Biogas generation from insects breeding post production wastes

Biogas generation from insects breeding post production wastes

Journal Pre-proof Biogas generation from insects breeding post production wastes Piotr Bulak, Kinga Proc, Małgorzata Pawłowska, Agnieszka Kasprzycka, ...

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Journal Pre-proof Biogas generation from insects breeding post production wastes Piotr Bulak, Kinga Proc, Małgorzata Pawłowska, Agnieszka Kasprzycka, Wojciech Berus, Andrzej Bieganowski PII:

S0959-6526(19)33647-9

DOI:

https://doi.org/10.1016/j.jclepro.2019.118777

Reference:

JCLP 118777

To appear in:

Journal of Cleaner Production

Received Date: 24 July 2019 Revised Date:

10 September 2019

Accepted Date: 6 October 2019

Please cite this article as: Bulak P, Proc K, Pawłowska Mał, Kasprzycka A, Berus W, Bieganowski A, Biogas generation from insects breeding post production wastes, Journal of Cleaner Production (2019), doi: https://doi.org/10.1016/j.jclepro.2019.118777. This is a PDF file of an article that has undergone enhancements after acceptance, such as the addition of a cover page and metadata, and formatting for readability, but it is not yet the definitive version of record. This version will undergo additional copyediting, typesetting and review before it is published in its final form, but we are providing this version to give early visibility of the article. Please note that, during the production process, errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain. © 2019 Published by Elsevier Ltd.

Biogas generation from insects breeding post production wastes

1 2 3

Piotr Bulaka,*, Kinga Proca, Małgorzata Pawłowskab, Agnieszka Kasprzyckaa, Wojciech Berusa,

4

Andrzej Bieganowskia

5 6

a

Institute of Agrophysics, Polish Academy of Sciences, Doświadczalna 4, 20-290 Lublin, Poland

7

b

Lublin University of Technology, Faculty of Environmental Engineering, Nadbystrzycka 40B,

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20-618 Lublin, Poland

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*

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744 50 67

corresponding author: [email protected], phone: +48 81 744 50 61 int. 135, fax: +48 81

12 13

e-mail

14

[email protected], Agnieszka Kasprzycka [email protected], Wojciech Berus

15

[email protected], Andrzej Bieganowski [email protected]

16 17 18 19 20 21 22

addresses:

Kinga

Proc

[email protected],

Małgorzata

Pawłowska

25

Abstract

26

Insect breeding generates waste: insect excrements, often mixed with the remains of the feed .

27

Insect waste is usually sold as a plant fertilizer, however, there is one more method of its use

28

– methane production via the anaerobic digestion . To the best of the authors' knowledge, this

29

topic is very poorly studied. The aim of this work was the evaluation of the suitability of the

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waste derived frominsects breeding (Hermetia illucens, Tenebrio molitor and Gryllus spp.)

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for methane production. The mesophilic anaerobic digestion process was performed in 500 ml

32

bioreactors. The temperature of the process was 37°C ± 1°C and initial pH was 7.0 ± 0.2. The

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substrate loading comprised 3.5 g of total solids and the inoculum-to-substrate ratio was 2:1.

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The biomethane potential of investigated wastes was ~177 ml·g-1 TS for H. illucens, ~212

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ml·g-1 TS for Tenebrio molitor to ~225 ml·g-1 TS for Gryllus spp.. The obtained biomethane

36

potentials are similar to more commonly used substrates for anaerobic digestion like: cattle

37

manure, mink manure, poultry manure, fruit and vegetables waste, ryegrass, switchgrass,

38

wheat, and sewage sludge, which points to the reasonability of their use. Anaerobic digestion

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can be a new method for valorization of insect post-production wastes.

40 41

Keywords: methane; insect; black soldier fly; mealworm; crickets; waste management

42 43

Abbreviations

44

BMP – biomethane potential; BSF – black soldier fly; COD – chemical oxygen demand;

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GHG – greenhouse gases; TS – total solids; VFA - volatile fatty acid; VS – volatile solids;

46 47

1. Introduction

48

1

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Methane is one of the greenhouse gases (GHG) and its uncontrolled emission into the

50

atmosphere is highly environmentally harmful (Walkiewicz et al., 2016). Emissions can occur

51

from natural sources such as wetlands, as well as from anthropogenic ones, such as

52

agriculture or waste management systems (Pawłowska et al., 2011; Yusuf et al., 2012;

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Brzezińska et al., 2014; Szafranek-Nakonieczna et al., 2018). However, methane can also be

54

produced intentionally via the anaerobic digestion process, in which the organic compounds,

55

contained in plant biomass, organic waste or even wastewater are converted under anaerobic

56

conditions to biogas and digestate, which can be a highly effective and profitable way of

57

utilizing organic waste and producing energy (Esen and Yuksel, 2013; Lalak et al., 2016;

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Oleszek and Matyka, 2017; Win et al., 2018; Kasprzycka and Kuna, 2018).

