Microwave-assisted extraction of silkworm pupal oil and evaluation of its fatty acid composition, physicochemical properties and antioxidant activities

Microwave-assisted extraction of silkworm pupal oil and evaluation of its fatty acid composition, physicochemical properties and antioxidant activities

Accepted Manuscript Microwave-assisted extraction of silkworm pupal oil and evaluation of its fatty acid composition, physicochemical properties and a...

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Accepted Manuscript Microwave-assisted extraction of silkworm pupal oil and evaluation of its fatty acid composition, physicochemical properties and antioxidant activities Bin Hu, Cheng Li, Zhiqing Zhang, Qing zhao, Yadong Zhu, Zhao Su, Yizi Chen PII: DOI: Reference:

S0308-8146(17)30548-4 http://dx.doi.org/10.1016/j.foodchem.2017.03.152 FOCH 20856

To appear in:

Food Chemistry

Received Date: Revised Date: Accepted Date:

18 December 2016 22 March 2017 28 March 2017

Please cite this article as: Hu, B., Li, C., Zhang, Z., zhao, Q., Zhu, Y., Su, Z., Chen, Y., Microwave-assisted extraction of silkworm pupal oil and evaluation of its fatty acid composition, physicochemical properties and antioxidant activities, Food Chemistry (2017), doi: http://dx.doi.org/10.1016/j.foodchem.2017.03.152

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1

Microwave-assisted extraction of silkworm pupal oil and evaluation of its fatty acid composition,

2

physicochemical properties and antioxidant activities

3 Bin Hu a, Cheng Li a, Zhiqing Zhang a, Qing zhao a, Yadong Zhu b, Zhao Su a, Yizi Chen a *

4 5

a

College of Food Science, Sichuan Agricultural University, Ya’an 625014, Sichuan, China

6

b

College of Literature, Sichuan Agricultural University, Ya’an 625014, Sichuan, China

7 8

*Corresponding author Tel./fax: : +86 835 2882187 (Y.-Z. Chen).

9

Email address: [email protected] (Y.-Z. Chen).

10 11

Running Title: Microwave-assisted extraction of oil

1

12

ABSTRACT

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Microwave-assisted extraction (MAE) of oil from silkworm pupae was firstly performed in the present

14

research. The response surface methodology was applied to optimize the parameters for MAE. The

15

yield of oil by MAE was 30.16% under optimal conditions of a mixed solvent consisting of ethanol and

16

n-hexane (1:1, v/v), microwave power (360 W), liquid to solid ratio (7.5/1 mL/g), microwave time (29

17

min). Moreover, oil extracted by MAE was quantitatively (yield) and qualitatively (fatty acid profile)

18

similar to those obtained using Soxhlet extraction (SE), but oil extracted by MAE exhibited favourable

19

physicochemical properties and oxidation stability. Additionally, oil extracted by MAE had a higher

20

content of total phenolic, and it showed stronger antioxidant activities. Scanning electron microscopy

21

revealed that microwave technique efficiently promoted the release of oil by breaking down the cell

22

structure of silkworm pupae. Therefore, MAE can be an effective method for the silkworm pupal oil

23

extraction.

24 25

Keywords

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Microwave-assisted extraction; Silkworm pupal oil; Fatty acid composition; Physicochemical

27

properties; Antioxidant activities

2

28

1. Introduction

29

Silkworms are well known as an efficient large-scale producer of silk thread. Among the various

30

species of silkworms, the mulberry silkworm (Bombyx mori L.), the oak silkworm (Antheraea pernyi)

31

and the eri silkworm (Samia cynthia ricina) are widely reared around the world for use in sericulture.

32

The former two silkworms come from China, with the third originating in India (Mishra, Hazarika,

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Narain & Mahanta, 2003). Silkworm pupae are the main by-product obtained after extracting silk threads,

34

and they constitute 60% of dry cocoon weight. Based on statistics from the Ministry of Agriculture of

35

People’s Republic of China (http://english.agri.gov.cn/), the output of dry mulberry cocoon in China was

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reported as 650,800 tons in 2014. Hence, 390,480 tons dry silkworm pupae are available in China per

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year. However, the abundant silkworm pupae resources have not been fully utilized. Most of the

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silkworm pupae are used only as fertilizer and feed, or even regarded as industrial waste. Indeed, the

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disposal of silkworm pupae is a serious problem because the putrilage of waste had deleterious effects

40

on environment (Wang, Wu, Liang & Wang, 2010). The nutritional value of silkworm pupae is mainly

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manifested in the high protein and fat content. The fat alone constitutes about 30% of the total dry pupae

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weight. The oil extracted from silkworm pupae contains more than 70% unsaturated fatty acids,

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particularly the α-linolenic acid and oleic acid accounting for a high percentage (Rao, 1994). Therefore,

44

the silkworm pupal oil is considered a good source of oil and could be used for various

45

applications including food, medicines and cosmetics (Longvah, Mangthya & Ramulu, 2011). So far the

