Accepted Manuscript Developing acrylated epoxidized soybean oil coating for improving moisture sensitivity and permeability of starch-based film
Xiaoyan Ge, Long Yu, Zengshe Liu, Hongsheng Liu, Ying Chen, Ling Chen PII: DOI: Reference:
S0141-8130(18)35478-3 https://doi.org/10.1016/j.ijbiomac.2018.11.239 BIOMAC 11116
To appear in:
International Journal of Biological Macromolecules
Received date: Revised date: Accepted date:
13 October 2018 13 November 2018 26 November 2018
Please cite this article as: Xiaoyan Ge, Long Yu, Zengshe Liu, Hongsheng Liu, Ying Chen, Ling Chen , Developing acrylated epoxidized soybean oil coating for improving moisture sensitivity and permeability of starch-based film. Biomac (2018), https://doi.org/10.1016/ j.ijbiomac.2018.11.239
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ACCEPTED MANUSCRIPT Developing acrylated epoxidized soybean oil coating for improving moisture sensitivity and permeability of starch-based film
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Xiaoyan Ge1, Long Yu1,3*, Zengshe Liu2**§, Hongsheng Liu1,3, Ying Chen1, Ling Chen1
Centre for Polymers from Renewable Resources, SFSE, South China University of
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Technology, Guangzhou 510640, China
National Center for Agricultural Utilization Research, ARS/USDA, Peoria, IL, USA
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Sino-Singapore International Joint Research Institute, Knowledge City,
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Guangzhou-510663, China
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Corresponding author: *Long Yu (E-mail:
[email protected]; Tel: +86-2-87111971; Fax:
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+86-2-87111971); **Zengshe Liu (E-mail:
[email protected]; Tel:
§
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+01-309-681-6104; Fax: + 01-309-681-6524).
Mention of trade names or commercial products in this publication is solely for the
purpose of providing specific information and does not imply recommendation or endorsement by the U.S. Department of Agriculture. USDA is an equal opportunity provider and employer.
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ACCEPTED MANUSCRIPT ABSTRACT Acrylated epoxidized soybean oil (AESO)-based coatings were developed to reduce moisture sensitivity and permeability of starch-based materials. The coating was applied on starch based films by dipping the samples on AESO-based coating solutions, followed
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by crosslinking with ultraviolet (UV) light. Effect of AESO concentration, photoinitiator content and processing conditions on the performance of coated starch-based film was
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systematically investigated, in particular the effect of coating on moisture absorption,
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permeability and mechanical properties. The modified surface was characterized by scanning electronic microscopy and Fourier transform infrared spectroscopy. The results
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showed that the moisture sensitivity of the starch-based sheets was reduced significantly
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since the crosslinked AESO acted as a hydrophobic layer. Moisture permeability was decreased more than 10 times after AESO treatment. It was found that the crosslinking
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good water resistance.
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density acted as one of the key factors, so even a very thin layer of AESO could achieve
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resistance.
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Keywords: starch; coating; acrylated epoxidized soybean oil; UV crosslinking; moisture
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ACCEPTED MANUSCRIPT 1.
INTRODUCTION Starch is one of the most promising materials used in the effort to replace
petroleum-based polymers. It offers a very attractive component of new biodegradable polymers due to their low material cost and ability to be processed with conventional
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plastic processing equipment [1, 2]. Starch-based materials have also exhibited the
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advantages of biocompatibility and biodegradability in medicinal drug release, packaging
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and agricultural applications [3-7]. However, the hydrophilic nature of starch makes it
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susceptible to moisture uptake, resulting in inadequate performance, in particular water vapor permeability and tensile strength[8, 9]. To improve the moisture resistance and
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mechanical properties of starch-based materials, various blending and compositing
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techniques have been developed[10-12], such as mixing with lipids/oil[13-15], blending with protein/gelatin[16-20], reinforcing with mineral filler[21], cellulous fibers[22-24],
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polysaccharide-based particles[25-28] and self-reinforcing techniques[29].