59

The development of the insect industry in Europe and worldwide has significantly

60

accelerated in recent years.. Large-scale insect-breeding companies are being set up for the

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production of animal feed (which has also been approved by the EU from 2017 according to

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Commission Regulation (EU) 2017/893). The recent draft regulation of the EU Commission

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describes minimum hygiene requirements for insects, which will be bred for human food (EU

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Commission Regulation Draft Ares(2019)382900). This change will lead to the development

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of new markets and new human food industry branches, indicating the great potential linked

66

with insect production.

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In Asia, the human consumption of insects is popular, as they are a good source of

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energy, protein, fat, vitamins and minerals (Rumpold and Schluter, 2013; Oonincx et al.,

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2015). In the Malaysian province of Sabah, about 60 species of insects (including Hermetia

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illucens) are eaten (even raw), as well as in the form of powder, which acts as a food additive

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for increasing taste and aroma (Wang and Shelomi, 2017). In Europe, the powdered form of

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whole insects or insect isolates, e.g., protein, fat or chitin, is relatively accepted compared to

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visibly whole insects (Mariod, 2013; Wang and Shelomi, 2017). Small- and medium-scale

2

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insect rearing (less than 100 Mg year-1) is an established activity, which supplies feed to zoos

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and pet shops and auxiliary insects for biological controls in the European market (Azagoh et

76

al., 2015). Insects have considerable potential as feed, due to their nutritional value, low space

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requirements and marked acceptability; they are especially recommended for poultry and fish

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(Mariod, 2013). Chitosan, which is a chitin derivative, displays satisfactory resistance and

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antimicrobial properties and can be used in the bioplastics and the bio-based composite

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industries (Azagoh et al., 2015).

81

Hermetia illucens (also known as black soldier fly (BSF)), an insect from the Diptera

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family with highly interesting properties (Müller et al., 2017; Waśko et al., 2016; Zdybicka-

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Barabas et al., 2017), is being increasingly proposed and used as an ideal organism for the

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utilization of different types of organic wastes (Gold et al., 2018), biodiesel production (Wang

85

et al., 2017), and even for entomoremediation (Bulak et al., 2018). It was shown that the

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larvae of H. illucens can reduce the amount of fresh biomass in waste plant tissues, food

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scraps, catering waste or solid residual fraction of restaurant waste in the range of 46-66.5%

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(Kalová and Borkovcová, 2013). Mealworm larvae (Tenebrio molitor) and crickets (Gryllus

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spp.) are used mainly as live feeder for domestic pets and food for humans (entomophagy)

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(Anankware et al., 2015). Mealworms contain up to 45% proteins and 40% lipids

91

(Ravzanaadii et al., 2012), while crickets may contain even more proteins (58%) but have a

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lower fat content (10%) (Wang et al., 2004). Moreover, both insect types are characterized by

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a high amount of unsaturated fatty acids; this can be as much as 66-77% of the total

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percentage of fatty acids, comparable to rape and olive oil (Wang et al., 2004; Ravzanaadii et

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al., 2012).

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The insect production industry is growing rapidly - according to Dossey et al. (2016), at

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least 61 companies producing and/or selling insect products were opened between 2014 and

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2015. The economists forecast the global market value of edible insects to grow from about

3

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406 million USD in 2018 to over 1.18 billion USD by 2023 (Statista, 2019). The development

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of this industry will implicate an increase in the amount of post-production residues, which

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should be considered in the planning of waste management. This type of waste is insect

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excrements, often mixed with the remains of their feed . Insect waste is not harmful to the

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environment and is usually sold as a plant fertilizer (Müller et al., 2017). However, there is

104

one more, very poorly studied method of its use – methane production via the anaerobic

105

digestion process. To the best of the authors' knowledge, only one study was directly related

106

to the topic of biogas production from insects, and it reffered to the gasification of H. illucens

107

whole larvae or larvae residues after fat extraction (Win et al., 2018). The results presented in

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the paper indicate that different types of substrate originating from BSF rearing, including

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farming residues, have a high biomethane potential (BMP). Therefore,the topic has a great

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scientific and applicatory potential (Win et al., 2018). There are also few publications on the

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use of invertebrates other than insects in biogas production. For instance, Serrano et al. (2016)

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used feces of aquatic worm Lumbriculus variegatus fed on waste activated sludge for biogas

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production. This concept has been under investigation for more than 10 years and has resulted

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in the development of test bioreactors (Hendrickx et al., 2010). This technology used also

115

others species from Oligochaete, e.g. Aulophorus furcatus (Tamis et al., 2011), as a source of

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substrate, but the BMP of the worm feeding residue was studied only by a few researchers

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(see Serrano et al., 2016).

