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Consolidated Codes and Standards
Appendix H
Consolidated Codes and Standards H.1 INTRODUCTION This appendix includes a small number of obsolete and withdrawn standards which are still commonly quoted in resources on plant layout. These are shown in parentheses, marked with their current (2016) status and, where applicable, the current equivalent standard which has superseded them is provided.
H.2 INTERNATIONAL CODES AND STANDARDS H.2.1 International Standards Organization (ISO) ISO 1819 ISO 2954 ISO 3977-3 ISO 5048 ISO 5657 ISO 5660-1 ISO 6944 ISO 6944-1 Ed 1 ISO 7119 ISO 9000 ISO 9001 ISO 9705 ISO 10437 ISO 10816-1:1995 ISO 13705 ISO 13709 ISO 14040 ISO 14122 ISO 14122-1 ISO 14122-2 ISO 14122-3 ISO 14122-4 ISO 14661
Continuous mechanical handling equipment—Safety code—General rules Mechanical vibration of rotating and reciprocating machinery. Requirements for instruments for measuring vibration severity Gas turbines—Procurement: Design requirements Continuous mechanical handling equipment—Belt conveyors with carrying idlers—Calculation of operating power and tensile forces Reaction to fire tests. Ignitability of building products using a radiant heat source Reaction-to-fire tests. Heat release, smoke production, and mass loss rate. Heat release rate (cone calorimeter method) and smoke production rate (dynamic measurement) Fire containment. Elements of building construction. Ventilation ducts Continuous mechanical handling equipment for loose bulk materials—Screw conveyors—Design rules for drive power Quality Management Systems: Fundamentals and Vocabulary Quality Management Systems: Requirements Full-scale room test for surface products Petroleum, petrochemical, and natural gas industries—Steam turbines—Special-purpose applications Mechanical vibration. Evaluation of machine vibration by measurements on nonrotating parts. General guidelines Petroleum, petrochemical, and natural gas industries—Fired heaters for general refinery service Centrifugal Pumps for Petroleum, Petrochemical, and Natural Gas Industries Life Cycle Assessment: Principles and Framework Permanent Machinery—Permanent Means of Access to Machinery Part 1: Choice of fixed means of access between two levels Part 2: Working platforms and walkways Part 3: Stairs, stepladders, and guard-rails Part 4: Fixed ladders Thermal turbines for industrial applications (steam turbines, gas expansion turbines)—General requirements
1977 2012 2004 1989 1997 2015 1985 2008 1981 2015 2015 1993 2003 1995 2012 2009 2006 2001 2001 2001 2004 2000
H.2.2 International Code Council (ICC) 2015
International Fuel Gas Code
707
708 Appendix H: Consolidated Codes and Standards
H.3 EUROPEAN LAW AND STANDARDS H.3.1 European Legislation 92/57/EEC 94/9/EC 97/23/EC 99/92/EC 2012/18/EU 2014/34/EU
Temporary or Mobile Construction Sites Equipment and protective systems intended for use in potentially explosive atmospheres (“ATEX” Directive) Pressure Equipment Directive Minimum requirements for improving the safety and health protection of workers potentially at risk from explosive atmospheres Control of major-accident hazards involving dangerous substances (“Seveso III” Directive) Equipment and protective systems intended for use in potentially explosive atmospheres (recast) (“ATEX” Directive)
1992 1994 1997 1999 2012 2014
H.3.2 Euronorm (EN) Standards EN 618 1A1 EN 620 1A1 EN 858-1 EN 858-2 EN 1012-1 EN 1092-1 EN 1092-1 1 A1 EN 1127-1 EN 1539 EN 1759-1 EN 1990 EN 1991 EN 1992 EN 1993 EN 1994 EN 1995 EN 1996 EN 1997 EN 1998 EN 1999 EN ISO 9001 EN ISO 10628-1 EN ISO 10628-2 EN 12285-1 EN 12285-2 EN 12547 EN 13121-3 1A1 EN 13445 EN 13480-3 EN 13480 series EN ISO 13857 EN 13923 EN 14015 EN 14129 EN 14491 EN 14620 series EN 60079 series EN 60079-14
Continuous handling equipment and systems. Safety and EMC requirements for equipment for mechanical handling of bulk materials except fixed belt conveyors Continuous handling equipment and systems. Safety and EMC requirements for fixed belt conveyors for bulk materials Separator systems for light liquids (e.g., oil and petrol). Principles of product design, performance and testing, marking and quality control Separator systems for light liquids (e.g., oil and petrol). Selection of nominal size, installation, operation, and maintenance Compressors and vacuum pumps. Safety requirements. Air compressors Flanges and their joints. Circular flanges for pipes, valves, fittings, and accessories, PN designated. Steel flanges Explosive atmospheres. Explosion prevention and protection. Basic concepts and methodology Dryers and ovens in which flammable substances are released. Safety requirements Flanges and their joints. Circular flanges for pipes, valves, fittings and accessories, class-designated. Steel flanges, NPS 1/2 to 24 Eurocode: Basis of structural design Eurocode 1: Actions on structures Eurocode 2: Design of concrete structures Eurocode 3: Design of steel structures Eurocode 4: Design of composite steel and concrete structures Eurocode 5: Design of timber structures Eurocode 6: Design of masonry structures Eurocode 7: Geotechnical design Eurocode 8: Design of structures for earthquake resistance Eurocode 9: Design of aluminum structures Quality management systems. Requirements Diagrams for the chemical and petrochemical industry. Graphical symbols Workshop fabricated steel tanks. Horizontal cylindrical single skin and double skin tanks for the underground storage of flammable and nonflammable water polluting liquids Workshop fabricated steel tanks. Horizontal cylindrical single skin and double skin tanks for the aboveground storage of flammable and nonflammable water polluting liquids Centrifuges. Common safety requirements GRP tanks and vessels for use above ground. Design and workmanship Unfired Pressure Vessels (series) Metal Industrial Piping. Design and Calculation Metal Industrial Piping Safety of machinery. Safety distances to prevent hazard zones being reached by upper and lower limbs Filament-wound FRP pressure vessels. Materials, design, manufacturing, and testing Specification for the design and manufacture of site built, vertical, cylindrical, flat-bottomed, above ground, welded, steel tanks for the storage of liquids at ambient temperature and above LPG equipment and accessories. Pressure relief valves for LPG pressure vessels Dust Explosion Venting Protective Systems (Incorporates VDI 3673) Design and manufacture of site built, vertical, cylindrical, flat-bottomed steel tanks for the storage of refrigerated, liquefied gases with operating temperatures between 0 and 2165 C Hazardous Area Classification Explosive atmospheres. Electrical installations design, selection, and erection
2002 2010 2002 2010 2002 2003 2010 2007 2013 2011 2015 2004 2002 2002 2004 2005 2004 2004 2005 2004 2004 2007 2015 2015 2012 2003 2005 2014 2008 2010 2014 2012 2012 2008 2005 2004 2014 2012 2006 Various 2014
H.3.3 Other European Codes, Standards, and Guidance GEST 79/82
Euro-Chlor, Materials of construction for use in contact with chlorine, Version 11
2013
Appendix H: Consolidated Codes and Standards 709
H.4 BRITISH CODES AND STANDARDS H.4.1 Statutory Regulations 1997 1998 1998 1999 2000 2002 2002 2015 2015
The Confined Spaces Regulations The Provision and Use of Work Equipment Regulations The Lifting Operations and Lifting Equipment Regulations (LOLER) The Pressure Equipment Regulations The Pressure Systems Safety Regulations The Control of Substances Hazardous to Health (COSHH) Regulations The Dangerous Substances and Explosive Atmospheres Regulations (DSEAR) The Construction (Design and Management) Regulations The Control of Major Accident Hazards (COMAH) Regulations
No. 1713 No. 2306 No. 2307 No. 2001 No. 128 No. 2677 No. 2776 No. 51 No. 483
H.4.2 Health and Safety Executive (HSE) CRR285/2000 CS 2 [CS 5] CS 15 CS 21 EH 40 EH 70 FIS 25 GS 28/2 [HSG 15] HSG 28 HSG 30
Thermal radiation criteria for vulnerable populations The storage of highly flammable liquids [Storage and use of LPG at fixed installations] N.B.: now obsolete but still cited The cleaning and gas freeing of tanks containing flammable residues Storage and handling of organic peroxides
