Accepted Manuscript Transport under confinement: Hindrance factors for diffusion in core-shell and fully porous particles with different mesopore space morphologies Stefan-Johannes Reich, Artur Svidrytski, Alexandra Höltzel, Wu Wang, Christian Kübel, Dzmitry Hlushkou, Ulrich Tallarek PII:
S1387-1811(19)30123-4
DOI:
https://doi.org/10.1016/j.micromeso.2019.02.036
Reference:
MICMAT 9349
To appear in:
Microporous and Mesoporous Materials
Received Date: 26 January 2019 Accepted Date: 26 February 2019
Please cite this article as: S.-J. Reich, A. Svidrytski, A. Höltzel, W. Wang, C. Kübel, D. Hlushkou, U. Tallarek, Transport under confinement: Hindrance factors for diffusion in core-shell and fully porous particles with different mesopore space morphologies, Microporous and Mesoporous Materials (2019), doi: https://doi.org/10.1016/j.micromeso.2019.02.036. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
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Transport under confinement: Hindrance factors for diffusion
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in core–shell and fully porous particles with different mesopore
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space morphologies
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Stefan-Johannes Reicha, Artur Svidrytskia, Alexandra Höltzela, Wu Wangb, Christian
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Kübelb, Dzmitry Hlushkoua, Ulrich Tallareka,*
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a
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35032 Marburg, Germany
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Department of Chemistry, Philipps-Universität Marburg, Hans-Meerwein-Strasse 4,
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b
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Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, Germany
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Institute of Nanotechnology and Karlsruhe Nano Micro Facility, Karlsruhe Institute of
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____________________
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* Corresponding author.
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Phone: +49-(0)6421-28-25727; E-mail:
[email protected] (U.T.)
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Abstract. We quantify confinement effects on hindered transport in mesoporous silica
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particles through using physical reconstructions of their mesopore space morphology
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obtained by electron tomography as geometric models in direct diffusion simulations for
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passive, finite-size tracers. Studied are fully porous particles with mean mesopore sizes of
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dmeso = 16.0 and 23.9 nm, prepared by classical sol–gel processing, and solid core–porous
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shell particles (dmeso = 9.4 and 16.8 nm) originating from a layer-by-layer assembly of sol
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particles around a solid, impermeable core followed by thermal consolidation of the porous
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shell. Because shell thickness and core size are independently adjustable, core–shell
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particles allow to decouple the intraparticle diffusion distance in a fixed-bed reactor or
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chromatographic column from the external surface area of the particles and the hydraulic
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permeability of the bed, impossible with fully porous particles. Effective diffusivity,
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accessible porosity, and pore network connectivity recorded in the four reconstructions as a
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function of λ, the ratio of tracer to mean mesopore size, demonstrate an unfavorable shell
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morphology for the core–shell particles that opposes their design advantage over fully
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porous particles. The reconstructions reveal that core–shell particles contain an increased
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number of narrow and constricted as well as closed pores. These structural features reflect
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compacted and sintered packings and are most likely formed during shell consolidation.
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The presented expressions for hindered diffusion and accessible porosity can be used to
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optimize mesopore space morphologies in sensitive applications, e.g., catalysis under
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confinement and controlled drug release.
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Keywords: Brownian dynamics; Diffusion coefficient; Porosity; Closed pores; Tortuosity;
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Pore network; Sol–gel; Layer-by-layer assembly; Electron tomography.
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1. Introduction Today mesoporous silica particles formed from amorphous SiO2 find numerous
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applications as catalysts and catalyst supports, packing materials for liquid and ion-
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exchange chromatography columns, and oral carriers of drugs, macromolecules, and cells
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[1–9]. The various applications place different demands on particle properties, such as their
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chemical purity, alkali metal content, mechanical strength and size, mesopore
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characteristics and chemical surface modification, but all applications require a good
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understanding and description of diffusive molecular transport inside the porous structures.
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This is particularly important for multifunctional catalysts, which are designed to achieve
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improved catalytic activity or enantioselectivity [10–13], because molecular transport under
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confinement triggers synergystic effects between different surface functionalities
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immobilized on the same mesopore surface.
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Molecular transport inside the mesoporous silica particles depends on the geometry,
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topology, and surface modification of the pore space, on the composition and properties of
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the solvating liquid, and on the size, shape, and charge of the diffusing solute. The sum of
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all influences is reflected in the effective (i.e., the long-time asymptotic) diffusion
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coefficient Deff. Depending on the conditions, Deff may represent several simultaneously
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occuring phenomena, which are furthermore interrelated in a complex manner, such as
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hindered diffusion in the pores and sorption and reaction at the surface [14]. The
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interrelationships can be elucidated by a combination of sophisticated experimental
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approaches. Pulsed field gradient nuclear magnetic resonance (PFG-NMR), for example,
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has been intensively used to monitor effective diffusion coefficients in porous particles
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applied in separation and catalysis [15–23]. These ensemble-tracking data can be
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complemented by single-molecule tracking information from spectroscopic techniques that
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allow to monitor the trajectories of single molecules and localize their position of sorption
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and reaction [24–27]. It is even possible to track diffusion in a pore while imaging the pore
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itself and thus quantify diffusion at the single-pore level [28]. By contrast, IR microimaging
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has been implemented to determine effectiveness factors in catalyst particles in a single
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measurement by recording the evolution of reactant and product concentration profiles,
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which emerge from the direct interplay of diffusion and reaction [29]. The smart
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combination of these complementary experimental approaches has moreover helped to
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verify the validity of the ergodic theorem [30] or the applicability of Fick’s laws behind the
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diffusion of guest molecules in porous materials [31].
