Journal Pre-proof Biogas generation from insects breeding post production wastes Piotr Bulak, Kinga Proc, Małgorzata Pawłowska, Agnieszka Kasprzycka, Wojciech Berus, Andrzej Bieganowski PII:
S0959-6526(19)33647-9
DOI:
https://doi.org/10.1016/j.jclepro.2019.118777
Reference:
JCLP 118777
To appear in:
Journal of Cleaner Production
Received Date: 24 July 2019 Revised Date:
10 September 2019
Accepted Date: 6 October 2019
Please cite this article as: Bulak P, Proc K, Pawłowska Mał, Kasprzycka A, Berus W, Bieganowski A, Biogas generation from insects breeding post production wastes, Journal of Cleaner Production (2019), doi: https://doi.org/10.1016/j.jclepro.2019.118777. This is a PDF file of an article that has undergone enhancements after acceptance, such as the addition of a cover page and metadata, and formatting for readability, but it is not yet the definitive version of record. This version will undergo additional copyediting, typesetting and review before it is published in its final form, but we are providing this version to give early visibility of the article. Please note that, during the production process, errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain. © 2019 Published by Elsevier Ltd.
Biogas generation from insects breeding post production wastes
1 2 3
Piotr Bulaka,*, Kinga Proca, Małgorzata Pawłowskab, Agnieszka Kasprzyckaa, Wojciech Berusa,
4
Andrzej Bieganowskia
5 6
a
Institute of Agrophysics, Polish Academy of Sciences, Doświadczalna 4, 20-290 Lublin, Poland
7
b
Lublin University of Technology, Faculty of Environmental Engineering, Nadbystrzycka 40B,
8
20-618 Lublin, Poland
9 10
*
11
744 50 67
corresponding author:
[email protected], phone: +48 81 744 50 61 int. 135, fax: +48 81
12 13
e-mail
14
[email protected], Agnieszka Kasprzycka
[email protected], Wojciech Berus
15
[email protected], Andrzej Bieganowski
[email protected]
16 17 18 19 20 21 22
addresses:
Kinga
Proc
[email protected],
Małgorzata
Pawłowska
25
Abstract
26
Insect breeding generates waste: insect excrements, often mixed with the remains of the feed .
27
Insect waste is usually sold as a plant fertilizer, however, there is one more method of its use
28
– methane production via the anaerobic digestion . To the best of the authors' knowledge, this
29
topic is very poorly studied. The aim of this work was the evaluation of the suitability of the
30
waste derived frominsects breeding (Hermetia illucens, Tenebrio molitor and Gryllus spp.)
31
for methane production. The mesophilic anaerobic digestion process was performed in 500 ml
32
bioreactors. The temperature of the process was 37°C ± 1°C and initial pH was 7.0 ± 0.2. The
33
substrate loading comprised 3.5 g of total solids and the inoculum-to-substrate ratio was 2:1.
34
The biomethane potential of investigated wastes was ~177 ml·g-1 TS for H. illucens, ~212
35
ml·g-1 TS for Tenebrio molitor to ~225 ml·g-1 TS for Gryllus spp.. The obtained biomethane
36
potentials are similar to more commonly used substrates for anaerobic digestion like: cattle
37
manure, mink manure, poultry manure, fruit and vegetables waste, ryegrass, switchgrass,
38
wheat, and sewage sludge, which points to the reasonability of their use. Anaerobic digestion
39
can be a new method for valorization of insect post-production wastes.
40 41
Keywords: methane; insect; black soldier fly; mealworm; crickets; waste management
42 43
Abbreviations
44
BMP – biomethane potential; BSF – black soldier fly; COD – chemical oxygen demand;
45
GHG – greenhouse gases; TS – total solids; VFA - volatile fatty acid; VS – volatile solids;
46 47
1. Introduction
48
1
49
Methane is one of the greenhouse gases (GHG) and its uncontrolled emission into the
50
atmosphere is highly environmentally harmful (Walkiewicz et al., 2016). Emissions can occur
51
from natural sources such as wetlands, as well as from anthropogenic ones, such as
52
agriculture or waste management systems (Pawłowska et al., 2011; Yusuf et al., 2012;
53
Brzezińska et al., 2014; Szafranek-Nakonieczna et al., 2018). However, methane can also be
54
produced intentionally via the anaerobic digestion process, in which the organic compounds,
55
contained in plant biomass, organic waste or even wastewater are converted under anaerobic
56
conditions to biogas and digestate, which can be a highly effective and profitable way of
57
utilizing organic waste and producing energy (Esen and Yuksel, 2013; Lalak et al., 2016;
58
Oleszek and Matyka, 2017; Win et al., 2018; Kasprzycka and Kuna, 2018).
59
The development of the insect industry in Europe and worldwide has significantly
60
accelerated in recent years.. Large-scale insect-breeding companies are being set up for the
61
production of animal feed (which has also been approved by the EU from 2017 according to
62
Commission Regulation (EU) 2017/893). The recent draft regulation of the EU Commission
63
describes minimum hygiene requirements for insects, which will be bred for human food (EU
64
Commission Regulation Draft Ares(2019)382900). This change will lead to the development
65
of new markets and new human food industry branches, indicating the great potential linked
66
with insect production.
