Solar electricity: 2009 surprise success

Solar electricity: 2009 surprise success

Feature article Solar electricity: 2009 surprise success SOLAR PV SURPRISED THE MARKET IN 2009 WITH HEALTHY GROWTH AND PROMISING TECHNICAL DEVELOPM...

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Feature article

Solar electricity: 2009 surprise success SOLAR PV SURPRISED THE MARKET IN 2009 WITH HEALTHY GROWTH AND PROMISING TECHNICAL DEVELOPMENTS. PAULA MINTS REFLECTS ON A BUOYANT YEAR AND ARGUES THAT THE INDUSTRY HAS A PROMISING FUTURE AS LONG AS IT LESSENS ITS RELIANCE ON INCENTIVES  AND INVESTORS REMAIN CONFIDENT.

The CPV sector has the theoretical advantage of low costs and high efficiency but flat plate PV continues to improve in these areas. CPV technologies require highly efficient tracking and a perfect balance of optics and technology; it is a high wire act with significant potential but requires perfect timing. The image shows trackers at a CPV power plant in Puertollano, Spain (courtesy of Concentrix Solar, which is now a division of the Soitec Group).

The solar photovoltaic (PV) industry suffered a major blow last year when the Spanish market collapsed, but despite this loss the market performed much better than expected. Shipments to the first point of sale, including installers, system integrators, distributors and other technology manufacturers, grew by 44% to 7.9 GW. This was a significant rise from 5.5 GW in 2008.

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The year began with practically non-existent sales from manufacturers as the industry worked off more than 1.2 GW of demand-side inventory. By the middle of the second quarter, however, the inventory had been completed and demand in Germany, France, Italy and the Czech Republic took off.

Solar electricity/market

An industry that relies on incentives...and MWp

suffers criticism for this reliance, is always

25000

risky to enter or invest in.

20000 15000

2008 200 20 008 08 2008

2009 20 009 09 2009

2009 2009 2009 2009 20 9 200920 2009 09 92009 20 09 2009

2009 200 20 2 009 09 2009

2009 200 20 09 09 2009

a e id xtr d s r, e an (o 09 20 m ry De nto into e ) y inv uct cit pa od pr ca d ce un no ity An ac ap lc cia er m m Co ) ry ns nto io at ve all 8 in st n In 00 2 tio d uc od pr (in

Figure 2 shows PV industry growth from 2004 through 2009. During this period the industry grew by a compound annual rate of 50%.

0

d ce un no An

PV industry growth over the past five years has been impressive by any standard, with two caveats; the industry remains entirely incentive driven for grid connected application and grid connected application represents 95% of industry demand. Until the industry can function without incentives and subsidies it will always be a risky market to invest in or to enter as a manufacturer or installer. (Of course, all energy technologies are subsidised, including conventional energy).

5000

n tio uc od Pr

Looking back at 2009, there are many different numbers to analyse and just as many categories to put them in. Figure 1 shows these categories, including inventory, shipments, production, capacity and installation for the year.

10000

ts en m ip Sh e 09 sid 20 d to an in m ry De nto ve in

Shipments do not equate exactly to installations but last year’s installation figures are impressive: Germany totalled around 3.8 GW, Italy around 1 GW and the Czech Republic close to 500 MW. When Japan’s new feed-In tariff (FiT) began in November, demand in that country grew close to 500 MWp. As a result, the 2009 market for PV technologies came as an overall relief to the global PV industry.

Figure 1: 2009 PV Industry Metrics.

Table 2 presents average selling prices (ASPs) over time for thin-film technologies and large quantity buyers of all technologies. The large quantity buyer category is representative of crystalline technologies. PV technologies with lower conversion efficiency have an area penalty (this includes higher balance of system and installation costs) that requires a lower price/Wp. Typically this price must be lower than the lowest available price for crystalline technology.

CSP versus CPV Shipments grew by an impressive 44% compared to 2008, which was particularly surprising in a year when they had been forecasted to decrease. Unsurprisingly, given the low prices from manufacturers in the region, 47% of 2009 shipments came from China and Taiwan. Table 1 presents shipment information from 2004 to 2009.

2009 began as a year of dire predictions and low expectations, and ended with strong demand, bargain basement prices and stressed margins for the PV industry. So what did it mean for concentrated solar power (CSP) and concentrated photovoltaics (CPV)?

During this period, shipments from China and Taiwan grew at a compound annual rate of 145%. The ROW region includes manufacturers from India, Malaysia and the Philippines.

Size is crucial in the case of CSP. Installation needs to be in the megawatt range to make economic sense, while flat plate PV can be installed on roofs and in smaller kilowatt configurations. The solar world has, however,

Last year, strong demand coincided with aggressive pricing from manufacturers in China and Taiwan. In mid-2009 it was cheaper in many cases to outsource cells and modules from China or Taiwan than it was to manufacture them in-house. Outsourcing and tolling (for manufacturers with wafer capacity) became commonplace, while prices dropped significantly. It was a good time for companies buying technology but not so good for technology manufacturers. Thin-film faced a particularly difficult competitive position with low-priced crystalline driving margins to uncomfortable levels.

