Dynamic response of Hastelloy® X plates under oblique shocks: Experimental and numerical studies

Dynamic response of Hastelloy® X plates under oblique shocks: Experimental and numerical studies

Accepted Manuscript Dynamic Response of Hastelloy Numerical Studies ® X Plates under Oblique Shocks: Experimental and A.R.K. Chennamsetty, J. LeBla...

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Accepted Manuscript Dynamic Response of Hastelloy Numerical Studies

®

X Plates under Oblique Shocks: Experimental and

A.R.K. Chennamsetty, J. LeBlanc, S. Abotula, P. Naik Parrikar, A. Shukla PII:

S0734-743X(15)00132-3

DOI:

10.1016/j.ijimpeng.2015.06.016

Reference:

IE 2535

To appear in:

International Journal of Impact Engineering

Received Date: 23 July 2014 Revised Date:

20 March 2015

Accepted Date: 24 June 2015

Please cite this article as: Chennamsetty ARK, LeBlanc J, Abotula S, Parrikar PN, Shukla A, Dynamic ® Response of Hastelloy X Plates under Oblique Shocks: Experimental and Numerical Studies, International Journal of Impact Engineering (2015), doi: 10.1016/j.ijimpeng.2015.06.016. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

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Dynamic Response of Hastelloy® X Plates under Oblique Shocks:

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Experimental and Numerical Studies

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A. R. K. Chennamsetty1, J. LeBlanc2, S. Abotula1, P. Naik Parrikar1, A. Shukla*1 1

Department of Mechanical, Industrial & Systems Engineering, University of Rhode Island, Kingston, RI 02881, USA

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Naval Undersea Warfare Center (Division Newport), 1176 Howell Street, Newport, RI 02841, USA

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* Corresponding author (email: [email protected]) Tel: 401-874-2283, Fax: 401-874-2355

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Abstract The dynamic behavior of Hastelloy® X plates subjected to normal and oblique shock

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loading was studied both experimentally and numerically. A series of experiments was

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conducted on Hastelloy® X plates at room temperature under fixed boundary conditions using a

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shock tube apparatus. High-speed digital cameras were used to obtain the real-time images of the

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specimen during the shock loading. Digital Image Correlation (DIC) technique was utilized to

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obtain 3D deformations of the plates using stereo-images of the specimen. The numerical

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modeling utilized the finite element software package Dynamic System Mechanics Analysis

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Simulation (DYSMAS) which includes both the structural analysis as well as the fluid-structure

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interaction to study the dynamic behavior of the specimen under given loads. Experimentally

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obtained pressure-time profiles were used as a reference in numerical modeling. It was observed

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that the lower angles of shock incidence caused more deformation on the specimen. Additionally

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for oblique shocked specimens, the deformation was observed to initiate from the edge nearer to

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the muzzle. The results from the numerical simulations were validated with the experimental

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data, and showed excellent correlation for all cases.

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Keywords

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Hastelloy® X, Oblique shocks, 3D Digital Image Correlation (DIC), High-speed photography,

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Numerical simulation

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1. Introduction An experimental and numerical study was conducted to understand deformation in a

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superalloy Hastelloy® X when subjected to normal and oblique strong shock wave loadings. The

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experiments incorporated real-time diagnostics to understand the structural behavior of

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Hastelloy® X plates. The numerical simulations included fluid-structure interactions in the

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dynamic analysis of the problem.

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The study is motivated by the need to understand response of aerospace structures to

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highly dynamic strong shock loadings at various angles of incidence. There are few materials

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that come close to fulfilling the stringent requirements placed on aerospace structures that

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operate under extreme conditions of loadings. These extreme conditions include highly dynamic

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loads, extreme temperatures and pressures and other environments. One class of materials that

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have shown promise for such applications are nickel based superalloys including Hastelloy® X.

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This material shows high oxidation resistance, machinability, and has the capability of retaining

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its strength to a greater extent at high temperatures [1,2].

