Accepted Manuscript Analysis of composite plates using a layerwise theory and a differential quadrature finite element method Bo Liu, A.J.M. Ferreira, Y.F. Xing, A.M.A. Neves PII: DOI: Reference:
S0263-8223(15)00647-9 http://dx.doi.org/10.1016/j.compstruct.2015.07.101 COST 6682
To appear in:
Composite Structures
Received Date: Accepted Date:
16 July 2015 17 July 2015
Please cite this article as: Liu, B., Ferreira, A.J.M., Xing, Y.F., Neves, A.M.A., Analysis of composite plates using a layerwise theory and a differential quadrature finite element method, Composite Structures (2015), doi: http:// dx.doi.org/10.1016/j.compstruct.2015.07.101
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Analysis of composite plates using a layerwise theory and a differential quadrature finite element method Bo Liu a, b, *, A. J. M. Ferreira b, Y. F. Xing a, A. M. A. Neves b, a
b
The Solid Mechanics Research Centre, Beihang University (BUAA), Beijing 100191, China. Departamento de Engenharia Mecânica, Faculdade de Engenharia, Universidade do Porto, Rua Dr. Roberto Frias, 4200-465 Porto, Portugal.
Abstract: A layerwise shear deformation theory for composite laminated plates is discretized using a differential quadrature finite element method (DQFEM). The DQFEM is a weak-form differential quadrature method that can provide highly accurate results using only a few sampling points. The layerwise theory proposed by Ferreira is based on an expansion of Mindlin’s first-order shear deformation theory in each layer and presented results for a laminated plate with three layers as example in the original paper. This work generalized the layerwise theory to plates with any number of layers. The combination of the DQFEM with Ferreira’s layerwise theory allows a very accurate prediction of the field variables. Laminated composite and sandwich plates are analyzed. The DQFEM solutions were compared with various models in literature and especially showed very good agreements with the exact solutions in literature that was based on a similar layerwise theory. The analysis of composite plates based on Ferreira’s layerwise theory indicates that the DQFEM is an effective method for high accuracy analysis of large-scale problems. Keywords: composite plate; layerwise theory; differential quadrature finite element method; bending; high accuracy
1. Introduction Composite and sandwich plates are one of the most significant applications of composite materials in industry. Layers are stacked together to form thin or thick laminates. When the main emphasis of the analysis is to determine the global response of the laminated component, relatively single-layer laminate theories (ESL theories) [1, 2] is accurate enough. The classical laminate plate theory, the first-order shear deformation theory [3-7], and higher-order theories [8] are commonly used examples of simple ESL theories. In some cases, particularly in sandwich applications, the difference between material properties makes it difficult for such theories to fully accommodate the bending behavior. Another set of theories that was introduced back in the 1980s are the layerwise theories, which consider independent degrees of freedom for each layer [9-16]. Layerwise displacement fields provide a much more correct representation of the moderate to severe cross-sectional warping associated with the deformation of thick laminates [2]. A very recent and comprehensive review of such theories in the analysis of multilayered plates and shells has been presented by Carrera [17]. This work adopts Ferreira’s layerwise theory [1] that is based on an expansion of Mindlin’s first-order shear deformation theory in each layer. The displacement continuity at layer’s interface is guaranteed. Also the theory directly produces very accurate transverse shear stress, although constant, in each layer.
*
Corresponding author:
[email protected]
Most of the spacial discretization techniques thus far have been based on finite differences (FDM) and finite elements (FEM). Such low order schemes typically use low order basis functions and the accuracy is improved through mesh refinement. High order schemes like the hierarchical finite element method (HFEM) [18, 19], the radial basis functions (RBFs) [20, 21], the mesh free methods [22, 23], the differential quadrature method (DQM) [24], and more recently, the iso-geometric analysis (IGA) [25] and the differential quadrature method finite element method (DQFEM) [26-28], successively emerged as highly accurate numerical methods. All works via high order methods yield excellent results due to the use of the high-order or global basis functions. High order methods tend to give accurate results with far fewer degrees of freedom than low order schemes and have made noticeable success. This work adopts the DQFEM [26, 27] that is a weak-form differential quadrature method in essence. The DQFEM used the differential quadrature (DQ) rule and the Gauss-Lobatto quadrature rule to directly discretize the potential functional of structures to obtain the stiffness and mass matrices that are the same as those in the finite element method. The DQFEM has overcome the limitations of the DQM pointed out by Bert and Malik [24], and was hoped to be a competitive method with FEM for analysis of large-scale problems. This paper focuses for the first time on the analysis of composite laminated plates by the differential quadrature finite element method (DQFEM) [26, 27] and using a layerwise theory. This combination allows the accurate analysis of isotropic, composite, and sandwich plates of arbitrary shape and boundary conditions.
