Journal Pre-proof A simple process for the recovery of palladium from wastes of printed circuit boards
Damien Bourgeois, Valentin Lacanau, Régis Mastretta, Christiane Contino-Pépin, Daniel Meyer PII:
S0304-386X(19)30822-9
DOI:
https://doi.org/10.1016/j.hydromet.2019.105241
Reference:
HYDROM 105241
To appear in:
Hydrometallurgy
Received date:
17 September 2019
Revised date:
5 December 2019
Accepted date:
19 December 2019
Please cite this article as: D. Bourgeois, V. Lacanau, R. Mastretta, et al., A simple process for the recovery of palladium from wastes of printed circuit boards, Hydrometallurgy(2019), https://doi.org/10.1016/j.hydromet.2019.105241
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Journal Pre-proof
A simple process for the recovery of palladium from wastes of printed circuit boards
Damien Bourgeois a, Valentin Lacanaua,b, Régis Mastrettaa, Christiane
a
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Contino-Pépinb, Daniel Meyera Institut de Chimie Séparative de Marcoule, ICSM, CEA, CNRS, ENSCM,
Equipe Chimie Bioorganique et Systèmes Amphiphiles, Institut des
e-
b
pr
Univ Montpellier, BP 17171, Marcoule, 30207 Bagnols-sur-Cèze, France.
Pr
Biomolécules Max Mousseron, UMR 5247, Avignon Université, 84911
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Avignon, France.
Jo u
[email protected]
Journal Pre-proof
ABSTRACT: An efficient process for the recovery of palladium from waste printed circuits
2
boards (PCBs) is detailed. Palladium is employed as an electrode material in multi-layer
3
ceramic capacitors (MLCCs). These components can be easily removed from PCBs by de-
4
soldering. As palladium is alloyed with silver, its dissolution is readily achieved using dilute
5
nitric acid. As a result, a solution containing palladium along with base metals, mostly
6
copper and iron, is obtained. This solution is then processed through solvent extraction
7
(SX) with a solvent based on N,N’-dimethyl,N,N’-dibutyltetradecylmalonamide (BDMA), a
8
robust extracting molecule previously developed in the frame of the reprocessing of waste
9
nuclear fuel. The volume of effluents generated during the SX sequence is limited: iron
10
scrubbing is operated with a very low aqueous to organic phase volume ratio, no specific
11
metal chelator is required for palladium stripping, and no shift from acidic to basic media is
12
required. Finally, a ca 1 g/L Pd(II) aqueous solution with 99,4% purity is obtained, from
13
which palladium is directly isolated as dichlorodiammine palladium(II) salt (Pd(NH3)2Cl2)
14
after precipitation with ammonia. Overall, palladium is quantitatively recovered from the
15
leaching solution, and no palladium was detected in the remaining solid residue. Purity is
16
high, as no contaminating metal could be detected in the final palladium salt. The
17
proposed approach is simple and complementary to existing hydrometallurgical processes
18
dedicated to gold and copper recovery.
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Keywords:
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Palladium; e-waste; Solvent extraction; Malonamide
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1. Introduction
23
Palladium is a precious metal which is principally employed in autocatalysts. The
24
increasing demand in palladium for this application combined with stable production has
25
recently led to a sharp rise in palladium price as the market remains tight (Cowley, 2019).
26
Palladium price more than doubled over the last three years, and even, in January 2019,
27
reached that of gold. Since then, palladium price regularly reaches ca. 45 k€/kg
28
(1600 $/oz). Palladium market is expected to go further in deficit and production from other
29
secondary resources
30
Ragnarsdottir, 2016). Supply from the so-called urban mine appears as a very attractive
31
alternative to traditional mining, especially for Western countries, poorly endowed with
32
natural mineral ores (Sun et al., 2016). Collected waste volume is increasing, and largely
33
unexploited resources are regularly disclosed, such as printed circuits boards (PCBs)
34
contained in end of life vehicles (Xu et al., 2019). Gold represents the principal value
35
fraction of metals contained in waste of electric and electronic equipment (WEEE) (Diaz et
36
al., 2016). Copper and silver represent respectively the highest base-metal and semi-
37
precious metal contents and are present in important quantity. Processes dedicated to the
38
recovery of metals from WEEE have been widely investigated, and mostly optimized for
39
gold and copper recovery (Hsu et al., 2019; Işıldar et al., 2018; Kaya, 2018). Precious
40
metals apart from gold have been generally much less detailed in these studies (Lu and
41
Xu, 2016). Existing copper smelters have been successfully adapted for the reprocessing
42
of WEEE, and several industrial companies claim to recover palladium along with gold and
43
copper from WEEE (Cui and Zhang, 2008). This technical solution is well-adapted to the
44
reprocessing of used autocatalysts, as precious metals are supported on an inert alumino-
45
silicate (cordierite) (Ding et al., 2019). But reprocessing of used PCBs in copper smelters
a
key to
fulfil palladium needs
(Sverdrup
and
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Journal Pre-proof necessitates complicated off-gas treatments (Cui and Zhang, 2008; Li et al., 2018). In
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complement, hydrometallurgical processes have been developed to recover valuable
48
metals from waste PCBs: These are generally soaked in acidic baths to remove unwanted
49
base metals (copper, iron, nickel…), which leaves a solid residue, enriched in gold, further
50
processed through dissolution/isolation sequences (Birloaga and Vegliò, 2018). Very often,
51
the outcome of palladium in these processes is not detailed. Efficient techniques targeting
52
palladium recovery from secondary resources are scarce to our knowledge. Detailed
53
analysis of the proposed approaches reveals the difficulty to design a simple process
54
which enables isolation of pure palladium (Table 1). All approaches rely on poorly selective
55
halide based precious metals leaching agents (chloride or iodide media), and (when
56
operated) the purification of palladium can be tedious. Proposed processes often end up
57
with a mixture, of low or unspecified palladium concentration, and isolation of pure
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palladium is seldom performed. Finally, some proposed processes clearly raise safety
59
issues (Table 1). As 8 to 9% of the total palladium demand is employed in electronic goods
60
manufacturing, it is clearly understandable that palladium recycling from waste PCBs
61
deserves a much deeper consideration.