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Many researchers have studied, both experimentally and numerically, the behavior of

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monolithic plates subjected to shock loading. The classic experimental work of Menkes and Opat

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[3] on the clamped aluminum beams subjected to shock loading identified three damage modes

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namely mode-I (inelastic deformation), mode-II (tearing at the extreme fiber) and mode-III

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(transverse shear at the support). The subsequent experimental studies of Teeling-Smith and

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Nurick [4], Nurick and Shave [5], Olson et al. [6] and Shen and Jones [7] reported the same kind

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of failure modes when a structure is subjected to blast loading. The experimental and numerical

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investigation of Nurick et al. [8], Chung Kim Yuen and Nurick [9] and Langdon et al. [10] shed

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some light on the effect of stiffeners and their configuration on the blast loading of stiffened

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plates. Balden and Nurick [11] performed the numerical simulations to differentiate the

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deformation, post-failure response of uniform and localized blast loaded plates. In recent years

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many researchers used numerical methods to understand this complex problem [12-16]. Very

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recently, Abotula et al. [17] conducted a series of experiments to investigate the response of

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simply supported Hastelloy® X plates subjected to shock loading at temperatures up to 900 °C.

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They found that the maximum deflection of the plate increased with the temperature and was

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160% higher at 900 °C when compared to that at room temperature. All these studies focused on

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normally incident shock loadings on the structures. . Gray et al. [18] have used direct detonation-

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wave shock loading on metallic plates. They have found increased shock hardening and twin

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formation with increasing shock obliquity. Aerospace structures are often subjected to long

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duration oblique shocks that last a few miliseconds and thus, there is need to understand the

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response of aerospace materials under these loads.

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The experiments in this study utilized 3D DIC technique coupled with high speed

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photography to measure the out-of-plane deflections of the specimen for 0°, 15° and 30° incident

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angles. The investigation was further extended using DYSMAS to study the response for 45°

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and 60° incident angles. Experimental results are utilized to validate the numerical model. The

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results manifest more deformation at lower angles of incidence. In case of oblique shocked

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specimens, the deformation initiates from the edge closer to the shock tube muzzle. The peak

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out-of-plane deflection is observed to vary nonlinearly.

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2. Experimental procedure

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A series of experiments was carried out to study the dynamic deformation of plates

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subjected to normal and oblique shocks. Hastelloy® X was selected as a material of choice for

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the experiments due to its exceptional performance compared to typical structural steels.

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2.1. Material, specimen geometry and boundary conditions

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Hastelloy® X is a nickel based superalloy with high oxidation resistance, good

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machinability and high-temperature strength. Table 1 provides the chemical composition of the

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material. The presence of a high percentage of Ni imparts good strength even at elevated

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temperatures. Chromium is responsible for the high oxidation resistance. Typical physical

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properties of this material are given in Table 2. The dynamic constitutive behavior of Hastelloy®

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X was recently investigated [2] and the Johnson-Cook (J-C) parameters were reported as shown

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in Table 3. This J-C plasticity model was used in the numerical investigation. The Johnson-Cook

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(J-C) plasticity model incorporates Mises plasticity criteria with analytical forms of the

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hardening law and rate dependence. J-C model has been found suitable for computations of

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high-strain-rate deformation of most metals.

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The monolithic Hastelloy® X plates used in this study have a length of 203 mm, width of

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51 mm and thickness of 3 mm. Since the main objective of this study is to investigate the

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response of monolithic Hastelloy® X plates subjected to oblique shocks, a clamped boundary

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condition was used at the top and bottom of the specimen. The vertical edges of the specimen

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were unsupported. The details of specimen and boundary conditions can be seen in Fig. 1(a). The

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unsupported length of specimen was 152 mm.