2. A layerwise theory The layerwise theory proposed by Ferreira [1] is used in this work. The theory is based on the assumption of a first-order shear deformation theory in each layer and the imposition of displacement continuity at the layer’s interfaces. Reference [1] considered a laminated plate with three layer for simplicity. This work generalized the theory to plates with any number of layers. The displacement of the i-th layer, according to first order shear deformation theory, can be written as
u i x, y , z u0i x, y z i xi v i x, y , z v0i x, y z i yi w
i
(1)
x, y , z w x, y
The continuous of displacement u and v at the layer’s interfaces requires that
u0
i 1
h h x, y u0i x, y i xi i 1 xi 1
2 2 (2) h h i 1 i i i 1 i i 1 v0 x, y v0 x, y y y 2 2 where hi are the i-th layer thickness and z(i) [-hi/2, hi/2] are the i-th layer z coordinates. Using the recursion formula Eq. (2), one only needs to consider one layer. For example, in finite element method, after the stiffness and mass matrices of each layer are derived, the global stiffness and mass matrices of all layers can be obtained by using Eq. (2). Since laminated plates always have identical layers, the stiffness and mass matrices of identical layers only need to compute once.
x i 1
z i 1 z i
i
x
z i 1
i 1
x
Fig. 1. One-dimensional representation of the layerwise kinematics. For simplicity, in the following the superscript (i) is omitted, since the formulations for all layers are the same. The strain-displacement relations for i-th layer are given by
xx Dx 0 yy xy D y 0 yz zx 0
0 Dy Dx 0 0
zDx 0 zD y 0 1
0 zD y zDx 1 0
0 u0 0 v0 0 x D y y Dx w
(3a)
or (3b) ε = Du where Dx = /x and Dy = /y are differential operators. Note that D = D(z), namely, the differential operator matrix is a function of z. Neglecting z for each orthotropic layer, the stress–strain relations in the fiber local coordinate system can be expressed as
0 0 1 1 Q11 Q12 0 Q Q22 0 0 0 2 2 12 0 Q33 0 0 12 12 0 0 0 0 Q44 0 23 23 0 0 0 Q55 31 31 0
(4)
where subscripts 1 and 2 are the directions of the fiber and in-plane normal to fiber, respectively; subscript 3 indicates the direction normal to the plate; and the reduced stiffness components, Qij, are given by
Q11
E1
1 1221
, Q22
E2
1 1221
, Q12 12Q11
(5)
Q33 G12 , Q44 G23 , Q55 G31 , 21E1 12 E2 in which E1, E2, 12, 21, G12, G23, and G31 are material properties of lamina i. By performing adequate coordinate transformation, the stress–strain relations in the global x–y–z coordinate system can be obtained as
0 xx xx Q11 Q12 Q16 0 Q 0 yy yy 12 Q22 Q26 0 0 xy xy Q16 Q26 Q66 0 0 0 0 Q44 Q45 yz yz 0 0 Q45 Q55 zx zx 0
(6a)
σ = Qε
(6b)
or
By considering θ as the angle between the x and 1 axes, where the 1 axis is the first principal material axis, usually connected with fiber direction, the components Qij can be calculated by adequate coordinate transformation (as in [2]). As in higher-order theories, this layerwise theory does not require the use of shear-correction factors. The principle of virtual displacements are required to derive the finite element matrices in this work. The virtual strain energy (δU) and the virtual work done by applied forces (δV) are given by
U σ T εd
Du
T
Q D u d
(7)
and
V qT ud
(8)
where denotes the domain of the laminate, and q is the external distributed load. Usually Eqs. (7) and (8) are expanded by substituting Eqs. (3) and (6). This process will becomes complex with the increase of the number of displacements. Therefore, an alternative but equivalent way will be presented in next section. Discretize the virtual strain energy and virtual work using finite element method, one obtains the finite element formulation for i-th layer as
