A polymer flooding mechanism for mature oil fields: Laboratory measurements and field results interpretation

A polymer flooding mechanism for mature oil fields: Laboratory measurements and field results interpretation

Accepted Manuscript A polymer flooding mechanism for mature oil fields: Laboratory measurements and field results interpretation Ivonete P.G. Silva, A...

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Accepted Manuscript A polymer flooding mechanism for mature oil fields: Laboratory measurements and field results interpretation Ivonete P.G. Silva, Amaury A. Aguiar, Viviane P. Rezende, Andre L.M. Monsores, Elizabete F. Lucas PII:

S0920-4105(17)30964-6

DOI:

10.1016/j.petrol.2017.12.008

Reference:

PETROL 4498

To appear in:

Journal of Petroleum Science and Engineering

Received Date: 29 August 2017 Revised Date:

6 November 2017

Accepted Date: 4 December 2017

Please cite this article as: Silva, I.P.G., Aguiar, A.A., Rezende, V.P., Monsores, A.L.M., Lucas, E.F., A polymer flooding mechanism for mature oil fields: Laboratory measurements and field results interpretation, Journal of Petroleum Science and Engineering (2018), doi: 10.1016/j.petrol.2017.12.008. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

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A polymer flooding mechanism for mature oil fields: laboratory measurements and

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field results interpretation

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Ivonete P. G. Silva1, Amaury A. Aguiar2, Viviane P. Rezende3, Andre L. M. Monsores2, Elizabete F.

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Lucas1,4* 1

Universidade Federal do Rio de Janeiro, Instituto de Macromoléculas/LMCP, Av. Horácio Macedo, 2030, block J, 21941598, Rio de Janeiro, Brazil [email protected], [email protected]

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Instituto Federal do Rio de Janeiro, Av. República do Paraguai, 120, Duque de Caxias - RJ, 25050-

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100, Rio de Janeiro, Brazil, [email protected]

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Free Consultants - [email protected], [email protected]

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Universidade Federal do Rio de Janeiro, COPPE/PEMM/LADPOL, Av. Horácio Macedo, 2030, block F, 21941972, Rio de Janeiro, Brazil, [email protected]

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Abstract

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Although polymer flooding has been widely studied in the literature on oil recovery, many questions

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remain about the technique’s action mechanisms. It is widely accepted that the process is based on

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increasing viscosity of the aqueous phase (injected fluid). The polymer can also act secondarily by

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reducing the relative permeability to water. Fields that are markedly heterogeneous, highly depleted

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or that contain fluids with strong salinity are not good candidates for the process. To overcome these

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restrictions, the most recent applications have used more resistant polymers, with higher molar 1

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However, a pilot test in a field under adverse conditions showed surprising results and unexpected

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pressure abnormality, even with small quantities of partially hydrolyzed polyacrylamide (HPAM)

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with relatively low molar mass (6 x 106 g/mol). This paper reports the investigation of the prevailing

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mechanism responsible for these unexpected results, by means of laboratory tests of flow in porous

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media and rheological analysis of fluids and hydrodynamic diameter of polymer molecules. The Salt

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effect (NaCl) on polymer solutions was researched by rheology and particle size analysis at 25 and

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50°C. The results showed that mechanical/hydrodynamic retention prevails over polymer adsorption

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at the rock, with the former being caused by the increase in the polymeric hydrodynamic volume in

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fluid dilution processes. Besides this, increased temperature was found to favor greater

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hydrodynamic volume under tested conditions, while salinity had little influence. The results also

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shed new light on the flow behavior of polymer solutions in porous media, particularly in polymer

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injection for enhanced oil recovery from mature fields.

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Keywords: Enhanced oil recovery; polymer flooding; mobility; rheology; particle size.

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1. Introduction

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Most current world oil production comes from mature fields by water flooding (Alvarado and

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Manrique, 2010; Lopes et al, 2014). The amount of water that circulates (injected and produced) in

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the reservoir hugely increases over time, until reaching water/oil ratios that make further extraction

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unprofitable (Bailey et al, 2000). In heterogeneous rock formations, or when the water/oil mobility

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ratio is unfavorable, water preferentially flows through the more permeable formation zones, causing

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low sweep efficiency and premature water breakthrough. Polymers (in association or not with other

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substances) have been frequently used to increase the areal and vertical sweep efficiency, by

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correcting the mobility ratio (M), a process known as polymer flooding, or with use the conformance

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control agents (Chauveteau et at., 1974; 1982; 1984; Needham and Doe, 1987; Delshad et al, 1998;

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Caili et al., 2010; Lyons, 2010; Zou et al., 2013; Abdulbaki, 2014; Lucas et al., 2015; Xie et al.,

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2015; Xie et al., 2016; Li et al., 2017). The most commonly used mobility correction technique is polymer solution injection, known as

