Journal Pre-proof Citric acid-modified beta zeolite for polyoxymethylene dimethyl ethers synthesis: The textural and acidic properties regulation Baoyu Wang (Conceptualization) (Methodology) (Investigation) (Data curation)
Writing- original draft), Ximing Yan (Validation) (Writing - review and editing) (Funding acquisition), Xingyuan Zhang (Supervision) (Project administration), Haiyang Zhang (Formal analysis), Faping Li (Resources)
PII:
S0926-3373(20)30060-6
DOI:
https://doi.org/10.1016/j.apcatb.2020.118645
Reference:
APCATB 118645
To appear in:
Applied Catalysis B: Environmental
Received Date:
27 July 2019
Revised Date:
21 December 2019
Accepted Date:
14 January 2020
Please cite this article as: Wang B, Yan X, Zhang X, Zhang H, Li F, Citric acid-modified beta zeolite for polyoxymethylene dimethyl ethers synthesis: The textural and acidic properties regulation, Applied Catalysis B: Environmental (2020), doi: https://doi.org/10.1016/j.apcatb.2020.118645
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Citric acid-modified beta zeolite for polyoxymethylene dimethyl ethers synthesis: The textural and acidic properties regulation Baoyu Wanga,c,1, Ximing Yanb,c,1,*, Xingyuan Zhangb,*, Haiyang Zhangc, Faping Lid a
College of Marine Sciences, Beibu Gulf University, Qinzhou, 535011, PR China
b CAS Key Laboratory of Soft Matter Chemistry, Department of Polymer Science and Engineering, University of Science and Technology of China, Hefei, 230026, PR China c
Guangxi Colleges and Universities Key Laboratory of Beibu Gulf Oil and Natural Gas Resource Effective Utilization, College of
Chemistry and Chemical Engineering, Beibu Gulf University, Qinzhou 535011, China Hong Yuan Jiangmen Chemical With Science Co., Ltd, Jiangmen 529700, China
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These authors contributed to the work equally and should be regarded as co-first authors Corresponding authors. E-mail addresses: [email protected] (X. Yan), [email protected] (X. Zhang).
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Graphical abstract
Highlights
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• Citric acid has a significant dealumination and realumination effect.
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• The amount of external protonic sites is critical to obtaining high catalytic activity. • Relatively weak Brønsted acid sites may be the primary active sites. • The turnover frequency can be used to reflect the catalytic performance.
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• The ring opening decomposition of trioxane may not necessarily be the initial step.
Abstract: Beta zeolite exhibits satisfactory catalytic activity in the synthesis of polyoxymethylene dimethyl ethers. However, their microporous channels have adverse effects on mass transfer of macromolecules. In this work, it was found that the textural and acidic properties of catalysts could be improved by citric acid treatment. Extensive characterization confirmed that citric acid induced significant pore-expanding on catalysts, and its dealumination and realumination effect could lead to reduced amount of total acid sites and increased amount of Brønsted acid sites (BAS). Meanwhile, a good positive correlation was found between amount of external weak BAS and initial reaction rate. It was speculated that BAS with relatively weak acid strength might be the primary active sites in
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this reaction. Compared with the blank sample, the initial reaction rate of optimal catalyst was increased by 100%, and the conversion of trioxane was increased by 86.5 %, indicating a significantly improved catalytic activity.
Keywords: Polyoxymethylene dimethyl ethers; Beta zeolite; Citric acid; Textural properties; Acidic properties
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1. Introduction
It is well known that diesel engines are widely used in transportation, construction machinery,
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ship power industries owing to the strong power, high combustion heat efficiency, long service life, and excellent safety. However, it is criticized a lot due to the emission of high-polluting exhaust
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gas [1]. Even for high-performance diesel engines, the emitted excess NOx and soot are still big threats to human health [2]. Therefore, how to improve the environmental performance of diesel
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engines while maintaining its power, stability, and economic efficiency is an urgent issue worthy of attention [3]. Studies have confirmed that the addition of oxygen compounds in diesel can reduce the formation of harmful substances such as soot during combustion [4]-[6].
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Polyoxymethylene dimethyl ethers (PODEn) are a general term for low molecular weight acetal polymers. Studies have shown that PODEn (n = 3 ~ 5) have not only similar
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physicochemical properties to diesel [7], but also higher oxygen content and higher cetane number than diesel [8],[9], which can reduce the kinematic viscosity of diesel [10]. Also, they can reduce the freezing point of diesel with lower n-alkane content [11], so they are considered a new type of environmentally friendly diesel additives [12]. Based on systematical study on the combustion and emission performance of diesel blended with PODEn, it was found that mixing a proper amount of PODEn in diesel could not only increase diesel combustion performance by reducing the negative occurrence of ignition delay [13]-[15], but also change the emission balance of NOx and soot by
increasing exhaust gas recirculation rate while maintaining soot content [6],[7],[15],[16]. Moreover, pollutant emissions such as THC, CO in the exhaust gas can also be effectively reduced by adding PODEn in diesel [10],[17]. In short, the addition of PODEn to diesel is one of the most convenient and effective measures to improve diesel quality and environmental performance, which has broad application prospects [18]. TRIox
MeOH
DMM
PODE n
PFn an oxymethylene group provider a methyl-end group provider
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Scheme 1. Synthesis routes for the synthesis of PODEn.