Workplace exposure limits The control of fire-water run-off from CIMAH sites to prevent environmental damage Safeguarding flat belt conveyors in the food and drink industries Safe erection of structures—Part 2: Site management and procedures [Storage of liquefied petroleum gas at factories] N.B.: now obsolete but still cited Safety advice for bulk chlorine installations Storage of anhydrous ammonia under pressure in the United Kingdom: spherical and cylindrical vessels HSG 34 Storage of LPG at fixed installations HSG 51 (3rd Ed.) The storage of flammable liquids in containers HSG 58 Evaluation and inspection of buildings and structures HSG 64 Assessment of fire hazards from solid materials and the precautions required for their safe storage and use HSG 71 Chemical warehousing: the storage of packaged dangerous substances HSG 136 A guide to workplace transport safety HSG 139 The safe use of compressed gases in welding, flame cutting, and allied processes HSG 140 (2nd Ed.) Safe use and handling of flammable liquids HSG 176 (2nd Ed.) The storage of flammable liquids in tanks OC 278/34 (rev) The filling and storage of aerosols with flammable propellants OC 449/7 Prevention or creation of liquid slugs in flarelines PM 3 Safety at autoclaves R2P2 Reducing Risks, Protecting People HSE COMAH Technical Measures: Design codes—Pipework (online) [accessed 17 May 2016] available at http://www. hse.gov.uk/comah/sragtech/techmeaspipework.htm HSE COMAH Technical Measures: Plant layout (online) [accessed 17 May 2016] available at http://www.hse.gov.uk/ comah/sragtech/techmeasplantlay.htm HSE COMAH Technical Measures: Design codes—Plant (online) [accessed 17 May 2016] available at http://www.hse. gov.uk/comah/sragtech/techmeasplant.htm HSE COMAH Technical Measures: Roadways/site traffic control/immobilization of vehicles (online) [accessed 17 May 2016] available at http://www.hse.gov.uk/comah/sragtech/techmeastraffic.htm HSE COMAH Technical Measures: Design codes—Buildings/structures (online) [accessed 18 May 2016] available at http://www.hse.gov.uk/comah/sragtech/techmeasbuilding.htm HSE COMAH Technical Measures: Reliability of utilities (online) [accessed 19 May 2016] available at http://www.hse. gov.uk/comah/sragtech/techmeasutilitie.htm HSE COMAH Technical Measures: Emergency response/spill control (online) [accessed 19 May 2016] available at http://www.hse.gov.uk/comah/sragtech/techmeasspill.htm HSE COMAH Technical Measures: Lifting procedures (online) [accessed 19 May 2016] available at http://www.hse. gov.uk/comah/sragtech/techmeaslifting.htm HSE COMAH Technical Measures: Drum/cylinder handling (online) [accessed 20 May 2016] available at http://www. hse.gov.uk/comah/sragtech/techmeascylinder.htm HSE COMAH Technical Aspects: Heat exchangers (online) [accessed 20 May 2016] available at http://www.hse.gov. uk/comah/sragtech/systems8.htm HSE COMAH Technical Aspects: Hazardous area classification and control of ignition sources (online) [accessed 20 May 2016] available at http://www.hse.gov.uk/comah/sragtech/techmeasareaclas.htm
2000 1977 [ND] 1997 1991 Amends. 1998 2005 1995 ND 1998 [ND] 1999 1986 1987 2015 1990 1991 2009 2014 1997 2015 2015 1993 1993 1998 2001 2010 2015 2015 2015 2015 2015 2015 2015 2015 2015 2015
710 Appendix H: Consolidated Codes and Standards
H.4.3 British Standards Institution (See Also Section H.3 European Standards for BS EN Standards) BS 470 BS 476 series BS 476-3 BS 476-4 BS 476-6 BS 476-7 BS 476-10 BS 476-11 BS 476-12 BS 476-20 BS 476-21 BS 476-22 BS 476-23 BS 476-24 BS 476-31.1 BS 476-33 BS 799-5 BS 1113 BS 1192 1A1 BS1553-1 BS 1560 3.2 BS 1646-3 [BS 2594] [BS 2654] BS 2971 BS 3293 BS 3416 BS 4082-1 BS 4082-2 BS 4250 BS 4409-1 BS 4409-2 [BS 4504] BS 4531 [BS 4741] BS 4994 BS 5070-1 BS 5070-2 BS 5070-3 BS 5257 BS 5306 [BS 5387]
BS 5395-1 BS 5410-1 BS 5410-2 BS 5410-3 BS 5493
Inspection, access and entry openings for pressure vessels Fire tests on building materials and structures Classification and method of test for external fire exposure to roofs Noncombustibility test for materials Method of test for fire propagation for products 1 A1: 2009 Method of test to determine the classification of the surface spread of flame of products Guide to the principles, selection, role and application of fire testing and their outputs Method for assessing the heat emission from building materials Method of test for ignitability of products by direct flame impingement Method for determination of the fire resistance of elements of construction (general principles) Methods for determination of the fire resistance of loadbearing elements of construction Method for determination of the fire resistance of nonloadbearing elements of construction Methods for determination of the contribution of components to the fire resistance of a structure Method for determination of the fire resistance of ventilation ducts (see also ISO 6944: 1985) Methods for measuring smoke penetration through doorsets and shutter assemblies. Method of measurement under ambient temperature conditions Full-scale room test for surface products (see also ISO 9705: 1993)
1984 Various 2004 1970 1989 1997 2009 1982 1991 1987 1987 1987 1987 1987 1983 1993
Oil Burning Equipment, Specification for carbon steel oil storage tanks Specification for design and manufacture of water-tube steam generating plant (including superheaters, reheaters, and steel tube economizers) Collaborative production of architectural, engineering, and construction information. Code of practice Specification for graphical symbols for general engineering. Piping systems and plant Circular Flanges for Pipes, Valves, and Fittings Symbolic representation for process measurement control functions and instrumentation. Specification for detailed symbols for instrument interconnection diagrams [Specification for carbon steel welded horizontal cylindrical storage tanks] N.B.: Superseded by BS EN 12285-2:2005 and BS EN 12285-1:2003 [Specification for manufacture of vertical steel welded nonrefrigerated storage tanks with buttwelded shells for the petroleum industry] N.B.: Superseded by BS EN 14015:2004 Specification for Class II welding of carbon steel pipework for carrying fluids Specification for carbon steel pipe flanges (over 24 in. nominal size) for the petroleum industry Bitumen base coatings for cold applications, suitable for use in contact with potable water Specification for external dimensions for vertical in-line centrifugal pumps “I” Type and “U” Type Specification for commercial butane and commercial propane Screw conveyors. Specification for fixed trough type Screw conveyors. Specification for portable and mobile type (augers) [Circular flanges for pipes, valves and fittings] N.B.: Superseded by BS EN 1092-1 2007 1 A1 2013; BS 1092-2 1997 and BS 1092-3 2003 Specification for portable and mobile troughed belt conveyors [Specification for vertical cylindrical welded steel storage tanks for low temperature service: singlewall tanks for temperatures down to 250 C] N.B.: Superseded by BS EN 14620 series:2006 Specification for Design and Construction of Vessels and Tanks in Reinforced Plastics Current but superseded by BS EN 13923:2005, BS EN 13121-3:2008 1 A1:2010 Engineering diagram drawing practice. Recommendations for general principles
2010 1999
Specification for horizontal end suction centrifugal pumps (16 bar) Code of practice for fire extinguishing installations and equipment on premises [Specification for vertical cylindrical welded steel storage tanks for low temperature service: double-wall tanks for temperatures down to 2196 C] N.B.: Superseded by BS EN 14620 series:2006 (see BS 4741 above) Stairs. Code of practice for the design of stairs with straight flights and winders Codes of Practice for Oil Firing
Code of practice for protective coating of iron and steel structures against corrosion Current but partially replaced by BS EN ISO 12944 series 1998 and BS EN ISO 14713 series 2009
2007 2015 1977 1989 1984 [1975] [1989] 1991 1960 1991 1969 2014 1991 1991 [1969] 1986 [1971] 1987 1988
1975 2006 [1976]
2010 2014 2013 1976 1977
Appendix H: Consolidated Codes and Standards 711
BS 5667-1 BS 5908-1 BS 5908-2
BS 5958 BS 6008 BS 6464 BS 6739 BS 6990 [BS 7777] PD 5500 BS ISO TR 97052:2001
Specification for continuous mechanical handling equipment—Safety requirements. General (ISO 1819: 1977) Fire and explosion precautions at premises handling flammable gases, liquids, and dusts. Code of practice for precautions against fire and explosion in chemical plants, chemical storage, and similar premises Guide to applicable standards and regulations Code of practice for the control of undesirable static electricity Current but partially superseded by PD CLC/TR 60079-32-1:2015 Method for preparation of a liquor of tea for use in sensory tests Specifications for reinforced plastic pipe, fittings, and joints for process plant Code of practice for instrumentation in process control systems: Installation design and practice Code of practice for welding on steel pipes containing process fluids or their residuals [Flat-bottomed, vertical, cylindrical storage tanks for low temperature service] N.B.: Superseded by BS EN 14620 series:2006 Specification for unfired, fusion welded pressure vessels Reaction to fire tests. Full scale room tests for surface products. Technical background and guidance
1979 2012 2012
1991 1980 1984 2009 1989 [1993] 2015 2001
H.4.4 Institution of Chemical Engineers Guidance Azapagic, A., and Perdan, S. Indicators of Sustainable Development for Industry: A General Framework, Trans IChemE, 78B, p. 244, 2000 Abbott, J. A. (Ed.) Prevention of fires and explosions in dryers: A user guide (2nd ed.) Lindley, J. User guide for the safe operation of centrifuges
1990 1987
H.4.5 Chemical Industries Association (CIA) Guidance [Process plant hazard and control building design: An approach to categorization] N.B.: Cited but no longer available RC21/10 Guidance for the location and design of occupied buildings on chemical manufacturing sites (3rd ed.)