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polymer flooding. This process consists of addition of polymers with high thickening potential in the

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injection water (Lake, 1989; Lucas et al., 2015). The polymer increases the aqueous phase viscosity

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promoting the mobility ratio reduction and increasing the sweep efficiency. Additionally, depending

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on the polymer type, the permeability to water in the zones swept by the polymer can be reduced

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(Sorbie, 1991; Du and Guan, 2004; Lake and Wash, 2008; Sandegen et al., 2017). This permeability

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reduction can have a favorable additional secondary effect, by sealing the formation and restoring

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part of the pressure of the highly permeable zones through which the polymer preferably flows in

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heterogeneous reservoirs. The effect of these two mechanisms, which generate so-called resistance

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and residual resistance factors, combines with the effect of increased viscosity of the injection water

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to reduce the mobility ratio of the water-oil displacement even more, and consequently raises the

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recovery factor. These are the fundamental mechanisms widely accepted. Others mechanisms have

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been proposed to explain the macroscopic and microscopic effects of polymer flooding process.

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They are detailed in Wei (2014) review.

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Since the most accepted principle behind the polymer flooding process is the increase of viscosity

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of the mobile aqueous phase, maintenance of viscosity while the polymer fluid propagates in the

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reservoir is the key parameter to ascertain the effectiveness of the process (Sheng, 2011; Chang,

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1987; Sorbie, 1991; Choi et al., 2014). The polymer most often used in these processes is

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polyacrylamide (Zou et al., 2013; Wever et al., 2011, 2013; Li et al., 2017; Sharma et al., 2016)

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Polyacrylamide is a water-soluble polymer that has many applications, alone or associated with

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other polymers or surfactants (Sadicoff et al., 2000; Chagas et al., 2004; Kaggwa et al., 2005; Fan et

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al., 2014; Silveira et al., 2015; Sharma et al., 2016; Kan et al., 2016; Reis et al, 2016a,b).

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and acrylic acid, called partially hydrolyzed polyacrylamide (HPAM). This structure can also

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obtained by copolymerizing acrylamide and acrylic acid. HPAM is a polymer with strong thickening

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potential in fresh water, but it degrades and loses stability in adverse conditions of salinity, hardness

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and temperature (Wever et al, 2011; Melo and Lucas, 2008; Silva et al., 2010). These conditions

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require the use of larger amounts of polymers, more resistant polymers, or water that does not

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contain ions damaging to the polymer (Pope, 2007; Chang et al., 2006). Sometimes a preflush has

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been conducted (Algharaib and Alajmi, 2014), but it may not always work (Sheng et al., 2015). The

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typical HPAM used in polymer flooding is a flexible synthetic polyelectrolyte with linear

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architecture, high molar mass (5 x 106 to 40 x 106 g/mol) and controlled hydrolysis degree (15 to

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40%), giving it high thickening potential. The permeability reduction attributed to polymeric

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retention in the porous medium is the sum of the contributions of adsorption, mechanical and

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hydrodynamics retentions (Chauveteau and Kohler, 1974; Maeker, 1973; Dawson and Lantz, 1972;

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Oliveira et al., 2016). Mechanical retention is a similar mechanism to filtration that occurs when the

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macromolecules are retained by the pore throat. In this mechanism, the dominant factor is the ratio

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between the polymer hydrodynamic diameter and the pore throat diameter (Du et al, 2013). Some

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researchers suggest that adsorption may be the dominant polymer retention mechanism in high-

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permeability sands (Huh et al. 1990), while mechanical entrapment dominates in low-permeability

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rock (Szabo 1975, 1979, Dominguez and Willhite 1977, Huh et al. 1990). In the first period of the

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polymer flooding application history, permeability reduction was considered more significant than

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the viscosity effects (Pye et al, 1964; Dauben and Menzie, 1967). The retention was attributed to the

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high polymer molar mass and the dispersions were injected at the lowest concentration (about 250

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mg/L) and total mass of 100 mg / VP (Chang et al., 2006; Seright, 2016).

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The literature review has reported that the success rate for implementing polymer injection

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projects in secondary mode was higher than when injecting polymer in tertiary mode (Chang, 1978;

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ACCEPTED MANUSCRIPT Needham and Doe, 1987; Standness and Skjevrak, 2014). Tertiary polymer flood requires more

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polymer per barrel of oil recovery (Needham and Doe, 1987). Since the 1990s, a performance

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increase of the polymer flooding process in high water cut conditions has been reported and

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associated with the use of higher concentration and higher injected total mass (about 600 mg/L.VP)

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(Wang et al., 2001, 2009, 2013; Sheng, 2011). Such fluid characteristics can result in injectivity

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decrease, depending on the reservoir and pressure-limited conditions (Du and Guan, 2004).