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Searching for new or alternative and efficient sources of substrates for biogas production

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helps to protect environment and promotes the use of crops for food production, and not for

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energy production - as e.g. in Germany, where a large share of the corn is growing

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specifically for biogas (Winquist et al., 2019). In case of animal (and insect) excrements its

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use for biogas production helps to reduce GHG emission (as CH4 and N2O) and

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eutrophication, which would occur if they were used as an organic fertilizer (Bao et al.,

4

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2019).The research hypothesis is assuming that raw post-production waste from insect

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breeding could be a good substrate for biogas production. Taking into account the rising

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interest in the sourcing of insect-derived proteins and lipids, which would lead to growth in

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the production of waste from insects breeding, and looking at the advantages of waste usage

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in biofuel production, the aim of this work was to evaluate the suitability of waste derived

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from the farming of three different insect species: Hermetia illucens, Tenebrio molitor and

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Gryllus spp, which can be legally used in the EU as animal forage additives, for methane

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production. Their applicability was assessed indirectly on the basis of selected properties

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which are significant for ensuring the proper conditions for methanogenic microorganism

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development, and directly based on the results of biochemical methane potential tests.

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2. Materials and methods

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2.1. Insect breeding

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The residues from the breeding of three types of insect larvae – BSF (H waste), mealworm (M waste) and crickets (C waste) – were used in the experiment.

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The BSF (H. illucens) larvae were reared in the laboratory of the Institute of Agrophysics

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of the Polish Academy of Science in Lublin, Poland. H. illucens was used in the experiment

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regarding the utilization of waste from the fruit and vegetable industry in the form of carrot-

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beetroot marc. Three batches of approximately 300 BSF larvae (in each batch), fed with

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medium consisting of carrot-beetroot marc mixed at a volumetric ratio of 3:1 (dry weight of

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15.54% ± 0.02%), were placed in a laboratory incubator at a temperature of 27°C ± 1°C and

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in darkness. Breeding was continued until the growth of larvae on a given batch of marc was

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clearly limited and no marc particles could be detected in the substrate.

5

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Larvae of mealworm beetle (Tenebrio molitor) were fed on substrate consisting of oat

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flakes and leftovers of vegetables and fruits (i.e., tomatoes, paprika, dill and parsley stems and

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leaf residues, apple pieces) in the proportion of 4:1. Mealworms have been reared in the

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following conditions: relative humidity 60 ± 5%, temperature 23°C ± 1ºC and in darkness.

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The wastes from the breeding of different genera of crickets (Gryllus spp.) were supplied

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by a regional commercial breeder (CricketsFarm, Lublin, Poland). All bred cricket species

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were fed with the same mixture of cereals grains, soy and dried alfalfa plants in the ratio of

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1:1:1.

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2.2. Analytical methods

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All the wastes were air-dried prior to the examinations. Total solids (TS) and moisture

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content, as well as volatile solids (VS) and ash contents, of investigated materials were

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determined gravimetrically, firstly, by drying at 105ºC, and then by igniting at 550ºC (EN

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12880:20004; EN 12879:20004).

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Total C and total N were determined by elemental analysis using a Thermo Scientific

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Flash 2000 Organic Elemental Analyzer according to the manufacturer’s instructions. Protein

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content was calculated on the basis of total N using a 6.25 multiplier (Win et al., 2018).

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Volatile

fatty

acid

(VFA)

content

was

determined

spectrophotometrically

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(Spectrophotometer DR3900, Hach Lange, Düsseldorf, Germany) in water extracted from the

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waste (preparation conditions: 5 ml·g-1, 1 h, 150 rpm), using the Hach LCK 365 cuvette test

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system. The results were recalculated on the dry mass of the waste.

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Crude lipids were analyzed with the use of Soxtec Avanti (Foss, Hillerød, Denmark),

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while raw fibers were determined by sequential acid-base extraction with hot 1.25% H2SO4

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and 1.25% NaOH on Fibertec 2010 (Foss, Hillerød, Denmark). Carbohydrate (cellulose,

6

174

hemicellulose and chitin) content was calculated by subtracting the content of all other

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analyzed components (moisture, proteins, fat, fibers, volatile fatty acids and ash) from the

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percentage of TS.

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The pH value was measured potentiometrically by HQ 400 multi-purpose machine (Hach

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Lange, Düsseldorf, Germany) in the supernatant obtained by mixing the waste with distilled

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water in the ratio of 1:20 v·v-1.

180 181

2.3. Characteristic of the examined wastes

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The wastes from breeding H. illucens, mealworms and crickets can be seen in Fig. 1. The

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residues from breeding H. illucens (H waste) were brown in color and, in a large part, took the

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form of granules of about 1-3 mm in diameter or flakes. It was impossible to visually

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distinguish the remains of carrot-beetroot marc (Fig. 1a). The residues from mealworm

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breeding (M waste) were a mixture of dry feces in the form of fine, brown powder and fine

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remains of crushed feed (Fig. 1b). The waste from cricket breeding (C waste) was a mixture

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mostly consisting of crushed plant remains and, to a much lesser extent, crushed wheat grains.

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The remains of dead adults and parts of cricket exoskeletons were present (Fig. 1c).

