A new and efficient method for the synthesis of rocuronium bromide

A new and efficient method for the synthesis of rocuronium bromide

G Model CCLET 3861 No. of Pages 6 Chinese Chemical Letters xxx (2016) xxx–xxx Contents lists available at ScienceDirect Chinese Chemical Letters jo...

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G Model CCLET 3861 No. of Pages 6

Chinese Chemical Letters xxx (2016) xxx–xxx

Contents lists available at ScienceDirect

Chinese Chemical Letters journal homepage: www.elsevier.com/locate/cclet

Original article

A new and efficient method for the synthesis of rocuronium bromide Xue-Ying Wua , Yao-Ling Wangb , Li Haib , Ping Gonga,* , Yong Wub,* a Key Laboratory of Structure-Based Drug Design and Discovery of Ministry of Education, School of Pharmaceutical Engineering, Shenyang Pharmaceutical University, Shenyang 110016, China b Key Laboratory of Drug Targeting and Drug Delivery Systems of Ministry of Education, West China School of Pharmacy, Sichuan University, Chengdu 610041, China

A R T I C L E I N F O

Article history: Received 6 July 2016 Received in revised form 2 September 2016 Accepted 10 October 2016 Available online xxx Keywords: Rocuronium bromide 2a,3a-Epoxy steroid derivative NMBAs Fe-mediated New route

A B S T R A C T

Rocuronium bromide has been used as an aminosteroid non-depolarizing neuromuscular blocker and muscle relaxant. In this work, a new and efficient route for preparing a key intermediate 2b-(4morpholinyl)-16b-(1-pyrrolidinyl)-5a-androstan-3a,17b-diol (6) was developed through a ring-opening of epoxide followed by introducing and pyrrolidine. Compound 6 can easily provide rocuronium bromide and the overall yield of compound 6 in 5 steps increased to 57.8%, which was higher than currently reported methods. Extraordinarily, this method would avoid the generation of disubstituted impurities E and F which are difficult to remove. ã 2016 Ping Gong and Yong Wu. Chinese Chemical Society and Institute of Materia Medica, Chinese Academy of Medical Sciences. Published by Elsevier B.V. All rights reserved.

1. Introduction Neuromuscular blocking agents (NMBAs), also known as skeletal muscle relaxants (MRs), can induce paralysis by preventing neurotransmitter acetylcholine (ACh) from binding to motor endplates on skeletal muscles, and thus relax it. NMBAs, one of the three major classes of drugs routinely used in modern anaesthesia [1], are widely used in surgery nowadays. According to the mechanisms of blocking action, NMBAs are divided into depolarizing and non-depolarizing agents. Among the depolarizing agents which interrupts the normal respondence of the nicotinic ACh receptor (nAChRs) by depolarizes motor end plates, suxamethonium is the only drug still being used in clinical practice. However, the utility of suxamethonium is limited for the mechanism-caused side effects, such as potassium release and muscle fasciculation pain [2]. The non-depolarizing NMBAs, also called competitive antagonists, can compete with ACh for nAChR without producing depolarization or triggering any intrinsic activity. Especially the steroidal non-depolarizing NMBAs can mimic the ACh binding to receptor with ACh-like moiety built on the androstane core, and they are among the most important clinically used MRs [3].

* Corresponding authors. E-mail addresses: [email protected] (P. Gong), [email protected] (Y. Wu).

Rocuronium bromide (Fig. 1), a typical non-depolarizing steroidal muscle relaxant developed and produced by the Organon (US), achieves rapid onset and short duration of action, little accumulation effect or side effect in vivo, and it is currently the most widely used muscle relaxant [4–6]. Due to the excellent clinical effect and broad application, rocuronium bromide has been widely concerned in the chemical synthesis field. Generally, the traditional routes for synthesis of rocuronium bromide are mostly performed through a ring-opening of 2a,3a-epoxy steroids with morpholine after introducing 16b-pyrrolidinyl in low yields [7–15]. It is noteworthy that the traditional methods provide eightimpurities described in the European Pharmacopoeia 8.0 (EP 8.0) which cannot be avoided. Additionally, we have imitated the methods of literature and found the impurity E and F can hardly remove from the target compound in the process. Imaginably, when introducing 16b-pyrrolidinyl by using pyrrolidine to substitute 16 a-bromo, it may trigger the ring-opening of 2a,3a-epoxy and eventually lead to the generation of impurity E and F (Fig. 2). Due to our interests on the steroid structures [16–19], we are committed to find an alternative synthetic route affording rocuronium bromide with the improved overall yield and avoiding the generation of the impurities. Herein, we introduce a new synthetic route for 2b-(4-morpholinyl)-16b-(1-pyrrolidinyl)-5aandrostan-3a,17b-diol (6), the key intermediate which can easily provide rocuronium bromide systematically, in high yield through a ring-opening of epoxide followed by introducing pyrrolidine to substitute 16a-bromo group, and this method could significantly avoid the generation of the impurities E and F.

