solution

temperature

polymer

(UCST)[147,

148]

and

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solvent-dependent polymer[149]. Because of the remarkable changes in their configurations (size, volume or structure) which can be triggered by a temperature variation, they have been widely studied and applied in various fields[150, 151].

Poly (N-isopropyl acrylamide) (PNIPAM) hydrogel is commonly taken as an example because of

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its dramatic phase transition in water at the critical temperature of about 32 °C[22, 152]. When the temperature is >32 °C, PNIPAM hydrogel exists in a shrunken state due to dehydration. On the contrary, the hydrogel presents a swollen state at <32 °C. To increase responsiveness and sensitivity,

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either the molecular structure can be modified, or the surface-to-volume ratio is increased by

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encapsulating nanoparticles[87] or creating nanopores[86] in hydrogel microcapsules. Microfluidic technology is a useful tool for these modifications. Thermally responsive microcapsules with colloidal crystal shells have been engineered using a

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microfluidic device combining co-flow and flow-focusing geometries by Weitz et al[5], as shown in Figure 3 (A). The colloidal crystals were immobilized in the thermo-responsive polymer network to

form the microcapsule shell. The optical properties (such as Bragg wavelength) of the gel-immobilized colloidal crystal shell could be flexibly tuned by selection of stimuli-sensitive polymer materials and control of particle concentration. The diffraction color or Bragg diffraction wavelength of the microcapsules could be triggered by temperature variation. This thermally induced change of optical properties could be applied as labels and biological/chemical sensors. Thermally responsive nanogels have also been encapsulated into the polymers to create smart

microcapsules with novel and complex structures, which could enhance performance efficiency and broaden applications[6, 17, 106]. Yue et al. have demonstrated a novel and facile strategy to construct thermally triggered microcapsules with fast response by encapsulating nanogels with a hierarchical phase-transition mechanism[17]. These thermo-sensitive microcapsules exhibited remarkably high response speed compared to normal homogenous thermo-responsive microspheres, according to the hierarchical phase-transition at different volume phase transition temperature (VPTT) of the embedded nanogels and the microsphere matrixes. Yuandu Hu and colleagues have taken a simple and robust microfluidic approach to fabricate monodisperse thermally responsive soft photonic crystal (PC)

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microcapsules[6], which is shown in Figure 3 (B). A co-flow microfluidic device was used to construct the W/O/W microdroplets. Monodisperse photonic crystal microcapsules were synthesized by UV polymerizing the W/O/W microdroplet shell of ethoxylated trimethylolpropane triacrylate (ETPTA) photocurable resin. The inner phase of the microcapsules consisted of thermally responsive PNIPAM crystalline nanogels which organized to form well-ordered photonic crystal structures through

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evaporation-triggered crystallization. The intensity of the reflection spectra of the crystalline nanogel arrays in the core could be modulated reversibly by changing the shell thickness or the temperature. A

temperature change could induce internal structure variations, leading to changes in color and optical

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properties of these thermo-sensitive PC microcapsules. For example, when the temperature increased

from 20 °C to 35 °C, the color of the green PC microcapsules gradually changed from bright green to light green, and then to milky-white. Correspondingly, the reflection peak was broadened. Vice versa,

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the opposite response was observed during cooling-down process. The thermally responsive behavior of these PC microcapsule is mainly attributed to the thermally-induced change of the nanogel size and the ordering of crystalline arrays. In further developments, microfluidic technology can be used to

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engineer the PC microcapsule size and shell thickness, and thereby to tune the optical properties of the photonic band gaps and structural colors. Such composite microcapsules with highly efficient thermally

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responsive properties open a door to drug delivery applications, and smart actuators and sensors.

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(I)

(III)

(III)

Nanogel particles

ETPTA resin

B

PVA/Glycerol/H2O

Heating

Cooling

Intensity (a.u.)

(II)

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A

Intensity (a.u.)

(I)

Figure 3. (A) Microfluidic fabrication of thermally responsive microcapsules with hydrogel-immobilized PS colloidal crystal shell: (I) schematic of the fabrication process; (II) microscope images showing the changes of the microcapsules with PNIPAM-immobilized colloidal crystal shell induced by thermal stimuli; (III) reflection spectra of the microcapsule at different temperature. Reproduced with permission from Ref. 5. Copyright 2010 Wiley. (B) Thermally responsive photonic crystalline microcapsules fabricated using a co-flow microfluidic device: (I) schematic of the fabrication process; (II) illustration of the changes of the microcapsule with PNIPAM crystalline nanogels as inner core induced by thermal stimuli; (III) demonstration of the thermally reversible behavior of the PC microcapsules. Reproduced with permission from Ref. 6. Copyright 2012 American Chemical Society.