[1990] 2010
H.4.6 UK LPG Association Codes of Practice LPGA COP 01/1 LPGA COP 01/2 LPGA COP 01/3 LPGA COP 01/4 [LPGA COP 15] LPGA COP 17 LPGA COP 22
Code of Practice 1: Part 1—Bulk LPG Storage at Fixed Installations: Design, Installation, and Operation of Vessels Located Above Ground Code of Practice 1: Part 2—Bulk LPG Storage at Fixed Installations for Domestic Purposes Code of Practice 1: Part 3—Bulk LPG Storage at Fixed Installations: Examination and Inspection Code of Practice 1: Part 4—Bulk LPG Storage at Fixed Installations: Buried/Mounded LPG Storage Vessels [Valves and fittings for LPG service, Part 1 Safety valves] N.B.: Superseded by BS EN 14129: 2014 LPG Equipment and accessories. Pressure relief valves for LPG pressure vessels Purging LPG Vessels and Systems Design, Installation and Testing of LPG Piping Systems
2009, amended 2012, 2013 2012 2012 2008, amended 2013 [2000] 2001 2011, amended 2012
H.4.7 Institution of Gas Engineers and Managers [IGEM SR/7] IGEM SR/14 Ed 2 IGEM/SR/25 Ed 2 IGEM/UP/2 Ed 3 IGEM/UP/16
[Bulk storage and handling of highly flammable liquids used within the gas industry] N.B.: Withdrawn Fixed volume storage for lighter than air gases Hazardous area classification of Natural Gas installations Installation pipework on industrial and commercial premises Design for natural gas installations on industrial and commercial premises with respect to hazardous area classification and preparation of risk assessments
[1989] 2010 2010 Amends. 2013 2014 2011 Amends. 2013
H.4.8 Institute of Petroleum Model Code of Safe Practice in the Petroleum Industry Part 3, Refining Safety Code ISBN 0471261963 Model Code of Safe Practice Part 9: Liquefied Petroleum Gas Volume 1: Large Bulk Pressure Storage and Refrigerated LPG ISBN 0471916129 Calculations in Support of IP 15: The Area Classification Code for Petroleum Installations ISBN 0852933398
1981 1997 2001
H.4.9 Other British Codes and Standards AEC (UK) BIM Technology Protocol Version 2.1.1 [Environment Agency PPG2 Above Ground Storage Tanks] N.B.: Withdrawn
2015 [2011]
712 Appendix H: Consolidated Codes and Standards
[Environment Agency PPG3 Use and design of oil separators in surface water drainage systems] N.B.: Withdrawn [Environment Agency PPG4 Treatment and disposal of sewage where no foul sewer is available] N.B.: Withdrawn [Environment Agency PPG7 The Safe Operation of Refueling Facilities] N.B.: Withdrawn EEMUA 147 Recommendations for the design and construction of refrigerated liquefied gas storage tanks, 2nd ed. Energy Institute Model Code of Safe Practice Part 9, Large bulk pressure storage and refrigerated LPG, ISBN: 9780471916123 Loss Prevention Council REC RC 8 Recommendations for the storage, use and handling of common industrial gases in cylinders (excluding LPG) Loss Prevention Council REC RC 20A-C Recommendations for the storage and use of flammable liquids Water Industry Mechanical and Electrical Specifications (WIMES) 7.01: Decanter Centrifuges for Sewage and Water Sludge Thickening and De-Watering, 3rd edition
[2006] [2006] [2006] 2015 1987 1992 1997 2008
H.5 US CODES AND STANDARDS H.5.1 American Petroleum Institute (API) Standards API Publ 303 API Publ 345 [API Publ 421] API RP 505 API RP 520
API RP 556 API RP 752 API RP 2001 API Specification 12K API Std 521 API Std 530 API Std 560 API Std 610 ISO 13709 API Std 611 API Std 612 API Std 613 API Std 614 API Std 616 API Std 617 API Std 618
API Std 619
Generation and Management of Wastes and Secondary Materials Management of Residual Materials: Petroleum Refining Performance [Design and Operation of Oil Water Separators] N.B.: Withdrawn, but still in common use Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Division I and Division 2, Third Edition Sizing, Selection, and Installation of Pressure-Relieving Devices Part I—Sizing and Selection, Ninth Edition Part II—Installation, Sixth Edition Instrumentation, Control, and Protective Systems for Gas Fired Heaters, Second Edition Management of Hazards Associated with Location of Process Plant Permanent Buildings, Third Edition Fire Protection in Refineries, Ninth Edition Indirect Heater Design Information, Eighth Edition Pressure-Relieving and Depressuring Systems, Sixth Edition Calculation of Heater-Tube Thickness in Petroleum Refineries, Seventh Edition Fired Heaters for General Refinery Service, Fifth Edition N.B.: Identical to ISO 13705: 2012 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries, Eleventh Edition General-Purpose Steam Turbines for Petroleum, Chemical, and Gas Industry Services, Fifth Edition Petroleum, Petrochemical and Natural Gas Industries—Steam Turbines—Special-purpose Applications, Seventh Edition Special Purpose Gear Units for Petroleum, Chemical and Gas Industry Services, Fifth Edition Lubrication, Shaft-Sealing and Oil-Control Systems and Auxiliaries, Fifth Edition Gas Turbines for the Petroleum, Chemical, and Gas Industry Services, Fifth Edition Axial and Centrifugal Compressors and Expander-Compressors, Eighth Edition Reciprocating Compressors for Petroleum, Chemical, and Gas Industry Services, Fifth Edition
API Std 620 API Std 650
Rotary-Type Positive-Displacement Compressors for Petroleum, Petrochemical, and Natural Gas Industries, Fifth Edition Design and Construction of Large, Welded, Low-Pressure Storage Tanks, Twelfth Edition Welded Tanks for Oil Storage, Twelfth Edition
API Std 660 API Std 670 API Std 674
Shell-and-Tube Heat Exchangers, Ninth Edition Machinery Protection Systems, Fifth Edition Positive Displacement Pumps—Reciprocating
API Std 675
Positive Displacement Pumps-Controlled Volume for Petroleum, Chemical, and Gas Industry Services, Third Edition Positive Displacement Pumps-Rotary, Third Edition General-Purpose Gear Units for Petroleum, Chemical and Gas Industry Services, Third Edition Pumps—Shaft Sealing Systems for Centrifugal and Rotary Pumps, Fourth Edition Sealless Centrifugal Pumps for Petroleum, Petrochemical, and Gas Industry Process Service, Second Edition Venting Atmospheric and Low-Pressure Storage Tanks, Seventh Edition Design and Construction of Liquefied Petroleum Gas Installations (LPG)
API Std 676 API Std 677 API Std 682 API Std 685 API Std 2000 API Std 2510
1992 1998 [1990] 2012 2014 2015 2011 2009 2012 2008 2014 2015 2016 2011 2009 2008 2014 2003 2008 2011 2014 2007 Amended 2009, 2010 2010 2013 2013, amended 2014 2015 2014 2010 Amended 2014, 2015 2012 Amended 2014 2009 2006 2014 2011 2014 2001
Appendix H: Consolidated Codes and Standards 713
H.5.2 American National Standards Institute (ANSI) Standards ANSI/API 682 ANSI/ISA 5.1 ANSI/CEMA Std B105.1 ANSI/CEMA Std No. 300 ANSI/CEMA Std No. 350 ANSI/CEMA Std No. 402 ANSI/CEMA Std No. 403 ANSI/CEMA Std No. 404 ANSI/CEMA Std No. 405 ANSI/CEMA Std No. 406 ANSI/CEMA Std No. 407 ANSI/CEMA Std No. 601
Pumps—Shaft Sealing Systems for Centrifugal and Rotary Pumps Instrumentation symbols and identification Welded Steel Conveyor Pulleys Conveyor Equipment Manufacturers’ Association, Screw Conveyor Dimensional Standards Conveyor Equipment Manufacturers’ Association, Screw Conveyors for Bulk Materials Belt Conveyors Belt Driven Live Roller Conveyors Chain Driven Live Roller Conveyors Slat Conveyors Lineshaft Driven Live Roller Conveyors Motor Driven Live Roller (MDR) Conveyors Overhead Trolley Chain Conveyors
2014 2009 2009 2009 2009 2003 2003 2003 2003 2003 2015 1995
H.5.3 American Society of Mechanical Engineers (ASME) Standards ASME BPVC
ASME B16.1 ASME B16.5 ASME B16.9 ASME B31.1 ASME B31.3 ASME B31.4 ASME B31.5 ASME B31.8 ASME B31.9 ASME B31.12 ASME B73.1 ASME B73.2 ASME PTB-7 ASME Y14.100
Boiler and Pressure Vessel Code Section I: Rules for Construction of Power Boilers Section III: Nuclear Piping Section VII: Recommended Guidelines for the Care of Power Boilers Section VIII: Rules for Construction Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250 Pipe Flanges and Flanged Fittings Factory Made Wrought Buttwelding Fittings Power Piping Process Piping Pipeline Transportation Systems for Liquids and Slurries Refrigeration Piping and Heat Transfer Components Gas Transmission and Distribution Piping Systems Building Services Piping Hydrogen Piping and Pipelines Specification for Horizontal End Suction Centrifugal Pumps for Chemical Process Specifications for Vertical In-Line Centrifugal Pumps for Chemical Process Criteria for Shell-and-Tube Heat Exchangers According to Part UHX of ASME Section VIII-Division 1 Engineering Drawing Practices
2015
2015 2013 2012 2014 2014 2016 2013 2014 2014 2014 2012 2003 2014 2013