http://dx.doi.org/10.1016/j.cclet.2016.10.026 1001-8417/ã 2016 Ping Gong and Yong Wu. Chinese Chemical Society and Institute of Materia Medica, Chinese Academy of Medical Sciences. Published by Elsevier B.V. All rights reserved.

Please cite this article in press as: X.-Y. Wu, et al., A new and efficient method for the synthesis of rocuronium bromide, Chin. Chem. Lett. (2016), http://dx.doi.org/10.1016/j.cclet.2016.10.026

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Fig. 1. The structure of rocuronium bromide.

2. Results and discussion The synthetic protocol of the rocuronium bromide is depicted in Scheme 1. Firstly, 5a-androstan-2-en-17-one (1) was chosen as the starting material and the double bond was epoxidized using HCOOH/H2O2 to give epoxide 2 with a good yield (up to 88.5%) [20]. Other conditions for epoxidation [21–24], such as m-CPBA and CH3COOOH/CH3COONa3H2O, showed less effective. Then, the conditions for ring-opening of 2a,3a-epoxy-5a-androstan-17-one (2) with morpholine were screened. Based on the previous reports

[25,26], we employed TsOH and ZnCl2 to promote this transformation. However, the results were not as satisfying as expecting (Table 1, entries 2, 3). Thus, we tried to optimize the reaction by screening different types of Lewis acids such as ZnI2, CuBr2, AlCl3, FeCl3, Pd(OAc)2,etc. Among these catalysts, FeCl3 exhibited the best activity (Table 1, entries 3–14). Notably, the use of adequate H2O was necessary, and the reaction yield decreased when the amount of H2O was decreased (Table 1, entries 9, 15–17). In addition, decreasing the amount of morpholine to 20 equiv. proved to be more effective (Table 1, entries 9, 18–22). Furthermore, we found that the yield of compound 3 was not decreased when reaction time was shortened to 24 h (Table 1, entries 22–24). Unsurprisingly, when the reaction temperature was reduced to 100  C and even lower to 80  C or 60  C, the yield of the desired product 3 dropped to 78%, 72% and 46%, respectively (Table 1, entries 23, 25–27). Subsequently, our research focused on the conditions of the a-bromination of compound 3. Our initial experiment was carried out with compound 3 and 2 equiv. of cupric bromide complex in methanol at reflux for 8 h as literature described [27,28], but only affording the desired product compound 4 in 37% yield together with low conversion (Table 2, entry 1). Fortunately, the complete

Fig. 2. Traditional synthetic route for rocuronium bromide.

Scheme 1. Synthesis of rocuronium bromide. Reagents and conditions: (a) 30% H2O2, HCOOH, CH2Cl2, r.t., 5 h; (b) morpholine, FeCl3, H2O, reflux, 24 h; (c) CuBr2, CH3OH, reflux, 30 h; (d) pyrrolidine, CH3CN, reflux, 8 h; (e) NaBH4, CH3OH, 3  C, 2 h; (f) (1) AcO2, TEA, CH2Cl2, 25  C, 22 h; (2) allyl bromide, Na2CO3, CH2Cl2, 40  C, 22 h.

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Table 1 Screening of conditions of the ring-opening of compound 2.a

Morpholine (equiv.)

Additive (2.0 equiv.)