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2.4. Bio-methane potential assays

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The mesophilic anaerobic digestion process was performed according to the VDI 4630

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(2016) and DIN 38414 protocols (DIN 38414:1985; VDI 4630:2016). It was carried out in a

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500 ml bioreactor tank (300 ml of working volume). Prior to setting up the experiment, the

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inoculum was starved until biogas production ceased. The temperature of the process was

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37°C ± 1°C and initial pH was 7.0 ± 0.2. The substrate loading was 3.5 g of TS for each

7

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bioreactor, and inoculum-to-substrate ratio (I/S) was established at 2:1 (based on the TS).

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Digestate from the biogas plant in Siedliszczki (Lubelskie District, Eastern Poland), which

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was based on corn silage and distillers’ grains, while whey was used as inoculum. The basic

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properties of inoculum are presented in Table 1.

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The composition of biogas was determined by means of multigas analyzer (GFM436, Gas

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Data, UK) once a day. The volume of biogas was determined by the method of liquid

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displacement. The experiment was ended when daily biogas production in each feedstock was

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maintained on a level below 10% of maximum daily production during the next three days.

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Under these conditions, the experiment lasted for 21 days.

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2.5. Statistical analysis

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All physicochemical analyses of wastes were carried out in three replications. Each

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value represents the mean ± SD (n = 3). The anaerobic digestion experiment was conducted in

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three independent replications (presented values are given as the mean ± SD). The analysis of

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variance (ANOVA) and the post-hoc Tukey test (Statistica 10.0) were conducted to assess the

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significance of the differences between the compared mean values.

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3. Results and Discussion

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3.1. Physicochemical parameters of insect breeding wastes and inoculum

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A multisubstrate digestate from the biogas plant was used as an inoculum for the

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fermentation process. There were two main reasons for the selection of such an inoculum.

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Firstly, the value of pH (Table 1) was in the range of the optimum for methanogens, i.e., 6.7-

8

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7.5 (Deublein and Steinhauser, 2008). The second reason was the low ratio of C:N, equal to

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7.4 (Table 1), which indicates the high degree of the biodegradation of organic matter. Thus,

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no methane release, due to the decomposition of the organic matter, remained in the digestate

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should be expected. Therefore, the time of the inoculum starvation could be shortened.

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All the used waste samples were characterized by a high value of dry weight (over 84%)

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with dominating organic compound (Table 1). Due to high content of VS (84-87 %) they were

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similar to animal manures (72-93 % VS) and food and food-processing wastes (95% VS),

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both of which are considered the best resources for biomethane generation (Bharathiraja et al.,

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2018). The highest dry weight was observed in M waste, and the lowest in H waste. The

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concentration of mineral compounds (expressed as ash content) was similar in M and H

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wastes, but significantly lower in C wastes. The chemical composition of organic substance in

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particular wastes was substantially differentiated. M waste contained the highest amount of

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proteins (about 32% TS) and fats (about 3.5% TS) compared to the other waste. The lowest

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content of proteins and fats was observed in H waste, in which this parameter was 2.3 and 5.8

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times lower, respectively. H waste was richest in raw fiber. The content of raw fiber in this

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material (about 33% TS) was almost twice as high as in C waste, which was poorest in these

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substances. The only components which occurred in a significantly larger amount in cricket

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waste, when compared to the other waste, were carbohydrates (Table 1). The examined

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wastes differed significantly in terms of the content of total nitrogen. The highest content of

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this parameter was measured in M waste, and the lowest in H waste. The latter waste was also

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characterized by the lowest total C content (statistically lower than in other wastes). In turn,

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the ratio of C:N was the highest for H while the lowest was for M waste. The C:N ratio in M

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waste was about two times lower than in H waste. M waste also had the lowest pH value

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(6.01), i.e., 1.3 times lower than the pH measured in H waste, which was characterized by the

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highest pH. The content of VFA in the waste ranged from 1.6 to 2.9% TS. The highest

9

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concentration of VFA, significantly different when compared to other substrates, was found in

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M waste. It was about 76% and 13% higher than in C and H waste, respectively. When

251

considering the number of components, the most complex substrate was used for mealworm

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rearing, and the simplest (two components only) was used for BSF breeding. This may be

253

explain why M waste was characterized by the extreme values of many parameters. The

254

opposite values of more of these parameters were found for H waste.

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The content of VFA in M and H wastes exceeded the values found in the waste-activated

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sludge (1.83 ± 0.12% VS), potato peel waste (2.08 ± 0.14% VS) and food waste (2.79 ±

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0.18% VS), as examined by Ma et al. (2017). Supplying the examined residues into the

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anaerobic bioreactor to the amount of 50 kg·Mg-1 of feedstock corresponds to a VFA

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concentration of 950 to 1,700 mg·dm-3. In contrast, Serrano et al. (2016) found VFA on the

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maximum level of only 30 mg VFA-COD·dm-3 when fermented waste sludge and whole

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bodies of L. variegatus. It is commonly known that a high concentration of VFA (especially

262

in form of propionic acid) is an important factor which can disrupt the anaerobic digestion