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Baranowski et al. reviewed [19] that the raw materials for synthesis of PODEn and found there were mainly two types of compounds: one is compound that provides oxymethylene group
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(─CH2O─), including formaldehyde (FA), trioxane (TRIox) and paraformaldehyde (PFn). The other is compound which provides methyl-end group (─CH3), including methanol (MeOH),
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dimethoxymethane (DMM), etc. The synthesis routes are shown in Scheme 1. Water is present in all synthetic systems except for the synthetic route of DMM and TRIox [19],[20]. PODEn
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synthesis in water environment usually has shortcomings including high reaction temperature, long reaction time, large amount of by-products, and difficulty in separating products from water [21]-[23]. Moreover, the presence of water induced hydrolysis of PODEn to form methanol and
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formaldehyde. Studies have shown that when the water content exceeds 5 ωt%, hydrolysis reaction has an un-ignorable effect on the synthesis, which will significantly reduce selectivity and
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yield [21]. Therefore, PODEn synthesis in the anhydrous environment has attracted more attention [20],[24],[25].
Because of adjustable textural and acidic properties, easy regeneration after deactivation, and
high environmental friendliness, zeolite catalysts are widely used in acid catalysis reactions [26]-[28]. PODEn synthesis represents a typical acid catalysis process, for which BEA, MFI, and FAU microporous zeolites have been demonstrated to have better activities [29]-[32]. However, such microporous zeolites are restricted by pore channels, which adversely affect the mass transfer
and diffusion of macromolecular reactants and products, especially under low-temperature [27]. Fu et al. simulated the molecular sizes of PODEn (Table 1), and found that it was difficult for PODEn to enter the microporous structure of the zeolite and participate in the reaction when n > 3 [32]. Lautenschütz et al. also confirmed that acid strength of zeolites had little effect on the reactivity at low temperatures, but the mesoporous surface area played a decisive role in the synthesis of PODEn [29]. At the same time, Xue et al. modified the mesoporous SBA-15 with aluminum isopropoxide, which demonstrated good activities in PODEn synthesis [33]. Therefore, how to optimize the pore channel structure, improve the mass transfer efficiency of the
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macromolecule inside the catalyst, and improve the catalyst stability while maintaining proper acidity of microporous zeolite are the key problems to be solved in PODEn synthesis over microporous zeolite [27]. Table 1
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The optimized models of PODE3, PODE5, and PODE8 by Gaussian 09 [32].
Size of optimized models (a × b nm)
n=3
0.70 × 0.52 nm
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PODEn
n=5
1.28 × 0.32 nm 1.49 × 0.28 nm
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n=8
Acid-base post-treatment is regarded as one of the most convenient methods for adjusting the
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textural and acidic properties of microporous zeolites [34]-[36], which has been widely used in industrial production [37][40]. Baranowski et al. used a combination of NaOH and HCl to adjust
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the textural properties of ZSM-5 zeolite, which significantly enhanced the synthesis of PODEn [31]. However, the "etching and desilication" effect of the lye is limited by the silica to alumina
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ratio, the catalyst crystallinity is greatly lowered, and framework even collapses at high temperature, so stability is deteriorated [41]. On the contrary, acid treatment method can also achieve the purpose of regulating textural and acidic properties, which has little effect on the zeolite framework, so that the catalyst can maintain good stability [34],[42]. In this paper, the effect of textural and acidic properties on reaction activity is investigated. Moreover, the relationship between textural properties, acidic properties, and reaction activity is analyzed to speculate the potential active sites.
2. Experimental section 2.1. Catalyst preparation The solid powder of beta zeolite (Si/Al = 20) in the protonic form (H+) was purchased from Catalyst Plant of Nankai University, Tianjin, China. The pseudo-boehmite was purchased from Shandong Aluminum Inc., China. Sesbania powder was provided by Sinopec Research Institute of Petroleum Processing. DMM, TRIox, MeOH, nitric acid, citric acid, and tetrahydrofuran (THF) were purchased from Aladdin Industrial Inc., Shanghai, China. First, the beta zeolite was mechanically mixed with pseudo-boehmite (as the binder) at a
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mass ratio of 2:3, followed by addition of an appropriate amount of sesbania powder (as the extrusion assistant) and nitric acid solution (as the peptizer agent, 5 ωt%), resulting in the dough-like mixture. Then, the mixture was extruded into cylindrical shape, with a diameter of 1.5 mm, then dried at 110 °C for 10 h and calcined at 550 °C for 4 h, and finally milled into 20 ~ 40
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mesh particles with the geometric mean diameter of 0.63 mm, which is denoted as BEA (adopted as the blank sample in this experiment). Subsequently, acid treatment process was achieved on
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BEA via excessive impregnation method with the citric acid solution at 80 °C for 5 h, and the resulting samples were calcined at 550 °C for 4 h in air. According to different concentrations of
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the citric acid solution, the citric acid treatment catalysts were remarked as 0.3CT/BEA, 0.6CT/BEA, 0.9CT/BEA, 1.2CT/BEA, respectively.