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However, good results were obtained in a Pilot tested under adverse conditions, using a small

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injected total mass. The Pilot had very marked heterogeneity (Dykstra Parson > 0.97), heavy oil (22

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°API), 200,000 mg/L of original salinity, and intense fingering due to high mobility ratio and

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advanced stage of production (Melo et al, 2017; Silva et al., 2017). This study seeks to shed light on

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the mechanisms involved in the process leading to that unexpected result, through laboratory

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investigation involving flow tests in porous media, rheological analysis and evaluation of

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hydrodynamic volume.

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2. Materials and methods

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2.1. Materials

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Partially hydrolyzed polyacrylamide - HPAM (a random copolymer composed of 30% acrylate and

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70% acrylamide monomers) was used in this study, with a nominal molar mass of 6 x 106 g/mol. This

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polymer was supplied by SNF in powder form and 99% pure, trade name Flopaam 3230S. 99%

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sodium chloride (NaCl) P.A. was supplied by Vetec Química Fina, Duque de Caxias, Brazil. The

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softened injection water, from a Brazilian field, was supplied by Petrobras, with composition

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described in Table 1.

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2.2. Preparing the polymer dispersions

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The polymer dispersions were prepared (Silva et al., 2010) at 25 ºC, in concentrations of 10 to 1000

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mg/L in four distinct media: distilled and deionized water; water containing 500 mg/L of NaCl; brine

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containing 38,000 mg/L of NaCl; and softened water (Table 1). The solutions were analyzed at 25° C

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and 50°C, after resting periods of 24 hours, 7 days and 14 days. All the solutions were prepared with

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initial dissolution of the HPAM in deionized water, after which the salt was added by dilution of the

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HPAM solution with a saline solution. Table 1. Composition of softened injection water produced by a Brazilian petroleum field

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2.3. DLS measurements

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Dynamic light scattering (DLS) measurements were performed with a Nano ZS Zetasizer (Malvern

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Instruments, UK) with detection angle of 173°. The diffusion coefficients (D) of the HPAM solutions

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were converted into hydrodynamic diameter (Dh) by using the Stokes-Einstein equation (Equation 1)

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(Coviello et al., 1987; Rousseau et al., 2005; Kaszuba et al., 2008; Maia et al., 2011).

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Equation 1

where k is the Boltzmann constant, T is the temperature, and η is the dispersant viscosity. For the hydrodynamic diameter analysis, the sample viscosities were measured with an A&D SV-

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10 vibrational viscometer, as recommended by the Malvern Instruments Ltd Manual, since the

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viscosity required for this measurement is that the particle being studied experiences as it undergoes

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Brownian motion (Kaszuba et al, 2008). The measurements were performed at temperatures of 25 °C

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and 50 °C. The Z-average (harmonic intensity averaged particle diameter) was calculated by the

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device’s software from 14 automatic readings. Each analysis was performed in triplicate.

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2.4. Rheological measurements

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The dynamic viscosity of the polymer solutions was determined with an Anton Parr Physica MCR

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501 rheometer with a 75 mm sensor. The specific viscosity (ηsp) was determined using Equation 2:

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ηsp = (η - ηs)⁄ηs

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where η is the solution viscosity and ηs is the solvent viscosity. Graphs of reduced viscosity, ηsp⁄C, vs.

Equation 2

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concentration were plotted and three distinct regions were noted. The flow consistency and flow

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behavior indices were obtained from the curves of deformation rate versus shear stress, fitted by a

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power law model, represented by Equation 3: Equation 3

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where τ is the shear stress; k is the consistency index, γ is the shear rate; and n is the behavior index

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(Vidal et al., 2004). The results will be expressed in terms of consistency index (k), which is a

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parameter that gives an idea of the viscosity of the fluid and it is not depend on the shearing.

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2.5. Tests in porous media

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The porous media tests were performed in natural samples from a Berea sandstone core and from the

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Rio Bonito outcrop in Brazil (Table 2) . The tests were performed as described in the API RP 40

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1998 standard (Melo and Lucas, 2008; Silva et al., 2010). These tests were correlated with tests in

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Swagelok SS-2F-K4-15 sintered stainless steel filter elements (15 µm pore size), reported in Silva

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and Lucas (2017) and field results of Carmópolis Pilot reported by Melo et al. (2005, 2017).

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Polymer concentration from the effluent was measured as described in the API RP 63 1990

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engineering standard.