263

process (Wang et al., 2009). Lee et al. (2015) observed the inhibition of the digestion of food

264

waste leachate at VFA concentrations of 4,000 mg·dm-3; but, in the case of propionic acid, the

265

inhibiting effect was observed already at 900 mg·dm-3. Considering that VFA is the main

266

product in organic matter decomposition during the acidification stage of methanogenesis

267

(Nielsen et al., 2007), it should be noted that the concentration of these compounds in

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bioreactor feedstock will increase over time and may lead to excessive acidification. This

269

phenomenon is one of the most common reasons for the deterioration of anaerobic digestion

270

processes (Akuzawa et al., 2011). Taking into account the pH of the examined residues,

271

acidification poses a real threat in the case of M and C wastes, which were slightly acid (pH

272

6.01 and 6.18, respectively); but it is not likely to be a problem in the case of H waste, which

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was alkaline (pH 8.19) (Table 1). Generally, none of the examined waste had a pH value

10

274

considered as optimal for methanogens, which falls within the range of 6.7-7.5 (Deublein and

275

Steinhauser, 2008). Therefore, the monosubstrate anaerobic digestion applied for their

276

treatment can cause technological problems.

277

3.2. Biogas and methane potential

278 279

The daily and cumulative biogas production during the experiment is shown in Fig. 2. At

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the end of the experiment (21st day), the highest value of the total biogas amount, related to

281

the weight of the waste added to the bioreactor, was observed for M waste (451.1 ± 3.4 ml·g-1

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VS), followed by C waste (447.4 ± 5.7 ml·g-1 VS) and H waste (412.5 ± 5.1 ml·g-1 VS) (Fig.

283

2; Table 2). The statistical analysis showed significantly lower biogas potential obtained for

284

the H waste compared to the other residues (p < 0.05, Tukey’s test). The maximum efficiency

285

of methane production was obtained during the first 30 days of the experiment (Fig. 2).

286

Serrano et al. (2016), who fermented fecal matter from L. variegatus as well as whole bodies

287

of this aquatic worm, made similar observation that under mesophilic conditions, the

288

maximum methane yield was achieved within 30 days from the start of fermentation.

289

The biogas produced from particular feedstock differed in terms of methane

290

concentration (Table 2). The highest mean value of this parameter was observed in the biogas

291

produced from C waste. This biogas was 1.6% richer in methane than biogas produced from

292

M waste, and over 7.6% richer than that released from H waste. The values of the highest

293

methane concentrations in the biogas obtained during the digestion of particular feedstock

294

ranged from 53.2 to 62.3% and differed significantly between M and H waste (Table 2).

295

Analogically to the mean methane concentration (Table 2), the highest maximum biomethane

296

potential (BMP), equal to 258.8 ± 14.0 ml CH4·g-1 VS, was obtained for C waste, but this

297

value was not significantly different from the BMP of the other waste. Although the insect

298

waste did not differ significantly in terms of BMP related to VS, the H waste was

11

299

characterized by a significantly lower value (177.2 ± 18.3 ml·g-1) than in the case of C waste

300

(225.3 ± 12.2 ml·g-1) when related to TS (Table 2). The BMPs values obtained in this

301

experiment were higher than the mean BMP values obtained for silage of Miscanthus

302

giganteus, but lower than for silage of maize, which were 186 ml CH4 g-1 VS and 381 ml CH4

303

g-1 VS, respectively (Whittaker et al., 2016). BMP of insect wastes tested in this study ranged

304

from 207.9 to 258.8 ml CH4·g-1 VS (Tab. 2). Considering this parameter, the tested

305

substances were similar in this parameter to some more commonly used substrates for

306

biomethane production, such as cattle manure (242-399 ml CH4·g-1 VS), mink manure (239-

307

428 ml CH4·g-1 VS), poultry manure (107-438 ml CH4·g-1 VS), fruit and vegetables waste

308

(153-342 ml CH4·g-1 VS), ryegrass (140-360 ml CH4·g-1 VS), switchgrass (122-246 ml

309

CH4·g-1 VS), wheat (245-319 ml CH4·g-1 VS), and sewage sludge (249-274 ml CH4·g-1 VS)

310

(Kougias and Angelidaki, 2018).

311

In the experiment by Serrano et al. (2016), feces of L. variegatus had the lowest methane

312

yield from all the substrates tested (sludge, bodies of worms, and their feces). The yield

313

ranged from 99 to 176 mgCH4-COD g-1 COD for psychrophilic and from 275 to 429 mgCH4-

314

COD g-1 COD for mesophilic fermentation. Tamis et al. (2011) showed that residues of

315

sludges that pass through the gastrointestinal tract of aquatic worms Aulophorus furcatus

316

exhibit higher anaerobic digestibility, which can be explained by the contribution of extra

317

enzymes and/or bacteria (Serrano et al., 2016). However, Serrano et al. (2016) did not

318

observed this positive effect in processing the worm L. variegatus or its feces. This suggests

319

that the mechanism can be more complicated. Nevertheless, a relatively good BMP observed

320

in the present study may be attributed to the specific microorganisms present in the insect

321

wastes. Poveda et al. (2019) identified 14 bacterial and 6 fungal genera (among other

322

unidentified) in the mealworm feces.