Time (h)

Temp ( C)

Yield (%)b

c

1 2 3 4 5 6 7 8 9 10 11

33 33 33 33 33 33 33 33 33 33 33

– TsOH ZnCl2 ZnI2 Zn(OAc)2 Zn(OTf)2 Cu(OAc)2 CuBr2 FeCl3 AlCl3 Pd(OAc)2

72 72 30 30 30 30 30 30 30 30 30

130 130 130 130 130 130 130 130 130 130 130

17 36 80 70 64 62 68 55 88 51 71

12

33

30

130

53

13

33

30

130

46

14 15d 16e 17f 18 19 20 21 22 23j 24 25 26 27

33 33 33 33 1.0 4.0 11 15 20 20 20 20 20 20

30 48 48 48 30 30 30 30 30 24 18 24 24 24

130 130 130 130 130 130 130 130 130 130 130 100 80 60

78 18 37 63 44 68 81 85 91 91 73 78 72 46

Entry

a b c d e f g h i j

g

h

Cu-b-CDi FeCl3 FeCl3 FeCl3 FeCl3 FeCl3 FeCl3 FeCl3 FeCl3 FeCl3 FeCl3 FeCl3 FeCl3 FeCl3

Reactions were performed on a 0.3 mmol scale with 1 mL H2O. Isolated yield. No H2O. H2O (1 drop). H2O (0.1 mL). H2O (0.2 mL). Cas: 22980-76-3. Cas: 14167-15-8. b-CD is b-cyclodextrin (Cas: 68168-23-0). The most effective condition: 2 (0.3 mmol), morpholine (6 mmol), H2O (1 mL), FeCl3 (0.6 mmol) at 130  C for 24 h.

transformation of the material compound 3 was fulfilled by simply prolonging the reaction time and increasing the amount of cupric bromide. The reaction performed well in the presence of 4 equivalent of cupric bromide for 30 h and product 4 could be obtained in 93% yield (Table 2, entries 2–8). It should be noted that the use of 4 equiv. of cupric bromide is necessary to achieve a satisfactory yield, but further increases in the amount of cupric bromide would not improve the yield. Similarly, 30 h of the reaction time can be the most effective and appropriate. As decreasing the reaction temperature resulted in dramatically decreasing yields (Table 2, entries 6, 9, 10), we assumed whether solvents with higher boiling point might increase the yields or decrease the reaction time. However, experiments showed the opposite results (Table 2, entries 11–14). Different bromide reagents were also tried [29–34], and cupric bromide was still the most suitable one (Table 2, entries 15–20).

Furthermore, compound 4 was subjected to substitution of 16

a-bromo group by pyrrolidine (5 equiv. in MeCN at reflux for 8 h) to provided 16b-(1-pyrrolidinyl)-steroid (5) in 83% yield. The attack of pyrrolidine on 16-carbon with the steric effects leads to inversion of configuration. It is interesting that whether to extend or reduce the reaction time would result in remarkable decrease in the yield. Finally reduction of 17-carbonyl to 17-b-hydroxyl was achieved by NaBH4 (3.1 equiv.) in methanol at 3  C to afford the key intermediate 6 with 92% yield, which could easily provide rocuronium bromide systematically as literature described [12,13]. In the synthesis process of the known compound 6 from 5, the bond between the chiral centers and other atom (N, O or H) could not be broken, so the configurations of chiral centers were not changed (besides the C17-OH of 6). In consideration that the compound 6 had a consistent date (NMR and optical rotation) with the reported literatures, hence, the absolute stereochemistry of 5 was concluded.

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Table 2 Screening of conditions of the a-bromination of compound 3.a

Entry

Bromide (eq.)

Solvent

Additive (equiv.)

Time (h)

Temp ( C)

Yield (%)b

1 2 3 4 5 6c 7 8 9 10 11 12 13 14 15 16 17 18 19 20

CuBr2 (2.0) CuBr2 (2.0) CuBr2 (2.0) CuBr2 (2.0) CuBr2 (3.0) CuBr2 (4.0) CuBr2 (5.0) CuBr2 (6.0) CuBr2 (4.0) CuBr2 (4.0) CuBr2 (4.0) CuBr2 (4.0) CuBr2 (4.0) CuBr2 (4.0) NBS (1.2) NBS (1.2) NBS (1.2) NaBr (1.0)/NaBrO3 (0.5) Br2 (2.0) CuBr (2.0)