Average selling prices – 2009 from 2008 ■ Thin-film fell 45% from US$3.00/Wp to US$1.65/Wp; ■ Cell fell 60% from US$3.20/Wp to US$1.26/Wp; ■ Module for large quantity buyers (typically 50 MWp to over 100 MWp a year) fell 33% from US$3.25/Wp to US$2.18/Wp; ■ Module for mid-level buyers (typically 10 MWp to over 25 MWp per year) fell 23% from US$3.65/Wp to US$2.82/Wp; ■ Module for small quantity buyers fell 27% from US$5.02/Wp to US$3.68/Wp.

MWp

8000 7000 6000 5000 4000 3000 2000 1000 0 2004

2005

2006

2007

2008

2009

Figure 2: PV Industry Growth, 2004 – 2009.

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Solar electricity/market

Table 1: Regional Shipments 2004 – 2009 2004 MWp

% Chg 04-05

2005 MWp

% Chg 05-06

2006 MWp

% Chg 06-07

2007 MWp

% Chg 07-08

2008 MWp

% Chg 08-09

2009 MWp

CAGR 20042009

USA

140.6

-5%

133.6

2%

136.6

74%

237.3

63%

387.9

5%

409.0

24%

Japan

547.0

31%

714.0

24%

882.6

2%

901.9

36%

1228.0

2%

1255.5

18%

Europe

272.9

49%

406.9

50%

611.3

62%

992.4

71%

1700.0

-16%

1433.6

39%

ROW

47.2

45%

68.6

57%

107.8

49%

160.5

162%

421.2

164%

1113.8

88%

China & Taiwan

42.0

101%

84.6

191%

246.3

217%

780.9

125%

1754.7

109%

3674.7

145%

1049.8

34%

1407.7

41%

1984.6

55%

3073.0

79%

5491.8

44%

7886.6

50%

Region

Total Shipments

been leaning towards multi-megawatt (or utility scale) installations for some time. In this regard, CSP projects have the clear advantage of storage. Utility companies, in particularly, continue to be concerned about the variability of solar energy and are very interested in the storage capabilities of CSP.

polysilicon constrained years, when prices for raw material rose to over US$400/ kg on the spot market, investment in CPV start-ups was strong. CPV technology development, however, is a delicate balance. The sector has the theoretical advantage of low costs and high efficiency but flat plate PV continues to improve in these areas. CPV technologies require highly efficient tracking and a perfect balance of optics and technology; it is a high wire act with significant potential but requires perfect timing.

Shipments to the first point of sale, including installers, system integrators,

Forecasts for the coming years

distributors and other technology

2010 has started out with welcome price increases for manufacturers of wafers and cells, along with extremely strong demand for PV technology in Germany, Italy, the Czech Republic and France. The industry is currently shifting everything it can produce to those countries, particularly Germany. This is having dire consequences for the market in Spain and will eventually have a significant impact on the German market too.

manufacturers, grew by 44% to 7.9 GW. This was a significant rise from 5.5 GW in 2008. The primary issue facing the CSP community these days is that crystalline silicon (c-Si) flat plate is currently cheap and has a more consistent track record in the field. A utility-scale PV installation with tracking will be up and running faster and has lower operation and maintenance costs than CSP. Both technologies also face problems of insufficient transmission availability, trials and tribulations with the Bureau of Land Management in the USA, slow recovering global debt markets and, in the case of large fields, the need to deploy on large swathes of flat land.

However, increasing prices are easing margins and this is good news for technology manufacturers. Figure 3 presents average technology prices from 1989 through an estimate for 2010 for large quantity buyers, along with a weighted average for all buyers (reflecting different prices for markets and buyers.) Figure 4 presents technology revenues from 2004 to 2009 (when the industry sold more and made less), along with revenue forecast through to 2013. Overall, 2010 should show significant growth for PV up to at least 11 GW, with Europe again the leading market. Thin-film technology, in particular, may have an opportunity to recover despite investors believing it is a riskier investment. In general, the venture and

CPV continues to face a rockier road. During the 2004 to 2008 boom (which coincided with a polysilicon shortage) CPV had one significant advantage – the technology uses less or no silicon. During the

Table 2: Thin-film and Large Quantity Buyer Average Selling Prices, or ASPs 2004 – 2009 Year

Thin-film ASP (US$)

Thin-film ASP Change

Large Buyer ASP (US$)

Large Buyer ASP Change

Difference Thin-film Large Buyer

0.40

14%

2004

2.5

2005

2.75

10%

3.03

4%

0.28

9%

2006

3.00

9%

3.39

12%

0.39

12%

2007

3.25

8%

3.50

3%

0.25

7%

2008

3.00

-8%

3.25

-7%

0.25

8%

2009

1.65

-45%

2.18

-33%

0.53

24%

5 year CAGR

-8%

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2.90

Difference Thin-film to Large Buyer (US$)

-6%

May/June 2010

Solar electricity/market

$7.00

$/WP curent 2009 $

$6.00 $5.00 $4.00 $3.00 $2.00 $1.00 $0.00

1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

Large quantity buyers

Weighted average ASP

Figure 3: PV Average Selling Prices 1989 – 2010.

investment community may be starting to realise that all photovoltaic technologies require a longer gestation period until they are commercially viable compared to other investment opportunities, and that even once they are commercialised it takes time to achieve healthy annual sales. The PV industry is indeed maturing but it will not take off overnight.

