Preparation and Oxidation Resistance of BN-MgAlON Composites by Hot-pressing Sintering

Preparation and Oxidation Resistance of BN-MgAlON Composites by Hot-pressing Sintering

􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇 JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL􀆰2 0 1 5,2 2( 5):4 2 3 G 4 3 0 􀪉􀪉􀪉􀪉􀪉...

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JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL􀆰2 0 1 5,2 2( 5):4 2 3 G 4 3 0

􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉 􀪉

Pr e r a t i onandOx i da t i onRe s i s t anc eo fBNGMgAlONCompo s i t e sby pa Ho t G e s s i ngS i n t e r i ng pr 12 RanLIU1 2 ,  Xi n G ng G uan WANG1 2 ,  Ya GnaQIE1 2 , yuanZHANG ,  Xi j 1, 2 1, 2 Qi ngLÜ ,  FuGAO ,

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( 1.KeyLabo r a t o r o rAdvanc ed Me t a l l u r chno l ogyo fMi n i s t r fEduc a t i on,Hebe iUn i t edUn i ve r s i t yf gyTe yo y,Tangshan , , , 063009,He b e i,Ch i n a;  2.Co l l e eo fM e t a l l u r n dE n e r H e b e iU n i t e dU n i v e r s i t T a n s h a n0 6 3 0 0 9 H e b e i,Ch i n a) g gya gy y g Ab s t r a c t:BNGMgAlONc ompo s i t e swe r ep r epa r edbyho t Gp r e s s i ngs i n t e r i ngunde rn i t r ogena tmo sphe r ewi t hBNGMg G , AlONc ompo s i t epowde r sa sr aw ma t e r i a landY2O3a ss i n t e r i ngadd i t i ve. Ba s edont he rmodynami cana l s i s t h eo x i G y da t i onr e s i s t anc eo fBNGMgAlONc ompo s i t e swa si nve s t i t edandt hedynami c so fox i da t i onp r o c e s swa sa l s oana G ga l z ed.Theox i da t i onp r o c e s sandt hemi c r o Gmo r l ogyo ft hes amp l e sbe f o r eanda f t e rox i da t i onwe r echa r a c t e r i z ed y pho byXG r ayd i f f r a c t i onands c ann i nge l e c t r on mi c r o s c opy.Thedynami c so fox i da t i onr e s i s t anc eo ft heBNGMgAlON c ompo s i t e swa si nve s t i t edv i at heana l s i so ft hec ons t an tt empe r a t u r eox i da t i on ma s sga i ncu r ve s.Ther e su l t s ga y showt ha tt hema i nc omponen t so ft hema t e r i a la r eMgAlON,S i a l on,BNandCaYAl3O7a t1650-1750 ℃ ,andt he c on t en to fCaYAl3O7 de c r e a s e sa st hes i n t e r i ngt empe r a t u r ei nc r e a s e s.TheBNGMgAlON c ompo s i t e sp r epa r eda t 1750 ℃i sun i f o rmandc ompa c twi t ht heba l anc edd i s t r i bu t i onso fAl,Mg,O,andN.Theox i da t i onp r o c e s so fBNG MgAlONc ompo s i t e si na i rma i n l ons i s t so fMgAlON,S i a l onandBNox i da t i on.Thes e c t i ona f t e rbe i ngox i d i z eda t yc 1000-1300 ℃i nvo l ve st hr e el aye r s,name l heou t e rl aye r,t hemi dd l el aye randt hei nne rl aye r.Theox i da t i on y,t /mo r o c e s sf o l l owst hepa r abo l amode l.Theappa r en ta c t i va t i onene r ft heox i da t i onp r o c e s si s2 􀆰13×105 J land p gyo 6 t hef r e a c t o ri s4 􀆰66×10 . quencyf Ke r d s:bo r on G r i chs l ag;c a r bo t he rma lr educ t i on;n i t r i da t i on;ho t Gp r e s s i ngs i n t e r i ng;BNGMgAlONc ompo s i t e; ywo ox i da t i onr e s i s t anc e

  Ludwi i t ea c c oun t sf o rabou t58% o fbo r onr e G g , s ou r c e si nCh i na.Howeve ri ti sd i f f i cu l tt oa ch i eve i n t eg r a t edu t i l i z a t i onbe c aus eo fi t sl ow g r ade ( B2O3 7 􀆰23% ,TFe30% ),c omp l ex i t fmi ne r a ls t ruc t u r e yo [ 1] a nd mi nu t e n e s so fi n f i l t r a t i ng g r a nu l a r i t r ough y .Th t hepr oc e s so fpy r ome t a l l u r os epa r a t el udwi i t e, gyt g t heva l uab l ec omponen t so fbo r on,magne s i um and [] s oon c an bec onc en t r a t edi n t o bo r on G r i ch s l ag2 . The ma i nchemi c a lc ompo s i t i onso fbo r on G r i chs l ag a r eox i de sl i keMgO,S iO2 ,B2O3 ,CaO,Al2O3 and s oon,amongwh i cht her a t i o so fMgOandB2O3a r e r e spe c t i ve l r et han35% and12%. I ft het r ad i G y mo t i ona ll e a ch i ng me t hodsa r eus edt ode a lwi t hbo r on G r i chs l ag,t hec ons equenc ewi l lbeo fpoo re c onomi c bene f i t s,env i r onmen tpo l l u t i on,t hr oughpu tl imi t a G t i onandl owadd i t i ona lva l ueo ft hep r oduc t s.HowG