H.5.4 AIChE Center for Chemical Process Safety (CCPS) Guidance Guidelines for Chemical Transportation Safety, Security, and Risk Management, Second Edition Guidelines for Evaluating Process Plant Buildings for External Explosions, Fires, and Toxic Releases, Second Edition Guidelines for Chemical Process Quantitative Risk Assessment, Second Edition Guidelines for Hazard Evaluation Procedures, Third Edition Inherently Safer Chemical Processes: A Life Cycle Approach, Second Edition Layer of Protection Analysis: Simplified Process Risk Assessment Guidelines for Analyzing and Managing the Security Vulnerabilities of Fixed Chemical Sites Guidelines for Fire Protection in Chemical, Petrochemical, and Hydrocarbon Processing Facilities Guidelines for Consequence Analysis of Chemical Releases Guidelines for Vapor Cloud Explosion, Pressure Vessel Burst, BLEVE, and Flash Fire Hazards, Second Edition Understanding Explosions Guidelines for Facility Siting and Layout
2008 2012 1999 2008 2008 2001 2003 2003 1995 2010 2003 2004
H.5.5 American National Fire Protection Association (NFPA) Standards NFPA 15 NFPA 20 NFPA 22 NFPA 24 NFPA 30 NFPA 58 NFPA 11 NFPA 59A NFPA 70 (NEC) NFPA 86
Standard for Water Spray Fixed Systems for Fire Protection Standard for the Installation of Stationary Pumps for Fire Protection Standard for Water Tanks for Private Fire Protection Standard for the Installation of Private Fire Service Mains and Their Appurtenances Flammable and Combustible Liquids Code Liquefied Petroleum Gas Code Standard for Low-, Medium-, and High-Expansion Foam Standard for the Production, Storage and Handling of Liquefied Natural Gas (LNG) National Electrical Code Standard for Ovens and Furnaces
2012 2016 2013 2016 2015 2014 2016 2016 2014 2015
714 Appendix H: Consolidated Codes and Standards
NFPA 654 NFPA 1142
Standard for the Prevention of Fire and Dust Explosions From the Manufacturing, Processing and Handling of Combustible Particulate Solids Standard on Water Supplies for Suburban and Rural Fire Fighting
2013 2012
H.5.6 US Department of Labor, Occupational Safety and Health Administration OSHA Std 1910.24 OSHA Std 1910.27 OSHA Std 1910.110 OSHA Std 1926.752
Fixed Industrial Stairs Fixed Ladders Storage and handling of liquefied petroleum gases Steel Erection: Site layout, site-specific erection plan and construction sequence
1974, amended 1974, amended 1974, amended 2002, amended
H.5.7 Miscellaneous US Codes and Standards AIHA ERPG ASTM E681-09
American Institute for Industrial Hygiene Emergency Response Planning Guidelines American Society for Testing and Materials, Standard Test Method for Concentration Limits of Flammability of Chemicals (Vapors and Gases) CAGI 3075 Compressed Air and Gas Institute (CAGI) B19.1 Safety Standard for Compressor Systems MSS SP-97 Manufacturers’ Standardization Society: Integrally Reinforced Forged Branch Outlet Fittings—Socket Welding, Threaded, and Buttwelding Ends ESL-TR-87-57 US Air Force: Protective Construction Design Manual TM5-855-1 US Army: Design and Analysis of Hardened Structures to Conventional Weapons Effects TM5-1300 US Army: Structures to Resist the Effects of Accidental Explosions NBIMS-US US National Institute of Building Sciences, Version 3 International Conference of Building Officials (ICBO), Uniform Building Code American Institute of Chemical Engineers AIChE sustainability index [online] available at http://www.aiche.org/ ifs/resources/sustainability-index Tubular Exchanger Manufacturers Association, Inc. TEMA Standards, Ninth Edition, TEMA, New York
2015 2015 2011 2012 1989 1986 1990 2015 1997 ND 1997
H.6 OTHER NATIONAL CODES AND STANDARDS Country
Guidance
Date
China China Germany Iran
Code of China GB 150.1-2011 Pressure Vessels-Part 1: General Requirements Code of China Standard JB 4732-1995 (2005) Steel Pressure Vessels—Design by Analysis AD 2000 Merkblatt: Codes of Practice on Pressure Vessels Iranian Ministry of Petroleum, IPS-E-PR-190: Engineering Standards for Layout and Spacing GOST R 53630-2006: Steel welded vessels and apparatus. General specifications GOST R 52857.1-2007: Vessels and apparatus. Norms and methods of strength calculation
2011 2005 various 1996
Russia Russia
2007 2008 2007 2008
FURTHER READING Azhar, S. et al. (2012). Modular v. Stick-Built Construction: Identification of critical decision-making factors. In: 48th ASC annual international conference proceedings [online]. Available at ,http://ascpro.ascweb.org/chair/paper/CPRT202002012.pdf. Accessed 19.05.16. Baker, W. E., et al. (1983). Explosions hazards and evaluation. Amsterdam: Elsevier. Barton, J. (2002). Dust explosion prevention and protection: A practical guide. Houston, TX: Gulf Professional Publishing (Elsevier). Bausbacher, E., & Hunt, R. (1993). Process plant layout and piping design. Englewood Cliffs, NJ: Prentice Hall. Bowers, P., Beale, R., & Smith, P. (2010). ) Plant layout and construction design. Houston, TX: Gulf Publishing Company. Couper, J. R., et al. (2012). Chemical process equipment: Selection and design. Oxford: Elsevier/Butterworth-Heinemann. Cox, B.G., Saville, G. (1975). The high pressure safety code. High Pressure Technology Association. Drury, J., Falconer, P., & Heery, G. (2003). Buildings for industrial storage and distribution. London: Routledge. Farnish, R. (2015). Building without foundations. Process Industry Informer Magazine [online]. Available at ,http://processindustryinformer.com/ mob/building-without-foundations. Accessed 11.05.16. Goose, M. H. (2000). Location and design of occupied buildings at chemical plants: Assessment step by step. Rugby: IChemE, Symposium series no. 147. Green, D. W., & Perry, R. H. (2007). Perry’s chemical engineers’ handbook (8th ed). New York: McGraw-Hill. Haynes, W. M. (Ed.), (2015). CRC handbook of chemistry and physics (a.k.a. the ‘Rubber Book’) (96th ed.). Boca Raton, FL: CRC Press. Hurley, M. (Ed.), (2015). SFPE handbook of fire protection engineering (5th ed). New York: Springer. M.W. Kellogg Company (2009). Design of piping systems. Eastford, CT: Martino Fine Books. Kepner, C. H., & Tregoe, B. B. (1965). The rational manager. New York: McGraw-Hill. Kern, R. (1977a). Arrangements of process and storage vessels. Chemical Engineering, 84, 93. Kern, R. (1977b). How to manage plant design to obtain minimum cost. Chemical Engineering, 84, 130. Kern, R. (1977c). How to get the best process plant layouts for pumps and compressors. Chemical Engineering, 84, 131. Kern, R. (1977d). Layout arrangements for distillation columns. Chemical Engineering, 84, 153.
Appendix H: Consolidated Codes and Standards 715
Kern, R. (1977e). How to find the optimum layout for heat exchangers. Chemical Engineering, 84, 169. Kern, R. (1978a). Space requirements and layout for process furnaces. Chemical Engineering, 85, 117. Kern, R. (1978b). Arranging the housed chemical process plant. Chemical Engineering, 85, 123. Kern, R. (1978c). Instrument arrangements for ease of maintenance and convenient operation. Chemical Engineering, 85, 127. Kern, R. (1978d). Controlling the cost factors in plant design. Chemical Engineering, 85, 141. Kern, R. (1978e). How to arrange the plot plan for process plants. Chemical Engineering, 85, 191. Kirk-Othmer (Ed.), (2007). Kirk-Othmer encyclopedia of chemical technology Hoboken, NJ: Wiley-Blackwell. Kletz, T. (1991). Plant design for safety: A user-friendly approach. London: Taylor & Francis. Kletz, T. (1999). HAZOP and HAZAN: Identifying and assessing process industry hazards (4th ed.). London: Taylor & Francis. Kletz, T. (2001). Learning from accidents (3rd ed). Oxford: Butterworth-Heinemann. LePree, J. (2016). Is modular right for your project? Chemical Engineering, 123, 1. Mannan, S. (Ed.), (2012). Lees’ loss prevention in the process industries (4th ed). Oxford: Elsevier/Butterworth-Heinemann. Mannan, S. (2013). Lees’ process safety essentials. Oxford: Elsevier/Butterworth-Heinemann. Mills, D. (2015). Pneumatic conveying design guide. Oxford: Elsevier/Butterworth-Heinemann. Moore, C. V. (1967). The design of barricades for hazardous pressure systems. Nuclear Engineering and Design, 5, 81. Moran, S. (2015). An applied guide to process and plant design. Oxford: Butterworth-Heinemann. Muir, D. M. (1992). Dust and fume control: A user guide. Rugby: IChemE. Peng, L.-C., & Peng, T.-L. (2009). ) Pipe stress engineering. New York: ASME Press. Rase, H. F. (1963). Piping design for process plants. Hoboken, NJ: Wiley. Suk, L.S. (2011). Reliability improvement for reciprocating compressor valve in CCR reformer (case study). In: 40th Turbomachinery symposium [online]. Available at ,http://turbolab.tamu.edu/proc/turboproc/T40/ReliabilityImprovement.pdf. Accessed 06.06.16. Trinks, W., et al. (2004). Industrial furnaces. Hoboken, NJ: Wiley. USA, Centers for Disease Control (2009). Biosafety in microbiological and biomedical laboratories (5th ed.). Washington, DC: GPO.