46

extraction of silkworm pupal oil is mainly performed by traditional methods, including

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mechanical pressing extraction, organic solvent extraction, aqueous enzymatic extraction and

48

supercritical fluid extraction developed lately (Zhu, 2012; Kotake-Nara, Yamamoto, Nozawa, Miyashita,

49

& Murakami, 2002; Jia, Wu, Du, He, Gui, & Yan, 2014; Wei, Liao, Zhang, Liu, & Jiang, 2009). Among

50

them, the yield of mechanical pressing extraction is relatively low, while organic solvent extraction and

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aqueous enzymatic extraction take a relatively long time (zhang, Yao, Luo, Zhao, & Fu, 2016). In

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addition, because of the operational complexity and high cost of the apparatus, supercritical fluid

53

extraction is limited in practice (Chen, Du, Zu, Yang, & Wang, 2016). Consequently, searching for an

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efficient technique with low cost and high extraction of oil is vitally important for the extensive

55

utilization of silkworm pupae.

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Recently, as an efficient extraction technique from oil, microwave-assisted extraction (MAE) has

57

attracted attention in recent years. Compared with conventional extraction methods, MAE has many

3

58

advantages, such as shorter extraction duration, higher extraction yield and lower energy consumption

59

(Leone, Tamborrino, Zagaria, Sabella, & Romaniello, 2015; Tsukui, Júnior, Oigman, Souza, Bizzo, &

60

Rezende, 2014). Response surface methodology (RSM) is an effective and powerful statistic method for

61

optimizing experimental conditions with a reduced number of experimental trials. Over the past several

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years, RSM has been successfully applied to optimize the MAE of edible oil (Taghvaei, Jafari, Assadpoor,

63

Nowrouzieh, & Alishah, 2014; Jiao et al., 2014).

64

As we know, the application of MAE of silkworm pupal oil has not been reported, so the objective of

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this study is to optimize MAE of silkworm pupal oil using RSM. Then, the fatty acid compositions,

66

physicochemical properties, total phenolic content and antioxidant activities of oil by MAE are evaluated

67

and compared with those extracted with soxhlet extraction. In addition, the microscopic structures of

68

material before and after various extraction methods are observed to clarify extraction mechanisms.

69 70

2. Materials and methods

71 72

2.1. Materials and Reagents

73 74

The mulberry silkworm pupae were acquired from sericulture farm in Ya’an district (Sichuan

75

Province, China) in June 2014, and were identified by Prof. Huimin Hu from the College of Science,

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Sichuan Agricultural University, China. The Samples were dried in a vacuum drier at 70 ℃ and 25 kPa

77

for 24 h to moisture content of less than 5%, then ground into fine powder by a disintegrator (FW135,

78

Taisite, Tianjin, China). After passing through a set of standard-mesh sieves, the powder was sealed in

79

plastic containers and stored in a refrigerator at 4 ℃ for future experiments.

80

Gallic

acid,

Folin–Ciocalteu’s

phenol

reagent,

β-carotene,

Linoleic

acid

and

81

2,2-diphenyl-1-picrylhydrazyl (DPPH) were purchased from Sigma-Aldrich Co. (Steinheim, Germany).

82

All other reagents and chemicals were of analytical grade and purchased from Chendu medicine group

83

Co., Ltd (Chengdu, China).

84 85

2.2. Soxhlet extraction (SE)

86 87

A conventional Soxhlet extraction was implemented with 20 g of silkworm pupae powder (40

4

88

mesh) and 200 mL of n-hexane in a Soxhlet extractor at 80 ℃ for 6 h through a water bath. After

89

extraction, n-hexane was removed at 50 ℃ under reduced pressure using a rotary evaporator

90

(RE-52A,Yarong, Shanghai, China). The oil was dried at 100 ℃ ± 5 ℃ for 15 min in a drying oven. The

91

yield of oil was calculated gravimetrically.

92 93

2.3. Microwave-assisted extraction (MAE)

94 95

MAE was conducted by microwave extraction apparatus (WBFY-205, Yuhua China). The

96

apparatus is equipped with a time controller, a power sensor, an electromagnetic stirrer and a

97

circulating water-cooling system. Its maximum power was 1000 W variable in 20 W increments with

98

2.45 GHz microwave frequency. The dimensions of inner cavity were 330 mm × 365 mm × 235 mm.

99

During the experiment, time, irradiation power, and stirring speed could be easily controlled by an

100

electronic control panel.

101

For each extraction, 20 g of silkworm pupae powder (40 mesh) and extraction solvent of

102

specified volume were added into a flask. The flask was placed in the microwave oven cavity and

103

connected to the cooling system through a hole at the top of microwave extractor. Then, the MAE

104

device was turned on, and the conditions including microwave power and extraction time were set by

105

the digital panel. After extraction, the extractive was filtrated through a qualitative filter, and then it

106

was collected and concentrated with a rotary evaporator at 50 ℃ to obtain oil. The amount of extracted

107

oil was calculated gravimetrically after collection, and then the extraction yield is expressed as follows:

108

 mass of extracted oil  Extraction yield of oil(%)    100  mass of dried material 

109 110

2.4. Experimental design of MAE

111 112

A three-level, three-factor Box-Behnken design (BBD) combined with response RSM was

113

applied to have research on the optimal combination of variables in extraction of silkworm pupal oil.