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2.2. Characterization
The X-ray diffraction (XRD) (Bruker D8 Advance X-ray diffractometer, DE) was employed to measure the crystalline structure of the catalyst. The catalyst was irradiated
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using Cu Kα (λ = 0.15406 nm) radiation with a Nickel filter at a tube voltage of 40 kV and a tube current of 30 mA. The catalyst scanning was carried out over a 2θ range from 5 ° to
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80 ° at a scanning rate of 4 °C·min-1. The crystalline phases were identified by matching them with reference patterns in the Joint Committee on Powder Diffraction Standards (JCPDS) database. The Brunauer-Emmett-Teller (BET) specific surface area and porosity texture of catalyst were analyzed by N2 physisorption at -196 °C (Micromeritics ASAP2400 static nitrogen adsorption analyser, US). Before measurement, the catalyst was degassed under high vacuum at 300 °C for 8 h. The specific surface area was calculated using the BET method in the relative pressure range of 0 < p/p0 < 0.1. The total pore
volume and the pore size distributions were obtained in the desorption branch and using the Barrett-Joyner-Halenda (BJH) method at a relative pressure (p/p0) of 0.99. Si, Al Elemental analyses were carried out with an Axios MAX XRF analyser (PANalytical B.V., NL). The transmission electron microscopy (TEM) images were obtained using Tecnai G2 F20 field emission transmission electron microscope (FETEM) (FEI company, US). Before measurements, the samples were suspended in ethanol and sonicated for 10 min, then placed over a carbon coated holey Cu microgrid. The ammonia temperature programmed adsorption-desorption
(NH3-TPD)
experiments
were
carried
out
on
the
US
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Autosorb-1C-TCD-MS chemisorption analytical instrument with argon used as the carrier gas. Firstly, the catalyst was loaded in a quartz reactor and preheated in high purity argon
(30 mL·min-1) at 550 °C for 1 h to remove the adsorbed moisture. After that, it was
saturated with NH3 at 100 °C for 1 h before removing the physically adsorbed NH3 by
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argon flow. Finally, the desorption operation was carried out from 100 °C to 600 °C at a
heating rate of 10 °C·min-1. The amount of NH3 desorbed was monitored by a mass
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spectrometer. Pyridine and 2,6-di-tert-butylpyridine (hereafter denoted dTBPy) were selected as probe molecules to analyze the acid types at different positions of the catalysts
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by Fourier transform infrared spectroscopy (US MAGNAIR-IR560 IR). Prior to FTIR studies,the powder samples were pressed into a self-supported wafer and pretreated at
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450 °C for 1.0 h under high vacuum, then the excess of probe molecular vapor was adsorbed for 1.0 h and physisorbed molecules were subsequently removed by evacuation, finally subjected to high vacuum desorption at respectively 200 °C and 350 °C for 1.0 h before
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recording the spectra. The FTIR spectra were recorded between 4000 cm-1 and 1000 cm-1, where the resolution was 4 cm-1 for Py-FTIR and resolution was 2 cm-1 for dTBPy-IR.
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High-resolution 27Al magic angle spinning nuclear magnetic resonance (27Al MAS NMR) spectra in the solid state were recorded on a Bruker AVANCE III 600 spectrometer at a resonance frequency of 156.4 MHz using a 4 mm HX double-resonance MAS probe. The spectra were obtained at a rotation speed of 15 kHz and a 1 s recycle delay. The
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Al chemical shift was
referenced to 1 M aqueous Al(NO3)3. Solid-state 29Si DD/MAS NMR spectra were recorded on an Agilent 600 DD2 spectrometer (magnetic field strength 14.1 T) at a resonance frequency of 109.13 MHz for
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Si using the dipole decoupling magic-angle spinning (DD/MAS). The powder
samples were placed in a triple-channel probe using 4.0 mm ZrO2 rotors at room temperature. The spectra were obtained at a rotation speed of 8 kHz, and a 10 s recycle delay. The scanning number was 5000. The Si signal of tetramethylsilane at 0 ppm was used as the reference of 29Si chemical shift. 2.3. Catalytic activity tests PODEn was synthesized by DMM and TRIox in a 0.25 L autoclave reactor at 50 °C under autogenic pressure, with stirring speed was set to 400 rpm to eliminate the external mass transfer resistance. In the synthesis process, the DMM/TRIox molar ratio was 2:1, and catalyst loading
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was 0.2 ~ 2 ωt%. The reaction equation is shown in Eqs. (1).
(1)
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The product distribution was quantified off-line using an SH-Rxi-5Sil MS capillary
column (30 m × 0.25 mm × 0.25 µm, SHIMADZU GCMS-QP2020, JP) connected to a
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flame ionization detector, and identified by GC/MS analysis. Initially, the column temperature was held at 40 °C for 5 min, then ramped to 250 °C at a rate of 30 °C·min -1
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and held for 10 min. Nitrogen was used as the carrier gas, and THF was used as standard internal substance. In addition, trace formaldehyde in the product was quantitatively analyzed by sodium sulfite titration method using thymolphthalein as the indicator.