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A particular aspect of the coupled transport scheme of diffusion–sorption–reaction in porous particles is the hindrance to diffusion caused by the steric and hydrodynamic
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interactions between finite-size solutes and the confinement [32]. For passive, point-like
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tracers that neither interact with each other nor specifically with the surface (no sorption or
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reaction), the effective diffusive transport on a global scale (through a particle, subscript H)
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as well as on a local scale (inside a particle, subscript K) is described by the following
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equation [17]
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,
=
,
=
(1)
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where ε0 and τ0 denote porosity and tortuosity, respectively, underlying the transport of the
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point-like tracers (subscript 0) into and through the particles, and the diffusivity Dm
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represents unhindered diffusion in the corresponding bulk liquid. A key objective of
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research on hindered transport is to obtain an expression that allows to predict effective
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diffusion coefficients as a function of λ = dtracer/dmeso, the ratio between tracer size and
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mean mesopore size [33]. Such an expression precisely captures the influence of solute size
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on hindered diffusion and thus allows to calculate how much the associated intraparticle
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mass transfer resistance contributes to the overall separation efficiency of chromatographic
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particles with a given intraparticle morphology (ε0, τ0, dmeso) and mean size (dp) [34], or to
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the Thiele modulus and, thus, the effectiveness factor of catalyst particles (also
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characterized by ε0, τ0, dmeso, and dp) in a fixed-bed reactor [35].
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We recently introduced a three-step methodology comprising (i) physical reconstruction
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of the mesopore space by electron tomography, (ii) morphological analysis of the
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reconstructed mesopore space, and (iii) direct (pore-scale) numerical simulations of tracer
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diffusion in the reconstructed mesopore space under systematic variation of the
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fundamental parameter λ to derive expressions describing hindered diffusion in
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mesoporous silica materials [36]. For our first investigated material, a silica monolith with
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hierarchical pore space (i.e., with interskeleton macropores and intraskeleton mesopores),
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we obtained an expression for Deff,K(λ) that decreased more strongly with λ than predicted
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by the equations of Renkin [32] and Dechadilok and Deen [37]. Their equations were
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derived for hindered diffusion of finite-size spherical particles in a single, uniform,
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cylindrical pore by resolving the problem of enhanced drag due to the hydrodynamic
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Stokes-friction effect (i.e., of increased molecular friction in constrained space compared to
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an unbounded solution). Therefore, we were not surprised that a random network of
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heterogeneous pores with varying shape and size, such as present in the mesoporous
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skeleton of silica monoliths, closed off at a lower λ (due to bottle-necking at smaller pore
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openings) than a single, straight cylinder. We next investigated a trio of commercial silica
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monoliths from a synthesis procedure that promised a systematic variation of the mesopore
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size while keeping all other parameters constant [38]. The samples (with dmeso = 12.3, 21.3,
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and 25.7 nm) were indeed found to have the same general mesopore shape and topology at
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varied mean mesopore size and porosity, which offered us a consistent set of model
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structures for testing the scalability of hindered diffusion with respect to dmeso and λ =
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dtracer/dmeso. This work revealed that the pore networks evolving in a given reconstruction
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with increasing λ are not self-similar, prohibiting a prediction of their evolution by a
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generic diffusive tortuosity‒porosity relationship. The data sets obtained for the local
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diffusive hindrance factor Kd(λ) = Deff,K(λ)/Dm and accessible porosity ε(λ) from the three
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reconstructed mesopore spaces collapsed over the entire range of λ-values, so that the
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overall hindrance factor H(λ) for these silica samples could be accurately reproduced with
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the following equation (for 0 ≤ λ ≤ 0.9) [38]
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λ =
=
λ ε λ
1 − 3.416λ + 3.338λ − 5.433λ" + 24.063λ% − 43.298λ' + 33.022λ( −
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=
λ
(2)
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,
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This equation allows precise predictions about hindered diffusion using accessible values
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for the relevant solute and material parameters λ = dtracer/dmeso, Dm, ε0, and τ0. Interestingly,
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we found that the expression derived for Kd(λ) in that work [38] also describes hindered
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diffusion data reported earlier for porous glasses reasonably well [39,40]. The hindrance to
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diffusion for the three mesoporous silica samples, expressed by Eq. (2), was gentler than
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observed for the homemade silica monolith studied in our first paper [36]. This observation
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underlines that the morphological and thus the transport properties of mesoporous silica
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materials depend sensitively on subtle details of their preparation, for example, the thermal
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treatment steps used to shape the final morphology of the intraskeleton mesopores [38]. In
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our most recent work we investigated wide-pore ordered mesoporous silicas, specifically
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SBA-15 and KIT-6 samples (with dmeso = 9.4 nm), which have a primary, ordered mesopore
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system surrounded by amorphous silica walls that contain random mesopores of
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unspecified size [41]. Unexpectedly, the primary, ordered mesopore system was found to
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cause severe transport limitations. Our reconstruction‒simulation approach demonstrated
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that a modest amount of structural imperfections in the primary mesopore system had
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drastic consequences for the transport properties of these materials. Constrictions (SBA-15
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and KIT-6) and dead-ends (SBA-15) caused diffusive transport to come to a standstill at λ
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= 0.29, which corresponded to a relatively modest tracer size of dtracer = 2.76 nm.
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Surprisingly, that study suggested that predicting the extent of hindered diffusion in ordered
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mesoporous silicas is more complex than in the previously investigated random
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mesoporous silicas.
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The insight gained from the study of random and ordered mesoporous silicas stimulates
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further research with the established three-step methodology (physical reconstruction–
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morphological analysis–pore-scale simulations) to derive global hindrance factor
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expressions for other types of mesoporous silica materials. Apart from the quantitative
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prediction of hindered diffusion critical to a variety of applications, this insight is key to
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identifing potential modifications during material preparation to reduce diffusive mass
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transfer resistance and possibly improve the activity and selectivity of a process. In the
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present work, we investigate µm-sized core–shell silica particles, which have gained
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enormous popularity as packing material for liquid chromatography columns since their
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introduction in 2006 [42,43]. Their basic architecture (Fig. 1) consists of a solid
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(impermeable) silica core surrounded by a mesoporous silica shell, which originates from a
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layer-by-layer assembly of nanoparticles onto the core [44]. This unique assembly
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technique is also critical to the engineering of nanolayered particles for biomedical
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applications [45,46] or the production of hollow microstructures employed as catalysts
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[47]. The layer-by-layer engineering can be described as covering a target surface with
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alternating layers of oppositely charged building units. The core–shell particles studied in
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this work are, for example, made according to the following procedure [44]: First, an
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organic polyelectrolyte is bound to the solid core (cf. Fig. 1). The coated core particles are
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then immersed in a dispersion of nanoparticles with opposite charge as the polyelectrolyte.