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2.2. Experimental arrangement

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Experiments were conducted to understand the behavior of Hastelloy® X plates subjected

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to shock wave with an angle of incidence (angle between the incident shock front and the

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reflecting surface) of 0° (normal shock), 15° and 30°. These incident angles were obtained by

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deflecting the specimens at angles 90°, 75° and 60° respectively with shock tube axis. For each

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shock incident angle, three experiments were conducted to ensure repeatability of the results.

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The schematic top-view of the experimental setup with different angles of incidence is shown in

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Fig.1 (b).

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2.3. Shock wave loading apparatus

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In a laboratory environment, highly controlled shock waves can be easily generated using

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a shock tube. The shock tube apparatus used in this study is a horizontally mounted,

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compression-driven shock tube. Fig. 2(a) shows the University of Rhode Island (URI) shock tube

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facility with an overall length of 8 m. It consists of a driver section and a driven section

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separated by a diaphragm. The driver section has an inner diameter of 152.4 mm and the driven

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section has straight components besides two convergent sections, one varying from 152.4 mm to

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76.2 mm and another from 76.2 mm to 38.1 mm, with a final muzzle diameter of 38.1 mm. In

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this study, a Mylar™ sheet of thickness 10 mil (0.254 mm) was used as diaphragm. The driver

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section was supplied with high pressure helium gas and the driven section contains air at ambient

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pressure. When the driver and driven gas pressure difference reaches a critical value, the

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diaphragm ruptures causing a shock wave propagating down the driven section. As soon as the

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incident shock wave encounters the specimen, the high kinetic energy possessing particles in the

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shock front abruptly come to rest and get reflected. This results in a reflected wave which is

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higher in magnitude than the incident wave.

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Three high frequency pressure transducers (PCB102A) were mounted at the end of the

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driven section as shown in Fig. 2(b) in order to obtain the incident and reflected pressure

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histories. The speed of the shock wave was calculated knowing the distance between any two

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transducers and the time taken by the shock wave to pass that distance. The diaphragm used in

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this study resulted in an incident pressure of 0.5 MPa and an incident shock wave velocity of 880

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m/s (Mach 2.6).

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2.4. High-speed photography system

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The dynamic response of the specimen subjected to shock loading was captured with a

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high-speed photography system consisting of three Photron SA1 high-speed digital cameras. The

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3D deformation behavior was obtained using 3D Digital Image Correlation (DIC) technique. The

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3D DIC is an optical, non-contact method based on the stereo image triangulation. The two

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cameras shown in back-view camera system of Fig. 3 were used to obtain stereo images of the

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back-face of the random speckle patterned specimen. In order to capture the side-view

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deformation images, a third high-speed digital camera was employed as shown in Fig. 3. The

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frame rate used was 50,000 fps (interframe time is 20µs) with an image resolution of 192 x 400

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pixels. All the cameras were synchronized so that the images can be correlated. The oscilloscope

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was triggered with the pressure signal from the incident shock wave, which further sends a signal

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to trigger the cameras.

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3. Computational modeling

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Computational simulations of the shock loading events were performed with the

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Dynamic System Mechanics Analysis Simulation (DYSMAS) software.

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developed and maintained by the Naval Surface Warfare Center, Indian Head. It consists of an 8

This software is

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Eulerian fluid solver, GEMINI, a Langrangian structural solver, ParaDyn, and an interface

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module which couples the two. GEMINI is a high order Eulerian hydrocode solver for

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compressible, invicid fluids. ParaDyn (parallel version of DYNA3D) is a Lagrangian non-linear,

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three dimensional explicit finite element code for structural applications. The interface module

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is a standard coupler interface which allows the fluid and structural codes to share the required

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variables for the fluid structure interaction problem.

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The computational models were built so as to capture the fluid structure interaction

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between the shock front developed in the shock tube and the Hastelloy® X plates. The models

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consist of the shock tube wall, the Hastelloy® X specimen, mounting fixture representation and

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the air within and external to the tube walls.

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experimental data and the correlations are discussed later in the paper.