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The activity evaluation indexes of catalysts include the conversion of trioxane ( X TRIox ), the selectivity of PODEj-k ( SPODE j k ) and the yield of PODEj-k ( YPODE j k ), which
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were calculated by Eqs. (2) ~ (4) as follows: X TRIox
mTRIox ,feed mTRIox ,product mTRIox ,feed
100%
(2)
k
i
SPODE j k
i= j
mTRIox,feed mTRIox,product
100%
YPODE j k X TRIox SPODE j k 100%
(3) (4)
Where mTRIox , feed and mTRIox , product are the mass of trioxane in the feedstock and product (g), respectively, and [αi] is mass of trioxane consumed to produce PODEi (2≤i≤8, i ∈N). 3. Results and discussion 3.1. Physicochemical characteristics The XRD patterns show (Fig. 1) the main diffraction peaks of samples was presented at 2θ of 7.60 °, 13.4 °, 14.4 °, 21.2 ° and 22.4 °, at which in the XRD peak range of beta zeolite (JCPDS PDF-48-0074). Meanwhile, the characteristic diffraction peaks attributed to γ-Al2O3 are located at
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2θ of 37.63 °, 39.52 °, 45.84 ° and 66.82 ° (JCPDS PDF-29-0063). Hence, based on the XRD results, the crystal phases of BEA and γ-Al2O3 could be seen in the spectra, but no additional
diffraction peak appeared. The results indicated that the citric acid treatment had no destructive
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effect on the crystal structure of beta zeolite, and the intensity of characteristic peaks increased.
On the one hand, it may be because citric acid causes elution of extra-framework aluminum and
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amorphous substances in the pores during the acid pickling process. On the other hand, it is possible that some of the removed aluminum species are replenished to the silicon hydroxyl
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structure cavity.
beta γ-Al2O3
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1.2CT/BEA
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Intensity (a.u.)
0.9CT/BEA
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0.6CT/BEA
0.3CT/BEA
BEA 10
20
Fig. 1.
30
40
2θ (°)
50
60
XRD patterns of different samples.
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2.0
B
1.5
dV/dlog(D)
Quanitity adsorbed (cm3·g-1)
A
BEA 0.3CT/BEA 0.6CT/BEA 0.9CT/BEA 1.2CT/BEA
1.0
0.5
0.0 0
10
20
30
40
0.0
0.2
0.4
0.6
Relative pressure (p/p0)
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Pore size (nm)
0.8
1.0
Fig. 2. Nitrogen adsorption-desorption isotherms (A) and pore size distribution (B) of different samples.
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The textural properties such as BET surface area, pore volume, and pore size of catalysts are
shown in Table 2. N2 adsorption-desorption isotherms and pore size distribution of different
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samples are shown in Fig. 2. The desorption isotherm curves of all samples increase slowly in the low-specific pressure zone, showing hysteresis loops in the medium-specific pressure zone, which
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suggests all samples have microporous and mesoporous structures simultaneously. This is due to that catalysts were obtained by mixing beta zeolite with pseudo-boehmite followed by extrusion
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molding, and the pseudo-boehmite was converted into γ-Al2O3 after calcination, so the microporous and mesoporous structures exist simultaneously in the catalysts. In addition, it can be
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seen that with the increase of citric acid treatment concentration, the samples have gradually increased adsorption amount in the high specific pressure zone, the hysteresis loop is regularly
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narrowed layer by layer, the adsorption curve tends to be parallel with the desorption curve, and the hysteresis loop shape transits from the initial H2 type to H1 type (IUPAC classification). The above results indicate that citric acid treatment can increase pore volume and pore size and significantly widen the pore distribution. The increase of DBJH from 6.13 nm in the blank sample to 10.75 nm (Table 2) confirms significant pore-expanding effect of citric acid treatment. The citric acid treatment exerts an impact on pore structure from three main aspects: (1) dealumination of γ-Al2O3; (2) elution of some extra-framework aluminum and amorphous substances in beta
zeolite; (3) dealumination and realumination of beta zeolite [42]. Table 2 Textural properties of different samples. Specific area (m2·g-1)
Pore volume (cm3·g-1)
Pore size (nm)
Samples a
b
SBET
c
Smicro
d
Sexter
VTotal
e
VBJH
f
Daverage
g
DBJH
381.5
157.7
223.8
0.427
0.343
4.47
6.13
0.3CT/BEA
401.4
173.0
228.4
0.567
0.481
5.65
8.07
0.6CT/BEA
412.6
188.9
223.7
0.640
0.543
6.20
9.71
0.9CT/BEA
415.1
207.1
207.4
0.667
0.562
6.43
10.84
1.2CT/BEA
418.7
215.4
203.3
0.680
0.577
6.50
10.75
a
The BET specific surface area of catalyst,
catalyst,
d
b
The total pore volume of catalyst,
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BEA
The microporous specific surface area of catalyst, c The external specific surface area of e
The mesoporous pore volume of catalyst,
The average pore size of catalyst,
g
The
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mesoporous pore size of catalyst.
f
As shown in the FETEM images of pure beta zeolite (Fig. 3a) and pure γ-Al2O3 (Fig. 3b), the
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pure γ-Al2O3 shows a typical layered or wrinkled laminated structure, while pure beta zeolite is made up of larger particles formed from aggregated particles with diameters of 20 ~ 50 nm. It was
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worth noting that there were obvious light contrast areas in Fig. 3d, which indicated that there
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were a large number of intracrystal mesopores on the sample treated with citric acid.