MeOH MeOH MeOH MeOH MeOH MeOH MeOH MeOH MeOH MeOH EtOH i-PrOH t-AmOH i-BuOH DCM DMSO Et2O MeOH/H2O AcOH MeOH

– – – – – – – – – – – – – – p-TsOH (0.1) – NH4OAc (0.2) HCl (aq) (0.1) – –

8 24 30 48 30 30 30 30 30 30 30 30 30 30 24 24 24 24 24 24

70 70 70 70 70 70 70 70 60 40 80 90 110 110 40 80 r.t. 80 80 70

37 64 72 71 84 93 91 92 63 20 78 60 Trace 64 Trace NR Trace Trace Trace NR

a b c

Reactions were performed on a 0.2 mmol scale with 1 mL solvent. Isolated yield. The most effective condition: 3 (0.2 mmol), CuBr2 (0.8 mmol), MeOH (1 mL) at 70  C for 30 h.

3. Conclusion

4.2. Synthesis of 2a,3a-epoxy-5a-androstan-17-one (2)

Hence, we have demonstrated a facile and efficient strategy to design and synthesize rocuronium bromide, starting from 5a-androstan-2-en-17-one (1). In this novel synthetic route, 2b(4-morpholinyl)-16b-(1-pyrrolidinyl)-5a-androstan-3a,17b-diol (6), as key intermediate, can be successfully obtained by a ringopening of epoxide followed by introducing pyrrolidine with 57.8% overall yield, while previously reported yield was in the range of 19.8–55.3% [7–15]. Moreover, this new approach would not produce the impurities E and F that are difficult to remove by traditional ways. Thus, this protocol offers advantages of operational simplicity, pleasing yield and purity of product.

In a 250 mL round-bottom flask, compound 1 (15.0 g, 55 mmol) was dissolved in CH2Cl2 (70 mL), then 30% H2O2 (18 mL, 179 mmol) was added dropwise to the stirred reaction followed by the addition of formic acid (6 mL, 159 mmol). The stirring was continued at room temperature for 5 h while the solution became colorless from starting light yellow. Under ice bath, 1 mol/L NaOH (aq) was added to adjust the mixture to pH 12, and then separate the organic layer and washed with water (3  50 mL). After drying over Na2SO4 and filtering, the solvent was removed under reduced pressure and the residue was purified by recrystallization with methanol to give product 2 (14.06 g, 88.5%) as white solid. Mp:

4. Experimental 4.1. General All the reactions were monitored by thin-layer chromatography (TLC) and were visualized using iodine vapor. Most chemicals and solvents were analytical grade and used without further purification. Thin layer chromatography (TLC) was performed with precoated silica gel GF254 (0.2 mm), while column chromatography was performed using silica gel (100–200 mesh). The melting point was measured on an YRT-3 melting point apparatus (Shantou Keyi instrument & Equipment Co., Ltd., Shantou, China). The optical rotation was measured on an Anton Paar MCP 200 polarimeter (l = 589 nm). NMR spectra were taken on a Varian INOVA 400 or 600 MHz (Varian, Palo Alto, CA, USA) using CDCl3 as solvent. Chemical shifts were expressed in d (ppm), with tetramethylsilane (TMS) functioning as the internal reference, and coupling constants (J) were expressed in Hz. High resolution mass spectroscopy data of the product were collected on a Waters Micromass GCT or a Bruker Apex IV FTMS instrument.

120–124  C (Lit. [35] 123–126  C); ½a20 D + 108 (c 1, CHCl3) (Lit. [35] +104, CHCl3). 1H NMR (400 MHz, CDCl3): d 0.78 (s, 3H, 18-CH3), 0.84 (s, 3H, 19-CH3), 2.01–2.11 (m, 1H, 16a-H), 2.39–2.46 (m, 1H, 16b-H), 3.10–3.13 (m, 1H, 2b-H), 3.16 (br, 1H, 3b-H). HRMS: (ESI+) calcld. for C19H28O2Na+ [M+Na]+ 311.1982, found 311.1985. 4.3. Synthesis of 3a-hydroxy-2b-(4-morpholinyl)-5a-androstan-17one (3) Compound 2 (2.00 g, 6.93 mmol) and FeCl3 (2.25 g, 13.87 mmol) were added into deionized water (25 mL) and the solution was stirred for 30 min at room temperature. Under ice bath, morpholine (12 mL, 137 mmol) was added dropwise over 30 min, and the mixture was heated at reflux for 24 h. The reaction was cooled and filtered, and the filter cake was washed with EtOAc (3  20 mL). The combined organic layer was washed with water till morpholine was removed completely. After drying over Na2SO4, the solvent was removed under reduced pressure and the residue was purified by recrystallization with acetone to give compound 3 (2.36 g, 90.8%) as white solid. Mp: 168–172  C (Lit. [25] 171–173  C);