67
In Asia, the human consumption of insects is popular, as they are a good source of
68
energy, protein, fat, vitamins and minerals (Rumpold and Schluter, 2013; Oonincx et al.,
69
2015). In the Malaysian province of Sabah, about 60 species of insects (including Hermetia
70
illucens) are eaten (even raw), as well as in the form of powder, which acts as a food additive
71
for increasing taste and aroma (Wang and Shelomi, 2017). In Europe, the powdered form of
72
whole insects or insect isolates, e.g., protein, fat or chitin, is relatively accepted compared to
73
visibly whole insects (Mariod, 2013; Wang and Shelomi, 2017). Small- and medium-scale
2
74
insect rearing (less than 100 Mg year-1) is an established activity, which supplies feed to zoos
75
and pet shops and auxiliary insects for biological controls in the European market (Azagoh et
76
al., 2015). Insects have considerable potential as feed, due to their nutritional value, low space
77
requirements and marked acceptability; they are especially recommended for poultry and fish
78
(Mariod, 2013). Chitosan, which is a chitin derivative, displays satisfactory resistance and
79
antimicrobial properties and can be used in the bioplastics and the bio-based composite
80
industries (Azagoh et al., 2015).
81
Hermetia illucens (also known as black soldier fly (BSF)), an insect from the Diptera
82
family with highly interesting properties (Müller et al., 2017; Waśko et al., 2016; Zdybicka-
83
Barabas et al., 2017), is being increasingly proposed and used as an ideal organism for the
84
utilization of different types of organic wastes (Gold et al., 2018), biodiesel production (Wang
85
et al., 2017), and even for entomoremediation (Bulak et al., 2018). It was shown that the
86
larvae of H. illucens can reduce the amount of fresh biomass in waste plant tissues, food
87
scraps, catering waste or solid residual fraction of restaurant waste in the range of 46-66.5%
88
(Kalová and Borkovcová, 2013). Mealworm larvae (Tenebrio molitor) and crickets (Gryllus
89
spp.) are used mainly as live feeder for domestic pets and food for humans (entomophagy)
90
(Anankware et al., 2015). Mealworms contain up to 45% proteins and 40% lipids
91
(Ravzanaadii et al., 2012), while crickets may contain even more proteins (58%) but have a
92
lower fat content (10%) (Wang et al., 2004). Moreover, both insect types are characterized by
93
a high amount of unsaturated fatty acids; this can be as much as 66-77% of the total
94
percentage of fatty acids, comparable to rape and olive oil (Wang et al., 2004; Ravzanaadii et
95
al., 2012).
96
The insect production industry is growing rapidly - according to Dossey et al. (2016), at
97
least 61 companies producing and/or selling insect products were opened between 2014 and
98
2015. The economists forecast the global market value of edible insects to grow from about
3
99
406 million USD in 2018 to over 1.18 billion USD by 2023 (Statista, 2019). The development
100
of this industry will implicate an increase in the amount of post-production residues, which
101
should be considered in the planning of waste management. This type of waste is insect
102
excrements, often mixed with the remains of their feed . Insect waste is not harmful to the
103
environment and is usually sold as a plant fertilizer (Müller et al., 2017). However, there is
104
one more, very poorly studied method of its use – methane production via the anaerobic
105
digestion process. To the best of the authors' knowledge, only one study was directly related
106
to the topic of biogas production from insects, and it reffered to the gasification of H. illucens
107
whole larvae or larvae residues after fat extraction (Win et al., 2018). The results presented in
108
the paper indicate that different types of substrate originating from BSF rearing, including
109
farming residues, have a high biomethane potential (BMP). Therefore,the topic has a great
110
scientific and applicatory potential (Win et al., 2018). There are also few publications on the
111
use of invertebrates other than insects in biogas production. For instance, Serrano et al. (2016)
112
used feces of aquatic worm Lumbriculus variegatus fed on waste activated sludge for biogas
113
production. This concept has been under investigation for more than 10 years and has resulted
114
in the development of test bioreactors (Hendrickx et al., 2010). This technology used also
115
others species from Oligochaete, e.g. Aulophorus furcatus (Tamis et al., 2011), as a source of
116
substrate, but the BMP of the worm feeding residue was studied only by a few researchers
117
(see Serrano et al., 2016).