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FETEM images of beta zeolite (a), γ-Al2O3 (b), BEA (c) and 0.6CT/BEA (d).
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Fig. 3.
The changes in the local structure of the Si atoms and the Al atoms of samples modified by citric acid were characterized by
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Si MAS NMR and
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Al MAS NMR spectroscopy. A total of
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five peaks were detected in 29Si MAS NMR spectra (Fig. S1A), which were assigned to Q4 (-117 ppm and -114 ppm), Q3 (-107 ppm and -111 ppm) and Q2 (-98 ppm) sites, respectively [43].
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Among them, the two peaks for Q4 sites came from two different stacking orders of polymorph A (Si(0Al)A) and polymorph B (Si(0Al)B), respectively. The two peaks of Q3 were attributed to silanol groups defect sites (Si-OH) and Si(1Al) tetrahedrons, respectively. Q2 site was assigned to Si(2Al) tetrahedrons. As the catalyst was prepared by mixing beta zeolite with pseudo-boehmite, the
27
Al MAS
NMR spectra (Fig. S1B) contained the overlap of peaks, which was relatively complex. According to the
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Al MAS NMR spectrum of pure beta zeolite (Fig. S2) and literature [44][45], it can be
known that the peak at 68 ppm was attributed to the superposition of tetrahedral aluminum of alumina (AlⅣ) and ordered extra-framework tetrahedral aluminum of beta zeolite (AlT1). A hump within the range from 20 to 50 ppm was due to the superposition of the amorphous Penta-coordinated aluminum of alumina (AlⅤ) and the distorted extra-framework tetrahedral aluminum of beta zeolite (AlT4). The two peaks at 50 ~ 60 ppm were attributed to the framework tetrahedral aluminum occupying T1 and T2 sites (AlT3) and the framework tetrahedral aluminum occupying T3 ~ T9 sites (AlT2), respectively. Meanwhile, a broad peak between -20 ppm and 20 ppm was ascribed to the superposition of octahedral aluminum of alumina (AlⅥ, 11 ppm),
ppm) of beta zeolite. Table 3
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well-ordered octahedral aluminum (AlO1, 0 ppm) and distorted octahedral aluminum (AlO2, -14
Percentage of the peak areas determined by deconvolution of the 29Si MAS NMR spectra. Si(0Al)B (%)
Si(1Al)
BEA
38.88
23.78
21.08
0.3CT/BEA
34.18
32.25
22.44
0.6CT/BEA
28.48
42.42
0.9CT/BEA
35.07
31.34
1.2CT/BEA
43.36
Si-OH
nSi/nAl
0.77
17.7
11.13
0
17.8
20.66
8.45
0
19.4
19.76
13.83
0
20.2
18.67
8.98
0
21.4
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15.48
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a
Si(2Al)
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Si(0Al)A (%)
The ratio of silicon atoms to aluminum atoms on the framework, which is obtained by the calculation formula in literature [46].
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a
Samples
Table 4
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Percentage of the peak areas determined by deconvolution of the 27Al MAS NMR Spectra. Relative peak areas (%) a
Samples
Ⅳ
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Al
Al
Ⅴ
Al
Ⅵ
AlT2
AlT3
AlO1
AlO2
SiO2 (ωt%)
a
Al2O3 (ωt%)
BEA
23.89
6.47
31.80
4.66
3.82
15.71
13.65
38.93
59.70
0.3CT/BEA
23.78
6.18
30.18
5.02
4.44
16.15
14.55
46.24
53.21
0.6CT/BEA
23.53
6.82
29.76
4.98
5.33
15.73
13.84
47.93
51.37
0.9CT/BEA
22.90
6.78
29.28
4.23
5.98
16.12
14.71
50.81
48.55
1.2CT/BEA
22.68
6.87
29.97
4.15
6.52
15.96
13.85
52.48
46.31
a
The mass fraction of silica and alumina was obtained by XRF analysis.
The spectra of 29Si MAS NMR and 27Al MAS NMR spectroscopy were fitted with Gaussian
functions for quantitative deconvolution of overlapping peaks (Fig. S3), and the relative areas of these different peaks are shown in Table 3 and 4, respectively. After citric acid treatment, the Si(2Al) site signal on the catalyst was significantly weakened, but the Si(1Al) site signal increased first and then decreased, confirming that citric acid treatment had both framework dealumination and realumination effect on beta zeolite. Table 4 shows that citric acid treatment led to an increase in AlT3 signal of beta zeolite. On the one hand, it was probably due to that citric acid treatment reduced total aluminum content of the catalyst, while AlT3 site framework aluminum remained stable [44] and resulting in a relative increase of AlT3 content. On the other hand, it may be due to
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that partial realumination occurred at T1 and T2 sites, resulting in an increased signal at AlT3 site. In addition, AlT2 site signal also increased first and then decreased, but decreasing rate was lower than that of total aluminum. According to Si/Al results in Table 3, it can be confirmed that the
framework realumination also occurred at this position.