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3. Results and discussion

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3.1. Concentration regimes of the HPAM solutions determined by viscometry

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The concentration regimes of the HPAM solutions were identified in the curves of consistency index

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versus solution concentration. Figure 1 presents these curves for both HPAM in water and in saline

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solution (500 mg/L of NaCl). Table 3 summarizes the values of overlapping concentration C*,

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transition from dilute to semidilute regime (Al Hashmi et al., 2013) and C**, transition from

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semidilute to concentrated regime (De Gennes, 1979), for the systems presented in Figure 1, as well

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as for the HPAM in saline solution of 500 mg/L of NaCl, at 50 ºC. The concentrations indicating the

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regime transitions were determined by the intersection of the linear fit of the respective concentration

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ranges (Figure 1). For the HPAM dissolved in distilled water at 25 ºC, the transition from the dilute to the semidilute

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regime (C*) occurred at 30 mg/L and the transition to the concentrated regime (C**) at 1,000 mg/L.

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The salinity of 500 mg/L in the solvent of the HPAM dispersions shifted the critical concentration

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C* from 30 to 70 mg/L.

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In the semidilute concentration range (C > C*), the consistency index of the saline solution (500

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mg/L) of HPAM declined from 227 mPa.s to 26 mPa.s. The presence of sodium ions reduces the

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repulsion force between the carboxyl units present in the HPAM molecules, possibly constraining

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their dynamic volume and reducing the intermolecular entanglement, which displaces the transition

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from the dilute to semidilute regime to higher concentrations. The consistency index of the HPAM

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solutions at a concentration of 500 mg/L of NaCl was also analyzed at 50 °C. The temperature

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increase shifted the critical concentration C* from 70 to 100 mg/L (Table 3). Therefore, the

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consistency index analysis showed that the thickening potential of HPAM decreases with increasing

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salinity and temperature, as observed by other authors who have determined the critical

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concentrations from the variation of apparent viscosity and intrinsic viscosity in function of

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concentration (Rousseau et al., 2005; Kaszuba et al., 2008).

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Figure 1. Consistency index in function of HPAM concentration in distilled water and in saline

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solution (500 mg/L NaCl), at 25 ºC.

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Table 3. Transitions of concentration regime for the HPAM solutions

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3.2. Hydrodynamic volume of HPAM in solution determined by light scattering

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Since the viscosity of polymer dispersions depends not only on the concentration, but also on the

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hydrodynamic volume of the molecules in the solvent, we analyzed the hydrodynamic volume of the

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HPAM solutions. The influence of concentration, salinity and temperature on the hydrodynamic volume (in a wide

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concentration range) was measured by dynamic light scattering (DLS). The DLS technique measures

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the diffusion coefficients of molecules undergoing Brownian motion technique (Raphael and Pincus,

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1992; Wernert et al., 2010, Maia et al., 2013). To convert the diffusion coefficient data into a

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hydrodynamic size, the sample viscosity must be entered into Stokes-Einstein’s equation (Kaszuba et

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al. 2008). As recommended in the Malvern Instrument UK, manual, the sample viscosities were

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analyzed with a vibro viscometer, which simulates the shear of Brownian molecular motion. Thus, it

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is possible to compensate for the diffusion coefficient restriction due to the high viscosity of

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dispersions of polymers with high thickening potentials.

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Dispersions of polyacrylamide in the concentration range between 1 and 1,000 mg/L in distilled

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water were analyzed at 25 ºC after preparation times of 1, 7 and 14 days. At higher HPAM

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concentrations, “apparent hydrodynamic radius/diameter” would be better to express the results,

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however, in this work, hydrodynamic radius/diameter will be used to express all results.

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The data presented in Figure 2 show that the hydrodynamic radius: (i) was larger at the

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concentrations of the dilute regime; (ii) increased with reduction of concentrations in the dilute

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regime; (iii) varied between 60 and 700 nm in the concentration range analyzed (10 to 1,000 mg/L)

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at temperature of 25 °C; and (iv) stabilized reasonably after 24 hours. The tendency for the

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hydrodynamic radius to increase with reduction of the concentrations in the dilute regime is in

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accordance with the findings of De Gennes (1976, 1979) for flexible macromolecules, as the case of

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the HPAM analyzed. The order of magnitude of the hydrodynamic diameter corresponds to values

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reported previously in the literature (Campbell and Backman, 1987; Rousseau et al, 2005).

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Figure 2. Particles sizes (Z-average) of HPAM in distilled water, at 25 ºC, in function of polymer

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concentration and time to prepare the dispersion.