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3.1. Structural model

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The structural model consists of the shock tube wall, the Hastelloy® X plates, and an

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appropriate representation of the mounting fixture. The parts were modeled with half symmetry

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with the upper half of the plates being modeled and the axis of the shock tube along the Z-axis.

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Although the specimens in the case of 0° angle of incidence also exhibit symmetry about the

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vertical (left/right) plane, this was not the case for the specimens subjected to oblique shocks.

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Therefore, a one-half symmetry model was used for all geometries. The plate, tube wall, and

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fixturing were modeled with shell elements, which have 5 integration points through the

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thickness. The mid-surface of the specimens was modeled, while the inner surface of the shock

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tube wall was meshed. The Hughes-Liu element formulation was used for all elements, which

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for the shock tube wall and fixturing allows for a shell thickness offset to be applied so that the

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appropriate surface may be modeled. The Hastelloy® X plate was modeled with the Johnson-

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Cook Elastic-Plastic (Type 15) model with the parameters, Table 3, taken from quasi-static and

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high strain rate data. The shock tube walls and test fixturing were modeled with rigid material

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definitions. The specimen was modeled using quadrilateral elements with 1 mm edge lengths

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and a shell thickness of 3.175 mm. The elements comprising the shock tube wall have an edge

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length of 1 mm and a thickness of 19.05 mm.

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3.2. Boundary conditions

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The boundary conditions applied to the model were representative of those applied in the

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experiments for the clamped conditions. In all models the shock tube walls were fully

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constrained as they were assumed to be sufficiently rigid with minimal outward radial expansion

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during the travel of the incident shock wave. Additionally, symmetric boundary conditions were

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applied to the bottom edge of the model which represents the horizontal mid-plane of the

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specimens. The symmetry boundary condition restricts the vertical translation of these nodes

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and the rotations about the two horizontal axes.

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During the clamped boundary condition experiments it was observed that the clamping

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force along the top edge was not sufficient to prevent the panel from slipping in the fixture. The

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clamping force however was able to prevent rotations along this edge. Therefore fully clamped

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conditions along this edge cannot be realistically applied in the simulation without over

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constraining the model. In lieu of fully clamped conditions a combination of explicitly modeling

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the outer bolt surface and translational constraints were applied, Fig. 4. The outer surfaces of the

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clamping bolts were modeled (zero contact thickness applied) and contact was established

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between the inner surface of the plate holes and the surface of the bolts. The gap between the

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bolt surface and the inner hole edge corresponds to the bolt clearance in the experimental setup.

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Additionally, the nodes which correspond to the plate surface between the clamping plates were

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restricted from any out-of-plane motion. This combination of bolt contact and out-of-plane

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translational constraints allow the observed in-plane slippage to be accounted for by constraining

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the nodes to move in the plane of the panel until contact occurs with the bolts, while also

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preventing rotation and out-of-plane motion.

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Fig. 5 shows the orientation of panels with respect to the shock tube muzzle. Each panel

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is oriented such that the centerline of the plates is aligned with the center line of the shock tube

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and that the 3 mm gap between the plate and the shock tube corresponds to the point of closest

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approach.

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3.3. Fluid model

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The fluid model consists of the air internal and external to the shock tube as well as the

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air surrounding the plate. The fluid domain was rectangular with a domain size of 200 mm in the

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vertical direction, 250 mm in the horizontal direction, and 3500 mm in the shock tube axis.

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There was 500 mm (along the shock tube axis) of air behind the plate to ensure that it remains in

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the fluid domain during the deformation event. Internal to the shock tube walls there were 20

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fluid cells in the radial directions for a cell size of 1 mm. These cells were then tapered starting

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at the shock tube wall from 1 mm to 2.5 mm at the domain boundary. Along the tube axis the

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cells have an initial size of 5 mm at the end opposite of the plate and were refined to 2.5 mm

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over 2500 mm in tube length. The cells have a size of 2.5 mm for the remainder of the fluid

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domain in the axial direction including the space behind the plate. All cells in the fluid domain

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were initially air at 0.1 MPa which was modeled with an adiabatic, isentropic equation of state.