118
Searching for new or alternative and efficient sources of substrates for biogas production
119
helps to protect environment and promotes the use of crops for food production, and not for
120
energy production - as e.g. in Germany, where a large share of the corn is growing
121
specifically for biogas (Winquist et al., 2019). In case of animal (and insect) excrements its
122
use for biogas production helps to reduce GHG emission (as CH4 and N2O) and
123
eutrophication, which would occur if they were used as an organic fertilizer (Bao et al.,
4
124
2019).The research hypothesis is assuming that raw post-production waste from insect
125
breeding could be a good substrate for biogas production. Taking into account the rising
126
interest in the sourcing of insect-derived proteins and lipids, which would lead to growth in
127
the production of waste from insects breeding, and looking at the advantages of waste usage
128
in biofuel production, the aim of this work was to evaluate the suitability of waste derived
129
from the farming of three different insect species: Hermetia illucens, Tenebrio molitor and
130
Gryllus spp, which can be legally used in the EU as animal forage additives, for methane
131
production. Their applicability was assessed indirectly on the basis of selected properties
132
which are significant for ensuring the proper conditions for methanogenic microorganism
133
development, and directly based on the results of biochemical methane potential tests.
134 135
2. Materials and methods
136 137
2.1. Insect breeding
138 139 140
The residues from the breeding of three types of insect larvae – BSF (H waste), mealworm (M waste) and crickets (C waste) – were used in the experiment.
141
The BSF (H. illucens) larvae were reared in the laboratory of the Institute of Agrophysics
142
of the Polish Academy of Science in Lublin, Poland. H. illucens was used in the experiment
143
regarding the utilization of waste from the fruit and vegetable industry in the form of carrot-
144
beetroot marc. Three batches of approximately 300 BSF larvae (in each batch), fed with
145
medium consisting of carrot-beetroot marc mixed at a volumetric ratio of 3:1 (dry weight of
146
15.54% ± 0.02%), were placed in a laboratory incubator at a temperature of 27°C ± 1°C and
147
in darkness. Breeding was continued until the growth of larvae on a given batch of marc was
148
clearly limited and no marc particles could be detected in the substrate.
5
149
Larvae of mealworm beetle (Tenebrio molitor) were fed on substrate consisting of oat
150
flakes and leftovers of vegetables and fruits (i.e., tomatoes, paprika, dill and parsley stems and
151
leaf residues, apple pieces) in the proportion of 4:1. Mealworms have been reared in the
152
following conditions: relative humidity 60 ± 5%, temperature 23°C ± 1ºC and in darkness.
153
The wastes from the breeding of different genera of crickets (Gryllus spp.) were supplied
154
by a regional commercial breeder (CricketsFarm, Lublin, Poland). All bred cricket species
155
were fed with the same mixture of cereals grains, soy and dried alfalfa plants in the ratio of
156
1:1:1.
157 158
2.2. Analytical methods
159 160
All the wastes were air-dried prior to the examinations. Total solids (TS) and moisture
161
content, as well as volatile solids (VS) and ash contents, of investigated materials were
162
determined gravimetrically, firstly, by drying at 105ºC, and then by igniting at 550ºC (EN
163
12880:20004; EN 12879:20004).
164
Total C and total N were determined by elemental analysis using a Thermo Scientific
165
Flash 2000 Organic Elemental Analyzer according to the manufacturer’s instructions. Protein
166
content was calculated on the basis of total N using a 6.25 multiplier (Win et al., 2018).
167
Volatile
fatty
acid
(VFA)
content
was
determined
spectrophotometrically
168
(Spectrophotometer DR3900, Hach Lange, Düsseldorf, Germany) in water extracted from the
169
waste (preparation conditions: 5 ml·g-1, 1 h, 150 rpm), using the Hach LCK 365 cuvette test
170
system. The results were recalculated on the dry mass of the waste.
171
Crude lipids were analyzed with the use of Soxtec Avanti (Foss, Hillerød, Denmark),
172
while raw fibers were determined by sequential acid-base extraction with hot 1.25% H2SO4
173
and 1.25% NaOH on Fibertec 2010 (Foss, Hillerød, Denmark). Carbohydrate (cellulose,
6
174
hemicellulose and chitin) content was calculated by subtracting the content of all other
175
analyzed components (moisture, proteins, fat, fibers, volatile fatty acids and ash) from the
176
percentage of TS.
177
The pH value was measured potentiometrically by HQ 400 multi-purpose machine (Hach
178
Lange, Düsseldorf, Germany) in the supernatant obtained by mixing the waste with distilled
179
water in the ratio of 1:20 v·v-1.
180 181
2.3. Characteristic of the examined wastes
182 183
The wastes from breeding H. illucens, mealworms and crickets can be seen in Fig. 1. The
184
residues from breeding H. illucens (H waste) were brown in color and, in a large part, took the
185
form of granules of about 1-3 mm in diameter or flakes. It was impossible to visually
186
distinguish the remains of carrot-beetroot marc (Fig. 1a). The residues from mealworm
187
breeding (M waste) were a mixture of dry feces in the form of fine, brown powder and fine
188
remains of crushed feed (Fig. 1b). The waste from cricket breeding (C waste) was a mixture
189
mostly consisting of crushed plant remains and, to a much lesser extent, crushed wheat grains.
190
The remains of dead adults and parts of cricket exoskeletons were present (Fig. 1c).