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remain unchanged in relation to a hypothetical ideal system. For dispersions diluted in good solvents,

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the hydrodynamic radius is enlarged (De Gennes, 1976; 1979; Graessley, 1980). This happens when

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the polymer-solvent interaction is stronger than the polymer-polymer and solvent-solvent

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interactions. The dimensions vary from one solvent to another, depending on the thermodynamic

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features of the mixture. They contract with rising concentration due to the repulsions from the

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volume excluded between segments of the same chain and segments of neighboring chains. At high

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concentrations, the dimensions approach the unperturbed value (De Gennes, 1976, 1979; Graessley,

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1980). In the HPAM analyzed here, a large difference between the hydrodynamic diameter of

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dispersions with varied concentrations were observed, probably due to the relatively high hydrolysis

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degree of the molecule (30 %), responsible for the affinity with the dispersant (water). The

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hydrodynamic radius increase was greater at lower concentrations (dilute regime), probably because

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the smaller the number of dispersed molecules: (i) the weaker the repulsion between the molecules

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is; and (ii) the greater the hydration is, leading to a larger hydrodynamic diameter (De Gennes, 1976,

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1979; Graessley, 1980). The polymer concentration curves presented in Figure 2 show an inflection

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point at approximately 30 mg/L. This value is in line with the value found for the critical

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concentration obtained in the dynamic viscosity studies (Figure 1 and Table 3).

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The effect of salinity on the HPAM’s particle size was analyzed at concentrations of 10 and 1,000

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mg/L of polymer in deionized water, with 0, 500 and 38,000 mg/L of salt, at 25 °C, and deionized

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water with 500 mg/L of salt at 50 °C. The hydrodynamic diameters at 50 ºC were more stable than

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those at 25 ºC. For this reason, we only performed further analysis of the system containing 500 mg/L

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of salt at this temperature. The polymer concentrations were chosen to represent the dilute and

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concentrated regimes, respectively. The salt concentrations were selected to represent the fresh water,

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sometimes used in polymer dispersion preparation. Besides this, a softened injection water was also

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analyzed (treated to remove divalent cations), resulting in the composition described in Table 1.

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The hydrodynamic diameter results are presented in Figure 3.

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Figure 3. Hydrodynamic diameter of HPAM in different dispersion medium, at 25 e 50 ºC.

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The dispersions of HPAM at concentration of 10 mg/L (dilute regime) had larger hydrodynamic

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diameter than those at concentration of 1,000 mg/L (concentrated regime) under all the conditions

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analyzed. The enlargement of the hydrodynamic diameter of flexible polyelectrolytes with dilution

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of the dispersion occurs due to the increase of hydration (De Gennes, 1976, 1979; Graessley, 1980).

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For both polymer concentration regimes, rising salinity caused a reduction of the hydrodynamic

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diameter. This can be attributed to the shielding of the negative charges of the carboxylate groups of

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the polyacrylamide by the cations present in the dispersion medium ((Nars-El-Din and Taylor, 1995).

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At the concentration of 10 mg/L of HPAM (dilute regime), the salinity sharply reduced the

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hydrodynamic diameter, from 770 nm (at 0 mg/L of NaCl) to 298 nm (at 500 mg/L of NaCl).

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However, the further increase of salinity to 38,000 mg/L did not cause a significant reduction in the

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hydrodynamic diameter, which fell to 289 nm.

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At the HPAM concentration of 1,000 mg/L (concentrated regime), the effect of salinity was not

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substantial, with values of 56, 52 and 48 nm for the dispersant media distilled water, 500 mg/L of

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NaCl and 38,000 mg/L of NaCl, respectively.

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Therefore, the impact of salinity mainly occurs in the dilute regime of the HPAM concentration,

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and is relatively unimportant at higher salt concentrations.

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The softened water, with 500 mg/L of TDS (total dissolved solids) and different chemical species

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caused a slightly greater hydrodynamic diameter reduction than the dispersant containing only 500

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mg/L of NaCl, both at a HPAM concentration of 10 mg/L (respectively, 243 and 298 nm) and 1,000

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mg/L (respectively, 44 and 52 nm), at temperature 25°C. This result indicates that the NaCl

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decreases the hydrodynamic diameter less than some chemical species of the softened injection

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In general, this study shows that the polymer concentration variation exerts a stronger influence

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on the hydrodynamic diameter than the variation of the type and concentration of salt in the

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dispersion medium. On the other hand, salinity has a greater impact than polymer concentration on

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the viscosity values of the solutions (Figure 1). Figure 3 also shows the results of the HPAM systems, at 10 and 1,000 mg/L, containing 500 mg/L

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of NaCl, at 25 and 50 ºC, enabling analysis of the effect of temperature on the hydrodynamic

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diameter of the polymer. This reveals that in the dilute regime (10 mg/L of HPAM), a sharp increase

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in the hydrodynamic diameter (Dh), from 298 to 2,500 nm (roughly a nine-fold increase), occurred

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with a temperature increase from 25 to 50 ºC. The hydrodynamic volume increase with increasing

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temperature is also reported by Akasus (1980). In the concentrated regime (1,000 mg/L of HPAM),

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the hydrodynamic diameter increase was very small, from 56 to only 71 nm, when the temperature

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increased from 25 to 50 ºC.