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dealumination of beta zeolite framework probably occurred at T3 ~ T9 sites [42][44], and a part of
NH3-TPD was carried out to determine the relative strength and relative amount of acid sites,
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in which the relative strength can be determined by desorption temperature position, and the area under desorption peak represents the relative amount of acid sites in the samples. Due to the
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uneven distribution of acid sites on the surface of alumina, the high-temperature desorption peak (Tm > 400 °C) of blank sample BEA was significantly widened (Fig. 4A). However, after citric
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acid treatment, the peak position of each sample moved towards the low temperature, and the high-temperature peak shifted significantly to the position of the middle-temperature peak (200 °C < Tm < 400 °C). This indicates that citric acid treatment could adjust the acid distribution and
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increase the ratio of medium and strong acids.
Fig. 4.
NH3-TPD profiles (A) and Py-IR spectra (B) of different samples.
To further distinguish the type of acid sites on the catalyst under different acid strengths, the samples were analyzed by pyridine-infrared spectroscopy (Fig. 4B), and the calculation results of the analytical data are listed in Table 5. First, as the citric acid treatment concentration increased, the height of characteristic absorption peaks corresponding to Lewis acid sites (LAS) decreased significantly at 1444 cm-1, 1453 cm-1, 1600 cm-1, and 1620 cm-1, while height of characteristic absorption peak corresponding to BAS increased to some extent at 1544 cm-1 [39][47]. The blank sample has a relatively high amount of LAS and a low amount of BAS. However, with the increase of citric acid treatment concentration, the BAS to LAS ratio on both weak acid sites and
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strong acid sites was significantly improved (Table S1). These results confirm that the citric acid treatment can significantly reduce amount of LAS while increasing amount of BAS. Secondly, a characteristic absorption peak corresponding to the BAS appeared near the wavenumber 1637 cm-1 [39], and the intensity of the characteristic peak increased first and then decreased with the
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increase of acid treatment concentration. This may be due to that the dealumination of citric acid occurred at the original weak acid sites (especially the weak LAS), which made the acid sites
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covered or form Al(OH)2+ structure, producing many silanol structure cavities. Afterward, under the action of hydroxyl group in the citric acid molecule, realumination occurred in the silanol
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structure cavity, so that BAS was regenerated as Brønsted acid ratio increased [48]. However, dealumination was intensified under extra-high citric acid concentration, which would adversely
Table 5
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affect the BAS and the LAS of the catalysts.
Amount of BAS in samples measured in quantitative experiments of Pyridine and dTBPy Sorption. a
PyH+ (μmol·g-1)
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Samples
c
a
d
S
e
T
c
dTBPyH+ (μmol·g-1)
W
d
S
f
e
Accessibility factor
T
dTBPyH+ / PyH+
24.8
58.1
82.9
9.0
11.3
20.3
0.245
0.3CT/BEA
26.1
62.2
88.3
12.1
12.2
24.3
0.275
0.6CT/BEA
35.9
73.0
108.9
15.3
15.2
30.5
0.280
0.9CT/BEA
31.5
84.3
115.8
13.4
14.3
27.7
0.240
1.2CT/BEA
23.8
88.0
111.8
10.0
13.0
23.0
0.201
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BEA
W
b
PyH+ means amount of BAS (1544 cm-1) by pyridine sorption [49], b dTBPyH+ means amount of external BAS (1610 cm-1) by dTBPy
sorption [50], c W means relatively weak acid sites (The desorption temperature of probe molecules is between 200 ~ 350 °C), d S means strong acid sites, (The desorption temperature of probe molecules greater than 350 °C), e T means total acid sites, f Accessibility factor means the total amount of external BAS divided by the total amount of BAS.
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Fig.5.
Spectra of adsorbed dTBPy on different samples
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The external acidity was also detected through the dTBPy-FTIR spectra. The 1610 cm−1 band of the dTBPyH+ could be used as adequate for characterizing external BAS (Fig. 5) [50]. Results showed that compared with the sample BEA, with the increase of citric acid concentration, the
na
amount of external BAS exhibited a trend of increasing first and then decreasing, where the amount of external BAS of sample 0.6 CT/BEA was the largest. This may be due to that citric acid
ur
had both "dealumination - realumination" effect and "pore-expanding" effect on the catalyst. However, an excessive high concentration of citric acid can lead to dealumination, making the
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negative effect on external acidity overpower the positive pore-expanding effect. Based on the results of Py-IR, it was found that the accessibility factor of the catalyst also exhibited a trend of increasing first and then decreasing (Table 5), confirming that sample 0.6CT/BEA might have a relatively higher utilization rate of BAS than other samples. It was worth noting that, even if the concentration of citric acid reached 1.2 M, the amount of external BAS was still higher than that of the sample BEA, indicating that the external framework aluminum content of the sample 1.2CT/BEA was still higher than that of the sample BEA. However,
29
Si MAS NMR spectra
results had confirmed that the framework aluminum content of sample 1.2CT/BEA was actually lower than that of sample BEA (Table 3). Therefore, we speculated that the citric acid treatment can transform the partially inaccessible aluminum in beta zeolite into accessible aluminum (external surface aluminum), which also indirectly confirms that citric acid does have a pore-expanding effect on beta zeolite.