eve r,c a rbo t he rma lr educ t i onand n i t r i da t i oni san e f f e c t i vewayt o makecomp r ehens i veus eo fbo r on G r i chs l ag. I nt hes l ag,MgOand Al2O3 a r et her aw ma t e r i a l st os t he s i z et headvanc eds t ruc t ur a lc e G yn r ami c s;B2O3i st r ans f e r r edi n t oBNbyc a rbo t he rma l r educ t i onand n i t r i da t i onand S iO2 and Al2O3 i n t o S i a l on,andcons equen t l hecompos i t epowde r so f yt BNGMgAlON a r ef o rmed.MgAlON c e r ami ci t s e l f s e s s e st hef an t a s t i cqua l i t i e so fh i empe r a t ur e pos ght r e s i s t anc e,t he rma lshockr e s i s t anc eandco r r os i on [ ] r e s i s t anc e3G5 .Mo r eove r,BNha st hewonde r f u lox i G da t i onr e s i s t anc e,t he rma lshock pe r f o rmanc eand [ ] ma ch i n i ngpe r f o rmanc e6G9 ,t oge t he r wi t hS i a l on ′s no rma landh i empe r a t ur es t r eng t handexc e l l en t ght [ , ] chemi c a ls t ab i l i t th i empe r a t ur e10 11 .The r e G ya ght f o r e,t heove r a l lpe r f o rmanc eo fBNGMgAlONcomG

Founda t i onI t em: I t em Spons o r edbyNa t i ona lNa t ur a lSc i enc eFounda t i ono fCh i na ( 50904022);Educ a t i onDepa r tmen to fHebe iPr ov i nc e Ou t s t and i ngYou t hFundPr o e c to fCh i na ( Y2011116) j B i o r aphy: RanLIU,Do c t o r,As s o c i a t ePr o f e s s o r; E Gma i l: I r 819@163 􀆰c om; Re c e i v e dDa t e:Ju l y1,2014 g

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    J ou r na lo fI r onandS t e e lRe s e a r ch,I n t e r na t i ona l              Vo l 􀆰22 

s i t e si sg r e a t l ovedandi ti sexpe c t edt obe po yimpr us eda sadvanc edc e r ami c s,f unc t i ona lc e r ami c sand r e f r a c t o r t e r i a l swi t hh i r f o rmanc e. y ma ghpe   I nadd i t i on,f o rc e r ami c ma t e r i a l s,be s i de st he , e r f o r m a n c eo f o w d e r i t s e l f s i n t e r i n r o c e s sa l s o p p gp l aysanimpo r t an tr o l ei nt he pe r f o rmanc eo ft he p ma t e r i a l. I ti ss imp l eando fl owc o s tt os i n t e runde r , o r d i na r r e s s u r e . H o w e v e r b e c a u s em o r ea d d i t i v e s yp havet obeaddedi n t ot hema t e r i a ldu r i ngt heope r a G t i on,wh i ch wi l ll e ad t oh i rc on t en to fg l a s s ghe s ei nt heu l t ima t es i n t e r i ng ma t e r i a l.The r e f o r e, pha t hepe r f o rmanc ea th i empe r a t u r ei spoo randt he ght s amp l e sa r ee a s ode f o rm.Ho t G r e s s i ngs i n t e r i ng yt p t e chno l ogyi st o dens i f he mo l di nt he he a t i ng yt r o c e s st hr oughun i d i r e c t i ona lme chan i c a lp r e s su r e. p Be c aus et heex t e rna lpr e s su r emake sg r a i nbounda r y , andl a t t i c eo ft hema t e r i a ld i f f us ef a s t e rt hedens e r s amp l e sc anbeob t a i neda tl owe rt empe r a t u r eand sho r t e rhe a tpr e s e r va t i ont ime.    I no rde rt of u r t he ri nve s t i t et hena t u r eo fBNG ga MgAlON,ho t G e s s i ngs i n t e r i ngi sus edi nt hes i n G pr t e r i ngo ft heBNGMgAlON powde r s wh i cha r ep r e G r edbyt hebo r on G r i chs l ag.Thedens i f i c a t i onbe G pa hav i o ro ft he ma t e r i a li nt he p r o c e s so fs i n t e r i ng, t hechangel aw o ft he pha s ec ompo s i t i on,andt he , mi c r os t ruc t u r ea r ea l s os t ud i ed.Fu r t he rmo r e t he ox i da t i onk i ne t i c sexpe r imen ti sc a r r i edou tt oBNG MgAlON compo s i t e sa f t e rs i n t e r i ng;t heox i da t i on ; k i ne t i c s mode li s bu i l t t he ox i da t i on behav i o ro f BNGMgAlON c ompo s i t e si sexp l o r ed.Al lt he s er e G s e a r che sa im t o pr ov i det heo r e t i c a lsuppo r tf o rt he s t udyo ft heimpr ovemen to fox i da t i onr e s i s t anc eo f BNGMgAlONc ompo s i t e s.

1 Exp e r imen t

1 􀆰1 Pr e r a t i ono fBNGMgAlONc ompo s i t e s pa     Theexpe r imen t a l ma t e r i a l sa r e BNGMgAlON c ompos i t epowde r sands i n t e r i ngadd i t i veY2O3powG de r s.Thema i nr aw ma t e r i a l so fBNGMgAlONc omG , ( ) s i t epowde r sa r ebo r on G r i chs l ag Al OH 3 and po c onduc t ex.Thepowde r sa r emadeunde rt heexpe r i G men t a lcond i t i ono fs i n t e r i ngt empe r a t u r e1480 ℃ , equ i va l en tchemi c a ldo s age wi t hc a rbon,x =4 􀆰5 ( Al23O27N5 􀅰xMgO),c ons t an tt empe r a t u r el a s t i ng f o r8handN2f l owr a t eo f400 mL/mi n.XRD pa t G t e rno f MgAlON c ompo s i t e powde r si sshowni n F i 􀆰1,wh i chi l l us t r a t e st hema i ni ng r ed i en t so fBNG g MgAlONcompo s i t epowde r sa r e MgAlON,S i a l on, CaAl4O7 and BN.The pu r i t f Y2O3 powde r si s yo 99 􀆰9 ma s s% andt he i rave r age pa r t i c l es i z ei sl e s s t han1μm.