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The first two steps are repeated until the desired shell thickness is reached. The particles are
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then heated to remove the organic polyelectrolyte and fuse the mesoporous shell onto the
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solid core. Choosing the size and density of the nanoparticles as well as the number of
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layers deposited onto the core enables a certain control over shell properties such as
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thickness, porosity, and pore size. The final morphological properties of the mesoporous
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shell (and hence the performance of the core–shell particles in their targeted applications)
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are, however, also influenced by the final arrangement of the sol particles after the layer-
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by-layer assembly and by the consolidation processes occurring during the fusion step,
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about which little is known.
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The rationale behind the architecture of core‒shell particles is to allow an independent
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adjustment of the intraparticle diffusion distance and interparticle macropore size in packed
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beds by an independent adjustment of shell thickness and core size. This decoupling of
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intraparticle diffusion distance and interparticle macropore size is impossible with fully
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porous particles, whose size determines both parameters. In this regard, packings of core–
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shell silica particles challenge macro‒mesoporous silica monoliths (where intraskeleton
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diffusion distance and interskeleton macropore size can also be varied independently),
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enabling the fundamental decoupling of the internal diffusion distance within a fixed-bed
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reactor or chromatographic column from the external surface area and hydraulic
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permeability [48]. The core–shell particles reflect the so-called egg-shell particles
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employed in catalysis [49,50], which become useful when the reaction is very fast and
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intraparticle mass and heat transfer limitations impact activity, selectivity, and lifetime of
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the catalyst. To understand how the preparation of the mesoporous shell in this alternative
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particle design impacts the morphology and transport properties of the shell with respect to
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the conventional fully porous silica particles and the mesoporous skeleton of hierarchical
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silica monoliths based on classical sol–gel chemistry [51–54], we investigate two
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commercially available core–shell silica materials with different dmeso and compare their
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morphological properties and hindered diffusion characteristics with two fully mesoporous
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silica materials prepared by classical sol–gel processing.
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2. Experimental
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2.1. Mesoporous silica particles
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Fused-Core® particles with an overall particle diameter of 2.7 µm, a porous-shell thickness of 0.5 µm (cf. Fig. 1), and nominal mesopore sizes of 9 and 16 nm were
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purchased from Advanced Materials Technology (Wilmington, DE) and are further denoted
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as samples CS9 and CS16, respectively. Fully porous Nucleosil® particles with an overall
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particle diameter of 5 µm and nominal mesopore sizes of 10 and 30 nm came from
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Macherey-Nagel (Düren, Germany) and are further denoted as samples FP10 and FP30,
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respectively. All particles are bare-silica particles (i.e., with an unmodified SiO2 surface)
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and exhibit the strength and stability required for fixed-bed operations in separation and
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catalysis at pressures of up to at least 400 bar.
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2.2. Nitrogen physisorption
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Nitrogen adsorption‒desorption isotherms were acquired at 77 K on a Thermo Scientific Surfer gas adsorption porosimeter (Thermo Fisher Scientific, Waltham, MA). Samples
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were evacuated for 10 h at 250 °C prior to analysis. Specific surface area SBET and pore
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volume Vpore were calculated from the nitrogen adsorption isotherms recorded up to
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pressures of p/p0 = 0.98. Pore size distributions were derived from the adsorption branches
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of the isotherms by applying the non-local density functional theory model with a
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cylindrical pore geometry [55].
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2.3. Electron tomography To create mesoporous silica crumbs suitable for scanning transmission electron
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microscopy (STEM) tomography, the samples were ground in a mortar. The crumbs were
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subsequently dusted over a carbon-coated 100 × 400 mesh Cu grid (Quantifoil Micro
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Tools, Jena, Germany), on which Au fiducial markers (6.5 nm diameter) were deposited
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from an aqueous suspension (CMC, University Medical Center, Utrecht, The Netherlands).
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Electron tomography was performed using a Fischione 2020 tomography holder on an
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image-corrected Titan 80–300 TEM (FEI, Hillsboro, OR), operated at an acceleration
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voltage of 300 kV in STEM mode with a nominal beam diameter of 0.27 nm. STEM
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images were collected with a high-angle annular dark-field (HAADF) detector in 2°-steps
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over a tilt range of around ±74°. Alignment of the tilt-series images was carried out in
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IMOD 4.7 [56] with Au fiducial markers, yielding an average residual alignment error of
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about 0.8‒1.2 pixels for all samples.
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Subsequent 3D reconstruction was performed using the SIRT algorithm [57], implemented in the Xplore3D software package version 3.1 (FEI), with 25 iterations for
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samples CS9 and CS16 and 50 iterations for samples FP10 and FP30. Images were
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denoised using the nonlinear anisotropic diffusion filter implemented in IMOD. Final
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stacks of aligned, reconstructed, denoised, and segmented images had the following
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dimensions (x × y × z): 146.7 × 183.0 × 103.5 nm3 with 0.463 nm3 voxels (CS9); 133.4 ×
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156.4 × 101.6 nm3 with 0.463 nm3 voxels (CS16); 109.0 × 202.8 × 92.5 nm3 with 0.463 nm3
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voxels (FP10); and 714.1 × 740.0 × 445.8 nm3 with 1.853 nm3 voxels (FP30). The
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reconstructions cover volumes of ~3 nL (CS9), ~2 nL (CS16, FP10), and ~235 nL (FP30).
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2.4. Morphological analysis Morphological analysis of the reconstructions comprised chord length distribution (CLD) analysis, which is a complementary approach to the bulk characterization of the four
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samples by nitrogen physisorption analysis, and medial-axis analysis, which was used to
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characterize the evolving pore networks in a reconstruction with increasing λ [38]. For each reconstruction, up to 107 chords were collected and displayed in a histogram
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(the CLD). From seed points randomly generated in the void space of a reconstruction, 32
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angularly equispaced vectors were projected radially outwards until they hit the solid phase
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(SiO2); a chord length is the sum of the absolute lengths of any two opposing pairs of
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vectors. Chords that projected out of the image were discarded. The CLD was then fitted
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with a k-gamma function - . 01 .23
* +, = /
-
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exp 8−9 41 :
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(3)
where lc denotes the chord length, Γ is the gamma function, µ is the first statistical moment
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of the distribution (mean chord length), and k is a second-moment parameter defined by the
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mean chord length and the standard deviation σ as k = (µ 2/σ2). The values for µ and k
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obtained from the k-gamma fit to the CLDs are quantitative measures for the average pore
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size and the homogeneity of the pore volume distribution, respectively [58].