The thermally responsive microcapsules can be fabricated by microfluidic technology using different combinations of responsive polymer with non-responsive nanoparticles, non-responsive polymers with responsive nanoparticles or responsive polymer with responsive nanoparticles, while using templates of either single microcapsules or complex microcapsules with shell structures. The microcapsules show a reversible, quick and stable response to environmental temperature change or

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local heating-cooling manipulation. Each microcapsule acts as a single sensing unit or display pixel, which has shown excellent performance in practical applications, such as microactuators[86, 153], drug delivery and release systems[154], displays[6], sensors[125] and so on. 4. Electrically Responsive Microparticles

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Electrically responsive materials are based on the use of polymers with electrical sensitivity such as ionic polymers[155, 156] and liquid crystals[157], or polymers containing electric-field responsive particles like carbon black[158], titanium oxide[74] and charged polystyrene particles[159]. Electric

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field as an external stimulus has particular merits, such as the wide availability of equipment, the precise controllability of the applied field by current or voltage control, including alternating current (AC) fields with controllable waveform shapes and frequency.

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Typically, a pre-polymer dispersion containing electric-field responsive nanoparticles is employed as the microfluidic dispersed phase to produce electrical-responsive microparticles. Nisisako et al. demonstrated the engineering of uniform electrically responsive Janus microbeads using a microfluidic

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device and thermal polymerization[7], as shown in Figure 4 (AI). These Janus beads had distinct composition and anisotropic properties. The bi-compartments were composed of carbon black (black color) in one hemisphere and titanium oxide (white color) in the other hemisphere. The location of the

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carbon black and titanium oxide in two hemispheres caused an asymmetric charge distribution, as shown in Figure 4 (AII), leading to a different behavior to electrical stimulus. When an electric field was applied, each bi-colored microsphere could flip and display either a black or white color. Thus

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complex information could be displayed by processing an electrical signal program. More colorful electrically responsive Janus microparticles have also been engineered by Kim et al. via a microfluidic

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approach with colloidal particles self-assembled in polymer-based materials[16]. In one hemisphere colloidal nanoparticles were closely packed into a photonic crystalline structure and showed structural

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color. In the other hemisphere, carbon black nanoparticles with charges were encapsulated, enabling an electrically driven multi-color switch. Owing to the mechanical flexibility and wide range of electrical conductivity, electrically

conductive biocompatible materials have been investigated for various fields in terms of drug release system[160] and electronic devices[8]. Jin-Heong Yim et al. has reported the fabrication of functional monodisperse microparticles from Fe3O4-poly(3,4-ethylenedioxythiophene) (PEDOT)/polystyrene

sulfonate (PSS)-agarose hybrid materials using a microfluidic device[8]. The fabrication process was described in Figure 4 (BI). And Figure 4 (BII) confirmed the electric conduction of the hybrid PEDOT/PSS microparticles by turning on a light-emitting diode. Thus, it would be suitable for applications in biomedical and eco-friendly electronic systems because of their magnetic sensitivity and electric conductivity.

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Janus droplets

A

Aqueous phase

B

(I)

Monomer (black) Monomer (white)

135e Aqueous phase

:PEDOT/PSS :Hydrogel :Fe3O4 :Water :PVA

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Figure 4. (A) Microfluidic fabrication of electrically responsive bicolored Janus microcapsules: (I) schematic of the fabrication procedure; (II) optical images of an information display driven by electrical actuation of the

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fabricated microcapsules. Reproduced with permission from Ref. 7. Copyright 2010 Wiley. (B) Hybrid PEDOT/PSS microparticle prepared using a flow-focusing microfluidic device: (I) illustration of the preparation

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principle; (b) demonstration of the electrical property of the fabricated microparticles. Reproduced with

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permission from Ref. 8. Copyright 2016 Elsevier.

In summary, there exist two main groups of electrically responsive microparticles. One group is

composed of electrically responsive nanoparticles encapsulated in microcapsules, in which the nanoparticles can move up and down, the other group is Janus micropartciles that rotate to display different faces driven by applied electric field. With their response to precisely controllable electrical stimuli, these electrically responsive Janus beads can be applied in reflective displays, sensors and optical switches[7, 161].