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The symmetry plane was modeled as wall boundary conditions and the outer extents of the

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domain have free (non-reflecting) conditions. The pressure field within the shock tube was

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developed by mapping in the pressure field resulting from a 2-D simulation. There were a total

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of 8.8 million fluid cells in the fluid domain.

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3.4. Complete DYSMAS model

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The complete computational model containing the structure and fluid is shown in Fig. 6.

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In the model, the fluid and structure were coupled through the use of interface elements which

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define the “wetted surface” of the structure. In the model these surfaces were considered to be

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doubly wetted in which the fluid is considered to act on both sides of the shell elements. A mesh

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convergence study was conducted on both the structure and the fluid domain by beginning with a

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relatively coarse mesh and subsequently refining until a converged solution was obtained. The

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mesh presented in this paper represents the refinement level at which convergence occurred.

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3.5 Computational shock front loading on the specimen

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The DYSMAS simulation of the shock tube event allows for a visual observation of how

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the shock front interacts with and correspondingly loads the specimens. In the actual experiment

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the pressure transducers only provide a point wise time history at the inner wall. The interaction

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from the simulation of the shock front and specimen for the zero degree incidence simulation is

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shown in Fig. 7. In this figure, time zero is taken as the arrival of the shock front at the

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specimen. From this figure it can be observed that although the inner radius of the tube is 19.05

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mm the shock wave actually interacts with the specimen over a larger area. This is due to the

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specimen deformation and partial venting of the gas into the atmosphere.

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3.6. Computational Model Correlation

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The shock loading conditions at the specimen were established using a two-step modeling

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approach. In the first stage an axisymmetric 2-D Euler domain was developed with a much more

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refined mesh than the full 3-D grid. This model contains the X-Z plane as shown in Fig. 8. In

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this 2-D model a much more refined grid was used to ensure that the shock front develops

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correctly at the muzzle end of the tube and minimizes shock front distortion due to larger cell

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sizes. This model contains a region of high pressure air, ambient pressure air, and a region of

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blocked cells representing the shock tube wall, which GEMINI treats as a rigid material. In the

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2-D simulation, the specimen was omitted from the calculation as the goal was to establish a

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pressure field in the model that is equivalent to the pressure field that was measured during an

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experiment which was conducted with no plate. Several iterations of this model were run in

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which the magnitude and length of the high pressure region in Fig. 8 were varied. For each

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iteration, the pressure profile measured at the end of the shock tube in the simulation was

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compared to a measurement taken during the test. The pressure correlation with no specimen is

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shown in Fig. 9.

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equivalent, the model was considered representative of the experiment with no specimen and was

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suitable for mapping into the fully coupled model. During the 2-D simulation, restart files were

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written during the propagation of the wave down the shock tube. By choosing a restart file just

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before the arrival of the shock front at the plate it is possible to use this file as a starting point in

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the full 3-D fluid domain which includes the panels. The axisymmetric pressure field in the 2-D

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simulation just before the shock front arrives at the specimen location was then mapped into the

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3-D full-field fluid grid (Fig. 10).

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4. Results and Discussion

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Once the pressure profile in both the experiment and simulation were

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The results obtained from the controlled experiments and their comparisons with the numerical simulations are presented below.