F i 􀆰1 XRDpa t t e rno fMgAlONc ompo s i t epowd e rby g c a r bo t h e rma lr odu c t i onandn i t r i da t i on

   1 ma s s% Y2O3 c an b ea dd e di n BNGMgAlON r st of o rmt he mi x t ur e.Theadd i t i ono fsu i t G powde ab l eamoun to fs i n t e r i ngadd i t i veY2O3 c anp r omo t e t hes i n t e r i ng,t huss i i f i c an t l r ov i ngt he mi G gn yimp , c r os t ruc t ur eo fs i n t e r edp r oduc t s r educ i ngt hepo G r os i t nc r e a s i ngt hedens i t ft he men t i oned yandi yo [ , ] r oduc t s12 13 .The mi x t ur eandco rundum g r i nd i ng p , ba l la r epu ti n t oba l l mi l lpo t andt he mi x t ur ei s t akenou ta f t e rg r i nd i ngf o r24hi nt her o l l i ngba l l , , mi l l.Then,a f t e rd r i n r i n d i n a n ds i e v i n t h e y g g g g mi x t ur ei senc l os edi n t og r aph i t emou l dcoa t edwi t h BN.Ho t G r e s s i ngs i n t e r i ngi sope r a t edi nt heva cu G p um ho t G r e s s i n s i n t e r i n f u r n a c eo ft h eZ G YM 1 0 0 p g g t i ng t he p r oc e s s, h i i t i t r ogen ype.Dur gh pur yn ( 99 􀆰99% )i si nsu f f l a t edf o rp r o t e c t i on.Thet empe r G a t ur egoe supt o1400 ℃ by 20 ℃/mi nandt hen r e s sur ebeg i nst oi nc r e a s e.Me anwh i l e,he a t i ngr a t e p de c r e a s e sg r adua l l tt hespe edo f5-10 ℃/mi n. ya Whent het empe r a t ur er e a che s1750 ℃ ,t he p r e s G sur ewi l lr e a cht hemax imumo f30 MPa.Af t e rhe a t r e s e r va t i onf o r1 h,t het empe r a t ur er educ e st o p 1400 ℃ a tt hespe edo f5-10 ℃/mi n.Att he mo G , men tt hep r e s sur ebeg i nst ode c r e a s eg r adua l l yand t he t empe r a t ur e r e s t o r e st o r oom t empe r a t ur e t hr oughna t ur a lcoo l i ng.Schema t i cd i ag r am o fho t G r e s s i ngs i n t e r i ngi sshowni nF i 􀆰2. p g

F i 􀆰2 S ch ema t i cd i a r amo fho t Gp r e s s i ngs i n t e r i ng g g

I s sue5      Pr epa r a t i onandOx i da t i onRe s i s t anc eo fBNGMgAlON Compo s i t e sbyHo t Gp r e s s i ngS i n t e r i ng 

1 􀆰2 Pe r f o rmanc et e s t    Af t e rcu t t i ng,g r i nd i ng,andpo l i sh i ngf o rmi r G , r o rsur f a c e s i n t e r i ng b l o cks wi l lbeunde rt he mi G c r o s t ruc t ur eobs e r va t i ono ft hesu r f a c e.The pha s e c ompos i t i ono fpr oduc t si sme a su r edbyX G r a i f f r a c G yd ( , ) t i on XRD D GMAX2200 .Th ea c c e l e r a t i onvo l t ageo f Cut a r ti s40kV,cu r r en ti n t ens i t s30 mA,and ge yi /mi t hes c ann i ng spe edi s5( °) n.Du r i ng obs e r v i ng , t hemi c r os cop i cmo r l ogyo ft hep r oduc t al aye r pho o fgo l dabou t103 nmshou l dbep l a t edwi t hanSBC G 2 s amp l esur f a c et r e a t i ng ma ch i nef i r s t l he y.Thent s amp l ewi l lber ep r e s en t edbys c ann i nge l e c t r on mi G c r o s c opy ( SEM,SSXG 550 SHIMADZU).Thei s o G t he rma lox i da t i onexpe r imen ti sc onduc t edonac omG r ehens i vet he rma la n a l z e r( STA449C,NETZSCH p y Comp any),w i t ht h eamoun to f10-7 g.Be f o r eox i da G , t i onexpe r imen tb l o cks amp l e shavebe enf u l l r yd y. Pu tt hes amp l e si n t oc o rundumc ruc i b l e,t henp l a c e t hec ruc i b l ewi t hs amp l e si nt hes amp l ef r ameo ft h e t h e rma la n a l z e r. Th ea i rwa si n t r o du c e da taf l owr a t eo f y 5 0mL/mi n,f o l l owedbyhe a t i ngupf r omr oomt emG r a t ur et ot her e a c t i ont empe r a t u r ea tt her a t eo f10 pe / , ℃ mi n andke ep i ngc ons t an tt empe r a t u r ef o r3h. Ane l e c t r on i cba l anc ei sus edt or e c o r dt hequa l i t y change.Thent hesu r f a c eandc r o s s G s e c t i ono fs amG l e sa f t e rox i da t i ona r eunde rmi c r o s c op i cmo r l o G p pho e r va t edbyXG r ayd i f f r a c t i onands c ann i nge l e c G gyobs t r onmi c r os c opy.