5. Light Responsive Microcapsules

Light responsive materials have received considerable attention for diverse applications in liquid crystal devices[162, 163], optical switches[164] and drug delivery systems[165, 166], on the basis of their quick change in structure and color in response to light irradiation. Light irradiation has the advantages of remote controllability, intensity variation and wavelength tunability. Light-sensitive groups including azobenzene, triphenylmethane and spiropyran are commonly copolymerized with host polymers to achieve photo-responsiveness[167]. Light-responsive cholesteric liquid crystals have also

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been used to fabricate light-sensitive microspheres using microfluidic technology[126, 168]. Furthermore, nanomaterials like gold nanorods and Fe3O4 nanoparticles have been widely employed in light-responsive microcapsules for on-demand remote control of target release[169, 170]. Combining the advantages of microfluidic technology and light-responsive materials, numerous highly uniform microcapsules with light-triggered properties have been synthesized. Light-responsive microcapsules

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can find applications in sensing[171], biological imaging[168], drug delivery[9, 12] and so on. Lee and co-workers have demonstrated a light-sensitive microcapsule fabrication process to

encapsulate gold nanorods in microgels and triggered-release of active ingredients[9]. The highly

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uniform core-shell double emulsions and the corresponding hydrogel microcapsules were synthesized using a glass capillary microfluidic device, as shown in Figure 5 (AI). Gold nanorods embedded in the

hydrogel network enabled the remote heating of the microcapsules by light irradiation[169], thus

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providing the light-response of the hydrogel microcapsule shell (Figure 5 (AII)). The reversible diameter change of these photothermal hydrogels will tune the shell permeability and cause triggered-release of active ingredients, demonstrating potential applications in drug delivery, cosmetics

NIPAM

PDMS Oil

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and food/nutrients[172].

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Figure 5. (A) Microfluidic fabrication of light-responsive hydrogel capsules: (I) demonstration of the fabrication procedure and obtained microcapsules; (II) exploration of the light responsiveness of the fabricated microcapsules. Reproduced with permission from Ref. 9. Copyright 2013 Royal Society of Chemistry.

6. Chemically responsive Particles

A chemical response of microparticles is mainly elicited by redox reactions or solvent absorption. The

redox response thereby is due to the effects of electron transfer; and the solvent responsive is due to the network swelling of polymers in different solvents. Both types of chemical stimuli can trigger a rapid

and remarkable response in microcapsules. pH-responsive microcapsules have been a focus of research because they can be applied for biomedical application in drug delivery[56, 173]. Microcapsules that released their agents under acidic conditions were synthesized by using a shell component such as the cationic triblock copolymer of poly(n-butyl methacrylate - (2-dimethylaminoethyl) - methacrylate - methyl methacrylate)[174]. These microcapsules were very stable, and only dissolved and released the encapsulated contents under acidic conditions due to the highly charged polymer chains[175]. On the other hand, an alkali-triggered microcapsule shell has been demonstrated, which can be dissolved at a constant rate at basic condition,

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releasing the encapsulated active ingredients[176]. Liu et al. have presented a microfluidic approach to produce core-shell chitosan microcapsules for pH-responsive burst release of hydrophobic drugs[107]. Furthermore, combination of acid-triggered and basic-triggered polymers provides a straightforward approach of designing sequential release of active ingredients at different pH values. Mixtures of the pH-responsive and pH-unresponsive polymers at different mass fractions were used as the middle oil

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phase to prepare hybrid microcapsules using a microfluidic device[176]. Dual pH-responsive core-shell microcapsules have also been studied[177], for which the release rate could be precisely controlled according to the different composition of the hybrid shell. Chen et al. have reported

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multi-compartmental Janus microparticles composed of PNIPAM-based copolymer with dual stimuli

of pH- and thermo- responsive groups fabricated by a single emulsification step in a microfluidic device[10], as shown in Figure 6 (AI). Because of the disintegration of the polymer network which has

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a dual pH- and thermally responsive nature, these Janus microparticles possess the property of a triggered release of the colloidal contents in water at increased pH value when the temperature < LCST (Figure 6(AII)). As a result, these Janus microparticles with a dual-stimulus property could achieve

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efficient and controllable drug encapsulation and release.