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X.-Y. Wu et al. / Chinese Chemical Letters xxx (2016) xxx–xxx 1 ½a20 D + 138 (c 1, CHCl3). H NMR (400 MHz, CDCl3): d 0.86 (s, 3H, 18CH3), 0.89 (s, 3H, 19-CH3), 2.02–2.11 (m, 1H, 16a-H), 2.41–2.65 (m, 6H, 16b-H and 2a-H and 2-NCH2  2), 3.36 (s, 1H, OH), 3.66–3.74 (m, 4H, 2-OCH2  2), 3.85–3.90 (m, 1H, 3b-H). HRMS: (ESI+) calcld. for C23H37NO3Na+ [M+Na]+ 398.2666, found 398.2670.

4.4. Synthesis of 3a-hydroxy-2b-(4-morpholinyl)-16a-bromo-5aandrostan-17-one (4) To a solution of compound 3 (550 mg, 1.46 mmol) in anhydrous methanol (20 mL) at a dried 50 mL round-bottom flask was added CuBr2 (1.31 g, 5.84 mmol) in portions. The mixture was heated to reflux for 30 h under argon. Then the mixture was cooled to room temperature and concentrated in vacuum. The residue was dissolved in 12.5% ammonia solution (40 mL) and stirred for 10 min, and then extracted with EtOAc (30 mL). The organic layer was separated and washed with another 12.5% ammonia solution (40 mL), water (3  40 mL) and brine (30 mL), after that dried over Na2SO4. The solvent was evaporated in vacuum and the residue was purified by recrystallization with petroleum ether and acetone to afford compound 4 (616 mg, 92.8%) as white solid. Mp: 141– 1 145  C; ½a20 D + 101 (c 0.5, CHCl3). H NMR (400 MHz, CDCl3): d 0.90 (s, 3H, 18-CH3), 1.07 (s, 3H, 19-CH3), 2.11–2.24 (m, 1H, 15a-H), 2.52– 2.69 (m, 6H, 15b-H and 2a-H and 2-NCH2  2), 3.39 (br, 1H, OH), 3.74 (s, 4H, 2-OCH2  2), 3.90–3.93 (m, 1H, 3b-H), 4.09 (t, 1H, 16aH, J = 8.8 Hz). 13C NMR (150 MHz, CDCl3): d 14.20, 16.68, 20.44, 27.77, 29.65, 30.27, 32.37, 32.55, 33.99, 34.20, 34.29, 35.91, 38.43, 46.29, 47.79, 47.85, 55.72 (C  2), 63.64, 64.92, 67.24 (C  2), 213.30. HRMS: (ESI+) calcld. for C23H36BrNO3Na+ [M+Na]+ 476.1771, found 476.1768.