Consolidated Codes and Standards H.1 INTRODUCTION This appendix includes a small number of obsolete and withdrawn standards which are still commonly quoted in resources on plant layout. These are shown in parentheses, marked with their current (2016) status and, where applicable, the current equivalent standard which has superseded them is provided.
H.2 INTERNATIONAL CODES AND STANDARDS H.2.1 International Standards Organization (ISO) ISO 1819 ISO 2954 ISO 3977-3 ISO 5048 ISO 5657 ISO 5660-1 ISO 6944 ISO 6944-1 Ed 1 ISO 7119 ISO 9000 ISO 9001 ISO 9705 ISO 10437 ISO 10816-1:1995 ISO 13705 ISO 13709 ISO 14040 ISO 14122 ISO 14122-1 ISO 14122-2 ISO 14122-3 ISO 14122-4 ISO 14661
Continuous mechanical handling equipment—Safety code—General rules Mechanical vibration of rotating and reciprocating machinery. Requirements for instruments for measuring vibration severity Gas turbines—Procurement: Design requirements Continuous mechanical handling equipment—Belt conveyors with carrying idlers—Calculation of operating power and tensile forces Reaction to fire tests. Ignitability of building products using a radiant heat source Reaction-to-fire tests. Heat release, smoke production, and mass loss rate. Heat release rate (cone calorimeter method) and smoke production rate (dynamic measurement) Fire containment. Elements of building construction. Ventilation ducts Continuous mechanical handling equipment for loose bulk materials—Screw conveyors—Design rules for drive power Quality Management Systems: Fundamentals and Vocabulary Quality Management Systems: Requirements Full-scale room test for surface products Petroleum, petrochemical, and natural gas industries—Steam turbines—Special-purpose applications Mechanical vibration. Evaluation of machine vibration by measurements on nonrotating parts. General guidelines Petroleum, petrochemical, and natural gas industries—Fired heaters for general refinery service Centrifugal Pumps for Petroleum, Petrochemical, and Natural Gas Industries Life Cycle Assessment: Principles and Framework Permanent Machinery—Permanent Means of Access to Machinery Part 1: Choice of fixed means of access between two levels Part 2: Working platforms and walkways Part 3: Stairs, stepladders, and guard-rails Part 4: Fixed ladders Thermal turbines for industrial applications (steam turbines, gas expansion turbines)—General requirements
1977 2012 2004 1989 1997 2015 1985 2008 1981 2015 2015 1993 2003 1995 2012 2009 2006 2001 2001 2001 2004 2000
H.2.2 International Code Council (ICC) 2015
International Fuel Gas Code
707
708 Appendix H: Consolidated Codes and Standards
H.3 EUROPEAN LAW AND STANDARDS H.3.1 European Legislation 92/57/EEC 94/9/EC 97/23/EC 99/92/EC 2012/18/EU 2014/34/EU
Temporary or Mobile Construction Sites Equipment and protective systems intended for use in potentially explosive atmospheres (“ATEX” Directive) Pressure Equipment Directive Minimum requirements for improving the safety and health protection of workers potentially at risk from explosive atmospheres Control of major-accident hazards involving dangerous substances (“Seveso III” Directive) Equipment and protective systems intended for use in potentially explosive atmospheres (recast) (“ATEX” Directive)
1992 1994 1997 1999 2012 2014
H.3.2 Euronorm (EN) Standards EN 618 1A1 EN 620 1A1 EN 858-1 EN 858-2 EN 1012-1 EN 1092-1 EN 1092-1 1 A1 EN 1127-1 EN 1539 EN 1759-1 EN 1990 EN 1991 EN 1992 EN 1993 EN 1994 EN 1995 EN 1996 EN 1997 EN 1998 EN 1999 EN ISO 9001 EN ISO 10628-1 EN ISO 10628-2 EN 12285-1 EN 12285-2 EN 12547 EN 13121-3 1A1 EN 13445 EN 13480-3 EN 13480 series EN ISO 13857 EN 13923 EN 14015 EN 14129 EN 14491 EN 14620 series EN 60079 series EN 60079-14
Continuous handling equipment and systems. Safety and EMC requirements for equipment for mechanical handling of bulk materials except fixed belt conveyors Continuous handling equipment and systems. Safety and EMC requirements for fixed belt conveyors for bulk materials Separator systems for light liquids (e.g., oil and petrol). Principles of product design, performance and testing, marking and quality control Separator systems for light liquids (e.g., oil and petrol). Selection of nominal size, installation, operation, and maintenance Compressors and vacuum pumps. Safety requirements. Air compressors Flanges and their joints. Circular flanges for pipes, valves, fittings, and accessories, PN designated. Steel flanges Explosive atmospheres. Explosion prevention and protection. Basic concepts and methodology Dryers and ovens in which flammable substances are released. Safety requirements Flanges and their joints. Circular flanges for pipes, valves, fittings and accessories, class-designated. Steel flanges, NPS 1/2 to 24 Eurocode: Basis of structural design Eurocode 1: Actions on structures Eurocode 2: Design of concrete structures Eurocode 3: Design of steel structures Eurocode 4: Design of composite steel and concrete structures Eurocode 5: Design of timber structures Eurocode 6: Design of masonry structures Eurocode 7: Geotechnical design Eurocode 8: Design of structures for earthquake resistance Eurocode 9: Design of aluminum structures Quality management systems. Requirements Diagrams for the chemical and petrochemical industry. Graphical symbols Workshop fabricated steel tanks. Horizontal cylindrical single skin and double skin tanks for the underground storage of flammable and nonflammable water polluting liquids Workshop fabricated steel tanks. Horizontal cylindrical single skin and double skin tanks for the aboveground storage of flammable and nonflammable water polluting liquids Centrifuges. Common safety requirements GRP tanks and vessels for use above ground. Design and workmanship Unfired Pressure Vessels (series) Metal Industrial Piping. Design and Calculation Metal Industrial Piping Safety of machinery. Safety distances to prevent hazard zones being reached by upper and lower limbs Filament-wound FRP pressure vessels. Materials, design, manufacturing, and testing Specification for the design and manufacture of site built, vertical, cylindrical, flat-bottomed, above ground, welded, steel tanks for the storage of liquids at ambient temperature and above LPG equipment and accessories. Pressure relief valves for LPG pressure vessels Dust Explosion Venting Protective Systems (Incorporates VDI 3673) Design and manufacture of site built, vertical, cylindrical, flat-bottomed steel tanks for the storage of refrigerated, liquefied gases with operating temperatures between 0 and 2165 C Hazardous Area Classification Explosive atmospheres. Electrical installations design, selection, and erection
2002 2010 2002 2010 2002 2003 2010 2007 2013 2011 2015 2004 2002 2002 2004 2005 2004 2004 2005 2004 2004 2007 2015 2015 2012 2003 2005 2014 2008 2010 2014 2012 2012 2008 2005 2004 2014 2012 2006 Various 2014
H.3.3 Other European Codes, Standards, and Guidance GEST 79/82
Euro-Chlor, Materials of construction for use in contact with chlorine, Version 11
2013
Appendix H: Consolidated Codes and Standards 709
H.4 BRITISH CODES AND STANDARDS H.4.1 Statutory Regulations 1997 1998 1998 1999 2000 2002 2002 2015 2015
The Confined Spaces Regulations The Provision and Use of Work Equipment Regulations The Lifting Operations and Lifting Equipment Regulations (LOLER) The Pressure Equipment Regulations The Pressure Systems Safety Regulations The Control of Substances Hazardous to Health (COSHH) Regulations The Dangerous Substances and Explosive Atmospheres Regulations (DSEAR) The Construction (Design and Management) Regulations The Control of Major Accident Hazards (COMAH) Regulations
No. 1713 No. 2306 No. 2307 No. 2001 No. 128 No. 2677 No. 2776 No. 51 No. 483
H.4.2 Health and Safety Executive (HSE) CRR285/2000 CS 2 [CS 5] CS 15 CS 21 EH 40 EH 70 FIS 25 GS 28/2 [HSG 15] HSG 28 HSG 30
Thermal radiation criteria for vulnerable populations The storage of highly flammable liquids [Storage and use of LPG at fixed installations] N.B.: now obsolete but still cited The cleaning and gas freeing of tanks containing flammable residues Storage and handling of organic peroxides