Chemically responsive microcapsules/microparticles can exhibit distinct changes in their properties in response to a variation of pH and/or ionic strength. Chen et al. have demonstrated a

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triphase microfluidics-assisted self-assembly method to create Janus CPC microparticles with various and changeable structural colors[1]. The changeable structural color of the Janus CPC microparticles was due to the different swelling degree of the polystyrene nanoparticles when the CPC microparticles

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were treated with an aqueous solution of acrylic acid at different concentration. These Janus CPC microparticles showed a reversible color transition when the acrylic acid concentration was either

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decreased (by dilution with water) or increased (by evaporation). This solvent-induced swelling causes an increase of the lattice constant and thereby the size of the microparticles. These CPC microparticles

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could be applied as chemical sensors.

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Magnetic force Gravity force

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Figure 6. (A) pH-responsive microparticles engineered by a microfluidic device: (I) illustration of the triple-component Janus microparticles preparation process; (II) demonstration of the Janus microparticles responsibility to pH and temperature stimuli. Reproduced with permission from Ref. 10. Copyright 2013 American Chemical Society.

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The use of a microfluidic platform can contribute to the manufacturing of these microcapsules/microparticles by allowing precise design of the composition of the chemically responsive microparticles, their size, shell thickness and permeability. Thereby, their response to chemical reactions, solvents, variations in ionic strength or pH could be precisely controlled for chemical/biochemical sensing[1] and controlled drug release[178].

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7. Multiple-responsive Microparticles

Design and development of multiple-responsive microparticles are increasingly attractive and desirable

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for scientific research and technological applications. Multi-stimuli responsive microparticles are

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expected to incorporate two or more responsive components in one unit in order to either amplify one function or achieve multiple functions at the same time. Typical examples demonstrate how the multi-stimuli microparticles are designed, fabricated and achieved functions.

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Su Chen and co-workers have reported a triphase microfluidic approach for the construction of Janus supraparticles with temperature-magnetism-optics triple sensitivity successfully, which can be

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applied in various fields (environment monitor, bioassays, displays, optoelectronic devices and anticounterfeit)[11]. Supraparticles with dual optical performance of structure color (due to assembly of

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the PS nanoparticles) and fluorescence (owing to the CdS quantum dots) were constructed assisted by the

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easy-to-perform microfluidic approach, which can exhibit diverse colors when exposed to different wavelengths. To accomplish proposed multifunctional supraparticles, the as-prepared solution of

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Cd2+/PS hybrid latex, NIPAM photocurable monomer, crosslinker, surfactant, photoinitiator and a mixture of ethoxylated trimethylolpropane triacrylate (TMPTA) monomer, Fe3O4 nanoparticles were introduced into the corresponding microchannel to form into uniform biphasic droplets continuously, as described in Figure 7 (AI). Multiple components encapsulated in the same microparticle allowed color varying due to the temperature stimulus and freely rotation resulted from the magnetism response. The proposed triple-responsive supraparticles exhibited remarkable color variation under different stimuli (Figure 7 (AII)), and therefore, would be promising for applications in optoelectronic devices and bioassays. Figure 7 (AIII) demonstrated the fabricated Janus supraparticles applied as multiple-response displays. Multi-stimuli-responsive hydrogel microfibers by incorporating photothermal magnetite nanoparticles (MNPs) in the temperature-responsive PNIPAM hydrogel microfibers have been prepared by Jinhwan Yoon and colleges utilizing capillary-based microfluidic devices[12]. The discontinuous

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(droplet) solution was composed of Na-alginate, monomers, crosslinkers, the photo-initiator and magnetite (Fe3O4) nanoparticles (MNPs), while the calcium chloride solution was used as the continuous phase. The microfiber-shaped crosslinked Ca-alginate hydrogels were formed due to the rapid ionic bridge formation at the interfacial layer of the mixed solution and the continuous flow. PNIPAM

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hydrogel microfibers containing MNPs were obtained under in-situ UV-irradiation (Figure 7 (BI)). The incorporated MNPs in the thermo-sensitive hydrogel microfibers absorbed the visible light and

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converted the photo-energy into thermal-energy which heated the hydrogel network and triggered local

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volume changes confined in the light irradiation region, as shown in Figure 7 (BII). Additionally, the prepared hydrogel microfibers were sensitive to external magnetic stimuli because of the MNPs in the hydrogel matrix. Therefore, prepared multi-responsive hydrogel microfibers could be potentially applied

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in tissue engineering, drug delivery and switching systems.