191 192
2.4. Bio-methane potential assays
193 194
The mesophilic anaerobic digestion process was performed according to the VDI 4630
195
(2016) and DIN 38414 protocols (DIN 38414:1985; VDI 4630:2016). It was carried out in a
196
500 ml bioreactor tank (300 ml of working volume). Prior to setting up the experiment, the
197
inoculum was starved until biogas production ceased. The temperature of the process was
198
37°C ± 1°C and initial pH was 7.0 ± 0.2. The substrate loading was 3.5 g of TS for each
7
199
bioreactor, and inoculum-to-substrate ratio (I/S) was established at 2:1 (based on the TS).
200
Digestate from the biogas plant in Siedliszczki (Lubelskie District, Eastern Poland), which
201
was based on corn silage and distillers’ grains, while whey was used as inoculum. The basic
202
properties of inoculum are presented in Table 1.
203
The composition of biogas was determined by means of multigas analyzer (GFM436, Gas
204
Data, UK) once a day. The volume of biogas was determined by the method of liquid
205
displacement. The experiment was ended when daily biogas production in each feedstock was
206
maintained on a level below 10% of maximum daily production during the next three days.
207
Under these conditions, the experiment lasted for 21 days.
208 209
2.5. Statistical analysis
210 211
All physicochemical analyses of wastes were carried out in three replications. Each
212
value represents the mean ± SD (n = 3). The anaerobic digestion experiment was conducted in
213
three independent replications (presented values are given as the mean ± SD). The analysis of
214
variance (ANOVA) and the post-hoc Tukey test (Statistica 10.0) were conducted to assess the
215
significance of the differences between the compared mean values.
216 217
3. Results and Discussion
218 219
3.1. Physicochemical parameters of insect breeding wastes and inoculum
220 221
A multisubstrate digestate from the biogas plant was used as an inoculum for the
222
fermentation process. There were two main reasons for the selection of such an inoculum.
223
Firstly, the value of pH (Table 1) was in the range of the optimum for methanogens, i.e., 6.7-
8
224
7.5 (Deublein and Steinhauser, 2008). The second reason was the low ratio of C:N, equal to
225
7.4 (Table 1), which indicates the high degree of the biodegradation of organic matter. Thus,
226
no methane release, due to the decomposition of the organic matter, remained in the digestate
227
should be expected. Therefore, the time of the inoculum starvation could be shortened.
228
All the used waste samples were characterized by a high value of dry weight (over 84%)
229
with dominating organic compound (Table 1). Due to high content of VS (84-87 %) they were
230
similar to animal manures (72-93 % VS) and food and food-processing wastes (95% VS),
231
both of which are considered the best resources for biomethane generation (Bharathiraja et al.,
232
2018). The highest dry weight was observed in M waste, and the lowest in H waste. The
233
concentration of mineral compounds (expressed as ash content) was similar in M and H
234
wastes, but significantly lower in C wastes. The chemical composition of organic substance in
235
particular wastes was substantially differentiated. M waste contained the highest amount of
236
proteins (about 32% TS) and fats (about 3.5% TS) compared to the other waste. The lowest
237
content of proteins and fats was observed in H waste, in which this parameter was 2.3 and 5.8
238
times lower, respectively. H waste was richest in raw fiber. The content of raw fiber in this
239
material (about 33% TS) was almost twice as high as in C waste, which was poorest in these
240
substances. The only components which occurred in a significantly larger amount in cricket
241
waste, when compared to the other waste, were carbohydrates (Table 1). The examined
242
wastes differed significantly in terms of the content of total nitrogen. The highest content of
243
this parameter was measured in M waste, and the lowest in H waste. The latter waste was also
244
characterized by the lowest total C content (statistically lower than in other wastes). In turn,
245
the ratio of C:N was the highest for H while the lowest was for M waste. The C:N ratio in M
246
waste was about two times lower than in H waste. M waste also had the lowest pH value
247
(6.01), i.e., 1.3 times lower than the pH measured in H waste, which was characterized by the
248
highest pH. The content of VFA in the waste ranged from 1.6 to 2.9% TS. The highest
9
249
concentration of VFA, significantly different when compared to other substrates, was found in
250
M waste. It was about 76% and 13% higher than in C and H waste, respectively. When
251
considering the number of components, the most complex substrate was used for mealworm
252
rearing, and the simplest (two components only) was used for BSF breeding. This may be
253
explain why M waste was characterized by the extreme values of many parameters. The
254
opposite values of more of these parameters were found for H waste.