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The comparison of the hydrodynamic diameter results for HPAM in distilled water at 25 ºC, on the

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one hand, and HPAM in distilled water and in saline solution of 500 mg/L of NaCl at 50 ºC, on the

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other, showed larger particle sizes at 50 ºC (2,500 and 71 nm) than at 25 °C (770 and 56 nm) for both

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analyzed concentrations. This indicates that the effect of temperature (Equation 11 of Stokes-

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Einstein) overrides the effect of charge shielding of the polymer due to the presence of salt.

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The hydrodynamic diameter variation of the HPAM dispersions in deionized water containing

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500 mg/L of NaCl at the temperature of 50 ºC was evaluated in the concentration range of 10 to

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1,000 mg/L, along with the consistency index (Figure 4). These conditions are similar to the initial

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conditions in many oil recovery applications regarding the initial salinity of polymer dispersions and

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reservoir temperature and the variation of concentration during the injection process (Melo et al,

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2005; Silva at al, 2007).

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Figure 4. Polymer hydrodinamic diameter (

) and consistency index (---) in function of HPAM

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concentration in saline water (500 mg/L NaCl), at 50 ºC. 12

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Similar to the result for variation of Dh in function of polymer concentration in distilled water at

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25 ºC (Figure 2), the hydrodynamic diameter decreased with rising concentration for the lower

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HPAM concentrations, but remained practically constant for the higher polymer concentrations. Figure 4 shows that the C* value determined by light scattering (50 mg/L of polymer) was lower

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than the value determined by viscometry (100 mg/L of polymer, Table 3) for HPAM in saline

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solution of 500 mg/L of NaCl at 50 ºC. This behavior has been reported by other authors

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(Papanagopoulos et al, 1998; Rodd at al., 2001) and it has been attributed to the differences in shear

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applied by the two techniques, since an increase in shear causes chain elongation, hindering

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interpenetration and increasing the value of C* detected.

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Comparison of the polymer concentration effects, salt concentration and temperature on the

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viscosity (η) and hydrodynamic diameter (Dh) showed that viscosity increased with higher polymer

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concentration and lower salt concentration and temperature. In turn, the hydrodynamic diameter

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increased with lower polymer concentration and higher temperature, but was affected very little by

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salt concentration. These findings also have implications for the behavior of the polymer in porous

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media, as addressed next.

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3.3. Correlation of viscosity and hydrodynamic diameter with the flow behavior of the HPAM

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dispersions in porous media

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To evaluate the influence of the HPAM concentration regimes on the flow in porous media, first a

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test with a polymer solution of 1,000 mg/L was conducted (concentrated regime) in a Berea

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sandstone sample (international standard). First, 1 PV (pore volume) of NaCl solution of 500 mg/L

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was injected. Then, 3.5 PV of the HPAM dispersion at 1,000 mg/L containing 500 mg/L of NaCl

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was injected. Finally, 6 PV more of the saline solution was injected. The results of pressure

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(normalized by the pressure of the injected water) in function of pore volume injected are presented

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ACCEPTED MANUSCRIPT in Figure 5. The pressure increased during the phase of injecting the concentrated HPAM solution

325

(viscosity of 30 mPa.s) and decreased with subsequent injection of salt water (viscosity of 0.6

326

mPa.s). The findings on pressure and residual resistance factor from water injection (around 2) are

327

very near those reported previously in the literature (Chauveteau, 1982, 1984; Chang, 1978; Sorbie,

328

1991; Zitha at al, 2001, Zhang and Seright, 2014; Wei, 2015).

329

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324

Figure 5. Injection into Berea’s porous media (1000 mD): (a) 1 PV of salt solution (500 mg/L

331

NaCl); (b) 3.5 PV of 1000 mg/L HPAM dispersion, containing 500 mg/L NaCl; and (c) 6 PV of salt

332

solution (500 mg/L NaCl).

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330

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333

The flow of the HPAM solution at 50 mg/L (dilute regime) was also evaluated in a porous rock

335

sample from the Rio Bonito outcrop (Brazil), at a temperature of 50 °C and salinity of 38,000 mg/L.

336

This salinity condition is even more unfavorable than that used in the concentrated regime test. A

337

solution of 38,000 mg/L of NaCl was injected first, followed by injection of the saline solution

338

containing the polymer. Figure 6 shows the effluent polymer concentration (normalized by the

339

injected polymer concentration) and pressure (normalized by pressure of injected water) in function

340

of injected porous volume. As expected, the pressure remained low and stable during injection of the

341

saline solution (first 2 PV). During the polymer dispersion flow (2.4VP), the pressure initially

342

increased and then remained stable. Similar conditions and results were reported by other researchers

343

(Melo et al, 2002; Wei, 2015). However, a sudden pressure increase was observed soon after starting

344

the second saline solution injection (Figure 6).