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A blend containing starch cannot become hydrophobic until starch content is low enough to form a separate domain phase in a hydrophobic polymer matrix, in which case
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starch only acts as filler. On the other hand, adding any chemically extracted filler,
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including all kinds of nano-scale fillers, to improve the performance of starch-based materials, is potentially harmful to human health as they may contain harmful toxic residues that are not permitted for use in food packaging applications. The advantages of surface coating and crosslinking includes ease of processing, lower cost, flexibility to control thickness, maximizing natural properties of matrix, etc. Actually crosslinking is a common approach to improve the performance of starch for various applications. Starch and starch products have been crosslinked with various crosslinking agents, such as 3
ACCEPTED MANUSCRIPT phosphorus oxychloride, sodium trimetaphosphate, sodium tripolyphosphate, epichlorohydrin and 1,2,3,4-diepoxybutane, to improve the mechanical and moisture stability properties [30-35]. Citric acid is one of the most popular crosslinking agents for starch [30, 31] but needs to be mixed initially with a starch suspension before film casting.
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Most of the crosslinking agents have to be added to a starch solution during film casting.
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However, this method is not suitable for industrial manufacture, in which film or sheet is
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mainly produced by extrusion casting. Surface coating and surface crosslinking are more suitable for post-treatment. Furthermore, the most efficient, low cost and convenient
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technique of crosslinking is irradiation. Photosensitizers, for example various sodium
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salts, have been used and included into a starch sheet surface layer as an aqueous solution and then crosslinked under ultraviolet (UV) irradiation [36-38].
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In this work, an acrylated epoxidized soybean oil (AESO)-based coating was
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developed to reduce the moisture sensitivity and improve the gas permeability of starch-based film. Similar to starch, soybean oil also comes from renewable resource.
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AESO has been used as an additive to inks and coatings [39] and as a major component
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for a number of natural resins. AESO has been developed for coating films with the trifunctional acrylate monomer and trimethylol propanetri methacrylate (TMPTMA) as a
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crosslinkable active diluents cured under UV radiation[40]. Liu and Tisserat[41] recently reported the distillers dried grains with soluble (DDGS)-flax composites coated with AESO and polymerized by UV light. The objective of this work is to develop AESO-based coatings used for reducing moisture sensitivity and permeability of starch-based materials. This work focused on the effect of AESO concentration, initiator content and processing conditions on the performance of coated starch-based films. The 4
ACCEPTED MANUSCRIPT treated films were characterized by moisture absorption, permeability, tensile testing, FTIR and SEM to establish the relationship between microstructures and performance.
2.
EXPERIMENTAL
Materials:
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2.1.1
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2.1 Materials and Sample Preparation
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All the materials used in this work are commercially available. Starch (hydroxypropyl high-amylose cornstarch with amylose content 80%) was obtained from
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Penford, Australia. Acrylated epoxidized soybean oil was obtained from Sigma-Aldrich
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(Milwaukee, WI, USA). UV initiatorIrgacure®819 was purchased from BASF Company
Film preparation:
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2.1.2
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(Vandalia, IL, USA).
Starch films were extruded using Haake twin-screw extruder (Rheomex PTW
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24/40p, Ø30, screw diameter D=24 mm, and screw length L=28D) with a 150mm wide
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sheet die. There are eight temperature controlling zones along the barrel of the extruder, and each temperature is 40, 60, 90, 120, 120, 100, 95 respectively °C. A haul-off device
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was used for collecting the extruded films. The thickness of the extruded film is about 0.30 mm. The details of the film extrusion have been reported in a previous paper[42]. 2.1.3
Surface coating and crosslinking:
AESO and the initiator (Irgacure®819), were dissolved in ethyl acetate to prepare photosensitizer aqueous solutions with different concentrations. The starch films were initially conditioned at 57% relative humidity (RH) to reach water equilibrium and were 5
ACCEPTED MANUSCRIPT then cut into small pieces (5 cm ×5cm) and soaked in the photosensitizer aqueous solution for a short time. The films were then removed from the solution and were allowed to dry. The starch films containing photosensitizer on their surface layer were exposed to ultraviolet (UV) light at normal atmospheric conditions with a UV
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mini-crosslinking machine (Scients03-II, Ningbo Xinzhi Biological Science and
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Technology Co. Ltd., Ningbo, China). The size of the exposure chamber is 34 cm wide,
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29.5 cm deep and 15 cm high. There are five parallel tube lamps (28 cm long, 10W each, emitting at 254 nm) on the top of the chamber. The samples were put at the chamber
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bottom for irradiating to a desired dose by using the energy (J/cm2) setting system
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provided in the UV mini-crosslinking machine. This setting system uses radio meter to measure the irradiation dose continuously, and the irradiation stops automatically when
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the energy dose at the chamber bottom has reached the set value. Our primary
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experimental results showed that the polymerization of the AESO monomer was finished after exposing to the ultraviolet (UV) light for 7min so the time was used in this work.