Workplace exposure limits The control of fire-water run-off from CIMAH sites to prevent environmental damage Safeguarding flat belt conveyors in the food and drink industries Safe erection of structures—Part 2: Site management and procedures [Storage of liquefied petroleum gas at factories] N.B.: now obsolete but still cited Safety advice for bulk chlorine installations Storage of anhydrous ammonia under pressure in the United Kingdom: spherical and cylindrical vessels HSG 34 Storage of LPG at fixed installations HSG 51 (3rd Ed.) The storage of flammable liquids in containers HSG 58 Evaluation and inspection of buildings and structures HSG 64 Assessment of fire hazards from solid materials and the precautions required for their safe storage and use HSG 71 Chemical warehousing: the storage of packaged dangerous substances HSG 136 A guide to workplace transport safety HSG 139 The safe use of compressed gases in welding, flame cutting, and allied processes HSG 140 (2nd Ed.) Safe use and handling of flammable liquids HSG 176 (2nd Ed.) The storage of flammable liquids in tanks OC 278/34 (rev) The filling and storage of aerosols with flammable propellants OC 449/7 Prevention or creation of liquid slugs in flarelines PM 3 Safety at autoclaves R2P2 Reducing Risks, Protecting People HSE COMAH Technical Measures: Design codes—Pipework (online) [accessed 17 May 2016] available at http://www. hse.gov.uk/comah/sragtech/techmeaspipework.htm HSE COMAH Technical Measures: Plant layout (online) [accessed 17 May 2016] available at http://www.hse.gov.uk/ comah/sragtech/techmeasplantlay.htm HSE COMAH Technical Measures: Design codes—Plant (online) [accessed 17 May 2016] available at http://www.hse. gov.uk/comah/sragtech/techmeasplant.htm HSE COMAH Technical Measures: Roadways/site traffic control/immobilization of vehicles (online) [accessed 17 May 2016] available at http://www.hse.gov.uk/comah/sragtech/techmeastraffic.htm HSE COMAH Technical Measures: Design codes—Buildings/structures (online) [accessed 18 May 2016] available at http://www.hse.gov.uk/comah/sragtech/techmeasbuilding.htm HSE COMAH Technical Measures: Reliability of utilities (online) [accessed 19 May 2016] available at http://www.hse. gov.uk/comah/sragtech/techmeasutilitie.htm HSE COMAH Technical Measures: Emergency response/spill control (online) [accessed 19 May 2016] available at http://www.hse.gov.uk/comah/sragtech/techmeasspill.htm HSE COMAH Technical Measures: Lifting procedures (online) [accessed 19 May 2016] available at http://www.hse. gov.uk/comah/sragtech/techmeaslifting.htm HSE COMAH Technical Measures: Drum/cylinder handling (online) [accessed 20 May 2016] available at http://www. hse.gov.uk/comah/sragtech/techmeascylinder.htm HSE COMAH Technical Aspects: Heat exchangers (online) [accessed 20 May 2016] available at http://www.hse.gov. uk/comah/sragtech/systems8.htm HSE COMAH Technical Aspects: Hazardous area classification and control of ignition sources (online) [accessed 20 May 2016] available at http://www.hse.gov.uk/comah/sragtech/techmeasareaclas.htm
2000 1977 [ND] 1997 1991 Amends. 1998 2005 1995 ND 1998 [ND] 1999 1986 1987 2015 1990 1991 2009 2014 1997 2015 2015 1993 1993 1998 2001 2010 2015 2015 2015 2015 2015 2015 2015 2015 2015 2015
710 Appendix H: Consolidated Codes and Standards
H.4.3 British Standards Institution (See Also Section H.3 European Standards for BS EN Standards) BS 470 BS 476 series BS 476-3 BS 476-4 BS 476-6 BS 476-7 BS 476-10 BS 476-11 BS 476-12 BS 476-20 BS 476-21 BS 476-22 BS 476-23 BS 476-24 BS 476-31.1 BS 476-33 BS 799-5 BS 1113 BS 1192 1A1 BS1553-1 BS 1560 3.2 BS 1646-3 [BS 2594] [BS 2654] BS 2971 BS 3293 BS 3416 BS 4082-1 BS 4082-2 BS 4250 BS 4409-1 BS 4409-2 [BS 4504] BS 4531 [BS 4741] BS 4994 BS 5070-1 BS 5070-2 BS 5070-3 BS 5257 BS 5306 [BS 5387]
BS 5395-1 BS 5410-1 BS 5410-2 BS 5410-3 BS 5493
Inspection, access and entry openings for pressure vessels Fire tests on building materials and structures Classification and method of test for external fire exposure to roofs Noncombustibility test for materials Method of test for fire propagation for products 1 A1: 2009 Method of test to determine the classification of the surface spread of flame of products Guide to the principles, selection, role and application of fire testing and their outputs Method for assessing the heat emission from building materials Method of test for ignitability of products by direct flame impingement Method for determination of the fire resistance of elements of construction (general principles) Methods for determination of the fire resistance of loadbearing elements of construction Method for determination of the fire resistance of nonloadbearing elements of construction Methods for determination of the contribution of components to the fire resistance of a structure Method for determination of the fire resistance of ventilation ducts (see also ISO 6944: 1985) Methods for measuring smoke penetration through doorsets and shutter assemblies. Method of measurement under ambient temperature conditions Full-scale room test for surface products (see also ISO 9705: 1993)
1984 Various 2004 1970 1989 1997 2009 1982 1991 1987 1987 1987 1987 1987 1983 1993
Oil Burning Equipment, Specification for carbon steel oil storage tanks Specification for design and manufacture of water-tube steam generating plant (including superheaters, reheaters, and steel tube economizers) Collaborative production of architectural, engineering, and construction information. Code of practice Specification for graphical symbols for general engineering. Piping systems and plant Circular Flanges for Pipes, Valves, and Fittings Symbolic representation for process measurement control functions and instrumentation. Specification for detailed symbols for instrument interconnection diagrams [Specification for carbon steel welded horizontal cylindrical storage tanks] N.B.: Superseded by BS EN 12285-2:2005 and BS EN 12285-1:2003 [Specification for manufacture of vertical steel welded nonrefrigerated storage tanks with buttwelded shells for the petroleum industry] N.B.: Superseded by BS EN 14015:2004 Specification for Class II welding of carbon steel pipework for carrying fluids Specification for carbon steel pipe flanges (over 24 in. nominal size) for the petroleum industry Bitumen base coatings for cold applications, suitable for use in contact with potable water Specification for external dimensions for vertical in-line centrifugal pumps “I” Type and “U” Type Specification for commercial butane and commercial propane Screw conveyors. Specification for fixed trough type Screw conveyors. Specification for portable and mobile type (augers) [Circular flanges for pipes, valves and fittings] N.B.: Superseded by BS EN 1092-1 2007 1 A1 2013; BS 1092-2 1997 and BS 1092-3 2003 Specification for portable and mobile troughed belt conveyors [Specification for vertical cylindrical welded steel storage tanks for low temperature service: singlewall tanks for temperatures down to 250 C] N.B.: Superseded by BS EN 14620 series:2006 Specification for Design and Construction of Vessels and Tanks in Reinforced Plastics Current but superseded by BS EN 13923:2005, BS EN 13121-3:2008 1 A1:2010 Engineering diagram drawing practice. Recommendations for general principles
2010 1999
Specification for horizontal end suction centrifugal pumps (16 bar) Code of practice for fire extinguishing installations and equipment on premises [Specification for vertical cylindrical welded steel storage tanks for low temperature service: double-wall tanks for temperatures down to 2196 C] N.B.: Superseded by BS EN 14620 series:2006 (see BS 4741 above) Stairs. Code of practice for the design of stairs with straight flights and winders Codes of Practice for Oil Firing
Code of practice for protective coating of iron and steel structures against corrosion Current but partially replaced by BS EN ISO 12944 series 1998 and BS EN ISO 14713 series 2009
2007 2015 1977 1989 1984 [1975] [1989] 1991 1960 1991 1969 2014 1991 1991 [1969] 1986 [1971] 1987 1988
1975 2006 [1976]
2010 2014 2013 1976 1977
Appendix H: Consolidated Codes and Standards 711
BS 5667-1 BS 5908-1 BS 5908-2
BS 5958 BS 6008 BS 6464 BS 6739 BS 6990 [BS 7777] PD 5500 BS ISO TR 97052:2001
Specification for continuous mechanical handling equipment—Safety requirements. General (ISO 1819: 1977) Fire and explosion precautions at premises handling flammable gases, liquids, and dusts. Code of practice for precautions against fire and explosion in chemical plants, chemical storage, and similar premises Guide to applicable standards and regulations Code of practice for the control of undesirable static electricity Current but partially superseded by PD CLC/TR 60079-32-1:2015 Method for preparation of a liquor of tea for use in sensory tests Specifications for reinforced plastic pipe, fittings, and joints for process plant Code of practice for instrumentation in process control systems: Installation design and practice Code of practice for welding on steel pipes containing process fluids or their residuals [Flat-bottomed, vertical, cylindrical storage tanks for low temperature service] N.B.: Superseded by BS EN 14620 series:2006 Specification for unfired, fusion welded pressure vessels Reaction to fire tests. Full scale room tests for surface products. Technical background and guidance
1979 2012 2012
1991 1980 1984 2009 1989 [1993] 2015 2001
H.4.4 Institution of Chemical Engineers Guidance Azapagic, A., and Perdan, S. Indicators of Sustainable Development for Industry: A General Framework, Trans IChemE, 78B, p. 244, 2000 Abbott, J. A. (Ed.) Prevention of fires and explosions in dryers: A user guide (2nd ed.) Lindley, J. User guide for the safe operation of centrifuges
1990 1987
H.4.5 Chemical Industries Association (CIA) Guidance [Process plant hazard and control building design: An approach to categorization] N.B.: Cited but no longer available RC21/10 Guidance for the location and design of occupied buildings on chemical manufacturing sites (3rd ed.)