K i ui qi
(9)
u0i i v0 i u ψ xi i ψ y w
(10)
The displacement vector u(i) can be written as
where u0(i), v0(i), x(i), y(i) and w are the discrete values of u0(i), v0(i), x(i), y(i) and w, respectively. In the present work, only symmetric laminates are considered; therefore, u0 and v0 of layer 2 can be discarded. For a three-layered laminated plate as considered in [1], the displacement field u0(i) and v0(i) of the first and third layers can be expressed as
h 1 h 2 1 u0 x, y 1 x 2 x 2 2 h h v01 x, y 1 y1 2 y 2 2 2
(11)
h2 2 h3 3 x x 2 2 (12) h h 3 2 3 2 3 v0 x, y y y 2 2 Therefore, the displacement field of the three layers can be expressed by the global independent displacement fields as u0 x, y 3
u01 1 h 1 2 1 v0 0 u0 3 0 3 0 v0 0 w
12 h2 0
0 12 h1
1 2
0 0 0
0 1 2 h2
h2 0
0 1 2 h2
0
0
0 0 1 2
0 0
h3 0
1 2
0
0 h3 0
1 0 x 1 0 y 2 x 0 y 2 0 3 x 3 y 1 w
(13)
or
u = Hu Therefore, the final stiffness and mass matrices of the three-layered laminated plates can be written as
K 1 K HT 0 0
0 K 2 0
q1 0 0 H , q H T q 2 3 K 3 q
(14)
(15)
where HT and H are required by the principle of virtual displacements shown in Eqs. (7) and (8). It is clear that for layers of identical property, one only needs to compute the stiffness matrices of one layer.
3. The differential quadrature finite element method The differential quadrature finite element method (DQFEM) [26, 27] is a weak-form differential quadrature method (DQM) [24]. Namely, the strain energy and work potential of structures are directly discretized by the DQM together with the Gauss-Lobatto integration to obtain the global stiffness and mass matrices of finite element method. The DQM approximates the nth derivatives of a field variable f(x) at point xi by a weighted linear sum as N
f i n Aij n f j
i 1,2,
,N
(16)
j 1
or
f n A n f
(17)
where Aij(n) are the weighting coefficients of the nth order derivatives, and N the number of grid points in the x-direction. For the computation of weighting coefficients and more details about the DQM, one may refer to the survey paper [24]. The DQM for two dimensional problem can be expressed in similar way as Eq. (16) or (17) [24, 26, 27]. The Gauss-Lobatto quadrature is the Gauss integration with two endpoints fixed, which can be found in mathematics handbooks or in [19]. Here a simple introduction of it is presented to make the paper self-contained. The Gauss-Lobatto quadrature rule with precision degree (2n-3) for function f(x) defined at [-1, 1] is
1
1
f dx C j f j n
(18)
j 1
where the weights Cj of Gauss-Lobatto integration are given by
C1 Cn
2 2 , Cj n(n 1) n(n 1)[ Pn 1 ( j )]2
j 1, n
(19)
where j is the ( j-1)th zero of Pn1 ( ) . Reference [19] presented the detail of computing roots for Legendre polynomials using the recursion formula of Legendre polynomials if more than 40 roots are required. Denote A(1) and B(1) as the two-dimensional DQM weighting coefficient matrix for first order derivative with respect to x and y, respectively. Using the differential quadrature method, the differential operator matrix D in Eq. (3) can be discretized as
A1 0 D B1 0 0
0
zA1
0
B
0
zB
A
zB
zA
0
0
I
0
I
0
1
1
1
1
1
0 0 0 1 B 1 A
(20)
where I is a unit matrix. Formulating the Gauss-Lobatto quadrature weight in the material constant matrix Q and denoting it as Q , then the stiffness matrix of i-th layer can be expressed as
K i
hi /2
hi /2
DTQDdz
hi /2
hi /2
K i z dz
(21)
Using the Gauss quadrature rule one only needs two Gauss points to do the integral in Eq. (21). Clearly, simpler than expanding Eq. (7). The obtaining of load vector q(i) is simple, since only Gauss-Lobatto quadrature is needed [27].