5

the solvent was removed to afford compound 6 (27.8 mg, 92.7%) as white solid without further purification. Mp: 215–218  C (Lit. [13] 212–219  C); ½a20 D + 86.2 (c 0.5, CHCl3) (Lit. [13] +87.9, c 1.02, CHCl3). 1 H NMR (400 MHz, CDCl3): d 0.70 (s, 3H, 18-CH3), 0.86 (s, 3H, 19CH3), 2.42–2.76 (m, 9H, 16-NCH2  2, 2a-H and 2-NCH2  2), 2.91– 2.95 (m, 1H, 16a-H), 3.38–3.40 (m, 1H, 17a-H), 3.65–3.74 (m, 4H, 2OCH2  2), 3.83–3.89 (m, 1H, 3b-H). HRMS: (ESI+) calcld. for C27H46N2O3Na+ [M+Na]+ 469.3401, found 469.3398. 4.7. Rocuronium bromide According to the method of literatures [12,13], compound 6 was used as material to provide rocuronium bromide as white solid. Mp: 162–166  C (Lit. [13] 161–169  C); ½a20 D + 18.9 (c 0.5, CHCl3) (Lit. [13] +18.7, c 1.03, CHCl3). 1H NMR (600 MHz, CDCl3): d 0.79 (s, 3H, 18-CH3), 0.85 (s, 3H, 19-CH3), 2.21 (s, 3H, OCH3), 2.56 and 2.68 (br  2, 5H, 2a-H and 2-NCH2  2), 3.73–3.92 (m, 9H, 16-NCH2  2, 2-OCH2  2 and 3b-H), 4.10–4.19 and 4.29–4.33 (m  2, 2H, C¼C CH2), 4.53 (br, 1H, OH), 5.21 (d, 1H, J = 8.4 Hz, 17a-H), 5.68–5.72 (m, 2H, C¼CH2), 6.12–6.22 (m, 1H, C¼CH). 13C NMR (150 MHz, CDCl3): d 13.71, 16.45, 20.84, 21.40 (C  2), 24.52, 27.75, 28.25, 31.30, 33.27, 33.77, 34.57, 35.96, 37.71, 38.43, 43.27, 45.36, 46.90 (C  2), 49.38, 52.20, 54.99 (C  2), 61.13, 63.83 (C  2), 65.36, 66.62, 77.98, 125.89, 128.80, 168.80. Acknowledgment We are grateful for support from the National Natural Science Foundation of China (No. 81373259 & No. 81573286). Appendix A. Supplementary data

4.5. Synthesis of 3a-hydroxy-2b-(4-morpholinyl)-16b-(1pyrrolidinyl)-5a-androstan-17-one (5) Under argon protection, pyrrolidine (185 mL, 2.2 mmol) was taken into to a dried 25 mL two-neck round bottom flask in the stirred solution of compound 4 (200 mg, 0.44 mmol) in anhydrous acetonitrile (10 mL). The entire mixture was heated under reflux for 8 h. Then the reaction was cooled to room temperature and concentrated in vacuo. The residue was added with 2% HCl aqueous solution (15 mL) and extracted with EtOAc (20 mL). The pH value of the aqueous layer was adjusted with saturated sodium carbonate solution to pH 9–10 and then filtered to remove the solid. EtOAc (20 mL) was added into the aqueous layer. After stirring for 10 min, organic layer was separated and washed with deionized water (3  20 mL) and brine (20 mL) followed by drying over Na2SO4. The solvent was removed in vacuum and the residue was purified by flash column chromatography to afford compound 5 (164 mg, 83.7%) as light yellow solid. Mp: 177–183  C (Lit. [36] 185  C); 1 ½a20 D + 78.6 (c 0.5, CHCl3) (Lit. [36] +79, c 1.0, CHCl3). H NMR (400 MHz, CDCl3): d 0.86 (s, 3H, 18-CH3), 0.99 (s, 3H, 19-CH3), 2.40– 2.49 (m, 5H, 16-NCH2  2, 2a-H), 2.66 (br, 4H, 2-NCH2  2), 3.72 (br, 5H, 2-OCH2  2 and 16a-H), 3.86–3.92 (m, 1H, 3b-H). HRMS: (ESI+) calcld. for C27H44N2O3Na+ [M+Na]+ 467.3244, found 467.3241.

4.6. Synthesis of 2b-(4-morpholinyl)-16b-(1-pyrrolidinyl)-5aandrostan-3a,17b-diol (6) To a solution of compound 5 (30.0 mg, 0.0675 mmol) in methanol (2 mL) at a 10 mL round-bottom flask was added NaBH4 (8 mg, 0.21 mmol) carefully at 3  C. The mixture was stirred for 2 h at the temperature. CH2Cl2 (10 mL) and deionized water (15 mL) was added, and the mixture was stirred for another 10 min to quench the reaction. The organic layer was separated and washed with water (3  10 mL) and brine (10 mL). After drying over Na2SO4,

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Please cite this article in press as: X.-Y. Wu, et al., A new and efficient method for the synthesis of rocuronium bromide, Chin. Chem. Lett. (2016), http://dx.doi.org/10.1016/j.cclet.2016.10.026