[1990] 2010
H.4.6 UK LPG Association Codes of Practice LPGA COP 01/1 LPGA COP 01/2 LPGA COP 01/3 LPGA COP 01/4 [LPGA COP 15] LPGA COP 17 LPGA COP 22
Code of Practice 1: Part 1—Bulk LPG Storage at Fixed Installations: Design, Installation, and Operation of Vessels Located Above Ground Code of Practice 1: Part 2—Bulk LPG Storage at Fixed Installations for Domestic Purposes Code of Practice 1: Part 3—Bulk LPG Storage at Fixed Installations: Examination and Inspection Code of Practice 1: Part 4—Bulk LPG Storage at Fixed Installations: Buried/Mounded LPG Storage Vessels [Valves and fittings for LPG service, Part 1 Safety valves] N.B.: Superseded by BS EN 14129: 2014 LPG Equipment and accessories. Pressure relief valves for LPG pressure vessels Purging LPG Vessels and Systems Design, Installation and Testing of LPG Piping Systems
2009, amended 2012, 2013 2012 2012 2008, amended 2013 [2000] 2001 2011, amended 2012
H.4.7 Institution of Gas Engineers and Managers [IGEM SR/7] IGEM SR/14 Ed 2 IGEM/SR/25 Ed 2 IGEM/UP/2 Ed 3 IGEM/UP/16
[Bulk storage and handling of highly flammable liquids used within the gas industry] N.B.: Withdrawn Fixed volume storage for lighter than air gases Hazardous area classification of Natural Gas installations Installation pipework on industrial and commercial premises Design for natural gas installations on industrial and commercial premises with respect to hazardous area classification and preparation of risk assessments
[1989] 2010 2010 Amends. 2013 2014 2011 Amends. 2013
H.4.8 Institute of Petroleum Model Code of Safe Practice in the Petroleum Industry Part 3, Refining Safety Code ISBN 0471261963 Model Code of Safe Practice Part 9: Liquefied Petroleum Gas Volume 1: Large Bulk Pressure Storage and Refrigerated LPG ISBN 0471916129 Calculations in Support of IP 15: The Area Classification Code for Petroleum Installations ISBN 0852933398
1981 1997 2001
H.4.9 Other British Codes and Standards AEC (UK) BIM Technology Protocol Version 2.1.1 [Environment Agency PPG2 Above Ground Storage Tanks] N.B.: Withdrawn
2015 [2011]
712 Appendix H: Consolidated Codes and Standards
[Environment Agency PPG3 Use and design of oil separators in surface water drainage systems] N.B.: Withdrawn [Environment Agency PPG4 Treatment and disposal of sewage where no foul sewer is available] N.B.: Withdrawn [Environment Agency PPG7 The Safe Operation of Refueling Facilities] N.B.: Withdrawn EEMUA 147 Recommendations for the design and construction of refrigerated liquefied gas storage tanks, 2nd ed. Energy Institute Model Code of Safe Practice Part 9, Large bulk pressure storage and refrigerated LPG, ISBN: 9780471916123 Loss Prevention Council REC RC 8 Recommendations for the storage, use and handling of common industrial gases in cylinders (excluding LPG) Loss Prevention Council REC RC 20A-C Recommendations for the storage and use of flammable liquids Water Industry Mechanical and Electrical Specifications (WIMES) 7.01: Decanter Centrifuges for Sewage and Water Sludge Thickening and De-Watering, 3rd edition
[2006] [2006] [2006] 2015 1987 1992 1997 2008
H.5 US CODES AND STANDARDS H.5.1 American Petroleum Institute (API) Standards API Publ 303 API Publ 345 [API Publ 421] API RP 505 API RP 520
API RP 556 API RP 752 API RP 2001 API Specification 12K API Std 521 API Std 530 API Std 560 API Std 610 ISO 13709 API Std 611 API Std 612 API Std 613 API Std 614 API Std 616 API Std 617 API Std 618
API Std 619
Generation and Management of Wastes and Secondary Materials Management of Residual Materials: Petroleum Refining Performance [Design and Operation of Oil Water Separators] N.B.: Withdrawn, but still in common use Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I, Division I and Division 2, Third Edition Sizing, Selection, and Installation of Pressure-Relieving Devices Part I—Sizing and Selection, Ninth Edition Part II—Installation, Sixth Edition Instrumentation, Control, and Protective Systems for Gas Fired Heaters, Second Edition Management of Hazards Associated with Location of Process Plant Permanent Buildings, Third Edition Fire Protection in Refineries, Ninth Edition Indirect Heater Design Information, Eighth Edition Pressure-Relieving and Depressuring Systems, Sixth Edition Calculation of Heater-Tube Thickness in Petroleum Refineries, Seventh Edition Fired Heaters for General Refinery Service, Fifth Edition N.B.: Identical to ISO 13705: 2012 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries, Eleventh Edition General-Purpose Steam Turbines for Petroleum, Chemical, and Gas Industry Services, Fifth Edition Petroleum, Petrochemical and Natural Gas Industries—Steam Turbines—Special-purpose Applications, Seventh Edition Special Purpose Gear Units for Petroleum, Chemical and Gas Industry Services, Fifth Edition Lubrication, Shaft-Sealing and Oil-Control Systems and Auxiliaries, Fifth Edition Gas Turbines for the Petroleum, Chemical, and Gas Industry Services, Fifth Edition Axial and Centrifugal Compressors and Expander-Compressors, Eighth Edition Reciprocating Compressors for Petroleum, Chemical, and Gas Industry Services, Fifth Edition
API Std 620 API Std 650
Rotary-Type Positive-Displacement Compressors for Petroleum, Petrochemical, and Natural Gas Industries, Fifth Edition Design and Construction of Large, Welded, Low-Pressure Storage Tanks, Twelfth Edition Welded Tanks for Oil Storage, Twelfth Edition
API Std 660 API Std 670 API Std 674
Shell-and-Tube Heat Exchangers, Ninth Edition Machinery Protection Systems, Fifth Edition Positive Displacement Pumps—Reciprocating
API Std 675
Positive Displacement Pumps-Controlled Volume for Petroleum, Chemical, and Gas Industry Services, Third Edition Positive Displacement Pumps-Rotary, Third Edition General-Purpose Gear Units for Petroleum, Chemical and Gas Industry Services, Third Edition Pumps—Shaft Sealing Systems for Centrifugal and Rotary Pumps, Fourth Edition Sealless Centrifugal Pumps for Petroleum, Petrochemical, and Gas Industry Process Service, Second Edition Venting Atmospheric and Low-Pressure Storage Tanks, Seventh Edition Design and Construction of Liquefied Petroleum Gas Installations (LPG)
API Std 676 API Std 677 API Std 682 API Std 685 API Std 2000 API Std 2510
1992 1998 [1990] 2012 2014 2015 2011 2009 2012 2008 2014 2015 2016 2011 2009 2008 2014 2003 2008 2011 2014 2007 Amended 2009, 2010 2010 2013 2013, amended 2014 2015 2014 2010 Amended 2014, 2015 2012 Amended 2014 2009 2006 2014 2011 2014 2001
Appendix H: Consolidated Codes and Standards 713
H.5.2 American National Standards Institute (ANSI) Standards ANSI/API 682 ANSI/ISA 5.1 ANSI/CEMA Std B105.1 ANSI/CEMA Std No. 300 ANSI/CEMA Std No. 350 ANSI/CEMA Std No. 402 ANSI/CEMA Std No. 403 ANSI/CEMA Std No. 404 ANSI/CEMA Std No. 405 ANSI/CEMA Std No. 406 ANSI/CEMA Std No. 407 ANSI/CEMA Std No. 601
Pumps—Shaft Sealing Systems for Centrifugal and Rotary Pumps Instrumentation symbols and identification Welded Steel Conveyor Pulleys Conveyor Equipment Manufacturers’ Association, Screw Conveyor Dimensional Standards Conveyor Equipment Manufacturers’ Association, Screw Conveyors for Bulk Materials Belt Conveyors Belt Driven Live Roller Conveyors Chain Driven Live Roller Conveyors Slat Conveyors Lineshaft Driven Live Roller Conveyors Motor Driven Live Roller (MDR) Conveyors Overhead Trolley Chain Conveyors
2014 2009 2009 2009 2009 2003 2003 2003 2003 2003 2015 1995
H.5.3 American Society of Mechanical Engineers (ASME) Standards ASME BPVC
ASME B16.1 ASME B16.5 ASME B16.9 ASME B31.1 ASME B31.3 ASME B31.4 ASME B31.5 ASME B31.8 ASME B31.9 ASME B31.12 ASME B73.1 ASME B73.2 ASME PTB-7 ASME Y14.100
Boiler and Pressure Vessel Code Section I: Rules for Construction of Power Boilers Section III: Nuclear Piping Section VII: Recommended Guidelines for the Care of Power Boilers Section VIII: Rules for Construction Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250 Pipe Flanges and Flanged Fittings Factory Made Wrought Buttwelding Fittings Power Piping Process Piping Pipeline Transportation Systems for Liquids and Slurries Refrigeration Piping and Heat Transfer Components Gas Transmission and Distribution Piping Systems Building Services Piping Hydrogen Piping and Pipelines Specification for Horizontal End Suction Centrifugal Pumps for Chemical Process Specifications for Vertical In-Line Centrifugal Pumps for Chemical Process Criteria for Shell-and-Tube Heat Exchangers According to Part UHX of ASME Section VIII-Division 1 Engineering Drawing Practices
2015
2015 2013 2012 2014 2014 2016 2013 2014 2014 2014 2012 2003 2014 2013