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Table 1 lists solution concentration and treatment conditions.
Table 1 Sample codes and coating conditions AESO
Irgacure®819
Irradiation
Irradiation
codes
content
content
time(min)
distance(cm)
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0
0
0
0
S-AESO5I6
0.05
0.06
7
15
S-AESO7I6
0.07
0.06
7
15
S-AESO10I6
0.10
0.06
7
15
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Sample
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0.06
7
15
S-AESO20I6
0.20
0.06
7
15
S-AESO30I6
0.30
0.06
7
15
S-AESO10I4
0.10
0.04
7
15
S-AESO10I7
0.10
0.07
7
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2.2 Characterizations Fourier transform infrared spectroscopy:
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S-AESO14I6
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A Tensor 37 (Bruker) spectrophotometer (Bruker Corporation, Billerica, MA) was used to obtain the Fourier Transform Infrared (FTIR) spectra of the samples. In order to
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eliminate the effect of environmental moisture, samples (film) were measured using ATR
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mode with the ZnSe ATR Accessory. FTIR spectra were collected with 64 scans, and the
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Water absorption:
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2.2.2
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spectral range and spectral resolution were 4000–600 cm-1and 4 cm1, respectively, by
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The water absorption of the films was evaluated by the measurement of weight percentage of the film after immersing in distilled water. The film specimens (5 cm×5 cm) were placed in a 500ml beaker containing 300ml distilled water under ambient temperature (25°C). The samples were then brought out at explicit intervals and the superfluous water on the surface was removed carefully with Whatman filter paper. Weight of the samples was measured by a weighing balance (with an accuracy of 0.01g) and the water absorption was expressed as follows: 7
ACCEPTED MANUSCRIPT Water absorption (%) = (Mt-Mo)/Mo×100
(1)
where Mo and Mt are weights of the initial specimen and the weight of specimen after soaking it for certain time, t, in water, respectively. Tensile testing:
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2.2.3
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Tensile properties were evaluated in accordance with ASTM D882-12 standard test
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method (ASTM, 2012). Tensile bar shaped specimens of definite size were cut from the films along machine-direction. Apparatus used for tensile testing (Instron 5565) was run
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at a cross-head speed of 10 mm min-1 at room temperature (25°C). All the specimens
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were conditioned at 57% RH for water equilibrium before testing, while the results given are average of seven specimens.
Scanning electron microscopy (SEM):
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2.2.4
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SEM (ZEISS, Oberkochen, Germany) was used to investigate the surface and
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interface between the matrix and coating. All the samples were fixed on metal “stubs” using double-sided adhesive tape and sputter coated with gold using an Eikosputter coater
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(Matsubo Corporation, Japan) under vacuum. A lower voltage of 5kV was used in this
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part of the experimental work to avoid damaging the surfaces. Moisture permeability:
Water vapor permeability (WVP) was determined gravimetrically using water permeability tester (LanGuang, TSY-TIH, China) according to GB/T 1037 standard test method (Standardization Administration of China, 1988) with proper modification. The films were fixed on top of the sample holder and then placed in a constant humidity (90%) 8
ACCEPTED MANUSCRIPT chamber with controlled temperature (38°C). The exposure area for testing was 33 cm2 for each sample and the balance time was 3h, yielding three replicates for each sample.