AC C

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334

345

This test result was similar to that found previously under similar conditions (Silva and Lucas,

346

2017). The polymer retention in the rock, calculated by measuring the polymer concentration in the

347

effluent (Figure 6), was very small (10 µg⁄g), in agreement with the results obtained by other

348

researchers (Zhang and Seright, 2014) for this polymer in the same concentration range (dilute

14

ACCEPTED MANUSCRIPT regime). The immediate and rising increase in pressure caused by the second saline solution injection

350

can be attributed to the increase in mechanical and hydrodynamic retention of HPAM. Since the

351

quantity of HPAM retained in the rock was very small, it can be concluded that this pressure increase

352

is associated with the sudden expansion of the polymer’s hydrodynamic volume with the increase in

353

dilution, as indicated previously in this article.

354

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Figure 6. Injection, into natural porous media (Rio Bonito sandstone), of HPAM 50 mg/L

356

(concentration diluted regime), at high concentration of NaCl (38,000 mg/L), at 50°C.

SC

355

357

The HPAM dispersion evaluation in porous medium flow showed that: the residual resistance factor

359

of HPAM dispersions in sandstone porous media, at 50 ° C, was consistent with the results of

360

hydrodynamic volume evaluation. That is, 50 mg/L HPAM dispersion (below the overlapping

361

concentration), promoted a much higher residual resistance factor than the dispersion with 1000mg /

362

L (above overlapping concentration), in sandstone core (1000 mD). This results showed substantial

363

mechanical retention only occurs when a great variation of hydrodynamic diameter in a dilute regime

364

occurs.

365

3.4. Correlation with result previously reported

EP

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358

Silva and Lucas (2017) tested the same HPAM dispersions in artificial metallic porous media,

367

where adsorption is not expected. The porous medium had permeability of 60000 mD and a 15

368

microns porous diameter. The results showed the injection of HPAM 1000 mg / L (concentration

369

above the overlapping and Dh = 71 nm) resulted in a higher resistance factor, but no residual

370

resistance factor. While the 10 mg / L HPAM (concentration below the overlapping and 2500 nm)

371

dispersion promoted a lower resistance factor, but a significant residual resistance factor. This

372

behavior exemplifies the hydrodynamic volume dependence on the concentration and the influence

373

of the ratio between the pore and hydrodynamic diameters (Zitha et al., 2001).

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15

ACCEPTED MANUSCRIPT As reported in a previous pilot field study (Silva and Lucas, 2017) the injectivity test showed that:

375

(1) when injecting saline solution after the polymer solution, the pressure was higher than that during

376

the polymer solution flow (in the concentrated and semidilute regimes); (2) the residual resistance

377

factor was high only in the production well direction, which already had an indication of channeling;

378

(3) the permeability to water was selectively reduced, since the permeability reduction only occurred

379

in the presence of accentuated fingers, indicated by the high injected tracer recovery before the

380

HPAM solution; and (4) the permeability decline had a long reach, i.e., it occurred throughout the

381

injection and production wells extension (50 m). These unexpected results can now be understood

382

based on the laboratory study presented here.

384

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383

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374

4. Conclusions

The HPAM utilized in a polymer flooding Pilot and analyzed in this study, molar mass 6 x 106

386

g/mol and 30% GH, showed that: in the dilute concentration regime, the temperature increase (25°C

387

to 50°C) and the concentration reduction cause an expansion of the hydrodynamic volume polymer.

388

This effect is significant and prevails over the polymeric hydrodynamic volume reduction due the

389

salinity.

TE D

385

During its propagation in the porous medium, polymer dispersion can suffer a great concentration

391

reduction when flowing to the more permeable and washed zones, where, depending on the dilution,

392

the polymeric hydrodynamic diameter may suffer high expansion.

AC C

EP

390

393

Mechanical retention depends on the ratio between pore diameter and hydrodynamic diameter.

394

However, this ratio can vary along the polymer dispersion propagation in the porous medium. Then,

395

the polymer dispersion can promote mechanical retention in different intensities and different

396

reaches. The concentration and volume of polymer dispersion is a key parameter, as following:

397

If the injection concentration is much above the overlapping and the injected volume too large, as

398

usually occurs in current applications, mechanical retention can be minimal or not occur. As this

16

ACCEPTED MANUSCRIPT 399

study, mechanical retention did not occur when the dispersion of 1000 mg/L (Dh 71 nm) was injected

400

into sandstone core and metallic medium with permeabilities of 1000 mD and 60000 mD,

401

respectively, and both with Dp (medium) 15 µm. If the injected polymer dispersion concentration is very close to the overlapping (or even being

403

high, the injected mass is relatively small) mechanical retention (due to dilution) can be very close to

404

the injection point and lead to plugging the porous medium, as an example, the injection of HPAM

405

dispersion at 50 mg/L in sandstone core.