Fig. 6.
-p
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3.2. Catalytic activity and initial reaction pathway
Catalytic performances of different samples (A) (50 °C; 30 min; nDMM/nTRIox: 2; 0.2 ωt% catalyst) and effect of reaction time on trioxane concentration (B) (50 °C, nDMM/nTRIox: 2; 0.2 ωt% catalyst).
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All samples were evaluated in synthesis of PODEn using DMM and TRIox as reactants, and their catalytic performances are shown in Fig. 6A. The results show that citric acid concentration
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has a significant effect on the conversion of trioxane and yield of PODE3-5. For blank sample BEA, the conversion of trioxane and yield of PODE3-5 were only 26.96 % and 9.63 %,
na
respectively, and the product PODE5 was not detected. However, the conversion and yield increased rapidly with the increase of citric acid concentration, and a small amount of PODE6-8
ur
was detected. XTRIox and YPODE35 of 0.6CT/BEA reached 50.29 % and 24.69 %, which were increased by 86.5% and 156%, respectively. Fig. 6B shows that the concentration of trioxane
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gradually decreased with the extension of reaction time for all samples. Through comparison of these curves, it can be found that the initial reaction rate of sample 0.6CT/BEA was double faster than that of the blank sample. However, a higher concentration of citric acid treatment will result in a simultaneous decrease in conversion, yield, and initial reaction rate. For heterogeneous catalytic reactions, the catalytic performances of samples are usually affected under the joint influence of textural and acidic properties [51][52].
Fig. 7.
Correlation between mesoporous pore size and conversion of trioxane (A) and correlation between
ro of
amount of external BAS and initial reaction rate (B).
It was worth noting that when citric acid concentration was low, the conversion of TRIox was positively correlated with the mesoporous pore size (DBJH) of samples (Fig. 7A). However, when
citric acid concentration increased to 0.9 M, the mesoporous pore size remained unchanged after
-p
reaching the maximum, but the conversion of trioxane continued to decrease. This is probably due
to that microporous size of beta zeolite in the blank sample is relatively small, which makes low
re
accessibility of active sites, resulting in lower conversion and yield. The accessibility of active sites can affect the overall reaction rate, and the presence of a larger pore size is of critical
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significance to improve the accessibility of active sites. Therefore, the pore-expanding effect is very favorable for accelerating mass transfer efficiency of macromolecules. However, mass transfer effect was weakened with the increase of citric acid concentration, then the acidic
na
property played a decisive role in the catalytic activity. In this case, the catalytic activity decreased with the decrease in the amount of external BAS (Fig. 7B).
ur
Previous experiments have confirmed that the pure γ-Al2O3 has no catalytic activity for PODEn synthesis (Table S2), which is consistent with the conclusions of Wu et al. [30], indicating
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that the active sites of samples are mainly derived from beta zeolite. It was found that the initial reaction rate increased with the increase of external protonic sites. Especially, there was a positive correlation between the amount of external weak BAS and the initial reaction rate for all samples other than the blank sample (Fig. 7B), which was probably due to that the blank sample was greatly affected by mass transfer restrictions in alumina. Therefore, it is speculated that weak BAS on the beta zeolite may be the primary active sites in the reaction. In addition, lots of studies reveal that in the catalytic reaction with the BAS as the main active sites, LAS usually has partial
synergistic catalysis [53], and Baranowski et al. [54] have confirmed LAS are active in paraformaldehyde decomposition, PODEn growth, and acetalization. However, whether LAS has the same synergistic effect in this study, which should be further confirmed by subsequent studies. 100
A
80
0.6CT/BEA 0.9CT/BEA 1.2CT/BEA
B
1.20
TOF (s-1)
40
1.15
1.10
20
1.05 0.8
0
1.0
1.2
1.4
Mass fraction of catalyst (t%) 0.0
0.4
0.8
1.2
Mass fraction of catalyst (t%)
1.6
Effect of catalyst addition amount on trioxane conversion (A) and TOF (B).
-p
Fig. 8.
ro of
XTRIox (%)
1.25
60
The turnover frequency (TOF) can be used to reflect the level of catalyst activity.
re
Considering the combined effect of textural and acidic properties, the value of TOF was calculated by Eqs. (5) and (6), as shown in Fig. 6. The results showed that the simultaneous reduction of
lP
external specific surface area and framework aluminum content resulted in decreased TOF value when the citric acid concentration exceeded 0.6 M. Then, the effects of catalyst addition amount on conversion of trioxane and TOF were investigated by changing the addition amount of
na
0.6CT/BEA, 0.9CT/BEA, and 1.2CT/BEA (Fig. 8). It was confirmed that the three catalysts could reach equilibrium conversion under increased addition (Fig. 8A), and a good linear relationship
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8B).