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Medial-axis analysis was employed by using an iterative-thinning algorithm, available as
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ImageJ plug-in bundle [59] (Skeletonize3D and AnalyzeSkeleton), to reduce the accessible
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void space of the reconstructions for each λ-value to a medial axis of one-voxel thickness
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under conservation of its topological properties. The average pore connectivity Z of the
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resulting branch–node network is the average number of medial-axis branches that meet at
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a junction and was calculated as Z = 3nt/nj + 4nq/nj + 5nx/nj (with nx/nj = 1 – nt/nj – nq/nj),
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where nj is the total number of junctions, nt the number of triple-point junctions (connecting
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three branches), nq the number of quadruple-point junctions (connecting four branches),
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and nx the number of higher-order junctions (connecting more than four branches) [60].
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Therefore, nt/nj, nq/nj, and nx/nj give the fraction of nodes in the network that connect three,
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four, or more than four branches, respectively.
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2.5. Diffusion simulations
Details of this approach to the direct (pore-scale) simulation of hindered diffusion in
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physical reconstructions have been presented in our previous papers [36,38], which is why
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we describe it only briefly here. Initially, a large number of N = 106 passive tracers, which
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neither interact with each other nor specifically with the surface, were distributed randomly
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and uniformly in the void space of a reconstruction. During each time step δt of the
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simulation, the displacement of every tracer due to random diffusive motion was calculated
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from a Gaussian distribution with zero mean and standard deviation (2Dmδt)1/2 along each
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Cartesian coordinate. Passive interaction of the tracers with the pore walls was handled
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through a multiple-rejection boundary condition at the surface, that is, when a tracer hit the
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impermeable wall during an iteration, that displacement was rejected and recalculated until
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the tracer position was in the void space. All tracer positions were recorded after each time
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step to calculate a time-dependent diffusion coefficient
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; =
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∑= DF
(4)
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where ΔCD ; ≡ CD ; – CD 0 denotes the displacement of the ith tracer after time t. The
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normalized local effective diffusion coefficients Deff,K(λ)/Dm in the four reconstructions for
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each λ-value were determined from the asymptotes of the normalized transient diffusion
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curves D(t)/Dm observed in the long-time limit.
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Finite-size tracers (λ > 0) have only restricted access to the void space of a reconstruction
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due to their steric interaction with the impermeable pore walls. The void space accessible to
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the center of a finite-size tracer is identical to the void space that is accessible to a point-
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like tracer when the pore diameter is reduced by the tracer size [61]. Therefore, a reduction
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of the accessible pore space for finite-size tracers can be accounted for by eroding the pore
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space accessible to point-like tracers with a structuring element of size dtracer. We used this
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mathematical morphology operation to generate the accessible pore space in a
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reconstruction for the following dtracer-values: 7 values increased in 0.92-nm steps from
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0.92 nm to 6.44 nm for sample CS9; 11 values (0.92-nm steps) from 0.92 nm to 10.12 nm
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for sample CS16; 15 values (0.92-nm steps) from 0.92 nm to 13.8 nm for sample FP10; and
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10 values (3.7-nm steps) from 3.7 nm to 37.0 nm for sample FP30. The accessible porosity
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at a given value of λ, ε(λ), was extracted in a straightforward manner as the void volume
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fraction of an eroded pore space at this λ.
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The program realization of the simulations was implemented as parallel code in C
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language using the Message Passing Interface (MPI) standard on a supercomputing
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platform (GWDG, Göttingen, Germany). All numerical codes and their description can be
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found in the Supporting Information of [36].
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3. Results and discussion
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3.1. Nitrogen physisorption analysis
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The nitrogen sorption isotherms and pore size distributions obtained for the four silica samples are summarized in Fig. 2. All isotherms exhibit hysteresis for p/p0 = 0.6‒0.95,
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which is of type H2 [62]. The isotherms are similar to those obtained for the three silica
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monolith samples studied earlier [38]. The reconstruction of sample Si26 from that work
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(dmeso = 25.7 nm) was, in turn, used as a model in mean field density functional theory
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simulations of adsorption and desorption [63]. The simulated isotherms demonstrated good
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qualitative agreement with experimental nitrogen sorption isotherms at 77 K, with both,
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experiment and theory, showing isotherms characterized by type H2 hysteresis. For the
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hysteresis region, the simulated isotherms reproduced the classical scenarios of delayed
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condensation (adsorption branch) and pore blocking (desorption branch). The pore size
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distributions in Fig. 2 indicate the absence of micropores from all four samples (which was
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corroborated by the analysis of cumulative pore volumes). All pore size distributions are
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positively skewed. The fully porous silica particles (FP10 and FP30) exhibit a pronouned
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tail towards larger pore diameters.
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The values of dmeso, SBET, and Vpore derived for the investigated silica samples are
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summarized in Table 1. For the core–shell particles, we first of all notice the good
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agreement between the determined mean pore sizes (dmeso = 9.4 and 16.4 nm) and the
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nominal pore sizes of samples CS9 and CS16, respectively. In addition, the values
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determined for the specific surface area (SBET = 109.5 and 86.1 m2g–1) and the mean pore
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volume (Vpore = 0.25 and 0.32 cm3g–1) of samples CS9 and CS16, respectively, agree well
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with values of SBET = 135 and 80 m2g–1 and Vpore = 0.26 and 0.29 cm3g–1 reported by
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Schuster et al. [64]. In contrast, the mean pore sizes determined for the fully porous
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particles (dmeso = 16.0 and 23.9 nm) deviate substantially from the nominal pore sizes of
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FP10 and FP30, respectively, but the values determined for the specific surface area (SBET =
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324
419.3 and 101.6 m2g–1) are in good-to-fair agreement with manufacturer-provided values of
325
SBET = 350 and 100 m2g–1 for FP10 and FP30, respectively.