62
Available data suggest that palladium concentration in waste PCBs ranges between 10
63
and 100 mg/kg (Yazici and Deveci, 2013; Zhang and Zhang, 2014). Higher concentrations
64
have been found in specific cases, though on quite old samples (Cui and Zhang, 2008). In
65
PCBs, palladium is principally employed in multi-layer ceramic capacitors (MLCCs)
66
because of its electrical conductivity and its durability (Işıldar et al., 2018; Prabaharan et
67
al., 2016). Palladium is found in the conductive electrode material sandwiched between
68
insulating ceramic layers. Apart from very old MLCCs (more than 20 years old), where
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100% Pd electrode material was employed, palladium is found in an alloy with silver (Lee,
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2010; Wang et al., 1994). A cheaper alternative to the use of silver-palladium alloys is the
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Journal Pre-proof use of nickel electrodes, which leads to heavier and less durable MLCCs. As nickel is a
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ferromagnetic metal, different MLCC classes can be easily discriminated with a simple
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magnet: Base metal electrodes (BME) MLCCs are magnetic, whereas precious metal
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electrodes (PME) MLCCs are not. Most of precious metals recovery processes from waste
75
PCBs start with a shredding or grinding step (Table 1). The purpose of this step is to
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ensure access to the metallic parts for the leaching/dissolving agent, and is directly
77
inspired from the comminution step of natural ores processing. In the case of waste PCBs,
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a different approach is also sometimes considered as i. metallic parts are often easily
79
accessible (surface layers, continuous contact…) and ii. reducing PCBs into powder also
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leads to total mixing of the metals. Several studies focusing on gold and copper suggest
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removing electronic components from boards prior to leaching in order to lower the amount
82
of leaching agent required (Choudhary et al., 2017; Fontana et al., 2018). Components are
83
connected to the boards through solders, mostly made of Sn-Pb based alloys in waste
84
PCBs, which can easily be removed either via thermal or chemical treatment (Kaya, 2018).
85
This simple step enables obtaining electronic components separated from naked boards.
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The location of palladium in MLCCs pushes towards such an approach, which enables
87
simple separation of palladium and gold/copper flows.
88
In this work, we describe a complete detailed study which enables the recovery of
89
palladium from used PCBs, through a hydrometallurgical process based on chemical de-
90
soldering of components, including MLCCs, followed by selective leaching with nitric acid,
91
selective
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dibutyltetradecylmalonamide, BDMA, Figure 1) based solvent, and precipitation of a pure
93
palladium salt using standard techniques. The choice of the extracting molecule was
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motivated by our previous results which demonstrated its excellent performance in the
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processing of complex aqueous nitrate solutions containing palladium (Mastretta et al.,
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3
palladium
extraction
with
a
malonamide
(N,N’-dimethyl,N,N’-
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2019; Poirot et al., 2016), along with the consequent technical knowledge gathered during
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process development studies dedicated to spent nuclear fuel reprocessing with same
98
molecule (Modolo et al., 2007). The adaptation of an existing technology for a new
99
application thus only deserves proof of concept at the laboratory scale, as most process
100
issues have already been tackled out. Overall, the proposed process generates a solid
101
residue which contains most initial gold and copper content, and a controlled volume of
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aqueous effluents, which can be in part reemployed in the leaching step.
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2. Experimental
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2.1 Materials and reagents
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Used electronic devices were picked up randomly from WEEE collection points and
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manually dismantled to recover the PCBs contained inside. Concentrated nitric acid,
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concentrated hydrochloric acid, sodium chloride, toluene and aqueous 28% ammonia
110
solution
111
dibutyltetradecylmalonamide (BDMA, Figure 1) was kindly provided by the Commissariat à
112
l’Energie Atomique et aux Energies Alternatives (CEA, France).
purchased
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from
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reagents.
N,N’-dimethyl,N,N’-
113 114
2.2 Dissolution of solders
115
A 3 M aqueous nitric acid solution (200 mL) was placed in a beaker and heated at 50°C.
116
Entire PCBs were placed in the solution and regularly gently swirled into the solution until
117
components fall to the bottom of the beaker (maximum 15 min). The boards were
118
removed, and the components recovered after filtration. The solution became turbid, and a
119
white solid settled in the bottom, and it was isolated after centrifugation. 4
Journal Pre-proof 120 2.3 Complete digestion of components
122
With aqua regia: Components were weighed and placed in a glass vessel. A mixture of
123
32% HCl and 69% HNO3 2/1 (v/v) at a 25 g/L solid/liquid ratio (S/L = 1/40) was then
124
added, and the vessel was covered with a glass slip. The resulting mixture was stirred at
125
80°C for 24 h using an IKA-Mag magnetic stirrer and a teflon coated bar. The resulting
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suspension was filtered with a 0.20µm filter and the resulting solution analyzed by
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ICP/AES. The residual solid was analyzed by SEM.
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With aqueous nitric acid solution: The same procedure was applied, using a 3 M aqueous
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HNO3 solution.
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2.4 Palladium leaching from MLCCs
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Components were weighed and placed in a glass beaker. A 3 M aqueous HNO 3 solution at
133
a 100 g/L solid/liquid ratio (S/L = 1/10) was then added, and the beaker was covered with
134
a glass slip. The resulting mixture was stirred at 80°C for 4 h using an IKA-Mag magnetic
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stirrer and a teflon coated bar. The resulting suspension was centrifuged to remove fine
136
particles (ceramics, remaining tin(IV) oxide).
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137 138 139
2.5 Solvent Extraction
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Extractions were carried out in 50 mL glass vials by putting in contact the aqueous solution
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resulting from leaching of components with an organic phase containing BDMA in toluene.
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The two phases were vigorously shaken at 1000 vibrations per min with an IKA-Vibrax
143
VXR basic shaker in a 20-22°C environment during 1 h. The vials were removed and let to
144
stand for 5 min and the phases were separated. Scrubbing and stripping stages were
5
Journal Pre-proof 145
performed in 50 mL glass vials by putting in contact the organic phase resulting from
146
previous stage, with an adequate aqueous solution (diluted nitric acid solution, pure water
147
of sodium chloride solution, see text). The volume of the aqueous phase was chosen
148
according to the A/O ratio detailed in the text. The two phases were vigorously shaken at
149
1000 vibrations per min with an IKA-Vibrax VXR basic shaker in a 20-22°C environment
150
for 1 h. The vials were removed and let to stand for 5 min and the phases were separated.
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When necessary, 500 µL of each phase were taken for analysis.
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154
To the aqueous sodium chloride solution containing Pd(II) was added dropwise an
155
aqueous 28% ammonia solution until the solution became clear and colorless and the
156
medium became basic (ca. 5% of the initial volume needed). To the resulting solution, a
157
6 M aqueous hydrochloric solution was added dropwise under constant stirring until
158
precipitation of a yellow solid. The resulting suspension was stirred until it cooled to room
159
temperature, and filtered. The resulting solid was washed with water and dried in an oven
160
at 40°C overnight.