114

On the basis of preliminary experimental data (data not shown), the independent variables were

115

microwave power (X1: 200–400 W), liquid to solid ratio (X2: 4–8 mL/g) and microwave time (X3:

116

20–30 min), while the response variable was the extraction yield of oil. Table 1 shows the arrangement

117

of the BBD in this research, 17 experimental runs including 5 replicates at the centre point were 5

118

119

employed to fit the full second-order polynomial equation model. The general equation is: 3

3

i 1

i 1

3

Y   0   i X i2  iiX 2i 

3

 X X ij

i

j

i 1 j i 1

120

where Y is the predicted response, β0, βi, βii and βij are the regression coefficients for intercept, linearity,

121

square and interaction, respectively, while Xi and Xj are the independent coded variables. The actual

122

variables were transferred to a range from 1 to -1 for the evaluation of the factors. The actual and coded

123

levels of the independent variables used in the experimental design were shown in Table 1. The

124

relevant mathematical equations were presented as follows:

125

126

Z0 j 

j 

xj  127

Z 2 j  Z1 j 2

Z 2 j  Z1 j 2

Z j  Z0 j j

,

j  1, 2, 3.

128

where j was the experimental variable. Z2j was the actual value of the independent variable j at high level

129

point. Z1j was the actual value of the independent variable j at low level point. Z0j was the actual value of

130

the independent variable j at the center point. Zj was the actual value of the independent variable j. Δj was

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the step change of the actual value of variable j at high level point and low level point. xj was the coded

132

value of the independent variable j.

133 134

2.5. Gas chromatography (GC) analysis of fatty acid compositions

135 136

To analyze the fatty acid composition of silkworm pupal oil, the oil was firstly converted into fatty

137

acid methyl esters (FAME) via esterification reaction. Silkworm pupal oil (1 g) was transfered into a

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100 mL reaction flask, and the methanolic sodium hydroxide solution (10 mL) was added at the same

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time. The mixture was boiled under reflux until the droplets of fat disappeared. The methanolic boron

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trifluoride solution (12 mL) and the isooctane (10 mL) were added through the top of the condenser,

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continuously boiling for 3 min. The flask was removed from the reflux condenser. Immediately, the

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saturated sodium chloride solution (20 mL) was added into the flask, shaking it vigorously for 30 s.

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Then, the saturated sodium chloride solution was added to the liquid level of the neck of the flask. After

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stratification, the upper isooctane layer (1 mL) was transfered into a vial, and the anhydrous sodium

6

145

sulfate was added. The mixture was injected into the packed column for gas chromatography.

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The compositional analysis of FAME was performed by using an gas chromatograph (7890A,

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Agilent) equipped with a flame ionization detector and a capillary column (HP-FFAP, 30 m × 0.25 mm

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I.D, 0.25 μm film thickness, Agilent). The carrier gas, He, was used at a flow rate of 2 mL/min. Sample

149

were injected (1 μL) with a split mode (ratio 10:1). Injector temperature and detector temperature were

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set at 220 °C and 300 °C, respectively. Column oven temperature increased from 60 °C (1 min) to

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220 °C at a rate of 10 °C/min, and remained at 220 °C for 10 min. Fatty acid were identificated with

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retention times obtained from commercial FAME standards (Sigma Chemical, St. Louis, MO). The

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relative amount of each FAME was calculated from the integrated area of each peak and expressed as a

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percentage of the total area of all peaks and modified in comparison with those of each authentic

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sample.

156 157

2.6. Physicochemical properties analysis

158 159

The refractive index and specific gravity were examined at room temperature of 25 °C using an

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Abbe refractometer and a specific gravity bottle, respectively. Acid value, peroxide value and iodine

161

value of the extracted oil were examined by American Oil Chemists’ Society standard methods Cd 3d–63,

162

Cd 8–53 and Cd 1–25, respectively (AOCS, 1997).

163 164

2.7. Assay for total phenolic (TP) content

165 166

TP content were examined spectrophoto-metrically using Folin-Ciocalteu’s reagent according to

167

the method described by Bail, Stuebiger, Krist, Unterweger, and Buchbauer (2008). A calibration curve

168

of gallic acid in methanol was implemented in the concentration ranges of 0.05–0.50 µg/mL. The

169

concentration of phenolic compounds was calculated according to the following equation obtained from

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the standard gallic acid curve: absorbance = 0.0185 × gallic acid (µg) − 0.0052, with R2 of 0.9949.

171

Results were expressed in mg of gallic acid equivalents (GAE) per kilogram of oil.

