Accepted Manuscript Ni-B amorphous alloy nanoparticles modified nanoporous Cu toward ethanol oxidation in alkaline medium Shu-Jin Zhang, Yi-Xiong Zheng, Lin-Shan Yuan, Li-Hua Zhao PII:
S0378-7753(13)01479-1
DOI:
10.1016/j.jpowsour.2013.08.129
Reference:
POWER 17945
To appear in:
Journal of Power Sources
Received Date: 23 May 2013 Revised Date:
13 August 2013
Accepted Date: 30 August 2013
Please cite this article as: S.-J. Zhang, Y.-X. Zheng, L.-S. Yuan, L.-H. Zhao, Ni-B amorphous alloy nanoparticles modified nanoporous Cu toward ethanol oxidation in alkaline medium, Journal of Power Sources (2013), doi: 10.1016/j.jpowsour.2013.08.129. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
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Graphical Abstract
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HIGHLIGHTS Highly dispersed Ni-B amorphous alloy catalyst supported on NPC is prepared. Lower onset oxidation potential of ethanol at Ni-B/NPC than bulk Ni electrode.
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Superior activity for ethanol oxidation at Ni-B/NPC electrode.
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Superior stability for ethanol oxidation at Ni-B/NPC electrode.
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Ni-B amorphous alloy nanoparticles modified nanoporous Cu toward ethanol
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oxidation in alkaline medium
Shu-Jin Zhang a, Yi-Xiong Zheng a,, Lin-Shan Yuan a, Li-Hua Zhaob
College of Material Science and Engineering, Huaqiao University, Xiamen 361021, P.R. China College of Materials, Xiamen University, Xiamen 361005, P.R. China
Abstract: Nanoporous Cu (NPC) prepared by dealloying CuZn alloy is used as an economic substrate for the
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fabrication of Ni-B alloy (Ni-B/NPC) by ultrasonic-assisted electroless technique. The results of scanning electron microscopy (SEM) and X-ray diffraction (XRD) demonstrate the NPC has a bicontinuous network structure and the Ni-B/NPC alloy is amorphous structure with highly dispersed nanoparticles.
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Electrochemical performances are measured by cyclic voltammetry (CV), chronoamperometry (CA) and linear sweep voltammetry (LSV). The results suggest the Ni-B/NPC electrode prepared for 5 min shows
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the highest electrochemical activity and its redox species coverage and proton diffusion coefficient are remarkably improved compared with the bulk Ni. Ethanol oxidation at the Ni-B/NPC electrode suggests the onset oxidation potential has a negative shift of 52 mV and the oxidation peak current increases by 19.4 times, and apparent activation energy decreases 4.75-30.60 kJ mol-1 at the same potential, in
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comparison with the bulk Ni. Additionally, the reaction rate constant for ethanol oxidation at the Ni-B/NPC electrode is improved by about one order of magnitude relative to the reported value. Finally, the Ni-B/NPC electrode has a stable redox behavior after complete activation and superior catalytic
1. Introduction With the development of fuel cells, there is an urgent need for high-efficient and inexpensive
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catalysts as substitutes for expensive noble metal catalysts such as Pt, Au and Pd. The cheap Ni-based catalysts are currently considered as one of the most promising alternative catalytic materials with an excellent electrochemical activity and stability, and their catalytic abilities towards oxidation of alcohols
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have been studied in alkaline medium since the 1960s-70s [1-3].
Direct methanol fuel cells (DMFCs) as a promising portable mobile power are slowly appearing in
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public. However, methanol is toxic and harmful to the environment [4]. Ethanol considered as a potential alternative fuel has the advantages of nontoxicity, greater availability from the fermentation of biomass and higher theoretical mass energy (8 kWh kg-1) compared to methanol (6 kWh kg-1) [4-6]. Many efforts have been devoted to fabricate efficient Ni-based electrocatalysts for ethanol oxidation in alkaline
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medium.
Nanostructured metal catalysts with high specific surface area often exhibit unique catalytic performance compared to the bulk materials [7]. As a result, different morphologies and structures of
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nickel-based catalysts have been prepared for ethanol oxidation. For instance, Berchmans et al. [8]
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modified glassy carbon electrode with nickel oxide; Hayes et al. [9] have prepared Ni-Co mixed oxide on the Pt disk; Liao and co-workers [10] developed Ni/C electrode by electroless technique; Kong et al. [11] showed the nickel nanowire electrode using porous Al2O3 membrane as a template; Weng et al. [12] fabricated Ni thin film on Al2O3 substrate; Jin et al. [13] obtained Ni nanoparticles on functional multi-walled carbon nanotubes surfaces by direct electrodeposition; Tian et al. [14] have successfully acquired highly ordered Ni-Cu alloy nanowire arrays by differential pulse current electro-deposition into the pores of a porous anodic Al2O3 membrane; Zheng et al. [15] studied nano Ni-B amorphous alloy 3
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powder microelectrode and electroless Ni-B amorphous alloy microdisk electrode; Stradiotto et al. [16] reported the fabrication of a Ni nanoparticle modified BDD electrode; Hassan et al. [17] used glassy
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carbon as support for electroless Ni-B coatings electrode; Liu et al. [18] discussed multi-walled carbon nanotube supported Ni catalysts chemically synthesized via a hydrazine reduction process; Muench et al. [7] proposed a template method to synthesize unsupported nickel and nickel-boron tubes. Wang et al. [19]
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investigated the non-noble catalysts Ni-Co/graphene and Ni/graphene supported on glass carbon electrode.