RESULTS AND DISCUSSION
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3.1 Surface and interface characterization:
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The surfaces of starch films before and after coating were investigated by FTIR
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spectroscopy with ATR (see Fig 1). A pure AESO film was used as reference. The spectral differences are observably. There are unique peaks for AESO, such as at the
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1720 cm-1 shift in the ester carbonyl band of the AESO. Another significantly different absorption band is observed in the spectrum at 1635 cm-1, 1409 cm-1and 809 cm-1
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indicating the presence of vinyl functionality (–CH=CH2) of the AESO monomer[43].
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With the decrease of AESO content of the film, the bands at 1635 cm-1 disappeared
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because of polymerization of the AESO monomer (see Scheme 1)[40]. Due to disappearance of double bonds, the conjugated system of the carbonyl and double bond
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was destroyed. As a result, the groups of carbonyl (C=O) atb1720 cm-1 were slightly
AESO.
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shifted towards the higher frequency, which also suggested complete polymerization of
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S-AESO5I6 S-AESO10I6 S-AESO20I6 S-AESO30I6
AESO
-1
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1635cm
-1 -1
809cm
800
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2200 2000 1800 1600 1400 1200 1000
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1409cm
-1
1720cm
Wavenumbers(cm-1)
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Fig 1. FTIR spectra of the surface of starch film coating with AESO.
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Scheme 1. Polymerization of acrylated epoxidized soybean oil.
Fig 2 shows the SEM images of the surface of starch film without (A) and with (B) AESO coating. It can be seen that the surface of starch-based film is reasonably smooth, while the morphology of the AESO coated surface appears clearly different. There are many irregular but homogeneous marks on the coated surface, which could be due to shrinking of the AESO film after crosslinking.
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Fig 2. SEM surface of starch film without (A) and with (B) AESO coating.
Fig 3 shows the cross-section of the surface of starch film without (A) and with (B)
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AESO coating. The coated AESO layer can be clearly identified on the surface of the starch-based film. The coating is a continuous layer that provides good moisture barrier.
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Typically, the thickness of AESO coating was about 2μm when the 10% AESO solution
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was used. Since the AESO film is a soft elastomeric material, the deformation of the film
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during cutting (sample preparation) can be seen clearly in Fig 3(B).
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Fig 3. Cross-section of the surface of starch film without (A) and with (B) AESO coating.
3.2 Moisture resistance: Figs 4 and 5 show the effect of AESO coating on the water absorption of the starch film immersed in distilled water. It can be seen that the water absorption rate was 11
ACCEPTED MANUSCRIPT decreased significantly after coating with AESO, which was expected since crosslinked AESO is hydrophobic and water resistant. Pure starch films lost their strength after immersing in distilled water for 30 min and were also swelled significantly. The effect of AESO concentration on the water absorption rate of starch based films
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is showed in Fig 4. It was found that the water absorption rate decreased with increasing
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AESO concentration as expected due to a thicker layer of AESO formed on the starch
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films at higher concentration. Fig 5 is shows the effect of concentration of initiator on the water absorption rate of starch based films. Lower the water absorption rate was observed
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at higher concentration of initiator. The initiator content controls the crosslinking density
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500 450 400 350 300 250 200 150 100 50 0
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S S-AESO5I6 S-AESO7I6 S-AESO10I6
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S-AESO14I6
0
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Water Absorption(%)
of AESO, which in turn controls the water permeability of starch-based films.
30
60
90
120
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Time(min)
Fig 4. Effect of AESO concentration on water absorption.
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500 450 400 350 300 250 200 150 100 50 0
S S-AESO10I4 S-AESO10I6
0
30
60
90
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S-AESO10I7
120
Time(min)
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Fig 5. Effect of initiator content on water absorption.
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Water Absorption(%)
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3.3 Moisture permeability:
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The water vapor permeability (WVP) of the starch-based films coated with different concentration of AESO is presented in Fig 6. It can be seen that the highest value for
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WVP (531.81g/m2*24h) is of the control film specimen (without AESO coating).