2 Re s u l t sandAna l s i s y

2 􀆰1 Cha r a c t e r i z a t i onandana l s i so fBNGMgAlON y c ompo s i t e st hr oughho tpr e s s i ngs t he s i s yn   F i 􀆰3showst heXRD pa t t e rnso fho t G r e s s i ng g p s i n t e r i ng ma t e r i a l sa td i f f e r en tt empe r a t u r e s. I tc an bes e ent ha tt hes i n t e r i ng ma t e r i a l sa te a cht empe r a G t u r econ t a i ns MgAlON,S i a l on,BNandCaYAl3O7 s e.And wi t hi nc r e a s i ng s i n t e r i ngt empe r a t u r e, pha t hec on t en to fCaYAl3O7 pha s er educ e s,MgAlON i nc r e a s e sg r adua l l i a l onandBN r ema i nun G y,andS c h a ng e db a s i c a l l i n t e r i ngi st h ep r o c e s so f y.MgAlONs l i i d pha s es i n t e r i ng.The g r a i ng r owt hi nl i i d qu qu s ei sgene r a l l omp l e t edbyd i s s o l u t i onandp r e G pha yc , c i i t a t i on. I nt hepr o c e s so fs i n t e r i ng BNi sno ti n G p vo l vedi nt her e a c t i on;t he r e f o r e,i t sc on t en tr e G ma i nst hes ame.Wh e nt h et emp e r a t u r ei s1650 ℃ ,t he s o l i dso l u t i onr e a c t i ono c cu r si nt headd i t i ve sY2O3 andCaAl4O7 ,gene r a t i ngl ow me l t i ngeu t e c t i cph a s e CaYAl O . T h e d i s a e a r a n c e o fC a A l O s h o w s t h a t i t pp 3 7 4 7 ha st hecomp l e t es o l i ds o l u t i on wi t h Y2O3 .When t het empe r a t u r er i s e st o1700 ℃ ,CaYAl3O7c on t en t , de c r e a s e sr ap i d l w h i c hs h o w st h a ta tc e r t a i nt e m G y

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e r a t u r e s, CaYAl nd t he g r a i n bound a r l a s s p yg 3O7 a ( ) , h a s e M G S i G A l G O G N e n e r a t en e w M A l O N a n di t p g g g c anbecon f i rmeda sd i f f r a c t i on pe ak g r adua l l G y en hanc e swi t hi nc r e a s i ngt het empe r a t ur e.

F i 􀆰3 XRDpa t t e rn so fho t Gp r e s s e dma t e r i a l sa t g d i f f e r en tt emp e r a t u r e s

   F i 􀆰4showsSEM mi c r og r aphsande l emen t s g s e c t i ond i s t r i bu t i ono fpo l i shedsur f a c ef o rs amp l e s s i n t e r eda t1750 ℃f o r1h. I ti ss e ent ha tt hes t ruc G t ur eo ft heBNGMgAlONcompos i t e sa f t e rho t G r e s s G p i ngs i n t e r i ngi s we l l G d i s t r i bu t edandcompa c t.The s i z eo ft hesur f a c e po r ei s2-5 μm i nd i ame t e r, , , wh i chi sno tb i . A l M O a n d N a r er e l a t i v e l g g y , we l l G d i s t r i bu t edi nt hema t e r i a l among wh i ch Ali s t heh i s tandNi st hel owe s t.Thr oughus i ngho t G ghe , r e s s i n s i n t e r i n t h e s t r e s s c a n r o m t t h em u t u a l p g g p p con t a c tbe twe ent hepa r t i c l e sandt hed i s so l u t i onand d i f f us i ono ft hesubs t anc e,sot hesur f a c es t ruc t ur e o ft hema t e r i a l si swe l l G d i s t r i bu t edandcompa c t.

2 􀆰2 Ox i da t i onr e s i s t anc eo fBNGMgAlONc ompo s i t e s t hr oughho tpr e s s i ngs n t h e s i s y     MgAlON c e r ami ci so fpoo rox i da t i onr e s i s t G anc e.Theox i da t i onr e a c t i onwi l lbes eve r e re s e c i a l l p y [ ] a th i emp e r a t u r e sabov e1000 ℃ 14 .Manys c ho l a r s ght haves t ud i edt heox i da t i onr e s i s t anc eo f MgAlON, andf oundt ha tadd i ngBNi n t ot heMgAlON ma t e r i G [, , ] a lc animp r ovei t s ox i da t i on r e s i s t anc e6 15 16 .By [ , ] s t udy i ngt hean t i ox i dan tme chan i smo fBN 17 18 ,t he

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    J ou r na lo fI r onandS t e e lRe s e a r ch,I n t e r na t i ona l              Vo l 􀆰22 

( a)SEM mi c r og r aph;   ( b)Se c t i ond i s t r i bu t i ono fAl;   ( c)Se c t i ond i s t r i bu t i ono fMg; ( d)Se c t i ond i s t r i bu t i ono fO;   ( e)Se c t i ond i s t r i bu t i ono fN.