327
3.2. Physical reconstructions and CLD analysis
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326
Fig. 3 shows 3D sections and 2D images from two of the four reconstructions obtained
329
by STEM tomography. These visualizations confirm that the investigated silica materials
330
possess a microscopically disordered mesopore space. Larger heterogeneities (on a scale of
331
several pores) cannot be identified by visual inspection. The void volume fractions (or
332
accessible porosities for point-like tracers, ε0) of the reconstructions are summarized in
333
Table 1. Values of ε0 = 0.29 (CS9) and ε0 = 0.37 (CS16) determined for the core‒shell
334
particles show good agreement with reported shell porosities of 0.31 [65] and 0.36 [2],
335
respectively. The shell porosities were derived from the total and interparticle porosities of
336
columns packed with these particles, determined by pycnometry and inverse size-exclusion
337
chromatography, respectively. Independently stated ε0-values for the fully porous particles
338
could not be retrieved in the literature.
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It is noteworthy that we found a significantly larger amount of closed pores in the reconstructions of the core–shell particles than in those of the fully porous particles. This is
341
illustrated in Fig. 4, which highlights closed pores in the reconstructions of samples CS9
342
and FP30. The fraction of closed pores, determined as the number of void voxels belonging
343
to closed pores divided by the total number of void voxels in a reconstruction, is overall
344
quite low: 1.73% and 1.07% in samples CS9 and CS16, respectively, and only 0.01% and
345
0.13% in samples FP10 and FP30. Closed pores cannot be accessed from the remaining
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mesopore network, but during the initial tracer distribution in the void space prior to a
347
diffusion simulation, tracers could land in closed pores and remain trapped for the duration
348
of the simulation. Although given the low fraction of closed pores in the samples this
349
scenario is unlikely to change the calculated diffusion coefficient, the placement of tracers
350
in closed pores was avoided by exchanging the void voxels belonging to closed pores with
351
solid voxels (thus filling the closed pores) prior to simulating diffusion in a reconstruction.
352
The ε0-values in Table 1 are corrected for the contribution of closed pores.
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CLDs for the void space of the reconstructions (Fig. 5) were used to complement the
354
geometrical properties obtained through nitrogen physisorption analysis of the samples.
355
The CLD is abstract but accurate, since it neither requires, nor assumes a pre-defined
356
geometrical shape of the pores, such as the cylinder geometry that was used to derive the
357
pore size distributions from the nitrogen sorption isotherms (Fig. 2). The chord lengths in
358
the CLDs were normalized by the dmeso-value derived from nitrogen physisorption analysis.
359
A fit of Eq. (3) to the CLDs delivered the mean chord length µ and the homogeneity factor
360
k, which are summarized in Table 1. Fig. 5 shows that the CLDs collapse nearly perfectly
361
into separate groups for core–shell and fully porous particles, which emphasizes that both
362
particle types exhibit distinct morphologies. For a given particle type, the geometrical
363
properties among the two samples (chord length characteristics and dmeso) are linearly
364
scaled. This allows to test the scalability of hindered diffusion for each particle type with
365
respect to dmeso and λ = dtracer/dmeso.
366 367
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Fig. 5 also reveals that the pore space properties of the fully porous particles can be linearly scaled to those of the mesoporous skeleton of the three commercial silica monolith
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samples investigated earlier, as confirmed by the (representatively shown) CLD for sample
369
Si26 from that work [38]. This is not unexpected, as the mesopore space morphology of all
370
these materials (FP10 and FP30; Si12, Si21, and Si26) is basically formed through classical
371
sol–gel processing. The similarity in geometrical properties between the fully porous silica
372
particles and the silica monolith samples is reflected in the ratio between µ and dmeso
373
derived from CLD and nitrogen physisorption analysis, respectively (Table 1). Samples
374
FP10 and FP30 show values of µ/dmeso = 1.9 and 2.3, respectively, which are close to the
375
value of µ/dmeso ~ 2.2 derived for samples Si12, Si21, and Si26 [38]. In contrast, samples
376
CS9 and CS16, whose mesopore space morphology is not based on sol‒gel processing,
377
have a ratio of µ/dmeso = 1.0. This indicates a fundamentally different pore space
378
morphology for the studied core–shell particles, a point to which we will return below.
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379
381
3.3. Hindered diffusion and accessible porosity
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Effective diffusion coefficients for the finite-size tracers and the accessible porosity in a reconstruction were determined as described previously [36,38]: After the transient
383
diffusion coefficient D(t), monitored via Eq. (4), reached its long-time limit, which
384
occurred when the tracers had sufficiently sampled the available pore space, the effective
385
diffusion coefficient Deff,K(λ), characterizing transport locally (within a reconstruction),
386
was extracted from the asymptote of that D(t)-curve. The accessible porosity, ε(λ), was
387
available as the corresponding void volume fraction sampled by the tracers.
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388
Fig. 6 summarizes these data, that is, Deff,K(λ) and ε(λ), normalized by their respective
389
values for point tracers (λ = 0), for all four reconstructions. As observed for the void space
18
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CLDs (Fig. 5), these data also collapse neatly into separate groups for core–shell and fully
391
porous particles. In turn, they can be well characterized with the following equations (grey
392
lines in Fig. 6).
393
396
, ,
G
GFH
G
GFH
= 1 − 1.344λ − 40.489λ + 209.827λ" − 392.515λ% + 259.236λ' (5)
= 1 − 5.491λ + 10.133λ − 6.261λ"
397
399 400 401 402
(6)
(ii) Fully porous particles (samples FP10 and FP30): , ,
G
GFH
G
GFH
= 1 − 1.216λ − 0.582λ − 5.199λ" + 13.350λ% − 7.455λ'
= 1 − 2.200λ + 1.245λ
(7) (8)
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(i) Core–shell particles (samples CS9 and CS16):
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Importantly, Eqs. (7) and (8) represent the best fits to the hindered diffusion and accessible porosity data of the three commercial silica monolith samples (Si12, Si21, and
404
Si26) [38]. This shows that hindered transport in all investigated silica samples that are
405
based on classical sol–gel processing and whose similarity in geometrical properties was
406
apparent from the CLD analysis (Fig. 5) is uniformly expressed with Eqs. (7) and (8). In
407
contrast, Eqs. (5) and (6) reflect that the pore space in the core–shell particles closes off at a
408
much lower λ than the pore space in the sol‒gel silica samples. At λ = 0.4, diffusive
409
transport in the core–shell particles has almost come to a standstill, whereas the fully
410
porous particles retain nearly 40% of their Deff,K-value at λ = 0 (Fig. 6A). Regarding this
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morphology–transport behavior, the core–shell particles are closer to the ordered
412
mesoporous silicas SBA-15 and KIT-6, for which diffusive transport was found to come to
413
a standstill at λ = 0.29 [41].