255
The content of VFA in M and H wastes exceeded the values found in the waste-activated
256
sludge (1.83 ± 0.12% VS), potato peel waste (2.08 ± 0.14% VS) and food waste (2.79 ±
257
0.18% VS), as examined by Ma et al. (2017). Supplying the examined residues into the
258
anaerobic bioreactor to the amount of 50 kg·Mg-1 of feedstock corresponds to a VFA
259
concentration of 950 to 1,700 mg·dm-3. In contrast, Serrano et al. (2016) found VFA on the
260
maximum level of only 30 mg VFA-COD·dm-3 when fermented waste sludge and whole
261
bodies of L. variegatus. It is commonly known that a high concentration of VFA (especially
262
in form of propionic acid) is an important factor which can disrupt the anaerobic digestion
263
process (Wang et al., 2009). Lee et al. (2015) observed the inhibition of the digestion of food
264
waste leachate at VFA concentrations of 4,000 mg·dm-3; but, in the case of propionic acid, the
265
inhibiting effect was observed already at 900 mg·dm-3. Considering that VFA is the main
266
product in organic matter decomposition during the acidification stage of methanogenesis
267
(Nielsen et al., 2007), it should be noted that the concentration of these compounds in
268
bioreactor feedstock will increase over time and may lead to excessive acidification. This
269
phenomenon is one of the most common reasons for the deterioration of anaerobic digestion
270
processes (Akuzawa et al., 2011). Taking into account the pH of the examined residues,
271
acidification poses a real threat in the case of M and C wastes, which were slightly acid (pH
272
6.01 and 6.18, respectively); but it is not likely to be a problem in the case of H waste, which
273
was alkaline (pH 8.19) (Table 1). Generally, none of the examined waste had a pH value
10
274
considered as optimal for methanogens, which falls within the range of 6.7-7.5 (Deublein and
275
Steinhauser, 2008). Therefore, the monosubstrate anaerobic digestion applied for their
276
treatment can cause technological problems.
277
3.2. Biogas and methane potential
278 279
The daily and cumulative biogas production during the experiment is shown in Fig. 2. At
280
the end of the experiment (21st day), the highest value of the total biogas amount, related to
281
the weight of the waste added to the bioreactor, was observed for M waste (451.1 ± 3.4 ml·g-1
282
VS), followed by C waste (447.4 ± 5.7 ml·g-1 VS) and H waste (412.5 ± 5.1 ml·g-1 VS) (Fig.
283
2; Table 2). The statistical analysis showed significantly lower biogas potential obtained for
284
the H waste compared to the other residues (p < 0.05, Tukey’s test). The maximum efficiency
285
of methane production was obtained during the first 30 days of the experiment (Fig. 2).
286
Serrano et al. (2016), who fermented fecal matter from L. variegatus as well as whole bodies
287
of this aquatic worm, made similar observation that under mesophilic conditions, the
288
maximum methane yield was achieved within 30 days from the start of fermentation.
289
The biogas produced from particular feedstock differed in terms of methane
290
concentration (Table 2). The highest mean value of this parameter was observed in the biogas
291
produced from C waste. This biogas was 1.6% richer in methane than biogas produced from
292
M waste, and over 7.6% richer than that released from H waste. The values of the highest
293
methane concentrations in the biogas obtained during the digestion of particular feedstock
294
ranged from 53.2 to 62.3% and differed significantly between M and H waste (Table 2).
295
Analogically to the mean methane concentration (Table 2), the highest maximum biomethane
296
potential (BMP), equal to 258.8 ± 14.0 ml CH4·g-1 VS, was obtained for C waste, but this
297
value was not significantly different from the BMP of the other waste. Although the insect
298
waste did not differ significantly in terms of BMP related to VS, the H waste was
11
299
characterized by a significantly lower value (177.2 ± 18.3 ml·g-1) than in the case of C waste
300
(225.3 ± 12.2 ml·g-1) when related to TS (Table 2). The BMPs values obtained in this
301
experiment were higher than the mean BMP values obtained for silage of Miscanthus
302
giganteus, but lower than for silage of maize, which were 186 ml CH4 g-1 VS and 381 ml CH4
303
g-1 VS, respectively (Whittaker et al., 2016). BMP of insect wastes tested in this study ranged
304
from 207.9 to 258.8 ml CH4·g-1 VS (Tab. 2). Considering this parameter, the tested
305
substances were similar in this parameter to some more commonly used substrates for
306
biomethane production, such as cattle manure (242-399 ml CH4·g-1 VS), mink manure (239-
307
428 ml CH4·g-1 VS), poultry manure (107-438 ml CH4·g-1 VS), fruit and vegetables waste
308
(153-342 ml CH4·g-1 VS), ryegrass (140-360 ml CH4·g-1 VS), switchgrass (122-246 ml
309
CH4·g-1 VS), wheat (245-319 ml CH4·g-1 VS), and sewage sludge (249-274 ml CH4·g-1 VS)
310
(Kougias and Angelidaki, 2018).
311
In the experiment by Serrano et al. (2016), feces of L. variegatus had the lowest methane
312
yield from all the substrates tested (sludge, bodies of worms, and their feces). The yield
313
ranged from 99 to 176 mgCH4-COD g-1 COD for psychrophilic and from 275 to 429 mgCH4-
314
COD g-1 COD for mesophilic fermentation. Tamis et al. (2011) showed that residues of
315
sludges that pass through the gastrointestinal tract of aquatic worms Aulophorus furcatus
316
exhibit higher anaerobic digestibility, which can be explained by the contribution of extra
317
enzymes and/or bacteria (Serrano et al., 2016). However, Serrano et al. (2016) did not
318
observed this positive effect in processing the worm L. variegatus or its feces. This suggests
319
that the mechanism can be more complicated. Nevertheless, a relatively good BMP observed
320
in the present study may be attributed to the specific microorganisms present in the insect
321
wastes. Poveda et al. (2019) identified 14 bacterial and 6 fungal genera (among other
322
unidentified) in the mealworm feces.