12

323

The BMP of BSF larvae breeding waste determined in this study was 2.4 times lower

324

than the value obtained by Win et al. (2018), who reared the same species of insect in food

325

waste at a temperature of 20-23°C for 30 days, reaching a BMP equal to 502 ± 9 mL CH4 g-1

326

VS. The difference could be explained by the disparate type of feedstock used for insect

327

breeding. Taking into account the voracity of the H. illucens larvae, which makes them useful

328

in biowaste management and waste utilization (Diener et al., 2011; Lalander et al., 2013;

329

Bulak et al., 2018; Lalander et al., 2019), it was decided to use the waste from the fruit and

330

vegetable industry, such as a mixture of carrot-beetroot solid leftover after squeezing the

331

juice, which require appropriate management. Post-consumption food waste, such as residues

332

from dining halls, as used by Win et al. (2018), are usually rich in lipids and proteins (Ho and

333

Chu, 2019), while vegetable waste, such as carrot and beetroot marc is poor in these

334

components but rich in crude fiber (Retnani et al., 2010; Bakshi et al., 2016). The

335

unconsumed breeding feedstock was the important element of the materials used in BPM

336

assays, and its properties significantly influenced the chemical composition of the insects’

337

post-breeding waste. The residues examined by Win et al. (2018) consisted of 20.8% TS of

338

lipids and 19.4% TS of proteins, while the waste used in this study consisted of 0.6% TS of

339

lipids only and 13.8% TS of proteins. The higher content of these compounds, especially

340

lipids in the substrate, implicates greater methane production, because, stoichiometrically, 2.4

341

times more methane is generated from lipids (C57H104O6) than carbohydrates (C6H10O5), and

342

two times more than from proteins (C5H7O2N) (Win et al., 2018). The strong correlation

343

between BPM and lipid content in the digested substrates was experimentally confirmed by

344

Edwiges et al. (2018), who examined 12 different batches of fruit and vegetable waste with

345

different chemical compositions. The higher production of methane in the experiment

346

conducted by Win et al. (2018), compared to the results of this study, could also be

347

contributed to the higher (about 1.2 times) content of VS in the residues used by them.

13

348

The course of decomposition for the examined waste, illustrated by daily biogas

349

production, diverged in detail, although there were no statistically significant differences in

350

the maximum value of cumulative biogas production obtained during the test (Fig. 2). The

351

time when the maximum daily biogas production values occurred was different for particular

352

wastes: it was on second day in C (101.9 ± 0.1 ml CH4·g-1 TS) and H waste (59.0 ± 0.1 ml

353

CH4·g-1 TS), and on the fourth day in M (68.6 ± 10.3 ml CH4·g-1 TS) waste. It is interesting

354

that, in the case of M waste, the second, smaller peak of biogas production occurred on the

355

eighth day (34.3 ± 7.6 ml CH4·g-1 TS). It should be also mentioned that the production of

356

biogas in the case of H waste was mostly unstable. Several local maxima of daily biogas

357

production were observed. The last one was noticed on the ninth day.

358

These differences can be explained by the chemical composition of the waste that

359

influenced their biodegrability. The highest content of proteins and lipids, which are more

360

efficient sources of methane than carbohydrates (Li et al., 2017), were found in M waste. The

361

total share of proteins and lipids in this waste, amounting to 39.7% TS, was 1.4 times higher

362

than in C waste and 2.3 times higher than in H waste. Proteins and lipids are totally

363

degradable under anaerobic conditions, but their degradation is controlled by a hydrolysis

364

constant (Lübken et al., 2015), which determines the rate of methane production. On the other

365

hand, H waste contained the most amount of raw fiber: two times higher than M waste and

366

almost four times higher than C waste. The raw fiber includes non-starch polysaccharides,

367

i.e., cellulose, hemicellulose, pectin and lignin. These compounds belong to anaerobically

368

hardly biodegradable fraction (Lübken et al., 2015). H waste also had the least amount of

369

VFA.

370

The differences in the concentration of particular chemical components in the waste clarify

371

the changes in daily biogas production. Carbohydrates, especially monosaccharides and

372

disaccharides, which have a higher hydrolysis rate than proteins and lipids during anaerobic

14

373

digestion (Li et al., 2017), are digested firstly. Thus, the highest peak in daily biogas

374

production was observed the earliest (on the second day) in C waste, which also contained the

375

highest amount of carbohydrates. Conversely, the lowest content of these compounds was

376

found in H waste; thus the low peak was observed at this time. Proteins need more time to be

377

decomposed. These can explain the appearance of the highest peak of biogas production with

378

a two-day delay (on the fourth day) in the case of M waste, which had the highest content of

379

proteins. Biogas production in C and H waste decreased at this time, which can be linked to