172 173

2.8. Antioxidant activity evaluation

174

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The antioxidant activity of silkworm pupal oil was assessed using 2,2-diphenyl-1-picrylhydrazyl

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(DPPH) radical scavenging assay and β-carotene bleaching test. The DPPH free radical scavenging

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activity of oil was examined adopting the methods reported by Zhang et al. (2010). The β-carotene

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bleaching test was measured as described by Liu et al. (2009). The results were expressed by IC50 values

179

which corresponded to the concentration of oil (mg/mL) neutralizing 50% of DPPH radicals or

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inhibiting 50% of β-carotene bleaching.

181 182

2.9. Scanning electron microscopy (SEM) observation

183 184

The morphological alteration of sample using different extraction methods was observed by a SEM

185

(JEOL JSM-7500F, Tokyo, Japan). Samples were dried and coated by gold, and then micrographs were

186

taken at 500 magnification.

187 188

2.10. Statistical analysis

189 190

All experiments were performed in triplicate, and the mean of extraction yields were used for

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statistical analysis. Multiple regression analyses, analysis of variance (ANOVA) and significance test

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were performed by a software (Design-Expert 9.0 Trial, State-Ease, Inc., Minneapolis MN, USA).

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Differences between mean were analyzed by t-test on the significance level of p < 0.05, using the SPSS

194

statistical software, version 17.0 (SPSS Inc., Chicago, IL, USA).

195 196

3. Results and Discussion

197 198

3.1. Selection of appropriate solvent for MAE

199 200

The type of extraction solvent is a critical factor that governs the extraction efficiency in MAE

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process. Ethanol (boiling point 78 ℃), ethyl acetate (boiling point 77 ℃), petroleum ether (boiling range

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60~90 °C), diethyl ether (boiling point 35 ℃) and n-hexane (boiling point 69 ℃) were chosen as

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potential extraction solvent in this study. They were tested under the same condition using the same

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method (20 g dried samples, 200 mL extractant, microwave power 300 W for 30 min). Fig. 1a shows that

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compared with other solvents, the relatively high yields were obtained when using ethanol and n-hexane

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respectively, but the yield was still limited. In MAE process, it requires that the extraction solvent not

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only has a certain polarity to better absorb the microwave radiation energy, but also has

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excellent dissolving capacity for the extractive. Ethanol has strong polarity, and n-hexane has a better

209

solubility for oil. Thus, a mixed solvent consisting of ethanol and n-hexane at a proper ratio was used in

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MAE process. According to Fig. 1b, compared with single solvent, the yield of oil increased when a

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mixed solvent consisting of ethanol and n-hexane was used, especially the volume ratio of ethanol and

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n-hexane in 1 to 1 can providing the highest yield of oil. Therefore, a mixed solvent consisting of

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ethanol and n-hexane (1:1, v/v) was selected as the ideal extraction solvent for the subsequent

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experiments.

215 216

3.2. Optimisation of MAE

217 218

MAE parameters including microwave power, liquid to solid ratio and microwave time were

219

optimised by RSM using BBD to obtain the maximum yield of silkworm pupal oil. All the

220

experimental data from the established response surface analysis model are shown in Table 1.

221 222

3.2.1. Fitting the model

223 224

The results of ANOVA for the quadratic model were shown in Table 2, and the significance of

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each coefficient was determined by F-value and p-value. Generally, The larger magnitude of F-value

226

and the smaller p-value had more significant effect on the corresponding coefficient. The model F-value

227

of 654.36 implied that the model was significant. There was only a 0.01% chance that a model F-value of

228

this size could occur due to statistical noise.

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The lack-of-fit was used to measure how well the model fitted the data. The lack-of-fit with

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non-significant (p > 0.01) could indicate that the model fitted the data well. In this model, the

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lack-of-fit F-value of 2.28 implied that the lack-of-Fit was not significant relative to the pure error. There

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was a 22.16% chance that a lack-of-fit F-value of this size could occur due to statistical noise. The

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coefficient of determination (R2) meant the proportion of the total variation in the response expected by

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the model. Higher coefficient of determination (R2) of model implied that the response surface model

9

235

was reasonable. R2 of 0.9898 indicated that model appropriately represented the experimental data, and

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98.98% of the variation could be elucidated by the fitted model. Meanwhile, the adjustment coefficient

237

of determination (Adj R2) was used to analyze the model adequacy, and the value of Adj R2 (0.9731)

238

implied a high correlation between the experimental data and the predicted values. The coefficient of

239

variation (CV), a ratio of the standard error of estimate value to the mean value of observed response,

240

was used to measure of reproducibility of the model. The smaller the coefficient of variance was, the

241

more reliable the model would get. The coefficient of variation of 0.79% indicated a high degree of

242

precision and reliability of experiments conducted. The adequate precision was used to measure the

243

signal to noise ratio. The ratio of 80.82 was greater than 4, implying an adequate signal obtained from

244

model. Therefore, the model with desirable coefficient of determination, non-significant p-values of