12
323
The BMP of BSF larvae breeding waste determined in this study was 2.4 times lower
324
than the value obtained by Win et al. (2018), who reared the same species of insect in food
325
waste at a temperature of 20-23°C for 30 days, reaching a BMP equal to 502 ± 9 mL CH4 g-1
326
VS. The difference could be explained by the disparate type of feedstock used for insect
327
breeding. Taking into account the voracity of the H. illucens larvae, which makes them useful
328
in biowaste management and waste utilization (Diener et al., 2011; Lalander et al., 2013;
329
Bulak et al., 2018; Lalander et al., 2019), it was decided to use the waste from the fruit and
330
vegetable industry, such as a mixture of carrot-beetroot solid leftover after squeezing the
331
juice, which require appropriate management. Post-consumption food waste, such as residues
332
from dining halls, as used by Win et al. (2018), are usually rich in lipids and proteins (Ho and
333
Chu, 2019), while vegetable waste, such as carrot and beetroot marc is poor in these
334
components but rich in crude fiber (Retnani et al., 2010; Bakshi et al., 2016). The
335
unconsumed breeding feedstock was the important element of the materials used in BPM
336
assays, and its properties significantly influenced the chemical composition of the insects’
337
post-breeding waste. The residues examined by Win et al. (2018) consisted of 20.8% TS of
338
lipids and 19.4% TS of proteins, while the waste used in this study consisted of 0.6% TS of
339
lipids only and 13.8% TS of proteins. The higher content of these compounds, especially
340
lipids in the substrate, implicates greater methane production, because, stoichiometrically, 2.4
341
times more methane is generated from lipids (C57H104O6) than carbohydrates (C6H10O5), and
342
two times more than from proteins (C5H7O2N) (Win et al., 2018). The strong correlation
343
between BPM and lipid content in the digested substrates was experimentally confirmed by
344
Edwiges et al. (2018), who examined 12 different batches of fruit and vegetable waste with
345
different chemical compositions. The higher production of methane in the experiment
346
conducted by Win et al. (2018), compared to the results of this study, could also be
347
contributed to the higher (about 1.2 times) content of VS in the residues used by them.
13
348
The course of decomposition for the examined waste, illustrated by daily biogas
349
production, diverged in detail, although there were no statistically significant differences in
350
the maximum value of cumulative biogas production obtained during the test (Fig. 2). The
351
time when the maximum daily biogas production values occurred was different for particular
352
wastes: it was on second day in C (101.9 ± 0.1 ml CH4·g-1 TS) and H waste (59.0 ± 0.1 ml
353
CH4·g-1 TS), and on the fourth day in M (68.6 ± 10.3 ml CH4·g-1 TS) waste. It is interesting
354
that, in the case of M waste, the second, smaller peak of biogas production occurred on the
355
eighth day (34.3 ± 7.6 ml CH4·g-1 TS). It should be also mentioned that the production of
356
biogas in the case of H waste was mostly unstable. Several local maxima of daily biogas
357
production were observed. The last one was noticed on the ninth day.
358
These differences can be explained by the chemical composition of the waste that
359
influenced their biodegrability. The highest content of proteins and lipids, which are more
360
efficient sources of methane than carbohydrates (Li et al., 2017), were found in M waste. The
361
total share of proteins and lipids in this waste, amounting to 39.7% TS, was 1.4 times higher
362
than in C waste and 2.3 times higher than in H waste. Proteins and lipids are totally
363
degradable under anaerobic conditions, but their degradation is controlled by a hydrolysis
364
constant (Lübken et al., 2015), which determines the rate of methane production. On the other
365
hand, H waste contained the most amount of raw fiber: two times higher than M waste and
366
almost four times higher than C waste. The raw fiber includes non-starch polysaccharides,
367
i.e., cellulose, hemicellulose, pectin and lignin. These compounds belong to anaerobically
368
hardly biodegradable fraction (Lübken et al., 2015). H waste also had the least amount of
369
VFA.