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2.7 Determination of metal concentration in solutions
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Aliquots of aqueous phases were directly diluted into a 2% HNO 3 aqueous solution. Metals
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contained in the aliquots of the organic phases were back-extracted with 800 µL of an
165
aqueous 0.1 M thiourea solution at 20-22°C for 1 h. Both phases were separated, and
166
500 µL of the resulting aqueous solution were taken and diluted into a 2% HNO 3 aqueous
167
solution. Concentrations of each metal in both aqueous phases (extraction and stripping
168
phases) were determined by inductively coupled plasma atomic emission spectroscopy
169
(ICP/AES, SPECTRO ARCOS ICP Spectrometer, AMETEK Materials Analysis). Given
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Journal Pre-proof 170
concentrations are calculated as the means of three replicates on three different
171
wavelengths for each metal; relative standard deviations were determined and lie between
172
1 and 4%. Quantification limits (LoQ) in each analyzed phase were determined for each
173
metal from the dilution factor applied and from the background equivalent concentration
174
(BEC), calculated by the spectrometer for each optical line.
175 2.8 Powder X-ray diffraction (PXRD)
177
The PXRD pattern of the obtained solid was recorded at ambient temperature on a Bruker
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D8 ADVANCE powder diffractometer using Ni filtered CuK (=1.5406 Å) radiation. Data
179
was collected in the range 5-60° (2θ), with a step of 0.01°, and a scanning rate of 0.1°/min.
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2.9 Scanning Electronic Microscopy (SEM) and elemental analysis
182
SEM characterization was obtained with a FEI QUANTA FEG 200 environmental scanning
183
electron microscope (ESEM) equipped with a gaseous secondary electron detector
184
(GSED). Experiments were performed at 100 Pa and an accelerating voltage of 15 kV.
185
Elemental analysis was performed with X-ray Energy dispersive spectrometry (X-EDS)
186
analyses using a Bruker AXS X-flash 5010 detector coupled to the ESEM.
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187 188
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3. Results and discussion
190
3.1 Chemical de-soldering and isolation of MLCCs
191
Thermal de-soldering of components from PCBs has been implemented at the industrial
192
scale. Its application requires specific equipment and temperature control to enable
193
complete melting without emission of toxic lead fumes. On smaller scale, it may be 7
Journal Pre-proof interesting to turn to chemical de-soldering (Zhang et al., 2015). Several media have been
195
employed, and the most efficient technique appears to be immersion into an aqueous nitric
196
acid bath (Yang et al., 2011; Yoo et al., 2012). We evaluated at laboratory scale the
197
removal of electronic components from boards after immersion into 3 M aqueous nitric
198
acid solution. Small pieces (ca. 2 x 2 cm2) of different PCBs were cut off and immersed
199
into 3 M nitric acid. According to the board studied, complete dissolution was either
200
observed after a few minutes at room temperature, or after 10 to 15 min of gentle heating.
201
This behavior may be related to the composition of solders employed and/or the presence
202
of varnish. Altogether, a 3 M aqueous nitric acid bath was prepared and heated at 50°C in
203
order to achieve removal of components from all PCBs studied. Most small components
204
fall to the bottom of the bath, while some pinned components remain on the board.
205
Interestingly, MLCCs are not pinned on the boards (Figure 2), and pinned components are
206
generally memory bars or processors, which often contain gold. De-soldered components
207
are then recovered after simple filtration.
208
Chemical de-soldering has several advantages. First of all, it is a safe operation. Only
209
dilute aqueous nitric acid is employed, no brown NOx fume could be observed. It is a rapid
210
process, as tin, lead and Sn-Pb alloys dissolutions are very easy in nitric acid. Secondly,
211
no gold is leached into nitric acid in the absence of chloride ions, and copper is almost not
212
attacked during this process. The de-soldering solution was analyzed (Table 2) and
213
contains Cu at a g/L level, but this does not represent an important quantity considering
214
the large amount of Cu contained in PCBs. A rough estimate based on an average weight
215
Cu content of 15% in PCBs suggests that more than 95% of Cu remains on the board.
216
Thirdly, tin can be easily recovered in the process. A white precipitate was observed in the
217
filtrate after few minutes, and its isolation followed by X-EDS analysis revealed that it is
218
exclusively composed of Sn. Actually, oxidation of metallic tin by nitric acid has been
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Journal Pre-proof described to lead to complete oxidation into Sn(IV) species, which are soluble only in the
220
presence of chloride ions. Otherwise, hydrolysis of the metallic cation occurs, and leads
221
eventually to precipitation of Sn(IV) oxide (as SnO2 or H2SnO3), as long as concentrated
222
nitric acid is not employed (Yoo et al., 2012). Finally, no Ag nor Pd were detected in the
223
solution, so that it is relatively uncomplicated, and contains only Cu, Pb, Ni and Fe as
224
major metallic salts (Table 2). Re-use and reprocessing of such solutions have been
225
already successfully investigated by several authors (Lee et al., 2003; Yang et al., 2017).
226
As a consequence, we have not fully optimized this step.
227
Components recovered after filtration are of various natures. It is possible to operate
228
following leaching step on the whole mixture (Figure 2), or to remove magnetic
229
components and/or processors (black components) and plastic parts. It is also possible to
230
isolate large non-magnetic MLCCs to check their integrity and evaluate their Pd content. At
231
laboratory scale, all these steps were performed manually. But physical techniques to
232
operate sorting of WEEEs pieces have been well developed and can easily be envisioned.
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3.2 Location of Pd in waste PCBs and consequences for leaching
235
Several non-magnetic MLCCs were selected and collected after de-soldering, and
236
analyzed with optical and scanning electronic microscopy (SEM). The multilayer structure
237
is well visible at low magnification with optical microscopy, but the electrode can only be
238
seen thanks to SEM as its thickness is only in order of 1 µm (Figure 2). Chemical analysis
239
by X-ray Energy dispersive spectrometry (X-EDS) revealed the presence of both Ag and
240
Pd, in a ratio varying between 4/1 and 2/1 according to the considered sample. Pd was
241
always found along with silver, confirming the use of Ag-Pd alloys. Barium and titanium
242
were the main elements found in the thick layer, in full agreement with the well-described
243
use of a BaTiO3 ceramic as the dielectric material. Ag was also detected in the connecting
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Journal Pre-proof terminations of the MLCCs, pure in most cases, containing a small amount of Pd in some
245
cases (up to 5% respective to Ag). Similar analysis performed on magnetic MLCCs
246
revealed the use of Ni or Ni-Sn based electrodes, with Ni or Cu based connecting
247
terminations.