F i 􀆰4 SEM mi c r o r aphande l emen ts e c t i ond i s t r i bu t i ono fpo l i s h e ds u r f a c ef o rs amp l es i n t e r e da t1750 ℃ f o r1h g g

r e su l t si nd i c a t et ha tBN ha sexc e l l en tox i da t i onr e G BN.Theox i da t i onr e a c t i onsr e spe c t i ve l r e: ya 􀅰 s i s t a n c ea t900 ℃ a ndi tw i l lb eox i d i z e da bo v e900 ℃.   4Al23O27N5 xMgO+15O2 =46Al2O3 􀅰 ( 1) B2O3l i i dpha s ei sgene r a t eda th i empe r a t u r e;     xMgO+10N2 qu ght θ / ,    Δ G =-7 0 9 􀆰 9 3+0 􀆰 0 7 4 T     k J m o l t hust he ma t e r i a l s ′ po r e s wi l lbes e a l ed b l o ck i ng æ 10 ö t hechanne l sf o roxygend i f f us i on,andox i da t i onna G çP N2 ÷ /mo    ΔG =ΔGθ+RTl nçç 15 ÷÷ kJ l t u r eo fMgAlONt u rnst obep r o t e c t i ve,s i i f i c an t l gn y èP O2 ø /mo de c r e a s i ngt heox i da t i ondeg r e e.Howeve r,a tp r e s G    ΔG =-709 􀆰93+0 􀆰248T kJ l en t,t her epo r tabou tt heBNGMgAlONc ompo s i t e s ′   S i1􀆰7Al0􀆰3N1􀆰3O1􀆰7 +1 􀆰275O2 =1 􀆰7S iO2 + [, , ] ( ox i da t i onr e s i s t anc ei sr a r e.Zhang5 19 20 ando t he r s     0 􀆰15Al2O3 +0 􀆰85N 2) θ / made BNGMgAlON c ompo s i t e s by t he me t hod o f    ΔG =-1164 􀆰45+0 􀆰215T     kJ mo l 0 􀆰85 ö æ ho t G e s s edb l o ck.Theyhavec a r r i edou tde t a i l edr e G P pr N ç ÷ 2 /mo    ΔG =ΔGθ+RTl nçç 1􀆰275 ÷÷ kJ l s e a r ch on t he rmodynami c p r ope r t chan i c a l y, me èP O2 ø /mo r ope r t he rma lc onduc t i v i t o r r o s i onr e s i s t G p y,t yandc 􀆰45+0 􀆰229T kJ l    ΔG =-1164 ( anc eandsoon,andpo i n t edou tt ha tgoodpe r f o rmG   BN+0 􀆰75O2 =0 􀆰5B2O3 +0 􀆰5N2 3) θ / anc eo ft he rma lsho ckandc o r r o s i onr e s i s t anc ei sbe G 􀆰83+0 􀆰034T     kJ mo l    ΔG =-375 0 􀆰5 ö æ s t owedont hema t e r i a l.Wha tl imi t si t sdeve l opmen t P N ÷ ç 2 /mo kJ l    ΔG =ΔGθ+RTl nçç 0􀆰75 ÷÷ r edomi nan t l st hesus c ep t i b i l i t oox i da t i onand p yi yt èP O2 ø /mo t hel ow me chan i c a ls t r eng t h.Bu tt heox i da t i onr e G    ΔG =-375 􀆰83+0 􀆰043T kJ l s i s t anc eo ft he ma t e r i a li s no ts t ud i edi n de t a i l. whe r e,ΔG and ΔGθ a r e Gi bbsf r e eene r c h a nge gy ; The r e f o r e,t he r e s e a r ch abou tt he BNGMgAlON ands t anda rd Gi bbsf r e eene r s ga s gy change R i c ompos i t e s ′ox i da t i onsus c ep t i b i l i t t i ox i dan t cons yandan t an t;T i st empe r a t ur e;and PN2 and PO2 a r e me a sur e sunde rbo r on G r i chs l agandc a rbo t he rma lr e G pa r t i a lpr e s sur eo fN2 and O2 ,r e spe c t i ve l l a t ed y.Re [ 21 G 25] duc t i onandn i t r i da t i onpr epa r a t i onha sr e a l i s t i cs i G t g he rmodynami cda t ar e f e rt ol i t e r a t ur e s . n i f i c anc ef o ri t sdeve l opmen tandp r a c t i c a lus e.     Und e rs t and a r ds t a t eanda tmo s r i cc ond i t i on s phe 5 5 ( , ) , 2 􀆰2 􀆰1 The rmodynami cana l i sof BNGMgAlON ys PO2 =0 􀆰21×10 Pa PN2 =0 􀆰78×10 Pa t hec hang e c ompo s i t e s o ft heG i bb sf r e ee n e r nt heabov et h r e er e a c t i on sa t gyi   XRD p a t t e r ns howst h a tt h ema i nph a s ec ompo s i G d i f f e r e n tt emp e r a t u r e si ss howni nF i 􀆰5.Ast hep i c t u r e g t i on so fma t e r i a ls s t ema r e MgAlON,S i a l ona ndBN, s y hows,unde rt heexpe r imen t a lcond i t i ons,ΔGi nt he a nde v e r s ed i s t r i bu t i oni sno tun i f o rm.Ea c hg r a i n abovet ypha h r e er e a c t i on si sf a rl e s st hanz e r o,wh i c hme an s w i l lbeexpos edt oa i rand may beox i d i z eda tt he t ha tBN,MgAlONandS i a l onma eox i d i z e d. Be c au s e yb s amet ime.Theox i da t i ono fma t e r i a l sa c t ua l l a nb e o yc fr e a c t i onk i n e t i c s,t her e a c t i ons e e di sv e r l owa t p ys ( r e a r d e da st h eox i d a t i onc omb i n a t i ono fMgAlON Th e l g owt emp e r a t u r e,wh i l et heox i d a t i onr e a c t i oni sr a i da t p a s s ume df o rmu l ai sAl i a l onand h i emp e r a t u r edu et ot he rma la c t i v a t i on. gO),S 23 O27 N5 􀅰xM ght

I s sue5      Pr epa r a t i onandOx i da t i onRe s i s t anc eo fBNGMgAlON Compo s i t e sbyHo t Gp r e s s i ngS i n t e r i ng 

427

F i 􀆰5 Re l a t i on s h i ft emp e r a t u r ewi t hΔG i n g po r e a c t i on s( 1)t o( 3)