370
The differences in the concentration of particular chemical components in the waste clarify
371
the changes in daily biogas production. Carbohydrates, especially monosaccharides and
372
disaccharides, which have a higher hydrolysis rate than proteins and lipids during anaerobic
14
373
digestion (Li et al., 2017), are digested firstly. Thus, the highest peak in daily biogas
374
production was observed the earliest (on the second day) in C waste, which also contained the
375
highest amount of carbohydrates. Conversely, the lowest content of these compounds was
376
found in H waste; thus the low peak was observed at this time. Proteins need more time to be
377
decomposed. These can explain the appearance of the highest peak of biogas production with
378
a two-day delay (on the fourth day) in the case of M waste, which had the highest content of
379
proteins. Biogas production in C and H waste decreased at this time, which can be linked to
380
the low content of proteins in this material. The appearance of the second-highest peak of
381
biogas production in the case of H waste on the fifth day and the third-highest one on the
382
ninth day could be related to the graduated and time-dependent hydrolysis of raw fiber
383
(accounting for 33% TS), composed of substances such as cellulose and hemicellulose and
384
characterized by different hydrolysis rates. These compounds are degraded in the substrates
385
available for methanogens at different times. On the other hand, the presence of the second-
386
highest peak in the case of M waste on the eighth day can be associated with the
387
biomethanization of VFA released during the hydrolysis of lipids. This multistage process,
388
occurring under anaerobic conditions is slow and requires the collaboration of different types
389
of microorganisms (Cirne et al., 2007). Intense biogas production lasted up to the eighth or
390
ninth day of the experiment (depending on the waste type), then significantly decreased in the
391
days that followed, reaching a daily biogas production of less than 20% of the highest noted
392
value of this parameter, while about 90% of the total amount of biogas was obtained before
393
the 12th day. This provides evidence that organic compounds susceptible to biodegradation
394
decompose rapidly. This gives them an advantage over the common but less readily
395
fermentable substrates used in biogas plants, such as animal manure and municipal solid
396
wastes (Bharathiraja et al., 2018).
397
3.3. Physicochemical parameters of digestates
15
398 399
The physicochemical parameters of digestates obtained after the methane fermentation of
400
a particular substrate, did not differ in terms of VS, ash content and total C (p < 0.05) (Table
401
3). The highest TS were observed in the digestate with H waste, and this value was
402
significantly different to that of the other digestates (Table 3). Digestates from H and M waste
403
had a significantly higher content of total N (4.04 ± 0.24% and 3.60 ± 0.22%, respectively)
404
compared to C waste (2.56 ± 0.74). Only the latter residue had a significantly different C:N
405
ratio, which was 1.7 and two times higher than in M and H wastes, respectively. In general,
406
all the postfermentation residues were slightly alkaline. Their pH values were in the range of
407
7.70 ± 0.04 to 7.86 ± 0.06, and the digestate derived from Hermetia waste had a significantly
408
higher pH value than the others (Table 3). Significantly different pH values for the raw waste
409
– mealworm and cricket wastes were slightly acidic while residues of Hermetia were more
410
alkaline (Table 1) – influenced the final pH of the digestates. The pH value of digestate
411
obtained after H waste fermentation was significantly higher than that of the other digestates.
412 413
5. Conclusions
414 415
This research proved the applicability of post-production residues from insect breeding
416
for biogas generation. Such approach allowed for the valorization of this type of waste as a
417
profitable source of renewable energy and confirm an environmentally friendly way for their
418
management. This should represent, beside the application as fertilizer, a new opportunity for
419
the use of these wastes in a cost-efficient and sustainable manner.
420
This study showed that, despite the significant differentiation in the chemical properties
421
of the examined waste, as revealed in the C:N ratio, and the content of lipids, proteins and raw
422
fiber, their BMP was similar to the substrate applied in biogas plants, which highlights the
16
423
reasonability of this approach to their utilization. But, taking into account the value of the C:N
424
ratio, and the high content of lipids and proteins, it could be supposed that mixing the waste
425
with substrates rich in carbohydrates, such as corn silage, will improve the properties of final
426
feedstock, leading to the enhancement of biomethane production. However, this issue should
427
be experimentally confirmed by further studies.
428
From a practical point of view, it should be emphasized that, due to the high content of
429
TS and VS in waste, their dosing in a bioreactor must be established by considering the
430
organic loading rate value which is optimal for the appropriate system.
431
The high rate of decomposition may be deemed to be a convenient feature of the waste.
432
This means that waste does not require a long retention time inside a bioreactor. On the other
433
hand, the high rate of hydrolysis may lead to a rapid increase in VFA concentration, thus
434
more detailed studies on the composition of VFA and the rate of its release during the
435
fermentation process are needed to assess the potential risk of feedstock acidification.
436 437
Acknowledgments
438 439 440
The authors wish to thank CricketsFarm (Lublin, Poland) for delivering wastes from cricket breeding for scientific purposes free of charge.
441 442 443 444
Conflicts of interest None. This research did not receive any specific grant from funding agencies in the public, commercial, or not-for-profit sectors.
445 446
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608
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609
25
610
Figure captions:
611
Fig. 1. Macroscopic view of used insect waste: a) Hermetia illucens waste, b) mealworms
612
waste, c) crickets waste.
613
Double column (full width), no color in print
614
Fig. 2. Daily and cumulative biogas production (ml·g-1 TS) obtained for the insect rearing
615
waste. Values are given as means (n = 3) ± SD (bars).
616
Double column (full width), no color in print
617
26
618
Table captions:
619
Table 1. Physicochemical properties of inoculum and insect wastes used for anaerobic
620
digestion (mean value and SD, n = 3). Different letters indicated statistically significant
621
differences (Tukey’s test; p < 0.05).