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Significant improvement in moisture permeability was observed after coating the starch film with corsslinked AESO. Hydrophilic-hydrophobic ratio of the film constituents is
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generally seen as a factor strongly related to water vapor transmission[44]. It has been noticed that the moisture permeability of the films was decreased with increasing AESO concentration. WVP decreased markedly from 531.81 to 46.79 g/m2*24h with the increase in concentration of AESO from 0% to 30%. As the hydrophobic AESO concentration was increased, the hydrophobicity of the film increased, and water vapor penetration became more difficult. The results of water vapor permeability are in accordance with the water absorption rate (see Figs 4 and 5). 13
500 400 300 200
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A ES O 30 I 6
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S-
A ES O 20 I 6
S-
S-
O 5I 6 SA
ES
A ES O 10 I 6
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100 S
Moisture Permeability (g/m2*24h)
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Fig 6. Effect of AESO coating on moisture permeability.
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3.4 Mechanical properties:
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Figs 7 show the effect of the AESO coating on the tensile properties of the starch-based film. There are no significant impact of AESO coating on the tensile
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properties of starch-based films since the coating is very thin and contributes a limited
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fraction to the mechanical properties of starch-based matrix. Furthermore, the AESO film is a soft elastomer so that it slightly decreased the modulus with increasing AESO
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concentration, while the higher density of crosslinking slightly increased slightly the modulus (Fig 7)[45]. It is expected that the AESO coating will improve the mechanical properties of the starch-based films under higher humidity conditions and will be studied in our future work.
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100 90 80 70 60 50 40 30 20 10 0
Elongation(%) Modulus(MPa)
1400 1200 1000 800 600 400
Modulus(MPa)
200 0 S
S-AESO5I6
S-AESO7I6
S-AESO10I6
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Elongation(%)
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Elongation(%) Modulus(MPa)
1400
CR
100 90 80 70 60 50 40 30 20 10 0
1200
600 400 200 0 S
S-AESO10I4
S-AESO10I6
S-AESO10I7
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I(%)
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800
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1000
Modulus(MPa)
Elongation(%)
AESO(%)
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Fig 7. Effect of AESO concentration (top) and initiator content (bottom) on tensile
CONCLUSION
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4.
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properties.
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Coatings based on AESO reduced the moisture sensitivity and permeability of starch-based films. SEM observed a continuous layer of AESO coating on the surface of starch-based films and FTIR detected the crosslinking reactions. Improvement in moisture sensitivity and permeability of starch-based films was due to the crosslinked AESO that acted as a hydrophobic layer. It was found that the crosslinking density acted as one of the key factors in improving moisture permeability, so even a very thin layer of AESO could achieve good water resistance. Since the coating and initiator treatment are 15
ACCEPTED MANUSCRIPT simple and easy to process, this can be a promising technique to solve the well-known weaknesses of starch-based materials.
ACKNOWLEDGEMENTS
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The authors from South China University of Technology, China, would like to
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acknowledge the research fund National Natural Science Foundation of China(31571789),
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National Key R&D Program of China (2018YFD0400700) and 111 Project (B17018).
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Table and Figure Captions
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Table1 Sample code and coating conditions
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Fig 1.FTIR spectra of the surface of starch sheet coating with AESO.
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Fig 2. SEM of the surface of starch sheet without (A) and with(B) AESO coating.
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Fig 3. Cross-section of the surface of starch sheet without (A) and with (B)AESO coating.
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Fig 4. Effect of AESO concentration on water absorption.
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Fig 5. Effect of initiator content on water absorption.
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Fig 6. Effect of AESOcoating on moisture permeability.
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Fig 7. Effect of AESO concentration (top) initiator content (bottom) on tensile properties.
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Scheme 1. Polymerization of acrylated epoxidized soybean oil (AESO).
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Highlights
Acrylated epoxidized soybean oil-based coatings were developed.
AESO coatings reduce moisture sensitivity and permeability of starch films.
Crosslinking density acted as one of the key factors.
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