248
In order to evaluate the amount of palladium present in MLCCs, we tried to perform
249
complete digestion with aqua regia of one MLCC reduced to coarse powder after manual
250
grinding in a mortar. Almost no Pd was detected in the leaching solution (4 mg/L). A white
251
solid residue was left, and its analysis by X-EDS revealed the presence of both Ag and Pd
252
in the solid, along with Ti from the ceramic. This result is quite surprising since aqua regia
253
is often proposed for complete dissolution of precious metals present in waste PCBs.
254
Previous studies give however contradictory information about the leaching of Pd and Ag
255
by aqua regia: Metallic palladium leads to soluble chloro complexes in aqua regia even in
256
the presence of Ag (Jung et al., 2009; Prabaharan et al., 2016). The reduction of nitric acid
257
into NH4+ could lead to the precipitation of stable red Pd(NH4)2Cl6 without the need for
258
stronger oxidizing agent to stabilize the Pd(IV) in the system. This has been observed in
259
the presence of Zn(II) or Ni(II) ions (Park and Fray, 2009). Ni(II) has been quantified in our
260
study (550-1100 mg/L), but no red precipitate was observed. Silver is not soluble in dilute
261
chloride media, but can be solubilized by concentrated aqua regia as AgCl2-, and this has
262
been observed also using a low 2/1 (v/v) ratio of hydrochloric to nitric concentrated acids
263
(Wang et al., 2016). Surface passivation by AgCl has also been described during attack of
264
metallic Ag alone in aqua regia even at low concentration, using a 1/40 S/L ratio (Park and
265
Fray, 2009). It is thus reasonable to assume that no dissolution of the Ag-Pd alloy
266
occurred, and that Pd dissolution was prevented by the presence of Ag. Two hypotheses
267
can be put forward: the temperature may be too low, as sometimes complete digestion is
268
performed at higher temperature in pressure vessels, or the S/L ratio may be still too high.
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Journal Pre-proof We therefore turned to the use of nitric acid alone. Ag is readily soluble in nitric acid and 3
270
to 6 M aqueous nitric acid solutions have been successfully employed for efficient Ag
271
leaching from metals mixtures (Petter et al., 2014). Dissolution of Pd in the absence of
272
chloride ions may be sluggish, but its oxidation is accelerated through alloying with Ag
273
(Cole, 1985). Although available literature regarding selective leaching of palladium alloys,
274
especially Ag-Pd alloys, is scarce, we were pleased to find that dissolution using 3 M
275
aqueous nitric acid instead of aqua regia led to efficient Pd dissolution, even after only 4 h.
276
Although it is not possible to state whether Pd leaching is complete, no Pd was detected in
277
the remaining solid, and Pd content in the MLCCs studied was determined to be between
278
0,5 and 3% wt (5 to 30 g/kg). Latter value demonstrates that Pd content in MLCCs can be
279
very high, and that focusing a recovery process on MLCCs should enable to recover
280
substantial Pd contained in waste PCBs. Finally, these results demonstrate that the use of
281
aqua regia for the dissolution of complex matrices containing precious metals is not so
282
simple. It would be possible, using a higher temperature or a lower S/L ratio (i.e. a higher
283
volume of liquid), but this approach does not appear as a good process solution.
284
It is conceivable to use the same nitric acid solution to perform first chemical dissolution of
285
solders then leaching of Pd from components. But such a strategy leads to a solution
286
rather diluted in Pd (3 to 5 mg/L). It appears thus judicious to employ a first bath for de-
287
soldering, regenerate it according to existing techniques, and then to perform leaching of
288
Pd from components with another aqueous solution, of limited volume. It is also possible to
289
select from the mixture of components obtained after de-soldering only non-magnetic
290
MLCCs. Preliminary leaching experiments (not optimized) led to Pd containing solutions of
291
relatively simple composition (Table 2). On the other hand, dissolution of magnetic
292
components led to mixtures containing no Pd, but relatively important concentration of Cu,
293
Fe and Ni instead (Table 2). As in both case contaminating metals are the same, and only
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Journal Pre-proof their concentrations differ, the selection of specific MLCCs from the components mixture is
295
not necessary. Indeed, leaching of metals from a mixture of components not selected
296
(Figure 2) led to a solution containing ca. 100 mg/L Pd along with Ag, Cu, Fe, Ni and Pb at
297
higher concentration, and low amount of Sn and Zn (Table 2).
298
3.3 Separation and purification of Pd from a nitric acid solution
299
Palladium recovery from nitrate media resulting from the dissolution of used nuclear fuel in
300
nitric acid has been largely documented (Kolarik and Renard, 2003). However, we recently
301
highlighted that the proposed solutions are not adequate for a mixture containing common
302
base metals such as Fe, Cu, Pb, Zn, Ni, etc…, and turned to the use of malonamide based
303
solvents (Mastretta et al., 2019). Malonamides make up a family of extracting molecules
304
developed in the frame of the reprocessing of spent nuclear fuel (Musikas, 1988). Although
305
dedicated to the actinide(III)/lanthanide(III) separation in advanced purification process,
306
e.g. DIAMEX (Facchini et al., 2000; Sypula et al., 2012), their affinity for Pd(II) was also
307
evidenced (Poirot et al., 2014). The optimal process in the nuclear fuel cycle is based on
308
N,N’-dimethyl,N,N’-dioctylhexylethoxymalonamide (OEMA, Figure 1), but the previous
309
candidate, BDMA, showed a higher affinity for Pd(II) (Mastretta et al., 2019; Serrano-
310
Purroy et al., 2005). Latter molecule is also simpler to prepare, as the tetradecyl chain is
311
commercially available. Both molecules are very robust, stable after prolonged contact
312
with concentrated nitric acid, and even resistant to radiolysis (Le Caër et al., 2012).
313
Process studies performed with continuous feeds in mixer-settlers revealed nice phase
314
splitting (Modolo et al., 2007), probably thanks to low viscosity of the solvent (less than
315
10 cP). Benchmarking with commercially available extractants recently demonstrated that
316
malonamides are very well positioned and should be considered for the recovery of
317
palladium from complex mixtures such as those arising from the dissolution of electronic
318
waste (Mastretta et al., 2019).
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Journal Pre-proof Regarding the present study, two key points need to be addressed in order to validate the
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malonamide technology in Pd recovery processes: i. the possibility to generate low amount
321
of effluents during solvent extraction step, and ii. the effective isolation of Pd from waste
322
PCBs at laboratory scale. Considering the composition of the leaching solution obtained
323
beforehand, we evaluated the impact of each metal separately on the extraction step
324
(Table 3). It is clear that Fe is the impurity of concern, and that Cu should be also
325
controlled. All other metals have a lower distribution coefficient and/or a lower
326
concentration in aqueous phase, so that their concentration in organic phase is lower, and
327
that scrubbing of both Fe and Cu will guarantee their elimination from organic phase.