622
Table 2. Biogas and biomethane potential, and methane concentration in the biogas (means
623
and SD, n = 3) of the insect wastes used in the experiment. Different letters indicated
624
statistically significant differences (Tukey’s test; p < 0.05).
625
Table 3. Physicochemical properties of digestates obtained after anaerobic digestion of
626
insects breeding waste (mean values and SD, n = 3). Different letter indicated statistically
627
significant differences (Tukey’s test; p < 0.05).
27
Waste type Parameter
Unit
pH
Inoculum
Mealworm
Crickets
Hermetia
waste (M)
waste (C)
waste (H)
6.82 ± 0.04b
6.01 ± 0.03d
6.18 ± 0.04c
8.19 ± 0.06a
TS
%
5.36 ± 0.05d
89.40 ± 0.04a
87.33 ± 0.06b
84.00 ± 0.10c
VS
% TS
-
84.02 ± 1.90a
87.06 ± 1.71a
85.21± 0.94a
Ash
% TS
-
15.95 ± 1.71a
12.84 ±0.64b
14.77±0.55ab
Total C
% TS
31.76 ± 0.58b
39.72 ± 1.20a
40.17± 1.51a
33.91± 0.10b
% VS
-
47.27 ± 1.43a
46.14 ± 1.73a
39.80 ± 0.12b
% TS
4.30 ± 0.23ab
5.12 ± 0.22a
3.71 ± 0.53b
2.21 ± 0.23c
% VS
-
6.09 ± 0.26a
4.26 ± 0.61b
2.59 ± 0.27c
-
7.39 ± 0.26c
7.77 ± 0.47c
10.96 ± 1.26b
15.48 ± 1.70a
% TS
-
31.98 ± 1.38a
23.16 ± 3.29b
13.80 ± 1.47c
% VS
-
38.05 ± 0.88a
26.59 ± 3.57b
16.19 ± 1.54c
% TS
-
3.47 ± 0.09a
2.33 ± 0.05b
0.60 ± 0.05c
% VS
-
4.13 ± 0.01a
2.67 ± 0.09b
0.70 ±0.06c
% TS
-
35.45
25.49
% TS
-
39.7
29.2
Total N
C:N
Proteins
Crude fat
14.4
Sum of proteins and fat (P+F) Share of P+F
17.1
% TS
-
17.48 ± 0.08b
8.54 ± 0.06c
33.22 ± 0.04a
% VS
-
20.81 ± 0.37b
9.81 ± 0.24c
38.99 ± 0.41a
% TS
-
7.05 ± 0.80b
26.18 ± 3.26a
3.08 ± 0.71b
% VS
-
8.40 ± 0.98b
30.09 ± 3.87a
3.62 ± 0.87b
Volatile fatty
% TS
-
2.86 ± 0.24b
1.60 ± 0.05a
2.53 ± 0.44a
acids
% VS
-
3.40 ± 0.29b
1.84 ± 0.06 a
2.97 ± 0.52 a
Raw fibre
Carbohydrates
Digested waste Parameter
Unit Mealworm (M)
Cricket (C)
Hermetia (H)
ml∙g-1 TS
379.0 ± 2.9a
389.5 ± 5.0a
351.4 ± 4.4b
ml∙g-1 VS
451.1 ± 3.4a
447.4 ± 5.7a
412.5 ± 5.1b
Biomethane
ml∙g-1 TS
212.2 ± 20.4ab
225.3 ± 12.2a
177.2 ± 18.3b
potential
ml∙g-1 VS
252.6 ± 24.3a
258.8 ± 14.0a
207.9 ± 21.5a
% vol.
56.3 ± 1.5a
57.9 ± 4.1a
50.3 ± 2.7b
% vol.
62.3 ± 3.0a
61.2 ±4.7ab
53.2 ± 3.2b
Biogas potential
Mean CH4 content ± SD Maximum CH4 content
pHH2O Waste
TS
VS
Ash
Total C
Total N
(%)
(% TS)
(% TS)
(% TS)
(% TS)
C:N
(1:20 v∙v-1)
Mealworm
7.70
2.51
69.72
30.28
38.13
3.60
10.64
(M)
± 0.04b
± 0.01b
± 1.24a
± 1.24a
± 1.58a
± 0.22ab
± 1.10b
Crickets
7.71
2.23
73.15
26.85
42.81
2.56
18.13
(C)
± 0.07b
± 0.02b
± 2.98a
± 2.98a
± 5.30a
± 0.74b
± 1.94a
H. illucens
7.86
3.12
70.79
29.21
34.88
4.04
8.65
(H)
± 0.06a
± 0.21a
± 1.61a
± 1.61a
±1.59a
± 0.24a
± 0.59b
Highlights: •
Insect production for food and feed is increasing worldwide.
•
Biogas production from insect wastes is poorly investigated.
•
Insect wastes are suitable for biogas production with good efficiency.
•
Biomethane potential was similar to some manures, plant wastes and sewage sludges.