416 417
factors Kd(λ) and H(λ) as λ = λ =
,
,
G
G
= =
, ,
G
(9)
GFH
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From Eqs. (5)–(8), we can now calculate the corresponding local and global hindrance
λ ε λ
(10)
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418
The required values of τ0 = Dm/Deff,K(λ = 0) and ε(λ = 0) ≡ ε0 are given in Table 1. The
419
H(λ)-expression for the fully porous particles equals that for the three silica monolith
420
samples, already been provided as Eq. (2). For the core–shell particles we have
422 423
λ =
1 − 6.835λ − 22.9761λ + 412.272λ" − 1946.54λ% + 4794.21λ' −
6714.55λ( + 5084.37λ) − 1623.08λJ
TE D
421
(11)
Eqs. (2) and (11) are quantitative expressions that allow to calculate the extent of hindered diffusion through the fully porous and the core–shell particles, respectively, from
425
known values for ε0, τ0, and λ = dtracer/dmeso.Values for theses parameters can be accessed
426
via independent experiments, for example, dmeso and ε0 from nitrogen physisorption
427
analysis and τ0 through PFG-NMR [16,17,20,21] or conductivity measurements [66].
428
Importantly, Eq. (11) for the core–shell particles describes a significantly stronger
429
attenuation of diffusive mobility with increasing λ than predicted by the Renkin equation
430
(restricted to λ ≤ 0.4) [32]
431
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λ = 1−λ
1 − 2.104λ + 2.09λ" − 0.95λ'
20
(12)
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The Renkin equation, Eq. (12), estimates hindrance factors of H(λ = 0.2) = 0.38 and H(λ =
433
0.4) = 0.10, but Eq. (11) predicts much lower hindrance factors of about H(λ = 0.2) = 0.005
434
and H(λ = 0.4) = 0.00005 for the core–shell particles, that is, negligible transport through
435
the porous shell.
436
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These results demonstrate that the Renkin equation yields unrealistic predictions for
certain materials, because it substantially underestimates the hindrance to diffusion caused
438
by the mesopore space morphologies of the core–shell particles studied in this work and the
439
ordered mesoporous silicas (SBA-15, KIT-6) studied in previous work [41]. Replacing Eq.
440
(12) with Eq. (11) can be expected to improve the analysis of chromatographic data and a
441
quantitative discussion of individual mass transfer mechanisms in columns packed with
442
these particles [67]. This is especially important for the separation and purification of larger
443
analytes such as peptides and proteins, for which wide-pore core–shell materials are used
444
with the intention to reduce the intraparticle mass transfer resistance. In the design of the
445
core–shell materials, two parameters are usually adjusted: the thickness and the mean pore
446
size of the shell [42–44,64]. The former parameter determines the diffusion length on the
447
particle scale, the latter is tied to the diffusive hindrance on the pore scale. As we have seen
448
in this and previous work [36,41], however, the mean pore size must be complemented by
449
pore network effects, that is, the concrete pore space morphology, to predict the hindrance
450
to diffusion in the pore network accurately over a wide range of λ-values. In general,
451
thinner shells promote shorter intraparticle residence times. But Fig. 6 reveals that this main
452
advantage of the core–shell particles over fully porous particles (shell thickness vs particle
453
radius as diffusion length on the particle scale) is opposed by an unfavorable shell
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morphology that quite significantly pushes hindrance effects on intraparticle diffusive
455
transport, Eq. (2) vs Eq. (11). It would thus be desirable to combine the core–shell particle
456
design with the mesopore space morphology of the fully porous particles.
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Another morphological parameter worth improving is the shell porosity. Pore-scale
458
simulations using computer-generated, superficially porous particles made of a solid,
459
spherical core and a porous shell (comprising a random and very loose arrangement of
460
spherical sol particles) with a much higher shell porosity (~0.58) and mean pore size (~100
461
nm) than in this work (cf. Table 1) have documented diffusive hindrance behavior closer to
462
that of the fully porous particles in Fig. 6 [68]. It is, however, questionable if these model
463
particles adequately represent the shell morphology as reconstructed by electron
464
tomography, particularly as the shell in the model particles had not experienced further
465
consolidation like sintering.
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Eqs. (2) and (11) will also improve to predict and analyze data should these silica
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materials (after appropriate surface modification) be used as catalyst supports in
468
continuous-flow microreactors [69]. In particular, Eqs. (2) and (11) provide specific
469
information about diffusive hindrance for each molecular species involved in the reaction
470
and thereby help to distinguish between external mass transfer resistance, the presence of
471
surface barriers [70], and diffusion only in the mesopore system of the particles. This is
472
important when effective diffusivities are calculated based on the Thiele concept applied to
473
the catalytic conversion [35]. The Thiele concept assumes that the deviation of the initial
474
from the intrinsic reaction rate is only due to a slower rate of mass transfer through the pore
475
system with respect to reaction at the catalytically active sites. PFG-NMR measurements
476
also help to make this distinction [71], but Eqs. (2) and (11) are immediately applicable to a
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wide range of molecular species. This furthermore allows to tune the selectivity via subtle
478
differences in the diffusive hindrance or to predict restricted access to and partial
479
entrapment in the particles (discussion below).
480
482
3.4. Evolving pore networks and connectivity analysis
Complementary to the study of hindered diffusion and accessible porosity for the finite-
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size tracers in the four reconstructions (Fig. 6), the pore network connectivities and their
484
evolution with increasing λ were analyzed. Table 2 summarizes the connectivities of the
485
topological skeleton of all reconstructions. The fractions of triple-point, quadruple-point,
486
and higher-order junctions (85–88%, 10–12%, and 2–3%, respectively) and the resulting
487
average pore connectivity (~3.15) in the reconstructions of the fully porous particles very
488
closely resemble the respective values derived for the three silica monolith samples [38],
489
underlining a similarity also in topological properties between these sol–gel silicas
490
(samples FP10, FP30, Si12, Si21, and Si26). The core–shell particles contain somewhat
491
larger fractions of quadruple-point and higher-order junctions (14–15% and 4–5%,
492
respectively) than the sol–gel silicas, which results in a slightly raised average pore
493
connectivity (~3.25).