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existed between TOF and catalyst addition amount when the reaction reached equilibrium (Fig.
nTRIox,feed X TRIox mcat CAl t
(5)
1 M Sexter Al2 O3 2 CAl 2 M Al2O3 S n BET 1 2 M Al2O3 M SiO2 Si n Al
(6)
TOF=
Where nTRIox , feed is mole mass of trioxane in the feedstock (mol), mcat is mass of catalysts (g), CAl is the molar content of the outer surface framework aluminum of the beta zeolite per unit mass (mol·g -1), t is reaction time (s), M Al O is the molar mass of Al2O3 2
(g·mol-1), M SiO
2
3
is the molar mass of SiO2 (g·mol-1), nSi n is the number ratio of silicon atoms to aluminum atoms in the zeolite Al
framework.
The catalyzed synthesis of PODEn using DMM and TRIox as materials in anhydrous environment belongs to a typical acid catalysis reaction. The reaction pathway mainly consists of two parts, i.e. the initial reaction part and the chain growth part [19]. Different opinions have been proposed for the initial reaction part. Some people believe that TRIox is first decomposed into three formaldehyde monomers [CH2O] by acid catalysis, and then inserted into DMM and/or a lower PODEn in form for chain growth, resulting in a higher PODEn [30],[55]. However, Goncalves et al. [56] based on the DFT theory proposed that in the initial stage of the reaction,
ro of
dimethoxymethane needs to remove methanol under the action of acid center to form [Al–O–CH2O–Me] intermediate, and then TRIox can be inserted into this intermediate as a whole
or monomers [CH2O] after decomposition. There is a competitive relationship between the two insertion approaches, in which the former is relatively more advantageous in the initial stage of
-p
reaction or when the amount of acid sites is low. Using kinetic research method, Brice et al. [57] inferred that TRIox would not decompose at low temperatures and low amount of acid sites.
re
To explore the initial reaction pathway of PODEn, the study on whether ring-opening decomposition of trioxane would occur in the absence of DMM was carried out (Table S2). The
lP
presence of formaldehyde was not detected in the product, which suggests that under such experimental conditions, the ring-opening decomposition of trioxane may not necessarily be the initial step for PODEn synthesis. Through experiment, the presence of methanol and PODE4 was
na
also observed in the product even in very short reaction time (Table S3). This experimental phenomenon is not consistent with the pathway of "the first decomposition and then insertion" as
ur
was proposed by most people, in line with the "trioxane direct insertion" pathway proposed by Goncalves [56]. Therefore, the initial reaction pathway of PODEn synthesis with as materials of
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DMM and TRIox using 0.6CT/BEA as catalyst under the experimental conditions herein can be described as follows: (1) dimethoxymethane releases methanol upon coordination with a BAS, forming [Al–O–CH2O–Me] intermediate; (2) TRIox is directly inserted into [Al–O–CH2O–Me] intermediate and rapidly releases [CH2O] to form [Al–O ( CH2O ) n–Me] intermediates; (3) these [Al–O ( CH2O ) n–Me] intermediates are combined with methanol to form PODE2-4, respectively. Scheme 2 shows the possible initial reaction pathway for the synthesis of PODEn using DMM and TRIox as materials.
ro of
Scheme 2.
Suggested initial reaction pathway for the synthesis of PODEn from DMM and TRIox.
4. Conclusion
-p
In this work, the textural and acidic properties of catalysts were regulated by citric acid treatment, and then they were used to catalyze the synthesis of PODEn using DMM and TRIox as
re
materials. Citric acid treatment has a dual-function of expanding pore size and regulating acid distribution, so it can effectively improve the mass transfer and diffusion ability of
lP
macromolecules and the external acidity, resulting in an accelerated initial reaction rate. However, the effect of textural properties on the catalytic activity will gradually decrease with the increase
na
of citric acid concentration. To this end, the acidic property, especially the external protonic sites, becomes the most important factor affecting the overall catalytic activity. A good positive correlation was found between amount of external weak BAS and initial reaction rate, indicating
ur
that weak BAS may be the primary active sites in this reaction. Using 0.6CT/BEA as catalyst and set the molar ratio of dimethoxymethane to trioxane to 2:1, reaction temperature to 50 °C and
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reaction time to 30 min, the conversion of trioxane and the yield of PODE3-5 reached 50.29 % and 24.69 %, respectively. Compared with the blank sample, the initial reaction rate of optimal catalyst increased by 100%, the conversion of trioxane increased by 86.5 %, indicating excellent catalytic activity. In addition, the study also found that under the experimental conditions herein, the ring opening decomposition of trioxane may not necessarily be the initial step for PODEn synthesis reaction.
Credit Author Statement Baoyu Wang:
Conceptualization, Methodology, Investigation, Data curation, Writing- Original draft preparation.
Ximing Yan:
Validation, Writing- Reviewing and Editing, Funding acquisition.
Xingyuan Zhang: Haiyang Zhang:
Formal analysis.
Resources.
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Faping Li:
Supervision, Project administration.
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Declaration of interests The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
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Acknowledgments
The authors are grateful to the Natural Science Foundation of Guangxi Zhuang Autonomous
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Region (2017GXNSFBA198145) and the Foundation of Education Department of Guangxi
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Zhuang Autonomous Region (2019KY0457) for financial support.
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