245

lack of fit and highly significant levels suggested that it was accurate and applicable. As the results in

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Table 2 illustrates, factors with significant effects on oil yield (p < 0.05) were linear terms of X1, X2 and

247

X3, interaction terms of X1X2, X1X3 and X2X3, and quadratic terms of X12, X22 and X32. The second order

248

polynomial model was applied to express the oil yield as the following equation:

249

Y=27.49 + 1.50X1 + 2.80X2 + 3.23X3 + 0.57X1X2 − 0.24X1X3 + 0.58X2X3 − 1.47X12 − 2.30X22 − 2.11X32。

250

Based on the mathematical model established, the optimal experimental conditions were as

251

follows: microwave power (359.58 W), liquid to solid ratio (7.57 mL/g) and microwave time (29.19

252

min). Considering the feasibility of operation, microwave power, liquid to solid ratio, microwave time

253

were modified to 360 W, 7.5 mL/g and 29 min, respectively. The yields of oil were 30.16% under the

254

optimum parameters, which were a good fit for the value forecasted (30.39%) by the regression model.

255

Therefore, the oil extraction conditions achieved by RSM were reliable and practical.

256 257

3.2.2. Analysis of the response surface

258 259 260

Three-dimensional response surfaces were applied to test the mutual effects of different variables, so as to better understand the independent variables’ effect on oil yields.

261

Fig. 2a shows the mutual effects between microwave power and liquid to solid ratio on the oil

262

yields extracted at fixed microwave time (25 min). It can be found that oil yields obviously increased

263

with growth of liquid to solid ratio at a designated microwave power, and the growth was increasingly

264

slow when liquid to solid ratio increased. But oil yields firstly increased and then decreased with the

10

265

growth of microwave power, which had dual influences on oil yields. The advantageous effect was that

266

the growth with microwave power was favorable for cell rupture, solvent’s movement speed, and

267

diffusion rate of extractive into solvent, so as to promote higher oil yields. The disadvantageous aspect

268

was that excessively high microwave power could cause thermal decomposition of oil to some extent

269

(Chen, Du, Zu, Yang, & Wang, 2016). Hence, optimal microwave power should be dependent on the

270

balance between the dual influences. Fig. 2b indicates the mutual effects between microwave power and

271

microwave time on the oil yields extracted at fixed liquid to solid ratio (6 mL/g). The increase of

272

microwave power could improve oil yields to some degree, but further increase of microwave power

273

was together with decrease of oil yields. With the growth of microwave time, the oil yields were

274

increased obviously. Therefore, both proper increase of microwave power and liquid to solid ratio

275

could lead to high oil yields. Fig. 2c shows the mutual effects between liquid to solid ratio and

276

microwave time on the oil yields extracted at fixed microwave power (300 W). The initial rapid growth

277

in oil yields was together with the increase in liquid to solid ratio at any designated microwave time.

278

Additionally, the impact of microwave time on oil yields was a persistent growth with the increase of in

279

microwave time. By contrast, with the increase of microwave time, the variation tendency for oil yields

280

grew firstly, and then a slow rise was found with further increase of microwave time. Oil yields’ growth

281

with the changing microwave time was mainly ascribed to enough time for enhancing the effective

282

extraction of constituent. The effect of liquid to solid ratio on oil yields was that a few solvent volume

283

could reduce the contact chance between solvent and material, thus resulting in insufficient extraction,

284

while a more solvent volume could effectively extract and obtain higher yields.

285 286

3.3. Comparison of MAE with SE

287 288

Soxhlet Extraction (SE), a reference method for oil extraction, was implemented to make a

289

contrast with MAE. MAE process was performed under the optimized conditions. Fig. S1 shows

290

the process of the extraction yield according to the extraction time by MAE and SE methods. The

291

result that the oil yields of MAE for 29 min (30.16 ± 0.25%) were comparable to those of SE for 360

292

min (30.42 ± 0.33%). No distinct differences were found in oil yields with the both methods. In the MAE

293

process, the microwaves induced a sudden temperature increase inside the cellular structures, which may

294

cause the rupture of cell structure to promote the rapid release of oil. Meanwhile, the cavitation and

11

295

turbulence effect can also break down cell construction and improve the mass transfer. Thus, MAE was

296

more effective than the SE on the extraction of silkworm pupal oil.

297 298

3.4. Fatty acid composition of oils

299 300

Fatty acid composition of silkworm pupal oil obtained under optimum MAE and SE is shown in

301

Table 3. The principal fatty acids found in experiments were palmitic acid (16:0), stearic acid (18:0),

302

oleic acid (18:1), linoleic acid (18:2) and α-linolenic acid (18:3). The unsaturated fatty acids (USFA)

303

accounted for about 70% of the total acids, in which α-linolenic acid (18:3) and oleic acid (18:1) were the

304

main polyunsaturated fatty acids (PUFA) and monounsaturated fatty acids (MUFA), respectively. In

305

addition, main saturated fatty acid (SFA) in silkworm pupal oil is palmitic acid (16:0), followedby stearic

306

acid (18:0). These values obtained in our research are similar to those reported by Wei et al, 2009; Pan,

307

Liao, Zhang, Dong, & Wei, 2012. However, some authors have reported higher or lower values in fatty

308

acid proportions. Kotake-Nara et al (2002) reported higher oleic acid (18:1) contents in Japan silkworm

309

pupae. The results from Shanker et al. (2006) showed different proportions of fatty acids present in

310

silkworm pupal oil from India. This may be due to different species origin, season and geographical

311

regions.