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494
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The evolution of the pore networks with increasing λ is illustrated in Fig. 7 through the
495
decline of triple-point and quadruple-point junctions with respect to the initial networks
496
spanned by the point-like tracers in the reconstructions. We immediately notice the already
497
familiar collapse of the data into two groups (cf. Figs. 5 and 6), one for the core–shell
498
particles and one for the sol–gel silicas. Fig. 7 reveals that the degradation of the pore
23
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network with increasing λ (Fig. 6) is decidedly more progressive in the core–shell particles.
500
At λ > 0.4, their pore space is hardly connected anymore, which explains why diffusive
501
mobility and pore space accessibility also approach zero (Fig. 6). To illustrate this pore
502
network degradation with increasing λ, Fig. 8 compares selected pore networks of samples
503
CS16 and FP30. Whereas the network of sample FP30 is hardly thinned-out at λ = 0.4, the
504
network of sample CS16, already visibly reduced at λ = 0.21, consists of mainly isolated
505
network fractions (islands) at λ = 0.37. In view of Fig. 6, this means that the decrease of
506
Deff,K(λ) and ε(λ) is accompanied by drastic topological changes as entire branches close
507
off and disappear from the active pore network evolving with λ.
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Because these islands can neither be entered nor left, their presence implies that products
509
of a catalytic reaction (from smaller reactants) may be enriched or even trapped in the pore
510
space. Vice versa, sufficiently large reactants will only get limited access to the
511
catalytically active surface. Similarly, solutes or particles that need to be immobilized on
512
the surface, such as enzymes, metal clusters, or nanoparticles, may utilize only part of the
513
internal surface of a material. In the extreme case, only the external surface of a material is
514
active and intended confinement effects [11,12] vanish. Together with our previous work
515
on ordered mesoporous silicas [41] the results of this study show that more attention should
516
be paid to the actual mesopore morphology of silica materials instead of relying on generic
517
material properties. It would be worthwhile to review the available multifaceted preparation
518
and functionalization strategies as to whether they produce materials with the desired
519
diffusive transport characteristics [72–75]. Knowing the detailed diffusive hindrance
520
behavior of the catalyst support will help to understand the complex interplay of
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521
cooperative catalysis, confinement, and transport and thereby allow for a better tuning of
522
efficiency, yield, and selectivity.
524 525
3.5. Special morphological features of the reconstructions
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523
We now return to the properties of the core–shell particles that are responsible for the rapid decay in diffusive mobility and accessible porosity as well as the associated pore
527
network degradation with increasing λ (Figs. 6–8). As noted in the Introduction, these
528
particles are prepared by fusing a porous shell of sol particles onto a solid core. The sol
529
particles are initially immobilized in a layer-by-layer assembly whereby an organic
530
polyelectrolyte holds neighboring sol layers together [44]; the final thermal treatment
531
removes the polyelectrolyte and lets the sol particles consolidate into a porous shell
532
structure. Little is known about the impact of this consolidation step on the final mesopore
533
space morphology and thus the transport properties of the shell [42]. The consolidation step
534
is important to improve integrity and strength of the core‒shell particles (without particle
535
melting or a reduction in surface area or pore volume) so that they withstand surface
536
modification and column packing procedures [76].
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In the reconstructions of the core–shell particles, we noticed the presence of many
538
unusually small pores that establish connections between larger ones. Fig. 9 depicts this
539
detail of the pore space for sample CS9 (pore space rendered in blue, small pores indicated
540
by orange circles). This feature is absent from the pore space of the fully porous particles,
541
as shown in Fig. 9 for sample FP30 (pore space rendered in red). The small connecting
542
pores, found in both core–shell particle samples, are prone to bottle-necking with increasing
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λ and responsible for the observed, relatively quick shut-down of the pore network with
544
respect to mobility, porosity, and connectivity (cf. Figs. 6–8). The many small pores (and
545
actually also the closed pores highlighted in Fig. 4) observed in the reconstructions of the
546
core‒shell particles likely result from the thermal consolidation step as they reflect
547
structural features known from compacted and sintered sphere packings, where sphere
548
overlap and the formation of narrow, constricted, or even closed pores are typical,
549
depending on the extent of sintering [77,78]. Sample CS16 has a much higher tortuosity (τ0
550
= 2.84, Table 1) than random packings of hard, non-overlapping spheres (τ0 = 1.48) at the
551
same porosity (ε0 ~ 0.37) [58], and the tortuosity of sample CS9 (τ0 = 4.28) indicates an
552
even higher degree of consolidation at ε0 = 0.29. Increasing the shell porosity while
553
maintaining the mechanical stability of core–shell particles would therefore be a
554
straightforward improvement of their mass transfer properties.
555
557
4. Conclusions
The physical reconstruction of the mesopore space of core–shell and fully porous silica
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543
particles has revealed subtle morphological details related to the different preparation
559
protocols of the two particle types. The conventional, fully porous particles, whose
560
preparation is based on classical sol–gel processing, share the same general mesopore shape
561
and topology at varied mean mesopore size and porosity as three previously studied, also
562
sol–gel derived, silica monolith samples [38]. The porous shell of the core–shell particles,
563
in contrast, forms through consolidation of individually assembled layers of sol particles
564
and thus reflects structural features of compacted and sintered packings, such as narrow and
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highly constricted as well as closed pores. These features, in turn, determine the diffusive
566
transport behavior of the core–shell particles and mark the key difference to the dynamics
567
in the sol–gel silicas. Quantitative expressions for local and global diffusive hindrance
568
factors as well as accessible porosity were derived from diffusion simulations in the
569
reconstructions. Hindered diffusion in the fully porous particles is described by the same
570
equation, Eq. (2), as in the three silica monolith samples [38]. Due to enhanced bottle-
571
necking in the mesoporous shell, the extent of hindered diffusion in the core–shell particles
572
(Eq. (11)) is underestimated by the Renkin equation, Eq. (12). Diffusive mobility,
573
accessible porosity, and the connectivity of evolving pore networks decline more strongly
574
with increasing ratio of tracer to mean mesopore size than in the sol–gel silicas. Slowed-
575
down diffusion is a clear disadvantage when fast transport to and from the active surface
576
sites is required. To realize the benefits of the core–shell particle design, which centers on
577
the adjustment of the diffusion length in the mesopore network through the shell thickness,
578
the shell morphology must be improved. As previously recommended for ordered
579
mesoporous silicas with bottle-necking issues [41], widening narrow and constricted pores
580
towards the targeted mean mesopore size (thereby narrowing the entire pore size
581
distribution) would bring the hindered transport characteristics of the core–shell particles
582
closer to that of the sol–gel silicas. The employed three-step methodology (physical
583
reconstruction–morphological analysis–pore-scale simulations) will be instrumental to
584
refine the morphology–transport relationships of these and other (ordered or random)
585
mesoporous materials and to guide the preparation of materials for sensitive applications,
586
such as catalysis under confinement and controlled drug release, where small
587
morphological adjustments may have a substantial impact.