4. Numerical examples 4.1 Three-layer square sandwich plate under uniform load A simply supported square sandwich plate under a uniform transverse load is considered. This is a classical sandwich example of Srinivas [29]. The material properties of the sandwich core expressed in the stiffness matrix, Qcore , are expressed as
Qcore
0 0 0 0.999781 0.231192 0.231192 0.524886 0 0 0 0 0 0.262931 0 0 0 0 0 0.266810 0 0 0 0 0 0.159914
(22)
Skins material properties are related to core properties by a factor R as follows:
Qskin RQcore
(23)
Transverse displacement and stresses are normalized through the following factors:
w w a / 2, a / 2,0
1x x3 y2 xz1
0.999781 hq
x1 a / 2, a / 2, h / 2 q 2
x
, x2
x1 a / 2, a / 2, 2h / 5 q
a / 2, a / 2, 2h / 5 , 1 y a / 2, a / 2, h / 2 y 1
q
q
y1 a / 2, a / 2, 2h / 5 q
xz 2 0, a / 2,0 q
, yz1
, y3
(24)
y 2 a / 2, a / 2, 2h / 5 q
yz 2 a / 2,0,0 q
In order to clearly show how well the boundary conditions are satisfied, first the deformation modes of three of the seven independent variables in the right side of Eq. (13) are shown in Fig. 2. The stress resultants at z = ‒2h/5 calculated from layer 1 at z(1) = h1/2 are shown in Fig. 3. It is clear that the boundary conditions are satisfied very well.
y1
x1
w
Fig. 2. The deformation shape x(1), y(1) and w of the square plate with R = 5.
y1
x1
yz1
xy1
xz1
Fig. 3. The stress resultants at z = ‒2h/5 calculated from layer 1 at z(1) = h1/2, R = 5. Transverse displacement and stresses for a sandwich plate are indicated in Tables 1-3 and compared with various formulations, where N is the number of sampling points used in each method for convergence studies. One can see the good agreement between the present results and the exact results. The present results agree with the deflection of exact results for 3 significant digits, agree with the normal stress of exact results for about 2 significant digits in
general, and agree with the shear stress of exact results for one significant digit. One can also see the fast convergence rate of the DQFEM from Tables 1-3. Even with a minimum number of sampling points, N =5, the present method still has good accuracy. The present method has about 3 to 5 significant digits converged when N = 15, while those in literature have only 1 to 2 significant digits converged. Table 1 Square laminated plate under uniform load (R = 5). Method
N
w
1x
x2
x3
1y
y2
y3
xz1
yz1
HSDT [30]
256.13
62.38
46.91
9.382
38.93
30.33
6.065
3.089
2.566
FSDT [30]
236.10
61.87
49.50
9.899
36.65
29.32
5.864
3.313
2.444
CLT
216.94
61.141
48.623
9.783
36.622
29.297
5.860
4.5899
3.386
Ferreira [31]
258.74
59.21
45.61
9.122
37.88
29.59
5.918
3.593
3.593
Ferreira [32]
15
257.38
58.725
46.980
9.396
37.643
27.714
4.906
3.848
2.839
HSDT [33]
11
253.671
59.6447
46.4292
9.2858
38.0694
29.9313
5.9863
3.8449
1.9650
HSDT [33]
15
256.239
60.1834
46.8581
9.3716
38.3592
30.1642
6.0328
4.2768
2.2227
HSDT [33]
21
257.110
60.3660
47.0028
9.4006
38.4563
30.2420
6.0484
4.5481
2.3910
Ferreira [1]
11
252.084
58.8628
45.4232
9.8846
37.6901
29.4765
5.8953
3.8311
2.5319
Ferreira [1]
15
255.920
59.6503
46.0366
9.2073
38.1408
29.8296
5.9659
3.9773
2.5375
Ferreira [1]
21
257.523
59.9675
46.2906
9.2581
38.3209
29.9740
5.9948
4.0463
2.3901
Present
5
260.791
62.3697
48.1774
9.6355
40.4410
31.6633
6.3327
4.2994
3.5372
Present
7
258.799
60.2134
46.4949
9.2990