LiangYin Chu's group applied novel multi-stimuli-responsive microcapsules as smart drug delivery

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system with "site-specific targeting" and adjustable controlled-release[13]. These microcapsules were constructed by embedding magnetic nanoparticles and temperature-sensitive nanoparticles as

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"microvalves" into pH-sensitive microcapsule membrane. Figure 7 (C) illustrates the detailed fabrication procedure and the controlled-release mechanism of the multi-stimuli-responsive microcapsule. The

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middle fluid was the chitosan aqueous solution containing magnetic-responsive nanoparticles and

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temperature-responsive nanoparticles, while the oil phase containing crosslinker glutaraldehyde (GA) was used as the inner fluid and outer fluid, respectively. Highly monodisperse oil-in-water-in-oil

(O/W/O) emulsions were obtained in the co-flow capillary microfluidic device, yielding multiple-stimuli-responsive microcapsules after polymerization. The targeting aggregation at specific pathological sites and effectively adjustable controlled-release could be achieved according to the patients' individual differences (related to body temperature and pH value), which is of critical

significance for more rational drug administration. As a result, this strategy provides with new technology to prepare this kind of "intelligent" controlled release systems.

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copolymerization

Macromonomer

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Cd2+

PS-PMAA

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Nanocrystalline reactor

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Triphase microfluidic device

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500 ȝm

dark

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C

Ca-alginate/PNIPAm gel

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PNIPAm gel

500 ȝm

pH-responsive chitosan microcapsule membrane

Temperature-responsive sub-microsphere

+

Magnetic nanoparticle Encapsulated drug

Figure 7. (A) Construction of multi-stimuli-responsive supraparticles using a flow-focusing microfluidic device: (I) schematic of the microparticle generation procedure; (II) description of the applications of Janus supraparticles (JSs) as switches and sensors; (III) I-pad prepared from multifunctional JSs at different external stimuli. Reproduced with permission from Ref. 11. Copyright 2015 American Chemical Society. (B) Fabrication of multi-stimuli-responsive microfibers through a microfluidic device: (I) schematic of the microfluidic device

and mechanism of fabricating hydrogel microfibers; (II) optical images of photothermal responsibility of the microfibers. Reproduced with permission from Ref. 12. Copyright 2015 Royal Society of Chemistry. (C) Illustration of fabrication principle and controlled-release mechanism of the multi-stimuli-sensitive microcapsules. Adapted from Ref. 13 with permission from Wiley 2014.

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8. Summary and Outlook There has been a strong demand for smart/responsive materials with unique properties that can be tuned by external stimuli. In this review, we summarize the recent development in creating responsive microparticles with hierarchical structures obtained by combining macroscale polymer solutions and nanoscale particles. Microfluidic technology is a promising tool to fabricate the hierarchical structures

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at the microscale with well-controlled composition and structure due to the precise control over fluidics and interfaces. By maximally exploiting these advantages, nanoparticles can be encapsulated into single, double or multiple emulsion droplets made of pre-polymer solutions with various shapes,

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structures and compartments, yielding various microparticles. Responsiveness can be endowed to the microparticles by introducing functional groups either to the polymer molecules or to the nanoparticles.

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These microparticles can respond to external stimulus of magnetic, thermal, electrical, optical or chemical nature, which can be applied in sensors and actuators, information displays, drug release, and chemical/biomedical analysis. The responsiveness to stimuli stems either from the polymers or the

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nanoparticles, which are contained in hierarchical structures optimized for the intended function. Different types of “intelligent” microparticles including homogenous, core-shell and Janus structures have been successfully constructed. A color change of the CPC structure in the microparticles, due to

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Brag diffraction, can be employed to create a sensing unit or a display pixel. Core-shell microcapsules composed of a stimulus-triggered shell and/or encapsulated stimulus-sensitive nanogels can be used for drug release. It is to be expected that enhanced multi-stimuli-triggered microparticles with multi-compartmental and complex structures will also be fabricated using these strategies. Though

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complex microparticles are not always necessary for real applications, adding complexity is one of the

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effective strategies to improve critical functions for specific applications. Microfluidic technology derives its strength from the nature of the composing elements of the