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4.1. Pressure profiles

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The typical pressure profiles, for all the incident angles of shock, obtained from the high

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frequency pressure transducer mounted on the muzzle that is nearest to the specimen are shown

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in Fig. 11. The incident pressure was 0.5 MPa for all the incident angles. The reflection of the

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shock wave in the case of 0° angle of incidence is a simple reflection. However, in the case of

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15° and 30° angles of incidence, the oblique shock wave reflection can be either a regular or

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irregular reflection depending on the incident shock Mach number. However, in the present

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study, the shock Mach number was 2.6 (880 m/s) creating a “regular reflection” [19]. It is a well-

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known fact that the reflected oblique shock wave is of arc shaped and directs away from the

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reflecting surface as shown in Fig. 12. Since the pressure data were recorded at the muzzle

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section, the reflection pressures for 15° and 30° angles of incidence could not provide the

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complete nature of reflections as opposed to the case of 0° angle of incidence. Only a part of

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reflection pressure was measured for 15° angle of incidence and very small reflection pressure

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was recorded as the angle of incidence increased to 30°. However, both these reflection pressures

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could not be considered as the reflecting pressures acting on the specimen surface. In general, the

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reflection pressure varies as a function of angle of incidence with maximum value at 0°

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incidence and minimum at 90° incidence. Although the recorded reflected pressure does not

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indicate the true reflection pressure experienced by the specimen, it can be expected that the

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shock intensity was higher for 0° incidence and lower for 30° incidence with an intermediate

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value for 15° case.

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4.2. Real-time deformation and DIC analysis The real-time side-view deformation images of the specimen subjected to shock wave

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with 0°, 15° and 30° angles of incidence are shown in Fig. 13. The first image of each set

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corresponds to the beginning of the event and the last image to the maximum deflection. These

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side-view images were later used to validate the DIC results for the experiments with 15° and

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30° angles of incidence. The side-view images were processed in MATLAB and the mid-point

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deflections of the vertical edge were obtained. The back-face stereo images of the speckled

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specimen obtained from high-speed cameras were analyzed using commercially available Vic-

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3D™ Digital Image Correlation software and the out-of-plane deflections of mid-point of the

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same side were obtained. Fig. 14 shows the comparison of the deflections obtained from DIC

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technique and those from side-view image processing for the case of 30° angle of incidence. It

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can be observed that there is a good agreement between these deflections. Hence, it can be

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concluded that the DIC technique works well even for the inclined targets.

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With the good correlation between 3D DIC and side-view based outputs for the inclined

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targets, full-field deformations of the specimen were obtained using the DIC technique. The full-

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field out-of-plane deflection contours of the specimen, for every 0.5 ms until 2.5 ms, for all the

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cases of angle of incidence are shown in Fig. 15. For all the cases, the contour limits were chosen

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from 0 to 4.5 mm with 16 levels in between them.

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The out-of-plane deflection contours in Fig. 15 show symmetry about the horizontal

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center line of the specimen in all the cases indicating symmetric bending of the specimen. For a

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better comparison, the midpoint out-of-plane deflections were plotted separately as shown in Fig.

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Clearly, the midpoint out-of-plane deflection increases with the decrease in angle of

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incidence. In all the cases the deflection reaches a maximum transient value after which the

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specimen undergoes elastic oscillations. These vibrations are of mode I nature. The maximum

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transient deflection is an important factor to consider when sensitive components are placed near

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the structures subjected to shock loads.

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This out-of-plane deformation of the plate can be explained by considering the mobility

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of dislocations under dynamic plastic loadings. Under dynamic loading conditions, complete

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plasticity is not fully achieved as dynamic drag forces resist the dislocation movement. These

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drag forces are proportional to the dynamic motion of dislocation but in opposite direction. The

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drag force increases as the dislocation moves and by the time the deformation reaches the

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maximum transient value, the drag force reaches its maximum value and suppresses further

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motion of the dislocations. But due to high inertia, the dislocation again starts moving forward

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and consequently the drag force again increases. This process continues leading to elastic

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oscillations that decay with time leaving a residual plastic deformation in the specimen.

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4.3. Deformation initiation and evolution

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For normal shocks, the incident shock wave makes uniform contact with the specimen

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and gets reflected. However, in the case of oblique shocks, the incident shock wave first makes

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contact with the edge nearer to the muzzle. As shown in Fig. 12, the reflection starts from the

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edge which encounters the shock incidence first. Hence, it can be expected that the specimen

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deformation initiates from the edge nearer to the muzzle.