38.4624
30.0898
6.0180
4.1297
3.4196
Present
11
258.828
60.2396
46.5201
9.3040
38.4895
30.1130
6.0226
4.1153
3.4118
Present
15
258.833
60.2466
46.5151
9.3030
38.4914
30.1118
6.0224
4.1080
3.4028
Present
25
258.835
60.2540
46.5098
9.3020
38.4951
30.1091
6.0218
4.1076
3.3994
258.97
60.353
46.623
9.340
38.491
30.097
6.161
4.3641
3.2675
Exact [29]
Table 2 Square laminated plate under uniform load (R = 10). Method
N
w
1x
x2
x3
1y
y2
y3
xz1
yz1
HSDT [30]
152.33
64.65
51.31
5.131
42.83
33.97
3.397
3.147
2.587
FSDT [30]
131.095
67.80
54.24
4.424
40.10
32.08
3.208
3.152
2.676
CLT
118.87
65.332
48.857
5.356
40.099
32.079
3.208
4.3666
3.7075
Ferreira [31]
159.402
64.16
47.72
4.772
42.970
42.900
3.290
3.518
3.518
Ferreira [32]
15
158.55
62.723
50.16
5.01
42.565
34.052
3.400
3.596
3.053
HSDT [33]
11
153.008
64.7415
49.4716
4.9472
42.8860
33.3524
3.3352
2.7780
1.8207
HSDT [33]
15
154.249
65.2223
49.8488
4.9849
43.1521
33.5663
3.3566
3.1925
2.1360
HSDT [33]
21
154.658
65.3809
49.9729
4.9973
43.2401
33.6366
3.3637
3.5280
2.3984
Ferreira [1]
11
155.037
63.5984
47.4765
4.7476
42.6696
32.7369
3.2737
3.7016
3.3051
Ferreira [1]
15
157.374
64.4828
48.1544
4.8154
43.1887
33.1392
3.3139
3.8447
3.2183
Ferreira [1]
21
158.380
64.8462
48.4434
4.8443
43.3989
33.3062
3.3306
3.9237
2.8809
Present
5
160.497
67.4660
50.4716
5.0472
45.7919
35.2056
3.5206
4.1910
3.5244
Present
7
159.371
65.1601
48.7223
4.8722
43.6173
33.4913
3.3491
4.0360
3.4160
Present
11
159.396
65.2015
48.7577
4.8758
43.6378
33.5098
3.3510
4.0040
3.3982
Present
15
159.403
65.2178
48.744
4.8744
43.6425
33.5061
3.3506
3.9957
3.3862
Present
25
159.406
65.2306
48.733
4.8733
43.6494
33.5002
3.3500
3.9957
3.3829
Exact [29]
159.38
65.332
48.857
4.903
43.566
33.413
3.500
4.0959
3.5154
Table 3 Square laminated plate under uniform load (R = 15). Method
N
w
1x
x2
x3
1y
y2
y3
xz1
yz1
HSDT [30]
110.43
66.62
51.97
3.465
44.92
35.41
2.361
3.035
2.691
FSDT [30]
90.85
70.04
56.03
3.753
41.39
33.11
2.208
3.091
2.764
CLT
81.768
69.135
55.308
3.687
41.410
33.128
2.209
4.2825
3.8287
Ferreira [31]
121.821
65.650
47.09
3.140
45.850
34.420
2.294
3.466
3.466
Ferreira [32]
15
121.184
63.214
50.571
3.371
45.055
36.044
2.400
3.466
3.099
HSDT [33]
11
113.594
66.3646
49.8957
3.3264
45.2979
34.9096
2.3273
2.1686
1.5578
HSDT [33]
15
114.387
66.7830
50.2175
3.3478
45.5427
35.1057
2.3404
2.6115
1.9271
HSDT [33]
21
114.644
66.9196
50.3230
3.3549
45.6229
35.1696
2.3446
3.0213
2.2750
Ferreira [1]
11
118.298
64.9159
46.8241
3.1216
45.4432
34.2237
2.2816
3.6123
3.8412
Ferreira [1]
15
120.077
65.8418
47.5260
3.1684
46.0049
34.6566
2.3104
3.7556
3.6695
Ferreira [1]
21
120.988
66.2911
47.8992
3.1933
46.2924
34.8898
2.3260
3.8311
3.2562
Present
5
122.549
68.9406
49.8964
3.3264
48.7625
36.8343
2.4556
4.1139
3.5367
Present
7
121.737
66.5786
48.1702
3.2113
46.5131
35.0824
2.3388
3.9683
3.4308
Present
11
121.764
66.6355
48.2074
3.2138
46.5281
35.0953
2.3397
3.9264
3.4062
Present
15
121.774
66.6633
48.1818
3.2121
46.5367
35.0878
2.3392
3.9190
3.3932
Present
25
121.777
66.6800
48.1664
3.2111
46.5463
35.0790
2.3386
3.9192
3.3580
121.72
66.787
48.299
3.238
46.424
34.955
2.494
3.9638
3.5768
Exact [29]
4.2 Three-layer (0/90/0) square cross-ply laminated plate under sinusoidal load A square laminate of length a and thickness h is composed of three equally thick layers oriented at (0/90/0). It is simply supported on all edges and subjected to a sinusoidal vertical pressure of the form