328
Suitable Pd distribution coefficients and Pd/Fe selectivity have been achieved using BDMA
329
in toluene (Poirot et al., 2016). Modelling a counter current process based on Pd extraction
330
step, Fe scrubbing step and Pd stripping step, each of one with 6 stages, leads to
331
quantitative Pd recovery (Mastretta et al., 2019). As it is much simpler to operate cross-
332
current processes at laboratory and pilot scale, we evaluated a cross-current process at
333
the laboratory scale. The key step in the Pd isolation sequence is the Fe scrubbing step,
334
where minimal Pd loss has to be achieved, along with complete Fe scrubbing generating
335
minimum amount of aqueous effluents. One of the interesting features of the malonamide
336
technology is that no extra scrubbing or stripping agent is required: only careful control of
337
the HNO3 concentration in the aqueous phase is required. The distribution coefficients
338
(D M) of both Pd and Fe directly depend on aqueous HNO3 concentration, and as long as
339
final aqueous HNO3 concentration is kept above 1,5 M, Pd distribution coefficient is well
340
above 1, and Pd/Fe selectivity well above 100 (Table 4). This enables quantitative Pd
341
extraction, along with residual Fe, as this metal can be in much higher concentration in the
342
initial aqueous phase than Pd. This residual Fe has to be scrubbed from organic phase to
343
ensure recovery of pure Pd. The concentrations of metals back-extracted from the organic
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13
Journal Pre-proof 344
phase into the aqueous phase depend on distribution coefficients, along with the organic
345
to aqueous (O/A) phase volume ratio, according to equation (1): [ ]
[ ]
346
⁄
(1)
⁄
347 348
As a consequence, for a metal with a high distribution coefficient such as Pd, its loss
349
during a scrubbing step will directly depend on O/A and D Pd, following equation (2): [
] ]
⁄
⁄
(2)
oo f
[
350 351
And for a metal with a very low distribution coefficient such as Fe, its scrubbing from
353
organic phase will be almost quantitative, as long as its concentration in aqueous phase
354
does not exceed saturation. Its final concentration in aqueous phase can be approached
355
using equation (3): [
] ⁄
⁄
[
]
⁄
(3)
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357
]
al
[
356
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352
From a practical point of view, there is a compromise to find between the O/A ratio and the
359
nitric acid concentration of the aqueous phase employed for scrubbing. A high O/A ratio
360
will enable a low Pd loss, along with low generation of effluents. A low O/A ratio will enable
361
an optimal Fe scrubbing. A low aqueous HNO3 concentration will enable efficient Fe
362
scrubbing but will also increase Pd loss. In a first instance, we evaluated both Fe
363
scrubbing (elimination) and Pd loss after contacting an organic phase loaded with both
364
metals with an aqueous phase at different O/A ratios (Figure 3). Using only water leads to
365
almost quantitative Fe scrubbing, albeit with important Pd loss (up to 5% at a O/A ratio of
366
5). Using 1,5 M HNO3 leads to lower Pd loss (less than 2% when O/A ratio exceeds 7), but
367
also lower Fe elimination (70 to 80% only). Altogether it appears clearly that at least two
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Journal Pre-proof stages have to be set in place, and different strategies based on sequential two stage
369
scrubbing were evaluated (Figure 4). The best option consists in a first scrubbing with
370
water only, followed by a 1 M aqueous HNO3 scrubbing, both with an O/A ratio of 10. In
371
these conditions Pd purity is 96% with 3% Pd loss. These screening results demonstrate
372
that an efficient Fe scrubbing step can be obtained with minimum generation of effluents:
373
the total volume of waste aqueous phase generated represents only 20% of the volume of
374
the organic phase. The final organic phase containing Pd can then be processed in order
375
to recover Pd as a Pd(II) salt with classical techniques.
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368
376
3.4 Impact of chlorides and consequences for Pd recovery
378
Evaluation of the behavior of each metal in the solvent extraction step drove us also to
379
evaluate the impact of the presence of chloride ions in the aqueous phase. Sn is poorly
380
soluble in pure nitrate media, as Sn(IV) precipitates as mentioned beforehand. As a
381
consequence it is difficult to evaluate its distribution coefficient with precision as
382
concentration of Sn in the organic phase after extraction is below quantification limit. On
383
the other hand, similar experiment performed with a Sn(IV) chloride solution leads to
384
almost quantitative extraction of Sn. The influence of chloride ions was evaluated on 4 key
385
metals (Pd, Ag, Fe and Sn, Table 5). It is clear that chloride have a negative impact on the
386
process: i. they inhibit the leaching of Pd (see above) and lead to the precipitation of Ag, ii.
387
they decrease the efficiency of Pd extraction, and the Pd/Fe selectivity as Fe is extracted
388
more easily into organic phase, iii. they increase the solubility of Sn and the subsequent
389
extraction of Sn in the organic phase. Altogether, the use of aqua regia is not only poorly
390
suitable for leaching, but also for Pd recovery. Of course other extraction agents could be
391
envisioned (Fontana et al., 2018), but Sn will require deeper studies as it is employed in
392
the extraction of platinum group metals to increase their extraction efficiency: Sn(II)
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Journal Pre-proof chloride is a labilizing agent which is easily co-extracted with Pd or Pt in chloride media
394
(Mojski, 1980). Furthermore, the use of a chloride solution to strip Pd from organic phase
395
appears as a very interesting option for malonamides: With low distribution coefficient in
396
the presence of chloride no specific Pd complexing agent will be required to strip Pd, from
397
organic phase. Afterwards, Pd(II) salts can be easily precipitated from aqueous chloride
398
solutions as Pd(NH3)2Cl2 salt through classical process.
399
Altogether, the complete sequence is the following: i. chemical de-soldering, ii. Pd leaching
400
from components, iii. Pd isolation through solvent extraction, iv. Pd precipitation as
401
Pd(NH3)2Cl2. The two last points are detailed in Figure 5 and Figure 6. A selected solution
402
containing a high amount of Fe and Cu (along with other metals Ag, Ni, Pb, Sn, Zn and
403
traces Al, Ba, Nd, Ti and Y, discarded for clarity) was employed and led to an aqueous
404
solution containing 85% of the initial Pd amount with a 99,4% purity: traces of Fe were still
405
quantified in this final Pd solution, Cu was below quantification limit, and other metals were
406
not detected (Figure 6). This aqueous solution was further processed through successive
407
addition of an ammonia solution and hydrochloric acid solution to lead to quantitative
408
precipitation of Pd(NH3)2Cl2 of characteristic yellow color. SEM, X-EDS and powder X-ray
409
diffraction (PXRD) analysis confirmed the structure and the purity of the salt (Figure 5). No
410
residual Fe was detected in the solid.