312 313

Additionly, no significant difference in fatty acid composition was observed between MAE and SE. Therefore, MAE does not change the fatty acid composition of silkworm pupal oil.

314 315

3.5. Effect of MAE on physicochemical properties

316 317

The physicochemical properties of edible oil are the common indexes for its quality evaluation in

318

food industry. Specific gravity (0.92 ± 0.01 g/mL) and refractive index (1.47 ± 0.00) from oil extracted

319

by MAE were similar to specific gravity (0.91 ± 0.01 g/mL) and refractive index (1.48 ± 0.00) from oil

320

extracted by SE, respectively. No significant differences (p > 0.05) were observed for the specific

321

gravity and refractive index. The iodine value of oil extracted by MAE (121.83 ± 1.72 g I/100g oil) was

322

comparable with that of SE (120.06 ± 1.47 g I/100g oil), and there was no significant difference (p >

323

0.05) about iodine value between MAE and SE. We also can conclude that MAE did not have influence

324

on the double bonds of the oil. In addition, the acid value of oil extracted by MAE (1.32 ± 0.11 mg

12

325

KOH/g oil) was significantly (p < 0.05) lower than oil extracted by SE (1.86 ± 0.15 mg KOH/g oil),

326

which indicated that oil extracted by MAE showed less rancidity. The peroxide value of oil extracted

327

by MAE (5.67 ± 0.04 meq O2/kg oil) was found to be significantly (p < 0.05) lower than oil extracted

328

by SE (9.35 ± 0.08 meq O2/kg oil). Oil sample of low acid value and peroxide value can be regarded as

329

good quality. These results proved the previously reports by Tamborrino, Romaniello, Zagaria, &

330

Leoneetal.(2014). So, the oxidative stability of oil extracted by MAE was improved as against that of

331

SE. On one hand, the lower oxidative stability of oil extracted by SE is probably attributed to the

332

elevated temperature and prolonged extraction duration of SE, which can accelerate the oil oxidation

333

(Kittiphoom & Sutasinee, 2015). On the other hand, the higher oxidative stability of oil extracted by

334

MAE can be ascribe to the higher content of phenolics (see results shown in section 3.6), which

335

contribute to promoting the oxidative stability of oil (Besbes, Blecker, Deroanne, Drira, & Attia, 2004).

336

Furthermore, it was obviously found that the peroxide value of silkworm pupae oil was below the level

337

(15 meq/kg) established by Food and Drug Administration/World Health Organization under the Codex

338

Alimentarius Commission (Azlan et al., 2010). Hence, the results of physicochemical properties shows

339

that silkworm pupal oil obtained by MAE had good quality and could be utilized as a resource of edible

340

oil.

341 342

3.6. Total phenolic (TP) content

343 344

Phenolics are regarded as primary terminator breaking antioxidants in free radical chain reactions,

345

so they can improve antioxidant potentials of oil. In this study, the contents of TP (78.36±1.28 mg

346

GAE/kg oil) in MAE were significantly (p < 0.05) higher than SE (42.76±0.82 mg GAE/kg oil). The

347

increase of TP in MAE (relative to those in SE) may be attributed to the microwave treatment. The

348

rupture of silkworm pupae cell by microwave treatment may be beneficial to the release of greater

349

amounts of phenolics into oils in short time (Desai, Parikh, & Parikh, 2010). And SE take a long time,

350

which may have disadvantageous impact on TP content. Moreover, the microwave treatment can

351

reduce the interaction of TP with sample protein, polysaccharide and cellulose, thereby promoting TP

352

release into the oil (Mason, Chemat, & Vinatoru, 2011). Additionly, the difference of TP content is

353

partly attributed to the presence of a polar solvent (ethanol), which extracts more phenolics from the

354

silkworm pupae in MAE (Kozłowska, Gruczyńska, Ścibisz, & Rudzińska, 2016).