380

the low content of proteins in this material. The appearance of the second-highest peak of

381

biogas production in the case of H waste on the fifth day and the third-highest one on the

382

ninth day could be related to the graduated and time-dependent hydrolysis of raw fiber

383

(accounting for 33% TS), composed of substances such as cellulose and hemicellulose and

384

characterized by different hydrolysis rates. These compounds are degraded in the substrates

385

available for methanogens at different times. On the other hand, the presence of the second-

386

highest peak in the case of M waste on the eighth day can be associated with the

387

biomethanization of VFA released during the hydrolysis of lipids. This multistage process,

388

occurring under anaerobic conditions is slow and requires the collaboration of different types

389

of microorganisms (Cirne et al., 2007). Intense biogas production lasted up to the eighth or

390

ninth day of the experiment (depending on the waste type), then significantly decreased in the

391

days that followed, reaching a daily biogas production of less than 20% of the highest noted

392

value of this parameter, while about 90% of the total amount of biogas was obtained before

393

the 12th day. This provides evidence that organic compounds susceptible to biodegradation

394

decompose rapidly. This gives them an advantage over the common but less readily

395

fermentable substrates used in biogas plants, such as animal manure and municipal solid

396

wastes (Bharathiraja et al., 2018).

397

3.3. Physicochemical parameters of digestates

15

398 399

The physicochemical parameters of digestates obtained after the methane fermentation of

400

a particular substrate, did not differ in terms of VS, ash content and total C (p < 0.05) (Table

401

3). The highest TS were observed in the digestate with H waste, and this value was

402

significantly different to that of the other digestates (Table 3). Digestates from H and M waste

403

had a significantly higher content of total N (4.04 ± 0.24% and 3.60 ± 0.22%, respectively)

404

compared to C waste (2.56 ± 0.74). Only the latter residue had a significantly different C:N

405

ratio, which was 1.7 and two times higher than in M and H wastes, respectively. In general,

406

all the postfermentation residues were slightly alkaline. Their pH values were in the range of

407

7.70 ± 0.04 to 7.86 ± 0.06, and the digestate derived from Hermetia waste had a significantly

408

higher pH value than the others (Table 3). Significantly different pH values for the raw waste

409

– mealworm and cricket wastes were slightly acidic while residues of Hermetia were more

410

alkaline (Table 1) – influenced the final pH of the digestates. The pH value of digestate

411

obtained after H waste fermentation was significantly higher than that of the other digestates.

412 413

5. Conclusions

414 415

This research proved the applicability of post-production residues from insect breeding

416

for biogas generation. Such approach allowed for the valorization of this type of waste as a

417

profitable source of renewable energy and confirm an environmentally friendly way for their

418

management. This should represent, beside the application as fertilizer, a new opportunity for

419

the use of these wastes in a cost-efficient and sustainable manner.

420

This study showed that, despite the significant differentiation in the chemical properties

421

of the examined waste, as revealed in the C:N ratio, and the content of lipids, proteins and raw

422

fiber, their BMP was similar to the substrate applied in biogas plants, which highlights the

16

423

reasonability of this approach to their utilization. But, taking into account the value of the C:N

424

ratio, and the high content of lipids and proteins, it could be supposed that mixing the waste

425

with substrates rich in carbohydrates, such as corn silage, will improve the properties of final

426

feedstock, leading to the enhancement of biomethane production. However, this issue should

427

be experimentally confirmed by further studies.

428

From a practical point of view, it should be emphasized that, due to the high content of

429

TS and VS in waste, their dosing in a bioreactor must be established by considering the

430

organic loading rate value which is optimal for the appropriate system.

431

The high rate of decomposition may be deemed to be a convenient feature of the waste.

432

This means that waste does not require a long retention time inside a bioreactor. On the other

433

hand, the high rate of hydrolysis may lead to a rapid increase in VFA concentration, thus

434

more detailed studies on the composition of VFA and the rate of its release during the

435

fermentation process are needed to assess the potential risk of feedstock acidification.

436 437

Acknowledgments

438 439 440

The authors wish to thank CricketsFarm (Lublin, Poland) for delivering wastes from cricket breeding for scientific purposes free of charge.

441 442 443 444

Conflicts of interest None. This research did not receive any specific grant from funding agencies in the public, commercial, or not-for-profit sectors.

445 446

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447

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608

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609

25

610

Figure captions:

611

Fig. 1. Macroscopic view of used insect waste: a) Hermetia illucens waste, b) mealworms

612

waste, c) crickets waste.

613

Double column (full width), no color in print

614

Fig. 2. Daily and cumulative biogas production (ml·g-1 TS) obtained for the insect rearing

615

waste. Values are given as means (n = 3) ± SD (bars).

616

Double column (full width), no color in print

617

26

618

Table captions:

619

Table 1. Physicochemical properties of inoculum and insect wastes used for anaerobic

620

digestion (mean value and SD, n = 3). Different letters indicated statistically significant

621

differences (Tukey’s test; p < 0.05).