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393
411 412
3.5 Regeneration of solvent
413
We chose not to fully back-extract (strip) Pd from the organic phase in order to minimize
414
the volume of aqueous phase employed: 15% of the Pd remains in the organic phase.
415
Theoretically, a 15% Pd hold-up in the extraction solvent should lead to a maximum 17%
416
(1 – 1 / 0,85) increase in the Pd loading in the organic phase after re-use of the organic
417
phase for a new solvent-extraction cycle. Such a slight increase in Pd concentration
16
Journal Pre-proof should not modify distribution coefficient nor extraction yield. Actually, re-use of this
419
solution for a new extraction cycle led to quantitative Pd extraction from same initial
420
aqueous phase. Organic phase Pd content is higher, and those of Fe and Cu do not vary
421
significantly. Interestingly, no regeneration of the organic phase was required: usually,
422
stripping the metal of interest with a strong chelator requires washing of the organic phase
423
in order to perform a new extraction cycle. In the present case, possible traces of chloride
424
did not alter Pd extraction. No other aqueous effluents are thus generated. Altogether,
425
starting from one volume of aqueous phase, the same volume of organic phase is needed
426
and can be re-employed in successive cycles, and effluents generated account for only
427
30% of the initial volume to be treated.
428
The choice of solvent is the direct consequence of our former studies on such systems
429
(Mastretta et al., 2019; Poirot et al., 2014). Using BDMA in toluene, we were able to tackle
430
key issues related to the development of a solvent extraction process, i.e. low generation
431
of effluents and solvent regeneration. Working on the worst possible case, i.e. a leaching
432
solution of high Fe concentration, we obtained very satisfactory results. Our previous
433
results demonstrate that the use of aromatic diluent is only motivated by the optimization
434
of Pd/Fe selectivity (Poirot et al., 2016), and that otherwise Pd distribution coefficient and
435
solubility in the diluent is marginally affected by shift to an aliphatic diluent (Poirot et al.,
436
2014). As toluene is volatile, it would be much safer to use a higher boiling point diluent,
437
such as an aromatic cut (e.g. Solvesso 150). Mixed aliphatic-aromatic cuts could also be
438
employed, and it would also be interesting to investigate malonamide in purely aliphatic
439
diluents when physical sorting of the waste guarantees low Fe content in the leachate. Any
440
of these solutions would also definitely limit inhalation exposure to the toluene, a harmful
441
substance.
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442
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Journal Pre-proof 443 444 445 446
5. Conclusion
448
Through this study, we demonstrated that efficient Pd recovery from waste PCBs can be
449
performed at laboratory scale via an approach based on successive de-soldering, Pd
450
leaching with dilute nitric acid, solvent extraction then precipitation. This approach takes
451
profit of the quasi-exclusive location of Pd in MLCCs, and the fact that it is alloyed with Ag.
452
It demonstrates that the systematic recourse to shredding and aqua regia is inappropriate
453
for the recovering of Pd, as it will lead to more complex mixtures and leaching difficulties.
454
Furthermore, the process benefits from previous work, e.g. regeneration of de-soldering
455
baths, and complements existing strategies performed at small industrial scale to recover
456
Au and Cu. Usually, when WEEEs are processed through hydrometallurgy, principal target
457
metal is Au, and other precious metals and base metals are eliminated during a
458
preliminary step in order to maximize Au leaching yield (Figure 7). The proposed process
459
generates a final solid residue which contains still all (or almost all) the Au initially present
460
in the product. This solid residue can be processed according to existing techniques, either
461
directly in the Au leaching step, or with classical base metals dissolution (or even through
462
pyrolysis and grinding for smelting processes). The process also enables selective
463
recovery of Sn as a solid precipitate after dissolution of the solders. We demonstrated that
464
the organic solvent can be re-employed without loss of performance and that the amount
465
of aqueous waste generated is low (ca. 30% of the initial volume to be treated). We have
466
not explored the possibility to recover Ag from this waste, but this option will be explored in
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Journal Pre-proof a near future. Pd is isolated as a Pd(II) salt, dichlorodiammine palladium(II) Pd(NH 3)2Cl2,
468
with an excellent purity (no other trace metals detected). This salt is a key intermediate in
469
Pd chemistry as its burning at ca. 1000°C leads to Pd sponge, basis for Pd fine chemistry.
470
To our knowledge, this study is the first one to detail each step from waste PCBs to a key
471
Pd intermediate at the laboratory scale, including outcome of by-products and effluents.
472
Considering the forecasted increasing demand in Pd, such a process could be further
473
developed and implemented at small industrial scale, i.e. on 10-100 kg of waste PCBs.
474
This is the scale at which regional industrial players operate in the sector of precious
475
metals recovery from waste. These are fully complementary to bigger actors that operate
476
pyrometallurgical processes (Cu smelters). Of course further scale-up of the proposed
477
process is conceivable, and operation of the solvent extraction steps with counter-current
478
continuous
479
investment is higher, and the access to available waste PCBs may be a limit for cost-
480
effective operation rate. Thus we suggest in a first instance not to start at a large industrial
481
scale. Finally, this work, along with others mentioned in this article, strongly suggest
482
players to seek for alternatives to systematic shredding and complete leaching. This
483
approach, inspired by extraction of metals from natural ores, is not adapted to the
484
management of wastes of high content in several metals, of much lower tonnage and
485
diversity.
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mixer-settlers will lead to better performances. But the technological
486 487
488
Acknowledgements
489
The authors are grateful to the LaBex ChemiSyst for funding the PhD thesis grant of V.
490
Lacanau (ANR-10-LABX-05-01), and to the Commissariat à l’Energie Atomique et aux 19
Journal Pre-proof 491
Energies Alternatives (CEA) for financial support of the study.
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Journal Pre-proof Table 1: Summary of previously published studies dedicated to palladium recovery from waste PCBs. Starting material
Physical treatment
Chemical pretreatment
Crushing, enrichment of metallic components with centrifugal air separator, grinding into metallic particles (94% Cu, 304 mg/kg Pd).
Enrichment through Cu dissolution with CuSO4 and NaCl.
Disasembled components from waste PCBs.
Shredding into metallic particles (18.5% Cu, 97 mg/kg Pd, 86 mg/kg Au).
none
MLCCs.
Grinding, sieving Base metals leaching with concentrated HCl, then with HCl/H2O2.
Disasembled components from waste PCBs.