RI PT

402

If the solution concentration is already much diluted, before long-range injection, blockage near

407

the injection point may occur or the retention in the reservoir may not occur, or may occur slowly,

408

depending on Dh/Dp ratio. As an example, HPAM injection 10 mg/L, (Dh = 2600 nm), caused slow

409

mechanical retention in porous medium with Dp = 15 µm.

M AN U

SC

406

When the polymer concentration reduction occurs in an extensive range of dilute regimes, the

411

hydrodynamic diameter expansion can cause severe mechanical retention and reduced permeability

412

of these zones, with little retention of polymer mass, as shown in this study. The reduction of

413

permeability of the more permeable and washed zones diverts the flow to areas not yet swept, thus

414

causing increased of swept efficiency. Thus, an alternative to these mature reservoirs is proposed here

415

involving the variation of the hydrodynamic diameter with the concentration. The prevalence of

416

temperature on the effect, markedly in diluted regimes, the process becomes less restrictive to the

417

salinity of the reservoir fluids.

AC C

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410

418

The mechanism presented favors the application of this polymer flooding process in mature fields

419

with high heterogeneity and salinity, of most economical form. Other factors not evaluated may be

420

very relevant to the studied mechanism such as the influence of divalent cations, molar mass,

421

polydispersity, oil saturation, flow velocity and reversibility.

422

This work also evidences the relevance of including polymer hydrodynamic size values in the

423

simulation and dimensionless of the EOR process when deploying HPAM in the field, which will

17

ACCEPTED MANUSCRIPT 424

result in a relative lower mass injected and effluent of polymer and, as a consequence, a simpler

425

logistic and lower cost of the operation. It is stressed that the impact of concentration and hydrodynamic volume observed in this study can

427

naturally be extended to other physical systems, and even biological systems, with respect to the flow

428

of solutions of flexible macromolecules in porous medium.

429

5. Acknowledgments

RI PT

426

E. F. Lucas thanks CNPq (307193/2016-0) and FAPERJ (E-26/201.233/2014) for the financial

431

support. I. P. G. Silva gives thanks to Roberto Francisco Mezzomo and Maria Aparecida de Melo for

432

their technical support and encouragement.

M AN U

433

SC

430

6. References

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440 441 442 443

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ACCEPTED MANUSCRIPT Chang, H. L.,1978. Polymer floodind technology yesterday, today, and tomorrow. J. Petrol. Technol. 1978, SPE 7043.

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22

ACCEPTED MANUSCRIPT Table 1. Composition of softened injection water produced by a Brazilian petroleum field Softened water

Barium

mg/L

<1

Bicarbonate

mg/L

230

Bromide

mg/L

<1

Calcium

mg/L

<1

Chloride

mg/L

60

Magnesium

mg/L

<1

-

7.4

pH

mg/L

Sodium

mg/L

TDS

mg/L

AC C

EP

TE D

Viscosity (25°C)

<1 7.2

500

M AN U

Potassium

RI PT

Unit

SC

Parameter

mPa.s

0.88

ACCEPTED MANUSCRIPT Table 2. Some coreflow test data

Diameter (cm)

3.8

3.8

Length (cm)

9.2

13.0

Area (cm2)

11.4

11.1

Total volume (cm3)

104.3

144.3

Porous volume (cm3)

23.5

31.5

Permeability to air (mD)

1178

920

Sandstone

Sandstone

800

620

24.0

30.0

Mineralogy

M AN U

Permeability to water

RI PT

Rio Bonito

SC

Coreflood

Berea

(mD)

AC C

EP

TE D

Flow rate (cm3/h)

ACCEPTED MANUSCRIPT Table 3. Transitions of concentration regime for the HPAM solutions

Water Saline solution

25

70

50

100

-

AC C

EP

TE D

M AN U

SC

(500 mg/L NaCl)

Temperature Transitions of the concentration (ºC) regime C* C** (mg/L) (mg/L) 25 30 1,000

RI PT

Dispersion medium

-

AC C

EP

TE D

M AN U

SC

RI PT

ACCEPTED MANUSCRIPT

AC C

EP

TE D

M AN U

SC

RI PT

ACCEPTED MANUSCRIPT

AC C

EP

TE D

M AN U

SC

RI PT

ACCEPTED MANUSCRIPT

AC C

EP

TE D

M AN U

SC

RI PT

ACCEPTED MANUSCRIPT

AC C

EP

TE D

M AN U

SC

RI PT

ACCEPTED MANUSCRIPT

AC C

EP

TE D

M AN U

SC

RI PT

ACCEPTED MANUSCRIPT

ACCEPTED MANUSCRIPT Highlights • Good oil recovery results obtained with dilute polymer solution • Mechanical/hydrodynamic retention prevails over polymer adsorption at the rock

AC C

EP

TE D

M AN U

SC

RI PT

• Increasing in the polymeric hydrodynamic volume in fluid dilution processes