2 􀆰2 􀆰2 Ox i da t i o npr o c e s sandc ha r a c t e r i s t i c sana l s i s y   Ox i d a t i onb e h a v i o ro fma t e r i a l swa ss t ud i e da ndt h e t emp e r a t u r e swe r ema i n t a i nedf o r3ha t1000,1100, 1200and1300 ℃ ,r e spe c t i ve l i 􀆰6showsXG r ay y.F g

d i f f r a c t i onpa t t e rnso fs amp l e sa f t e rox i da t i oni na i r a t1300 ℃.Compa r edwi t ht heXRDpa t t e rnsbe f o r e ox i da t i ono fBNGMgAlON,d i f f r a c t i onpe akso fMg G AlONandBNi nt hes amp l e shavec omp l e t e l i s ap G yd a r ed,p r oduc i ng magne s i uma l umi n i umsp i ne land pe c o rundum.Wi t hou tBNo rB2O3i nt hep r oduc t, i ti s i nd i c a t edt ha tB2O3 ont hesu r f a c ei sen t i r e l G yevapo r a t eda f t e rox i da t i on.The ma i npha s e so ft hes amG r eCaAl2S i2O6 ,CaAl4O7 , l e sa f t e rt heox i da t i ona p Al2O3 and MgAl2O4 .   F i 􀆰7s howsBNGMgAlON′ sSEM mi c r og r aphso f g

F i 􀆰6 X G r a i f f r a c t i onpa t t e rn so fs amp l e s g yd a f t e rox i da t i oni na i r

sur f a c e so ft hes amp l e sox i d i z edi na i ra t1000- 1300 ℃ f o r3h. I tshowst ha twhent heox i da t i on t empe r a t ur ei s1000 ℃ ,t he s amp l e ′ssur f a c ei s smoo t handsh i ny.Anox i del aye rf o rmsa f t e rox i da G , t i on a l ong wi t hsma l lho l e sgene r a t edt hr ought he ove r f l owi ngo fN2 .At1000 ℃ ,t hed r i v i ngf o r c eo f ox i da t i onr e a c t i oni sl ow,sot heox i da t i on oc cur s f i r s ti nt heg r a i nbounda r rde f e c tpos i t i ons.Wi t h yo t hei nc r e a s eo ft empe r a t ur e,t he mo l t enox i def i lm r adua l l o rmsont hesur f a c eo f ma t e r i a l,wh i ch g yf , c anr ap i d l a lt hepo r e sandmi c r oc r a cks t he r eby yhe e f f e c t i ve l r even t i ngt hef ur t he re r o s i ono foxyg e nt o yp

( a)1000 ℃ ,3h;   ( b)1100 ℃ ,3h;   ( c)1200 ℃ ,3h;   ( d)1300 ℃ ,3h.

F i 􀆰7 SEM mi c r o r aph so fs u r f a c e so fs amp l e sox i d i z e di na i r g g

428

    J ou r na lo fI r onandS t e e lRe s e a r ch,I n t e r na t i ona l              Vo l 􀆰22 

t hema t e r i a l.   F i 􀆰 8s c r og r a so ft h ec r o s ss e c t i on g howsSEM mi ph o fBNGMgAlON a f t e rox i da t i ona t1000-1300 ℃ f o r3h. I tshowst ha t,a f t e rox i da t i ona t1000 ℃ ,

t hesubs t r a t ema t e r i a l so fBNGMgAlONa r ei ngood , c ond i t i onandi nt hec r o s ss e c t i on ox i del aye rdoe s no tappe a robv i ous l h i ss t age,t heox i da t i on y.Att i nc r e a s ei sve r l ow andt heox i da t i on p r o c e s si s ys ma i n l t r o l l ed by t he ox i da t i on r e a c t i on.Wi t h y con t hei nc r e a s eo ft empe r a t u r e,t he po r e si nc r e a s ea t 1100 ℃ andt hes amp l eox i da t i oni sbe t t e rpene t r a G t edt hant ha ta t1000 ℃.Ox i d i z eds amp l e sa r ed i v i d G edi n t otwol aye r s.Theou t e rl aye ri st heox i del aye r , madeupo fox i de s sucha sAl2O3 andCaAl2S i2O8 , wh i l et hei nne rl aye ri st hesubs t r a t ema t e r i a l.The r e i snoobv i oust r ans i t i onl aye ri nt he mi dd l eandt he ox i da t i ono fs amp l ei son l t h i nt hes c opeo faf ew ywi

mi c r ome t e r sont hesur f a c e.Theox i da t i onf i lm p r e G ven t soxygenf r omf ur t he rpene t r a t i ngi n t ot he ma G , t e r i a lsubs t r a t e sot heox i da t i oni nc r e a s ei sr e l a t i ve G l l ow.Af t e rox i da t i ona t1200 ℃ f o r3h,t heox G ys i def i lm wi l lbe comeacompa r a t i ve l h i ckdens el ay G yt e r.The s amp l es e c t i on i s obv i ous l i v i ded i n t o yd t hr e el aye r s:ox i da t i onl aye r,t r ans i t i onl aye rand subs t r a t ema t e r i a l.Theou t e rmos tl aye ri st hewe l l G , d i s t r i bu t ed and compa c t ox i de l aye r wh i ch c an maket hepo r e sc l os ed,e f f e c t i ve l t opp i ngt heoxy G ys i f f us i ont ot hei ns i des amp l eandi nh i b i t i ngt he gend ox i da t i onr e a c t i on.Whent het empe r a t ur er i s e st o 1300 ℃ ,t heox i del aye ri sr e l a t i ve l oos ecompa r ed yl wi t ht ha to f1200 ℃.Thepo r e sa r epene t r a t edand i n t eg r a t edandt heox i da t i ono ft hes amp l e sa r ef a r de epe r.Att he momen t,t heox i del aye ri spo r ous, wi t ht het h i ckne s so fabou t100μm.Thee f f e c tt op r o G

( a)1000 ℃ ;   ( b)1100 ℃ ;   ( c)1200 ℃ ;   ( d)1300 ℃.