1
Leaching step CuSO4 + NaCl (Cu/Cu2+ < 0.9) Solution obtained: Pd 20 mg/L, Cu 7260 mg/L + traces Pb, Zn, Fe, Al, Ni.
CuSO4 + NaCl + H2SO4.
l a
o J
n r u
Concentrated HCl/HNO3 at 80°C.
Pd purification
Pd compound obtained
SX with diPd(II) solution isoamyl sulfide, in ammonia stripping with (ca. 100 mg/L) NH3 solution
f o
e
o r p
r P
Not performed
Multimetallic solution (Cu, Fe, Ni, Ag), Pd).
Remarks
Reference
97% Pd recovery during the dissolutionextraction-stripping process, possibility to regenerate the solvent demonstrated.
(Zhang and Zhang, 2014)
58% Pd leaching.
(Yazici and Deveci, 2013)
Au precipitation Not mentioned, Max. 90% Pd with urea and probably leaching. Na2S2O5, then metallic Pd Pd precipitation with Zn dust. Then aqua regia redissolution, and sodium formate precipitation.
(Prabaharan et al., 2016)
Journal Pre-proof MLCCs.
Grinding
None
Concentrated HCl/HNO3 at 25°C. Solution obtained: Pd 108 mg/L, Cu 500 mg/L, Fe 250 mg/L, Pb 700 mg/L, Mn 120 mg/L, Ni 8260 mg/ L, Ba 19 g/L + traces Ag.
Waste PCBs.
Shredding, grinding.
Two steps base metals leaching with H2SO4/H2O2. Then Au leaching with acidic thiourea.
f o
o r p
e
r P
Precipitate of metallic Pd and Ag, Ba and other metals.
Purity depends on SX efficiency: best results given 98.8% Pd purity for 83% Pd recovery yield.
(Fontana et al., 2018)
Regeneration of extraction solvent not evaluated. The authors mention the use of a 10% w/w NaBH4 solution in water, but in these conditions NaBH4 decomposes with release of H2.
2 M HCl + H2O2 Precipitation of Metallic Pd and Safety concerns and NaOCl. both Au and Pd Au precipitate. regarding the with NaBH4. process are not discussed, e.g. Mixing HCl with NaOCl generates Cl2, and adding solid NaBH4 to an aqueous acidic solution leads to a violent reaction generating H2.
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2
l a
SX with quaternary ammonium chloride (Aliquat336) in limonene, then precipitation with NaBH4.
(Behnamfard et al., 2013)
Journal Pre-proof ‘Blast powder’ (industrial waste from a semiconductor processing unit).
None
Waste PCBs.
Shredding and crushing.
Waste PCBs from mobile phones.
None
No leaching
Liquid-liquidpowder extraction with dodecyl amine acetate in kerosene.
Enriched Pd/Ag particles
Supercritical water oxidation, then 0.1 M HCl leaching of base metals.
KI-I2 in acetone and supercritical CO2.
Not performed
Supercritical water oxidation using H2O2, then leaching of base metals with diluted HCl.
Iodine-iodide (KI/I2 at pH = 9)
Composition of powder: metallic Ag/Pd alloy, with Al2O3.
Shredding and grinding.
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3
(Ponou et al., 2018)
Mixture of Ag(I) and Pd(II) iodides in partially iodinated acetone.
Up to 94% extraction of Pd.
(Liu et al., 2016)
Mixture of Ag(I), Au(I) and Pd(II) iodides in water.
Detailed optimisation of process parameters.
f o
o r p
e
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The technique focusses on the physical separation between Pd/Ag particles and Al2O3 particles.
Not performed
Concentration of Pd containing solution not given.
Concentration of Pd containing solution not given.
(Xiu et al., 2015)
Journal Pre-proof Table 2: Summary of concentrations (mg/L) of principal metals of interest found during the dissolution/leaching steps of the process (Al, Ba, Nd, Ti, and Y were all found below quantification limit and were removed for clarity).
Ag
Cu
Fe
Ni
Pb
Pd
Sn
Zn
Quantification limit (LoQ)
0,2
0,1
0,2
0,15
0,2
0,3
0,2
0,25
Bath after dissolution of solders
1400
70
180
730
40
After leaching of selected nonmagnetic MLCC
205968
0-4
0-135
5-41
59300
38193
2-24
After dissolution of selected magnetic components
1
2500
2650
3500
700
5
After leaching of components recovered after dissolution of solders
481
1940
350
172
98
33
37
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Composition of solution
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Journal Pre-proof Table 3: Distribution coefficients and maximum concentrations expected in organic phase after solvent extraction for unwanted metals present in leaching solution, of which HNO3 concentration is 3 M.
Maximum organic concentration (mg/L)
0,04
7
Cu
0,015
32
Fe
0,24
88
Ni
0,01
2
Pb
0,02
12
Sn
(0,04)a
Zn
0,03
e-
Ag
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Distribution coefficient (D)
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Metal
Pr
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1
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Note: a. Solubility of tin is very limited in pure nitrate media
2
Journal Pre-proof Table 4: Distribution coefficients of Pd and Fe between a 0,6 M BDMA in toluene organic phase and aqueous phases of variable HNO3 concentrations, and corresponding Pd/Fe selectivity.
Aqueous [HNO 3]
1,2 mol/L
1,5 mol/L
2 mol/L
3 mol/L
D(Pd)
1,7
2,5
3,7
6,1
27
D(Fe)
0,001
0,003
0,024
0,24
SPd/Fe
n.a.
2500
1230
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1 mol/L
250
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Notes: a. LoQ = 0,001 in the determination of Fe distribution coefficient.
3
110
Journal Pre-proof Table 5: Impact of the presence of chloride anions on the distribution coefficients of key metals present in leaching solution. Conditions: a controlled quantity of NaCl was added to a 3 M aqueous HNO3 phase containing dissolved ions.
D(Pd)
D(Fe)
D(Ag)
D(Sn)
No chloride
27
0,24
0,04
(0,04)a
1 M chloride
0,06
1,0
n.a.b
11,2
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Conditions
Notes: a. Solubility of tin is very limited in pure nitrate media; b. precipitation of silver
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chloride.
4
Journal Pre-proof Figure 1: Malonamide extractants: BDMA (also referred to as DMDBTDMA), employed in the
study,
and
OEMA
(also
referred
to
as
DMDOHEMA),
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actinide(III)/lanthanide(III) separation.
5
employed
in
Journal Pre-proof Figure 2: Details of printed circuit boards (PCBs) employed in the study, and location of palladium in multi-layer ceramic capacitors (MLCC) with electron microscope imaging of a MLCC transversal cut. Pictures of leaching step of the process and solids and solution obtained.