622

Table 2. Biogas and biomethane potential, and methane concentration in the biogas (means

623

and SD, n = 3) of the insect wastes used in the experiment. Different letters indicated

624

statistically significant differences (Tukey’s test; p < 0.05).

625

Table 3. Physicochemical properties of digestates obtained after anaerobic digestion of

626

insects breeding waste (mean values and SD, n = 3). Different letter indicated statistically

627

significant differences (Tukey’s test; p < 0.05).

27

Waste type Parameter

Unit

pH

Inoculum

Mealworm

Crickets

Hermetia

waste (M)

waste (C)

waste (H)

6.82 ± 0.04b

6.01 ± 0.03d

6.18 ± 0.04c

8.19 ± 0.06a

TS

%

5.36 ± 0.05d

89.40 ± 0.04a

87.33 ± 0.06b

84.00 ± 0.10c

VS

% TS

-

84.02 ± 1.90a

87.06 ± 1.71a

85.21± 0.94a

Ash

% TS

-

15.95 ± 1.71a

12.84 ±0.64b

14.77±0.55ab

Total C

% TS

31.76 ± 0.58b

39.72 ± 1.20a

40.17± 1.51a

33.91± 0.10b

% VS

-

47.27 ± 1.43a

46.14 ± 1.73a

39.80 ± 0.12b

% TS

4.30 ± 0.23ab

5.12 ± 0.22a

3.71 ± 0.53b

2.21 ± 0.23c

% VS

-

6.09 ± 0.26a

4.26 ± 0.61b

2.59 ± 0.27c

-

7.39 ± 0.26c

7.77 ± 0.47c

10.96 ± 1.26b

15.48 ± 1.70a

% TS

-

31.98 ± 1.38a

23.16 ± 3.29b

13.80 ± 1.47c

% VS

-

38.05 ± 0.88a

26.59 ± 3.57b

16.19 ± 1.54c

% TS

-

3.47 ± 0.09a

2.33 ± 0.05b

0.60 ± 0.05c

% VS

-

4.13 ± 0.01a

2.67 ± 0.09b

0.70 ±0.06c

% TS

-

35.45

25.49

% TS

-

39.7

29.2

Total N

C:N

Proteins

Crude fat

14.4

Sum of proteins and fat (P+F) Share of P+F

17.1

% TS

-

17.48 ± 0.08b

8.54 ± 0.06c

33.22 ± 0.04a

% VS

-

20.81 ± 0.37b

9.81 ± 0.24c

38.99 ± 0.41a

% TS

-

7.05 ± 0.80b

26.18 ± 3.26a

3.08 ± 0.71b

% VS

-

8.40 ± 0.98b

30.09 ± 3.87a

3.62 ± 0.87b

Volatile fatty

% TS

-

2.86 ± 0.24b

1.60 ± 0.05a

2.53 ± 0.44a

acids

% VS

-

3.40 ± 0.29b

1.84 ± 0.06 a

2.97 ± 0.52 a

Raw fibre

Carbohydrates

Digested waste Parameter

Unit Mealworm (M)

Cricket (C)

Hermetia (H)

ml∙g-1 TS

379.0 ± 2.9a

389.5 ± 5.0a

351.4 ± 4.4b

ml∙g-1 VS

451.1 ± 3.4a

447.4 ± 5.7a

412.5 ± 5.1b

Biomethane

ml∙g-1 TS

212.2 ± 20.4ab

225.3 ± 12.2a

177.2 ± 18.3b

potential

ml∙g-1 VS

252.6 ± 24.3a

258.8 ± 14.0a

207.9 ± 21.5a

% vol.

56.3 ± 1.5a

57.9 ± 4.1a

50.3 ± 2.7b

% vol.

62.3 ± 3.0a

61.2 ±4.7ab

53.2 ± 3.2b

Biogas potential

Mean CH4 content ± SD Maximum CH4 content

pHH2O Waste

TS

VS

Ash

Total C

Total N

(%)

(% TS)

(% TS)

(% TS)

(% TS)

C:N

(1:20 v∙v-1)

Mealworm

7.70

2.51

69.72

30.28

38.13

3.60

10.64

(M)

± 0.04b

± 0.01b

± 1.24a

± 1.24a

± 1.58a

± 0.22ab

± 1.10b

Crickets

7.71

2.23

73.15

26.85

42.81

2.56

18.13

(C)

± 0.07b

± 0.02b

± 2.98a

± 2.98a

± 5.30a

± 0.74b

± 1.94a

H. illucens

7.86

3.12

70.79

29.21

34.88

4.04

8.65

(H)

± 0.06a

± 0.21a

± 1.61a

± 1.61a

±1.59a

± 0.24a

± 0.59b

Highlights: •

Insect production for food and feed is increasing worldwide.



Biogas production from insect wastes is poorly investigated.



Insect wastes are suitable for biogas production with good efficiency.



Biomethane potential was similar to some manures, plant wastes and sewage sludges.