13

355 356

3.7. Antioxidant activity

357 358

Because of the complexity of antioxidative mechanism, an individual experiment is incomplete to

359

evaluate the total antioxidant activity of sample. So two complementary experiment, DPPH and

360

β-carotene bleaching test were used to this study. As shown in Fig. S3a, with the growth of oil

361

concentrations, their DPPH radical scavenging activity increased accordingly. MAE exhibited

362

significantly (p < 0.05) superior efficacy in scavenging the DPPH radicals (26.47±1.27 mg/mL)

363

compared with SE (34.53±1.45 mg/mL). As shown in Fig. S3b, the β-carotene bleaching inhibition

364

rates of both oil appeared the dosed-dependent relationship. The lipid peroxidation inhibitory activity

365

of MAE (25.24±1.08 mg/mL) was also significantly (p < 0.05) higher than SE (32.73±1.36 mg/mL). In

366

the current examination of both tested systems, oil extracted by MAE showed stronger antioxidant

367

activities than oil obtained by SE. Study has shown that antioxidant activity of oil was mainly attributed

368

to the fatty acid composition, especially the high level of USFA (Hayes, 2002). Additionally, other

369

studies have demonstrated that the content of TP was closedly related to the antioxidant effect of oil

370

(Ting, Hsu, Tsai, Lu, Chou, & Chen 2011; Fu, Qu, Yang, & Zhang, 2016). Thus, oil by MAE displayed

371

superior antioxidant activities than oil by SE, which could be partly explained by the higher content

372

of TP in oil by MAE than oil by SE.

373 374

3.8. Analysis of microscopic changes

375 376

To better understand the extraction mechanism of MAE, the silkworm pupae powder were

377

examined by SEM to elucidate the morphological changes of samples. Fig. 3 shows that obvious

378

structure rupture occurred in the treated samples compared with the untreated samples. As shown in Fig.

379

3a, the external surface of the untreated sample was intact and smooth. After SE, only partial rupture

380

took place on the surface of the sample (Fig. 3b). After MAE, the morphology of samples was

381

obviously broken down (Fig. 3c). This confirms that localized and rapid heating brought about by

382

microwave irradiation lead to obvious cell rupture. It is beneficial to oil flow from the biomass. Li et al

383

(2013) performed a microwave-assisted aqueous enzymatic extraction of oil from yellow horn seeds.

384

The SEM results indicated that the microwave technique efficiently promoted the release of oil by

14

385

breaking down the cell structure of silkworm pupae.

386 387

3.9. Cost, energy and environmental ecology

388 389

The reduced cost of oil extraction was clearly beneficial for MAE in terms of time, energy and

390

environmental impacts. The MAE procedure required an extraction time of 29 min versus 6 h for SE.

391

The energy needed to perform two extraction methods (energy emitted from the microwave oven and

392

electrical heater) was 0.80 kWh for MAE and 0.30 kWh for SE, respectively. The power consumption

393

has been examined with a Wattmeter at the microwave generator entrance and the electrical heater

394

power supply. With regard to environmental impact, the calculated quantity of carbon dioxide emitted

395

into the atmosphere was lower in the case of the MAE (309 g CO2 per gram of oil) than for the SE

396

(1440 g CO2 per gram of oil). These calculations have been made according to the literature: to produce

397

1 kWh by combustion of fossil fuel will reject 800 g of CO2 into the atmosphere (Chematand Cravotto,

398

2013). Therefore, MAE could be proposed as an extraction method in favour of environment.

399 400

4. Conclusions

401 402

In the present study, MAE was applied to the extraction of silkworm pupal oil for the first time.

403

The yield of silkworm pupal oil reached 30.16% under the optimal conditions of a mixed solvent

404

consisting of ethanol and n-hexane (1:1, v/v), microwave power (360 W), liquid to solid ratio (7.5/1

405

mL/g), microwave time (29 min). Compared with SE, the yield of oil and fatty acid composition with

406

MAE were similar, but oil extracted by MAE exhibited superior physicochemical properties and

407

antioxidant activities. Additionally, SEM micrographs confirmed that microwave technique efficiently

408

promoted the release of oil by breaking down the cell structure of silkworm pupae. So MAE is a

409

promising technique for silkworm pupal oil extraction in the food industry.

410 411

Acknowledgements

412

The authors gratefully acknowledge the financial supports by Science and technology Project for

413

Sichuan Provincial Department of Education of China (2011ZB062) and Scientific Research

414

Foundation of Sichuan Agricultural University (06070905).

415 15

416 417 418

Conflict of interest statement We declare that we do not have any commercial or associative interest that represents a conflict of interest in connection with the work submitted.

16

419

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19

503

Figure captions

504 505

Fig. 1. Effect of different solvent on extraction yield of oil (a). Effect of a mixed solvent consisting of

506

ethanol and n-hexane at different volume ratio on extraction yield of oil (b).

507

Fig. 2. Response surface for mutual effects of microwave power and liquid to solid ratio on extraction

508

yield of oil (a), microwave power and time on extraction yield of oil (b), liquid to solid and time on

509

extraction yield of oil (c).

510

Fig. 3. Scanning electron micrographs of silkworm pupae: silkworm pupae without treatment (a),

511

silkworm pupae by MAE (b), silkworm pupae by SE (c).