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Among all of them, the nickel-based catalysts could show a good electrocatalytic activity toward ethanol oxidation, however, in such designs, nanoparticles are usually only weakly adsorbed to carbon and Al2O3 substrate is easily dissolved in alkaline medium. There is a tendency for nanoparticles to agglomerate over time under operating conditions, reducing their active surface area and limiting
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electrode lifetime [20]. In recent years, nanoporous metals (NPMs) with high specific surface area and high porosity have attracted much attention due to their wide applications in a variety of areas, including selective filtration, chemical sensors, microactuators and catalysis [21-23]. Meanwhile, they are regarded
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as an excellent scaffold material for catalysts in comparison to carbon substrates. Compared with powder
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sintering method and template method, dealloying method [24] is simple and convenient to prepare three-dimensional bicontinuous NPMs material. The pore and ligament size of the NPMs can be easily tuned by dealloying, varying reaction parameters such as temperature, time. Considering that nanoporous Au and nanoporous Ag are expensive, economic NPC [25, 26] has continued to receive considerable interest. Nickel-based amorphous alloys with the short-range order of atom clusters and long-range disorder structure exhibit an excellent catalytic activity for hydrogenation reaction and hydrogen evolution 4
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reaction [27, 28], but so far very little work has been studied on the application for fuel cells. In recent years, many efforts have been dedicated toward studying Ni-B amorphous alloy for alcohols oxidation in
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our previous work [15, 29-31]. To the best of our knowledge, the catalytic activity is mainly from nanoscaled surface atoms. In this sense, it is possible to fabricate a highly dispersed Ni-B amorphous surface alloy electrode. In this paper, NPC with high surface area is prepared by chemical dealloying
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surface CuZn alloy on Cu substrate in acid medium [32]. A novel functional electrocatalyst Ni-B/NPC electrode is prepared by ultrasound-assisted electroless plating, which has the characteristics of
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nanoporous materials, the amorphous alloy and surface alloy. Meanwhile, the electrocatalytic activity of the Ni-B/NPC electrode for ethanol oxidation is investigated in alkaline medium. 2. Experimental 2.1. Preparation of the catalyst
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Cu electrodes were prepared with Cu foils (4 mm × 5 mm) welded on copper wires. Prior to electro-deposition of Zn, the Cu electrodes were polished to a mirrorlike smoothness with metallographic abrasive paper (1200-3000 grain size), and then in that order put into deionized water with ultrasonic for
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10 min, degreasing fluid of 12 g L-1 NaOH, 25 g L-1 Na2CO3 and 60 g L-1 Na3PO4·12H2O for 15 min,
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deionized water, chemical polishing solution of 60 mL H3PO4, 20 mL HNO3 and 30 mL HAc for 1.5 min, deionized water and 10 wt.% HCl for 1 min. Then Zn was electrodeposited onto the Cu electrodes at 20 mA cm-2 for 4 min from Zn plating solution containing 220 g L-1 KCl, 62 g L-1 ZnCl2, 30 g L-1 H3BO3 and 20 mL L-1 CZ-87 additive (Shanghai Yongsheng Auxiliaries Factory) with the pH of 5-5.6 at 303 K. Whereafter, the Zn/Cu electrodes were rinsed by deionized water, dried with blower at room temperature and heated at 453 K for 2 h under protection of N2 gas. As a result, CuZn alloy was prepared on the surface of Cu electrodes. 5
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NPC samples were fabricated by dealloying of CuZn alloy at 303 K for 60 min in 5 wt.% H2SO4 solution. After dealloying, these samples were rinsed by deionized water and immersed in deionized
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water for 1 h to remove residues of H2SO4 solution. Finally, the samples were dried with blower at room temperature.
The Ni-B/NPC electrode was synthesized by ultrasound-assisted electroless plating method. The
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composition of the plating bath was 30 g L-1 NiCl2·6H2O, 86 mL L-1 ethylenediamine (EDA), 1.2 g L-1 KBH4 and 40 g L-1 NaOH. The reaction system was placed in a 40 kHz ultrasonic cleaner (Kunshan
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Ultrasonic Instrument Co., Ltd. KQ3200DE) with ultrasonic power of 40% and operating temperature of 339 K. Different Ni-B/NPC electrodes were prepared as summarised in Table 1. Subsequently, these electrodes were rinsed by deionized water and immersed in deionized water for 1 h to remove residues of plating bath. Finally, the electrodes were dried with blower at room temperature and were used for
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electro-oxidation measurements. The welded side was covered by insulation glue. All reagents used for the experiment were of analytical grade and the solutions were prepared using deionized water. The bulk Ni electrode was prepared with the Ni foil (4 mm × 5 mm) welded on copper wire, and the
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< Table 1>
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following treatment was same as the Cu electrodes before electro-deposition of Zn.
2.2. Physical characterization
The XRD patterns of the CuZn alloy, NPC and Ni-B/NPC electrodes were recorded using a Bruker ( D8 ADVANCE) X-ray diffractometer with Cu Kα radiation at 40 kV and 40 mA with a scan rate of 6o min-1; The morphologies of the electrodes were analyzed by FE-SEM (S-4800, Hitachi). 2.3. Electrochemical tests Electrochemical tests were performed in a conventional three-electrode glass cell at 298 K with a
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platinum sheet as a counter electrode, saturated calomel electrode (SCE) as a reference electrode and the Ni-B/NPC electrodes and bulk Ni electrode as a working electrode by using electrochemical workstation
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(CHI 660D, Shanghai Chenhua instruments, China). The electrolytes consisting of 1 M KOH and different concentrations of ethanol should be free from O2 with N2 for 15 min. Before electrochemical measurements, the electrodes should be pre-scanned to obtain reproducible curve by CV from 0.05 V to