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588 Acknowledgements
590
This work was supported by the Deutsche Forschungsgemeinschaft DFG (Bonn, Germany)
591
under grant TA 268/9–1 and by the Karlsruhe Nano Micro Facility (KNMF) at the
592
Karlsruhe Institute of Technology (Karlsruhe, Germany) under the KNMF long-term user
593
proposal 2017-019-020749. Wu Wang acknowledges his PhD funding by the Chinese
594
Scholarship Council (CSC). We thank Richard Kohns and Professor Dirk Enke (Institute of
595
Chemical Technology, Universität Leipzig, Leipzig, Germany) for the nitrogen
596
physisorption measurements.
597
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FP10
FP30
dmeso [nm] a
9.4
16.8
16.0
23.9
SBET [m2 g–1] a
109.5
86.1
419.3
101.6
Vpore [cm3 g–1] a
0.25
0.32
1.46
0.59
ε0 [‒] b
0.29
0.37
0.75
0.37
µ [nm] c
9.8
16.4
30.8
k [‒] c
2.28
2.46
2.14
τ0 [‒] d
4.28
2.84
a
2.40
1.32
2.21
Table 2. Connectivities of the topological skeleton of the reconstructions.a
nt/nj [%]
FP10
FP30
79.5
81.2
85.4
88.5
15.2
14.3
11.9
9.6
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55.8
Mean mesopore size dmeso, specific surface area SBET, and pore volume Vpore based on nitrogen physisorption analysis. Void volume fraction ε0 (accessible porosity for point-like tracers) extracted from the reconstructions. c Mean chord length µ and homogeneity factor k from CLD analysis of the void space in the reconstructions. d Tortuosity τ0 for point-like tracers from pore-scale diffusion simulations. b
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Table 1. Geometrical and transport properties of the mesoporous silica samples.
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nx/nj [%]
5.3
4.5
2.7
1.9
Z
3.25
3.23
3.17
3.13
a
Percentage of nodes connecting 3, 4, or >4 branches (nt/nj, nq/nj, and nx/nj, respectively) as well as the resulting average pore connectivity (Z).
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Figure legends
725 Fig. 1. Basic architecture of the employed core–shell silica particles, which are prepared by
727
fusing a mesoporous silica layer onto a solid (impermeable) silica particle.
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Fig. 2. Nitrogen sorption isotherms (left) and derived pore size distributions (right) for the
730
core–shell particles (A) and the fully porous particles (B).
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Fig. 3. (Top) 3D sections from the electron tomographic reconstructions (solid in grey) of
733
the larger-pore core–shell and fully porous particles (samples CS16 and FP30,
734
respectively). (Bottom) Selected 2D slices (white‒solid, black‒void) from the
735
reconstructions of samples CS16 and FP30.
736
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Fig. 4. Closed, inaccessible porosity in the reconstructions of samples CS9 and FP30
738
(highlighted in blue and red, respectively).
739
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Fig. 5. CLDs for the void space of the four reconstructions normalized by the respective
741
mean mesopore size of the samples (dmeso) as obtained from nitrogen physisorption
742
analysis. Added for comparison is the void space CLD for the mesoporous skeleton of a
743
hierarchical, macroporous–mesoporous silica monolith (sample Si26 with dmeso = 25.7 nm)
744
derived in previous work [38].
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Fig. 6. (A) Diffusion coefficient Deff,K(λ), normalized by the diffusivity of point-like
747
tracers, Deff,K(λ = 0) = Dm/τ0, as a function of λ = dtracer/dmeso, the ratio of tracer to mean
748
mesopore size. (B) Tracer-size-dependent accessible porosity ε(λ) normalized by ε(λ = 0) ≡
749
ε0. The corresponding values of τ0 and ε0 are summarized in Table 1.
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Fig. 7. Topological skeleton of the reconstructions as a function of λ = dtracer/dmeso, the ratio
752
of tracer to mean mesopore size. Data for silica monolith samples from our previous work
753
[38] (Si12, Si21, and Si26) are added for comparison. (A) Number of nodes in the branch–
754
node network connecting three branches (triple-point junctions, nt) normalized by the
755
corresponding number for point-like tracers. (B) Statistics for nodes connecting four
756
branches (quadruple-point junctions, nq).
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Fig. 8. Evolving pore networks representing pore space accessibility for different values of
759
λ = dtracer/dmeso, the ratio of tracer to mean mesopore size, in the reconstructions of samples
760
CS16 (dmeso = 16.8 nm) and FP30 (dmeso = 23.9 nm).
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Fig. 9. 3D renderings of the void space in the reconstructions of samples CS9 (dmeso = 9.4
763
nm) and FP30 (dmeso = 23.9 nm). Orange circles highlight narrow and constricted pores in
764
the core–shell material.
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Highlights Morphology of mesoporous particles is reconstructed using electron tomography.
•
Reconstructions serve as geometrical models in simulations of hindered diffusion.
•
Expressions for diffusive hindrance factors and accessible porosity are derived.
•
Transport dynamics is related to structural features of the reconstructions.
•
Bottle-necking issues are discussed for different particle preparation protocols.
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