x y pz P sin sin a a
(25)
where the origin of the coordinate system is located at the lower-left corner on the mid-plane. For this example, there is a three dimensional exact solution by Pagano [34]. Here we compare the present solution by DQFEM for a/h = 10 with various models, particularly full mixed and hybrid finite element method (FEM) analysis, classical FEM analysis, etc. The material properties are
E1 25.0E2 , G12 G13 0.5E2 G23 0.2 E2 , 12 0.25
(26)
The numerical results are presented in Table 4, in a normalized form, as indicated by the following expressions:
102 w a / 2, a / 2,0 h 3 E2 xx a / 2, a / 2, h / 2 h 2 , xx Pa 4 Pa 2 a / 2, a / 2, h / 6 h 2 0, a / 2,0 h yy yy , zx zx 2 Pa Pa a / 2,0,0 h yz yz Pa w
(27)
As can be seen that, the present methodology converges to very good results, especially agree with the layerwise results of Ferreira [1] very well, since this work are based on the layerwise formulation of [1]. The convergence of the DQFEM in this case is even better than the case of section 4.1, as can be seen that the DQFEM already converged very well when the sampling points number N = 7.
Table 4 Laminated square plate (0/90/0) under sinusoidal load
w
xx
yy
zx
yz
Three-dimensional (Pagano [34])
0.7530
0.590
0.285
0.357
0.1228
Liou and Sun [35]
0.7546
0.580
0.285
0.367
0.127
Layerwise linear LD1 Carrera [36]
0.7371
0.5608
0.2740
0.3726
0.1338
Mixed layerwise LM4 Carrera [36]
0.7528
0.5801
0.2796
0.3626
0.1249
Reddy [8]
0.7125
0.5684
0.1033
Ferreira [1], layerwise (N = 11)
0.7399
0.5711
0.2801
0.3560
0.0872
Ferreira [1], layerwise (N = 15)
0.7420
0.5731
0.2808
0.3582
0.0931
Ferreira [1], layerwise (N = 21)
0.7427
0.5738
0.2810
0.3590
0.0953
Present (N = 5)
0.7391
0.5615
0.2758
0.3526
0.0923
Present (N = 7)
0.7402
0.5715
0.2806
0.3583
0.0958
Present (N = 11)
0.7402
0.5717
0.2807
0.3582
0.0958
Present (N = 15)
0.7402
0.5717
0.2807
0.3582
0.0958
Method
5. Conclusions The authors have used the differential quadrature finite element method (DQFEM) for vibration of isotropic beams, plates and three-dimensional elasticity [26, 27]. In all cases, excellent results that closely agree with exact results were obtained. In this paper, the analysis of composite laminated plates by the use of the DQFEM [26, 27] and using a layerwise theory [1] with independent rotations in each layer is performed for the first time. The layerwise theory [1] was also generalized to plates with any number of layers. The stiffness and mass matrices were schematically formulated. Composite laminated plates and sandwich plates were considered for testing of the present methodology and the results showed excellent accuracy for all cases. This layerwise theory combined with DQFEM discretization is a simple yet very effective and accurate numerical technique for the analysis of thick or thin composite or sandwich laminates and their structures.
Acknowledgments The financial support of National Natural Science Foundation of China (Grant Nos. 11402015, 11372021, 11172028), the specialized research fund for the doctoral program of higher education (20131102110039), FCT-Fundação para a Ciência e a Tecnologia to Project PTDC/EMS-PRO/2044/2012 and to grant SFRH/BPD/99591/2014 is gratefully acknowledged.
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