Waste printed circuit boards
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MLCCs
Pd
al
Dissolution of solders & Recovery of components by filtration
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Dissolution of components
Leaching solution 80 C
6
4h
Plastics & processors
Journal Pre-proof Figure 3: Results of iron elimination and palladium loss during scrubbing. Initial organic phase based on 0,6 M BDMA in toluene, containing Pd (196 mg/L) and Fe (97 mg/L), scrubbed with different aqueous solutions (H2O or 1,5 M HNO3) at different organic to aqueous phase volume ratios (O/A).
Fe Effet elimination Fe elimination
O/A - lavagePd H2loss O Pertes en Pd
Taux d'élimination du Fe
Effet O/A - lavage HNO3 1,5M Pertes en Pd Fe elimination Pd loss
7,0%
100%
7,0%
90%
6,0%
90%
6,0%
80%
5,0%
80%
5,0%
3,0%
50%
2,0%
40%
1,0% 5
6
7
8
0,0% 9 10 O/A ratioRatio O/A
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H2O scrubbing
al
30%
7
Pd
pr
60%
70%
4,0%
60%
3,0%
P d
50%
2,0%
40%
1,0%
e-
4,0%
F e
Pr
70%
Fe
oo f
100%
30% 5
6
7
8
9
0,0% 10 O/A ratio Ratio O/A
1,5 M HNO3 scrubbing
Journal Pre-proof Figure 4: Detailed results of the scrubbing sequence optimization. Initial organic phase: 0,6 M BDMA in toluene, containing Pd (95 mg/L) and Fe (79 mg/L), scrubbed with different aqueous solutions (H2O or 1 M HNO3) at different organic to aqueous phase volume ratios (O/A). Two scrubbing stages were performed, at same O/A ratio but with possibly different solutions.
Pd PdPurity purity
Pd loss loss 35%
25%
10%
10 O/A H2O
2nd scrub
H2O / H2O H2O
10
O/A H 2O
H2O / HNO3 1M 1 M HNO3
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1st scrub
5
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5
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5%
8
92% Série1
Pr
15%
Série4
e-
Pd loss Pd purity
20%
96%
pr
30%
0% O/A ratio
100%
oo f
40%
88%
84% 5
10
1 MO/A HNO3
5
10
1 MO/A HNO3
HNO3 1M / H2O HNO3 1M / HNO3 H2O 1 M HNO3 1M
Journal Pre-proof Figure 5: Flowsheet of the palladium recovery section of the process, along with obtained Pd(II) salt analysis (electron-dispersion analysis and powder X-ray diffractogram). N = number of stages; A/O = aqueous to organic feed ratio; O/A = organic to aqueous feed ratio.
Palladium recovery section
Extraction
Scrubbing
L
L
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Leaching solution
Solvent re-use
N = 2, A/O = 2
N = 2, O/A = 10
HNO3 solution (Cu, Fe…)
L
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L
Exp Pd(NH3)2Cl2
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Ref peaks
9
Stripping N = 1, O/A = 10
Waste solution
L
Pd precipitation S Pd(NH3)2Cl2
L
Journal Pre-proof Figure 6: Detailed results of the solvent-extraction processing section of the palladium recovery process (data for other metals not shown for clarity).
INITIAL AQUEOUS FEED Aq. phase content Pd 98 mg/L Fe 972 mg/L Cu 1942 mg/L
Org. phase content Pd 102 mg/L Fe 184 mg/L Cu 27 mg/L
Extraction yield Pd >99% Fe 19% Cu 1,4%
pr
Aq. phase content Pd < LoQ Fe 795 mg/L Cu 1916 mg/L
oo f
Pd EXTRACTION: 2 stages, cross-current, A/O = 2
Org. phase content Pd 101 mg/L Fe 20 mg/L Cu 2 mg/L
Loss/Extraction yield Pd 1% Fe 89% Cu 93%
Pr
Aq. phase content Pd 16 mg/L Fe 1644 mg/L Cu 250 mg/L
e-
Fe (and Cu) SCRUBBING H2O: O/A = 10
rn
Org. phase content Pd 99 mg/L Fe 3 mg/L Cu < LoQ
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Aq. phase content Pd 30 mg/L Fe 168 mg/L Cu 5 mg/L
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Fe SCRUBBING 1 M HNO3: O/A = 10
Loss/Extraction yield Pd 4% Fe 98% Cu >99%
Pd STRIPPING 0,5 M NaCl: O/A = 10 Aq. phase content Pd 854 mg/L Fe 5 mg/L Cu < LoQ
Org. phase content Pd 14 mg/L Fe 2 mg/L Cu < LoQ
Stripping yield Pd 85% Pd purity
99,4%
NEW EXTRACTION CYCLE: 2 stages, cross-current, A/O = 2 Aq. phase content Pd < LoQ Fe 753 mg/L Cu 1922 mg/L
10
Org. phase content Pd 116 mg/L Fe 222 mg/L Cu 23 mg/L
Extraction yield Pd >99% Fe 23% Cu 1,2%
Journal Pre-proof Figure 7: Comparison between existing processes and proposed process: the proposed process dedicated to Pd recovery can fit into existing processes with recycling of Aucontaining solid waste.
Existing hydrometallurgical process
Conc. HNO3
Base metals dissolution
S L
Sieve
Solders dissolution
filtration
Used solution (Pb, Cu…)
Pr
L S
Components dissolution
e-
3M HNO3
Tin residue (Sn)
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Boards (Au, Cu)
11
L S
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Waste solution (Cu, Pd, Sn…)
Proposed process for Pd recovery Prepared waste
Gold leaching
pr
Prepared waste
L S
Au Solid waste (plastics…)
Pd Solid residue (Au, Cu)
Journal Pre-proof REFERENCES
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Journal Pre-proof A simple process for the recovery of palladium from wastes of printed circuit boards Author statement
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Damien Bourgeois: Conceptualization, Methodology, Validation, Investigation, Original Draft, Writing - Review & Editing, Project administration Valentin Lacanau: Methodology, Investigation, Writing - Original Draft Régis Mastretta: Investigation Christiane Contino-Pépin: Supervision, Funding acquisition Daniel Meyer: Conceptualization, Supervision, Funding acquisition
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Writing
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Journal Pre-proof Declaration of interests X The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
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☐The authors declare the following financial interests/personal relationships which may be considered as potential competing interests:
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Journal Pre-proof Highlights A palladium recovery process from waste PCBs was developed at laboratory scale This hydrometallurgical process is a block complementary to existing processes Palladium containing components are separated from the board by de-soldering Leaching with 3 M nitric acid and solvent extraction enable pure palladium isolation
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Effluents are well controlled during palladium purification with solvent extraction
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