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smart materials. The polymer materials, before polymerization, are in the fluidic phase which is highly suitable to be manipulated using a microfluidic platform; after polymerization, they are in the gel or solid phase which is preferential for encapsulating nanoparticles and for application in real devices. The nanoparticles are in the nanoscale domain, which is easy to be dispersed in a solvent to form a colloidal dispersion and to be entrapped in the polymer network after combination with the polymer material. Microfluidic technology thus provides a highly flexible tool for combining the fluidic polymer materials and the solid nanoparticles. As shown above, by the judicious combination of polymers and nanoparticles, properties can be finely tuned to broaden application areas with high flexibility and controllability. With the developments in both materials and microfluidic technology, intelligent particles with better performance are expected to be engineered using this strategy, exploring more applications in devices and industry. Acknowledgments: We appreciate the financial support from National Natural Science Foundation of China (61574065, 21575043, 51405166), National Key R&D Program of China (2016YFB0401502), Science and Technology Planning Project of Guangdong Province (2016B090906004), Guangdong Engineering

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Technology Center of Optofluidics Materials and Devices (2015B090903079), program for Changjiang Scholars and Innovative Research Team in University (IRT13064), and the International Cooperation Base of Infrared Reflection Liquid Crystal Polymers and Device (2015B050501010). Conflicts of Interest:

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The authors declare no conflict of interest.

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an

Author biographies

Prof. Lingling Shui received her PhD in Electrical Engineering from Twente University (2009), the Netherlands, and her MS and BS degrees in Colloid and Interface Chemistry from Shandong University, China (2003

M

and 2000). Now she is a professor at South China Academy of Advanced Optoelectronics of South China Normal University, China, where she

Lingling Shui

works on microfluidic fundamentals and applications including droplet

d

microfluidics, optofluidics and e-paper displays.

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te

Juan Wang obtained her Masters degree in Materials Physics and Chemistry from South China Normal University in 2016. She is currently a PhD candidate in Professor Shui's group at South China Academy of Advanced Optoelectronics of South China Normal University. Her research interests are microfluidics, self-assembly and responsive materials.



Juan Wang

Jan C. T. Eijkel is a full professor of micro- and nanofluidics in the BIOS/Lab-on-a-Chip group at the MESA+ Institute for Nanotechnology, University of Twente. He obtained his PhD from University of Twente in 1995. The focus of his research is on the investigation of physicochemical

Jan C. T. Eijkel phenomena in micro- and nanofluidic systems, and their applications.

Mingliang Jin

Dr. Mingliang Jin received his PhD in Electrical Engineering from Twente University in the Netherlands (2010). Now, he is a seniorresearcher at the South China Academy of Advanced Optoelectronics of South China Normal University, China. His research areas are surface-enhanced Raman Spectroscopy (SERS), microfluidics, optoelectronic devices and equipment 33 Page 33 of 34

design and manufacture.

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Dr. Dong Yuan is a lecturer at South China Academy of Advanced Optoelectronics of South China Normal University. She got her PhD degree from South China University of Technology in 2013, majored in Mechanical Manufacturing and Automation. Her research interest are optoelectronic device design, liquid crystal and electronic paper displays.

an

 Dong Yuan

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Shuting Xie

Shuting Xie received her MS degree in school of chemistry and chemical engineering from Shandong University, China (2015). Since then, she has worked at South China Academy of Advanced Optoelectronics of South China Normal University, China. Her research interests droplet microfluidics, digital microfluidics and droplet PCR.

Prof. Guofu Zhou received his BS in Metal Materials from Chongqing

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University in China in 1986, MS in Materials Science from Institute of Metal Research of Chinese Academy of Science in 1989, and PhD degrees in Materials Science from Institute of Metal Research in China in 1991 and in Physics from University of Amsterdam in the Netherlands in 1994. He is now the dean of the South China Academy of Advanced

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Guofu Zhou

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Optoelectronics of South China Normal University. His research interests are advanced technologies of electronic paper displays and functional

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materials.

Albert van den Berg is a full professor of University of Twente, member of Royal Dutch Academy of Science. He received his BS, MS and PhD from University of Twente in 1981, 1983 and 1988, respectively, with the

background of Applied Physics and Applied Science and Technology. He

Albert van den Berg

is a pioneer and active member in microfluidics and lab-on-a-chip research areas. His research interests include fundamentals and applications of microfluidics in sensors, actuators, biology and electronic devices.

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