Size is crucial in the case of CSP. Installation needs to be in the megawatt range to make economic sense, while flat plate PV can be installed on roofs and in smaller kilowatt configurations. Reliance on incentives With strong growth for PV certain in 2010, where does it go from here? As long as the industry requires incentives its future is hazy at best. Figure 5 provides a PV forecast to 2014 for three scenarios: reduced incentives, conservative and accelerated. The primary difference

$45,000 $40,000 $35,000

Millions

$30,000 $25,000 $20,000 $15,000 $10,000 00 $5,000 $0

2004 04 2004

200 05 5 2005

2006 6 2006

200 07 7 2007

200 08 8 2008

Historical cell/module revenues Conservative cell/module revenues

2009 0 9 2009

20 2 010 10 2010

2011 20 2011

2012 20 12 2012

201 20 013 2013

Lowered incentives Accelerated cell/module revenues

Figure 4: Technology Revenues, 2004 – 2013.

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45

Solar electricity/market

The primary issue facing the CSP community these days is that crystalline silicon (c-Si) flat plate is currently cheap and has a more consistent track record in the field. However there are examples of CSP installations up and running (such as PS10 and PS20, at Sanlucar la Mayor, near Seville, Spain).

between conservative and accelerated forecasts is the availability of incentivised markets. The accelerated forecast assumes continued growth in markets such as Germany that, although they appear saturated, continue to consume products.

Despite the hazy outlook for CPV and CSP, flat plate PV will have a good year with shipments of around 11 GW, slightly higher prices meaning more comfortable margins and the high possibility of a healthier investment climate. Every indication coming from the German Government seemed to show that significant changes to its FiT would have happened by now, including an end to incentives for agricultural land. Although it would seem a safe bet to assume that these changes will eventually come about, there are no sure-fire certainties in solar. One thing is for certain; if and when Germany and other countries alter their FiTs,

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average technology prices will decrease and margins will once again be compressed. CSP installations (trough, power tower and dish) have a much longer timeline than flat plate PV. In general, it is necessary to assume that it will take two years from the start of construction. This long timeline is problematic in terms of forecasting and CSP is unlikely to ever provide a smooth trend line in this regard. Table 3: CSP Installation Estimations (MW) 2009 completed

121.0

2%

2010 estimated completion

1221.2

20%

2011 estimated completion

400.0

6%

2012 estimated completion

1150.0

19%

2013 estimated completion

962.0

16%

2014 estimated completion

280.0

5%

2015 estimated completion

500.0

8%

no date estimated completion

1493.6

24%

Totals

6190.1

99%

Completion Dates by Technology

MWs

% Total

Undecided

620.0

12%

Power Tower

177.1

3%

Dish/Linear Fresnel

578.3

11%

Trough

3959.4

74%

Solar electricity/market

Table 4 and figure 5: PV Forecast to 2014 in MW installed (table shows forecast from 2010 only).

45000.0 40000.0

Table 3 offers an overview of announced and installed CSP systems to 2015. Note that one fifth of the total 6.2 GW have an estimated completion date of 2010, but it is highly unlikely that it will be finished this year. Instead, 4% of the 2010 installations will likely be completed and the remainder pushed forward or cancelled. The 24% of systems with no announced completion date are also problematic.

35000.0

Despite the hazy outlook for CPV and CSP, flat plate PV will have a good year with shipments of around 11 GW, slightly higher prices meaning more comfortable margins and the high possibility of a healthier investment climate.

30000.0 25000.0 20000.0 15000.0 10000.0 5000.0 0.0

2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 History Lowered incentives

This does not mean that PV’s problems are over; an industry that relies on incentives to such a high degree and that suffers significant criticism for this reliance, is always risky to enter or invest in. However, given over 35 years of positive growth and the accelerated growth of the past five years, it continues to surprise and reward its participants.

Conservative Accelerated

About the author: 2010

2011

2012

2013

2014

Lowered incentives

7532.0

7234.2

6199.1

6143.2

6094.1

Conservatives

9038.3

10195.7

11993.6

14346.2

17441.9

Accelerated

11150.8

14954.1

20516.8

28988.0

41856.3

Paula Mints is the principal analyst for Navigant’s PV Service Market Research Program, executive editor of the Solar Outlook Newsletter, and Director of the Energy Division. The PV Services Department at Navigant Consulting was founded in 1974 at Strategies Unlimited, and Ms Mints moved it to Navigant in 2005. The practice is based on classic market research principles; that is, all data are primary, not secondary, and the analysis is independent and not based on the work of others.

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