H.5.4 AIChE Center for Chemical Process Safety (CCPS) Guidance Guidelines for Chemical Transportation Safety, Security, and Risk Management, Second Edition Guidelines for Evaluating Process Plant Buildings for External Explosions, Fires, and Toxic Releases, Second Edition Guidelines for Chemical Process Quantitative Risk Assessment, Second Edition Guidelines for Hazard Evaluation Procedures, Third Edition Inherently Safer Chemical Processes: A Life Cycle Approach, Second Edition Layer of Protection Analysis: Simplified Process Risk Assessment Guidelines for Analyzing and Managing the Security Vulnerabilities of Fixed Chemical Sites Guidelines for Fire Protection in Chemical, Petrochemical, and Hydrocarbon Processing Facilities Guidelines for Consequence Analysis of Chemical Releases Guidelines for Vapor Cloud Explosion, Pressure Vessel Burst, BLEVE, and Flash Fire Hazards, Second Edition Understanding Explosions Guidelines for Facility Siting and Layout
2008 2012 1999 2008 2008 2001 2003 2003 1995 2010 2003 2004
H.5.5 American National Fire Protection Association (NFPA) Standards NFPA 15 NFPA 20 NFPA 22 NFPA 24 NFPA 30 NFPA 58 NFPA 11 NFPA 59A NFPA 70 (NEC) NFPA 86
Standard for Water Spray Fixed Systems for Fire Protection Standard for the Installation of Stationary Pumps for Fire Protection Standard for Water Tanks for Private Fire Protection Standard for the Installation of Private Fire Service Mains and Their Appurtenances Flammable and Combustible Liquids Code Liquefied Petroleum Gas Code Standard for Low-, Medium-, and High-Expansion Foam Standard for the Production, Storage and Handling of Liquefied Natural Gas (LNG) National Electrical Code Standard for Ovens and Furnaces
2012 2016 2013 2016 2015 2014 2016 2016 2014 2015
714 Appendix H: Consolidated Codes and Standards
NFPA 654 NFPA 1142
Standard for the Prevention of Fire and Dust Explosions From the Manufacturing, Processing and Handling of Combustible Particulate Solids Standard on Water Supplies for Suburban and Rural Fire Fighting
2013 2012
H.5.6 US Department of Labor, Occupational Safety and Health Administration OSHA Std 1910.24 OSHA Std 1910.27 OSHA Std 1910.110 OSHA Std 1926.752
Fixed Industrial Stairs Fixed Ladders Storage and handling of liquefied petroleum gases Steel Erection: Site layout, site-specific erection plan and construction sequence
1974, amended 1974, amended 1974, amended 2002, amended
H.5.7 Miscellaneous US Codes and Standards AIHA ERPG ASTM E681-09
American Institute for Industrial Hygiene Emergency Response Planning Guidelines American Society for Testing and Materials, Standard Test Method for Concentration Limits of Flammability of Chemicals (Vapors and Gases) CAGI 3075 Compressed Air and Gas Institute (CAGI) B19.1 Safety Standard for Compressor Systems MSS SP-97 Manufacturers’ Standardization Society: Integrally Reinforced Forged Branch Outlet Fittings—Socket Welding, Threaded, and Buttwelding Ends ESL-TR-87-57 US Air Force: Protective Construction Design Manual TM5-855-1 US Army: Design and Analysis of Hardened Structures to Conventional Weapons Effects TM5-1300 US Army: Structures to Resist the Effects of Accidental Explosions NBIMS-US US National Institute of Building Sciences, Version 3 International Conference of Building Officials (ICBO), Uniform Building Code American Institute of Chemical Engineers AIChE sustainability index [online] available at http://www.aiche.org/ ifs/resources/sustainability-index Tubular Exchanger Manufacturers Association, Inc. TEMA Standards, Ninth Edition, TEMA, New York
2015 2015 2011 2012 1989 1986 1990 2015 1997 ND 1997
H.6 OTHER NATIONAL CODES AND STANDARDS Country
Guidance
Date
China China Germany Iran
Code of China GB 150.1-2011 Pressure Vessels-Part 1: General Requirements Code of China Standard JB 4732-1995 (2005) Steel Pressure Vessels—Design by Analysis AD 2000 Merkblatt: Codes of Practice on Pressure Vessels Iranian Ministry of Petroleum, IPS-E-PR-190: Engineering Standards for Layout and Spacing GOST R 53630-2006: Steel welded vessels and apparatus. General specifications GOST R 52857.1-2007: Vessels and apparatus. Norms and methods of strength calculation
2011 2005 various 1996
Russia Russia
2007 2008 2007 2008
FURTHER READING Azhar, S. et al. (2012). Modular v. Stick-Built Construction: Identification of critical decision-making factors. In: 48th ASC annual international conference proceedings [online]. Available at ,http://ascpro.ascweb.org/chair/paper/CPRT202002012.pdf. Accessed 19.05.16. Baker, W. E., et al. (1983). Explosions hazards and evaluation. Amsterdam: Elsevier. Barton, J. (2002). Dust explosion prevention and protection: A practical guide. Houston, TX: Gulf Professional Publishing (Elsevier). Bausbacher, E., & Hunt, R. (1993). Process plant layout and piping design. Englewood Cliffs, NJ: Prentice Hall. Bowers, P., Beale, R., & Smith, P. (2010). ) Plant layout and construction design. Houston, TX: Gulf Publishing Company. Couper, J. R., et al. (2012). Chemical process equipment: Selection and design. Oxford: Elsevier/Butterworth-Heinemann. Cox, B.G., Saville, G. (1975). The high pressure safety code. High Pressure Technology Association. Drury, J., Falconer, P., & Heery, G. (2003). Buildings for industrial storage and distribution. London: Routledge. Farnish, R. (2015). Building without foundations. Process Industry Informer Magazine [online]. Available at ,http://processindustryinformer.com/ mob/building-without-foundations. Accessed 11.05.16. Goose, M. H. (2000). Location and design of occupied buildings at chemical plants: Assessment step by step. Rugby: IChemE, Symposium series no. 147. Green, D. W., & Perry, R. H. (2007). Perry’s chemical engineers’ handbook (8th ed). New York: McGraw-Hill. Haynes, W. M. (Ed.), (2015). CRC handbook of chemistry and physics (a.k.a. the ‘Rubber Book’) (96th ed.). Boca Raton, FL: CRC Press. Hurley, M. (Ed.), (2015). SFPE handbook of fire protection engineering (5th ed). New York: Springer. M.W. Kellogg Company (2009). Design of piping systems. Eastford, CT: Martino Fine Books. Kepner, C. H., & Tregoe, B. B. (1965). The rational manager. New York: McGraw-Hill. Kern, R. (1977a). Arrangements of process and storage vessels. Chemical Engineering, 84, 93. Kern, R. (1977b). How to manage plant design to obtain minimum cost. Chemical Engineering, 84, 130. Kern, R. (1977c). How to get the best process plant layouts for pumps and compressors. Chemical Engineering, 84, 131. Kern, R. (1977d). Layout arrangements for distillation columns. Chemical Engineering, 84, 153.
Appendix H: Consolidated Codes and Standards 715
Kern, R. (1977e). How to find the optimum layout for heat exchangers. Chemical Engineering, 84, 169. Kern, R. (1978a). Space requirements and layout for process furnaces. Chemical Engineering, 85, 117. Kern, R. (1978b). Arranging the housed chemical process plant. Chemical Engineering, 85, 123. Kern, R. (1978c). Instrument arrangements for ease of maintenance and convenient operation. Chemical Engineering, 85, 127. Kern, R. (1978d). Controlling the cost factors in plant design. Chemical Engineering, 85, 141. Kern, R. (1978e). How to arrange the plot plan for process plants. Chemical Engineering, 85, 191. Kirk-Othmer (Ed.), (2007). Kirk-Othmer encyclopedia of chemical technology Hoboken, NJ: Wiley-Blackwell. Kletz, T. (1991). Plant design for safety: A user-friendly approach. London: Taylor & Francis. Kletz, T. (1999). HAZOP and HAZAN: Identifying and assessing process industry hazards (4th ed.). London: Taylor & Francis. Kletz, T. (2001). Learning from accidents (3rd ed). Oxford: Butterworth-Heinemann. LePree, J. (2016). Is modular right for your project? Chemical Engineering, 123, 1. Mannan, S. (Ed.), (2012). Lees’ loss prevention in the process industries (4th ed). Oxford: Elsevier/Butterworth-Heinemann. Mannan, S. (2013). Lees’ process safety essentials. Oxford: Elsevier/Butterworth-Heinemann. Mills, D. (2015). Pneumatic conveying design guide. Oxford: Elsevier/Butterworth-Heinemann. Moore, C. V. (1967). The design of barricades for hazardous pressure systems. Nuclear Engineering and Design, 5, 81. Moran, S. (2015). An applied guide to process and plant design. Oxford: Butterworth-Heinemann. Muir, D. M. (1992). Dust and fume control: A user guide. Rugby: IChemE. Peng, L.-C., & Peng, T.-L. (2009). ) Pipe stress engineering. New York: ASME Press. Rase, H. F. (1963). Piping design for process plants. Hoboken, NJ: Wiley. Suk, L.S. (2011). Reliability improvement for reciprocating compressor valve in CCR reformer (case study). In: 40th Turbomachinery symposium [online]. Available at ,http://turbolab.tamu.edu/proc/turboproc/T40/ReliabilityImprovement.pdf. Accessed 06.06.16. Trinks, W., et al. (2004). Industrial furnaces. Hoboken, NJ: Wiley. USA, Centers for Disease Control (2009). Biosafety in microbiological and biomedical laboratories (5th ed.). Washington, DC: GPO.