F i 􀆰8 SEM mi c r o r aph so ft h ec r o s ss e c t i ono fBNGMgAlONox i d i z e d g g

t e c tt hei n t e rna lsubs t r a t ei sr e l a t i ve l akened. y we   Ac co rd i ngt oSEM r e su l t so ft heBNGMgAlON c ompos i t e sa f t e rox i da t i on,whent heox i da t i ont emG , e r a t u r e i sh i h e rt h a n1 0 0 0 ℃ t h eB N G M A l p g g ON , c ompos i t e swi l lbeox i d i z edi na i r gene r a t i ng mag G ne s i um a l umi na t esp i ne l,who s ec on t en to fa l umi n G ( i umox i d ei sf a rh i h e rt h a nt h et h e o r e t i c a lv a l u e a l u G g mi n ai nt hes up e r s a t u r a t e ds t a t e)a tt h i s po i n t.The sp i ne li si nt heme t a s t ab l es t a t e.Whent heox i da t i on t empe r a t ur er e a che s1300 ℃ ,α GAl2O3 wi l lp r e c i i G p

t a t ef r omt hesp i ne li nt he me t a s t ab l es t a t e.Then, t heα GAl2O3 a f t e rde so l ven t i z i ng wi l lbed i s t r i bu t ed a r oundt hesp i ne l.The s et i nyg r a i nso fα GAl2O3g r ow r adua l l th i empe r a t ur e, wh i l et he sp i ne l g ya gh t r a i nsbe comesma l l e r.Thes e r i e so fs t ruc t ur echan G g swi t h i nt hema t e r i a l swi l lgene r a t eac e r t a i nvo l G ge umee f f e c t,c aus i ngt hel oos ene s so ft hes t ruc t ur eo f , t heox i del aye r.The r e f o r ei tc anbes e ent ha tt he ox i d a t i onme c han i smo ft heBNGMgAlONc ompo s i t e si s [ 26] b a s i c a l l i d e n t i c a lw i t ht h a t o f r e v i o u sw o r k . y p

I s sue5      Pr epa r a t i onandOx i da t i onRe s i s t anc eo fBNGMgAlON Compo s i t e sbyHo t Gp r e s s i ngS i n t e r i ng 

2 􀆰2 􀆰3 Dynami c sana l i sofoxida t i onpr o c e s s ys    F i 􀆰 9 s h o w si s o t h e r m a lo x i d a t i o n m a s s i n g ga , , cu r ve so fBNGMgAlON a t1000 1100 1200 and 1300 ℃. I tshowst ha tox i da t i on ma s sga i no fBNG MgAlONi nc r e a s e s wi t ht her i s i ng o ft empe r a t u r e. Theox i da t i onma s sga i no ft hes amp l ei sve r i t t l e yl a t1000-1100 ℃.Att hei n i t i a ls t ageo fc ons t an t t empe r a t ur eo f1200 ℃ ,ox i da t i onr a t ei sa c c e l e r a t ed andox i da t i onma s sga i no fun i ta r e ashowst het end G enc f obv i ousi nc r e a s e.Wi t ht he ex t ens i on o f yo , t ime ox i da t i on ma s s ga i no ft hes amp l e be c ome s s l ow,be c aus et het h i ckne s so ft hec ompa c tox i de l aye ri nc r e a s e s,en l a r i ng t he ox i da t i on r e s i s t anc e g ande f f e c t i ve l r even t i ngt hei n t e rna ld i f f us i on o f yp oxygent ot hes amp l e.At1300 ℃ ,t heox i da t i on ma s sga i n i ngi nc r e a s e ss i i f i c an t l spe c i a l l r G gn y,e ydu i ngt he p r e l imi na r t ageo fox i da t i on.Be c aus eα G ys Al2O3 p r e c i i t a t e sf r omt hesp i ne li nt heme t a s t ab l e p s t a t eandt heox i del aye rbe c ome sl oo s e,t hef unc t i on t oi s o l a t eoxygenaba t e s.Bu twi t ht heex t ens i ono f t ime,t heox i da t i onspe edwi l lg r adua l l l owdown. ys

F i 􀆰9 I s o t h e rma lox i da t i onma s sg a i nc u r v e so f g BNGMgAlONa td i f f e r en tt emp e r a t u r e s

429

F i 􀆰10 Ox i d i z i ngk i n e t i cc u r v e so fBNGMgAlON g T a b l e1 Ox i d a t i o nr a t ec o n s t a n ta ndc o r r e l a t i o nc o e f f i c i e n t Ra td i f f e r en tt emp e r a t u r e so fBNGMgAlON /℃ Tempe r a t ur e

k

R

1000

0 􀆰01025

0 􀆰99464

1200

0 􀆰16604

0 􀆰99985

1100 1300

0 􀆰02400 0 􀆰39098

0 􀆰97812 0 􀆰98059

r v e sa r el i n e a r,i nd i c a t i ngt ha tt he ma t e r i a l ′sox i d a t i on k i ne t i c sf o l l owst hel awso fpa r abo l awonde r f u l l y.     Ther e l a t i onsh i twe en pa r abo l i cox i da t i on p be o l l ows r a t econs t an tandox i d i z i ngt empe r a t ur eT f t hef o rmu l aAr rhen i usl n k=l nA -E/RT ( Ei st he /mo a c t i va t i ono fchemi c a lr e a c t i on,J l;A i sf r e G / ) kv s. 1 T cur vei sas t r a i tl i ne, a c t o r. l n quenc yf gh a sshowni nF i 􀆰11.Thes l opeo ft hes t r a i tl i nei s g gh -E/R andt hei n t e r c ep ti st hel nA i nF i 􀆰11,and g t husappa r en ta c t i va t i onene r hef r equenc gyE andt y anbec a l cu l a t ed. E ,A andR o ft hel i ne a r f a c t o rA c r eg r e s s i ona r el i s t edi nTab l e2.