512

20

(a)

30

Extraction yield of oil(% )

24

18

12

6

0 diethyl ether

petroleum ether

n-hexane

ethanol

ethyl acetate

1:2

1:3

Extraction solvent type

513 514

Extraction yield of oil(% )

(b)

30

24

18

12

6

0 3:1

515 516 517 518

2:1

1:1

Ethanol to n-hexane ratio(v/v)

Fig. 1. Effect of different solvent on extraction yield of oil (a). Effect of a mixed solvent consisting of ethanol and n-hexane at different volume ratio on extraction yield of oil (b).

21

(a)

519

(b)

520

(c)

521 522 523 524 525

Fig. 2. Response surface for mutual effects of microwave power and liquid to solid ratio on extraction yield of oil (a), microwave power and time on extraction yield of oil (b), liquid to solid ratio and time on extraction yield of oil (c).

22

(a)

526 527

(b)

528 529

(c)

530 531 532 533

Fig. 3. Scanning electron micrographs of silkworm pupae: silkworm pupae without treatment (a), silkworm pupae by MAE (b), silkworm pupae by SE (c).

23

534 535

536 537

Table 1 Results of BBD design for the extraction of silkworm pupal oil. a Runs Microwave power Liquid to solid ratio Microwave time (X1, W) (X2, mL/g) (X3, time) 1 1(400) -1(4) 0(25)

a

Extraction yield of oil (Y, %) 21.87

2

1(400)

0(6)

1(30)

28.52

3

1(400)

0(6)

-1(20)

22.46

4

1(400)

1(8)

0(25)

28.39

5

-1(200)

-1(4)

0(25)

20.18

6

0(6)

-1(20)

18.82

7

-1(200) -1(200)

0(6)

1(30)

25.82

8

-1(200)

1(8)

0(25)

24.43

9

0(300)

1(8)

1(30)

29.75

10

0(300)

1(8)

-1(20)

22.21

11

-1(4)

1(30)

22.76

12

0(300) 0(300)

-1(4)

-1(20)

17.56

13

0(300)

0(6)

0(25)

27.55

14

0(6)

0(25)

27.64

15

0(300) 0(300)

0(6)

0(25)

27.60

16

0(300)

0(6)

0(25)

27.29

17

0(300)

0(25)

27.35

0(6) The results were obtained with Design Expert 9.0 software.

24

538 539

540 541 542 543 544 545 546 547

Table 2 Results of ANOVA about BBD design. a Variables Sum of squares b Df c Model 222.65 9

Mean square d

F-value e

24.74

654.36

p-value f < 0.0001

Significance g significant

X1

17.97

1

17.97

475.32

< 0.0001

significant

X2

62.78

1

62.78

1660.46

< 0.0001

significant

X3

83.21

1

83.21

2200.82

< 0.0001

significant

X 1X 2

1.29

1

1.29

34.07

0.0006

significant

X 1X 3

0.22

1

0.22

5.84

0.0463

significant

X 2X 3

1.37

1

1.37

36.21

0.0005

significant

X1

2

9.06

1

9.06

239.60

< 0.0001

significant

X2

2

22.31

1

22.31

590.05

< 0.0001

significant

X3

2

18.82

1

18.82

497.83

< 0.0001

significant

0.2216 Lack of fit 0.17 3 0.06 2.28 The results were obtained with Design Expert 9.0 software. b Sum of the squared differences between the average values and the overall mean. c Degree of freedom. d Sum of squares divided by degree of freedom. e Test for comparing term variance with residual variance. f Probability of the observed F-value. g p-value less than 0.05 indicate model term is significant. a

25

Not significant

548 549

Table 3 Fatty acid composition (%) of silkworm pupae oil obtained from the different methods. No Fatty acid MAE SE 0.18±0.00 0.19±0.00 1 Myristic acid(14:0) 2

Palmitic acid(16:0)

23.18±0.52

23.04±0.58

3

Palm Acid(16:1)

1.07±0.09

1.05±0.07

4

Cydonic acid(17:0)

0.15±0.00

0.17±0.00

5

Seventeen carbon and one acid(17:1)

0.10±0.00

ND

6

Stearic acid(18:0)

4.69±0.17

4.68±0.19

7

Oleic acid(18:1)

28.32±0.63

28.15±0.54

8

Linoleic acid(18:2) α-linolenic acid(18:3)

3.88±0.13

3.85±0.15

38.25±0.75

38.06±0.68

Peanut acid(20:0)

0.16±0.00

0.16±0.00

Saturated fatty acids Monounsaturated fatty acids Polyunsaturated fatty acids

28.36 29.49 42.13

28.24 29.20 41.91

9 10 Total Total Total

550 551

ND: not detected.

26

552

Highlights

553

•MAE is an effective method in the extraction of silkworm pupal oil.

554

•MAE process is optimised by response surface methodology.

555

•Oil by MAE reveals similar fatty acid composition with oil by Soxhlet extraction.

556

•Oil by MAE exhibits superior physicochemical properties and antioxidant activities.

557

•SEM shows that MAE promotes the release of oil by breaking down the cell structure.

558 559

.

560 561

27