  Wh i l eS i3N4c e r ami c si si nt hep r o c e s so fox i da G t i on,i ti sgene r a l l c o n s i d e r e dt h a tt h e r o w t ho f y g ox i del aye ri sc on t r o l l edbyd i f f us i on.Thep r o c e s so f ox i da t i onk i ne t i c si so f t eni n t e r r e t eda spa r abo l a, p f o l l owi ngt heru l e so fpa r abo l i cr a t e: 2 ( / ) (    Δm S =k t+C 4) whe r e,Δm i sga i n i ng ma s so ft hes amp l e;Si ssu r G sox i da t i onr a t ec ons t an t; ti s f a c eo ft hes amp l e;ki ox i da t i ont ime;andCi sc ons t an t.

  F i 􀆰10showst ha tt her e l a t i onsh i twe ent he g pbe squa r eo ft heox i da t i on ma s sva l ueandt ime.The l i ne a rs l opei st heox i da t i onr a t ec ons t an ta td i f f e r en t t empe r a t ur e s.Tab l e1g i ve st heox i da t i onr a t ec on G s t an tandt hel i ne a rr eg r e s s i onc o r r e l a t i onc o e f f i c i e n t a td i f f e r e n tt emp e r a t u r e s. F i 􀆰10showst ha ta l lt hecu G g

F i 􀆰11 l n kv s. 1/T c u r v eo fBNGMgAlON g Tab l e2 Ox i da t i onk i n e t i cpa r ame t e r so fBNGMgAlON E/( J􀅰mo l-1) 2 􀆰13×105

A

R

4 􀆰66×106

-0 􀆰98292

430

    J ou r na lo fI r onandS t e e lRe s e a r ch,I n t e r na t i ona l              Vo l 􀆰22 

3 Conc l u s i on s    ( 1)Th e r ea r e MgAlON,S i a l ona ndBN ph a s e s bo t hb e f o r ea nda f t e rho t G r e s s i ngs i n t e r i ng.CaAl p 4O7 w i l ld i s a e a ra f t e rs i n t e r i ng,wh i l eal i t t l eCaYAl pp 3O7 , r a t e s wh i ch de c r e a s e sg r adua l l t ht hei n G gene y wi c r e a s eo fs i n t e r i ng t empe r a t u r e.The s t ruc t u r eo f BNGMgAlONc ompo s i t e sa f t e rs i n t e r i ngs n t h e s i s i s y we l l G d i s t r i bu t edandc ompa c t,wi t ht hepo r ed i ame G t e ro fabou t2-5μm.Al,Mg,OandNa r er e l a t i ve G , l l l G d i s t r i bu t edi nt hema t e r i a l wi t ht heh i s t ywe ghe Alandt hel owe s tN.    ( 2)Thema i npha s e so fBNGMgAlONc ompo s G , , i t e sa r eCaAl i CaAl Al nd MgAl 2S 2O6 4O7 2O3 a 2O4 . Af t e rox i da t i ona t1000 ℃ f o r3 h,t hesubs t r a t e ma t e r i a li si ngoodc ond i t i onandox i da t i onma s sga i n i nc r e a s e ss l owl t e rox i da t i on a t1100 ℃ ,t he y.Af s amp l ei sd i v i dedi n t otwol aye r s.Theou t e rl aye ri s t heox i del aye rmak i ngupo fox i de s,sucha sAl2O3 andCaAl2S i2O8 ,wh i l et hei nne rl aye ri st hesub G s t r a t ema t e r i a l.The r ei snoobv i oust r ans i t i onl aye r i nt hemi dd l e.Thes amp l ea f t e rox i da t i ona t1200 ℃ c anbeobv i ous l i v i dedi n t ot hr e el aye r s:ox i da t i on yd l aye r,t r ans i t i onl aye randsubs t r a t e ma t e r i a l s.The ou t e rmos tl aye ri swe l l G d i s t r i bu t edandc ompa c t,e f G f e c t i ve l r even t i ngoxygenf r omd i f f us i ngt ot hei n G yp t e rna ls amp l eandi nh i b i t i ngt heox i da t i onr e a c t i on.    ( 3)Af t e rox i da t i ona t1300 ℃ ,t het h i ckne s s o fox i del aye ri nc r e a s e sobv i ous l hes t ruc t u r e yandt i sl oo s eandpo r ous.Th i si sc aus edbyt hesupe r s a t u G r a t eda l umi n i um ox i de de s o l ven t i z i ng f r om sp i ne l. Att h i spo i n t,t hepr o t e c t i ono ft heox i da t i onl aye r t ot hema t e r i a lde c r e a s e ss i i f i c an t l gn y.    ( 4)Theox i da t i on p r o c e s so ft he ma t e r i a la t 2 = 1000-1300 ℃f o l l owst h ep a r a bo l i cr u l e:( Δm/S) k t+C .Theox i da t i onr a t ec ons t an t sa t1000,1100, 1200and1300 ℃ a r er e s e c t i v e l 􀆰01025,0 􀆰02400, p y0 0 􀆰16604and0 􀆰39098.Theappa r en ta c t i va t i onene r G /mo fox i da t i onp r o c e s si s2 􀆰13×105 J landt he gyo f r equenc a c t o ri s4 􀆰66×106 . yf Re f e r enc e s:

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