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A careful examination of 3D DIC contours corroborated the sequence of deflection. The

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out-of-plane deflection contours of specimens subjected to oblique shocks are shown in Fig. 17. 16

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It should be noted here that the left side of the specimen was nearer to the shock tube muzzle

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during experiments. From these contours it can be observed that the specimen deformed from

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left to right under the action of oblique shocks. Additionally it was observed that the out-of-plane

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deflection was lesser on the right side of the specimen compared to that on the left side, though

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the difference is quite less (about 0.3 mm). This decrease in the deflection can be attributed to

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the attenuation of shock wave due to the larger free space on the right side. On the whole, it can

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be concluded that the out-of-plane deflection of the specimens subjected to oblique shocks

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initiated from the side nearer to the muzzle and progressed towards the other side.

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4.4. Finite Element Simulation Results

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The main purpose of the numerical model is to investigate the effect of different angles of

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incidence on the deformation behavior of Hastelloy® X plate. The numerical model was first

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used to measure the specimen deflections for the angles of incidence of 0°, 15° and 30°. Then

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further investigation was carried out to study the deformation behavior of the specimen at other

398

angles of incidence (45° and 60°) and at an additional shock wave incident pressure.

TE D

394

A comparison of the pressure history measured during the experiment and simulation for

400

the 0° incident case is shown in Fig. 18. These pressure profiles are those which were measured

401

by the transducer closest to the muzzle exit. It can be observed that the simulation is able to

402

accurately model the incident and reflected pressure loading.

AC C

403

EP

399

The displacement data that was captured during the experiments is used as a basis to

404

correlate and validate the finite element model results. The quality of the correlation between the

405

test data and numerical results in this study is quantified using the Russell Comprehensive Error

406

measurement. The Russell error technique is one method which evaluates the differences in two 17

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transient data sets by quantifying the variation in magnitude and phase. The magnitude and

408

phase error are then combined into a single error measure, the comprehensive error factor. The

409

full derivation of the error measure is provided by Russell [20] with the phase, magnitude, and

410

comprehensive error measures respectively given as:

RP =

411

1

π

(( ∑c ∑ m ) / i

i

2

2

i

i

∑c ∑ m

)

413

m=

(∑ c

2 i

)

−∑ m i / 2

2

2

i

i

∑c ∑m

M AN U

where

SC

RM = sign(m) log10 (1 + m )

412

RC =

414 415

416

cos−1

RI PT

407

π

4

( RM 2 + RP 2 )

In the above equations ci and mi represent the simulated and experimentally measured responses respectively.

418

measure is given as: Excellent - RC≤0.15, Acceptable – 0.150.28.

419

These criteria levels were based on a study that was undertaken to determine the correlation

420

opinions of a team in support of a ship shock trial. The details of the process used to determine

421

the criteria were presented by Russell [21].

EP

AC C

422

Excellent, acceptable, and poor correlation using the Russell error

TE D

417

Time histories were extracted from the DIC data at the center point of the specimen for

423

all experiments that were conducted (0, 15 and 30 degree incidence). The midpoint out-of-plane

424

deflections obtained from simulation were compared with those from experiments, shown in Fig.

425

19. A summary of the Russell error for all configurations for which test data is available is

426

provided in Table 4. From these comparison plots of the experimental and simulation data it can

427

be observed that there is a high level of correlation between the experimental results and the 18

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computational simulations. It is noted here that the times of the simulation and experiments are

429

arbitrary but are displayed using the simulation time. The two events are matched temporally by

430

adjusting the experiment time until the first motions (deformation) of the center point align. The

431

out-of-plane deflection comparison for all the experiments shows that the experiment and

432

simulation results correlate well, although the simulation results do display a slightly more rapid

433

recovery of the specimens that was observed in the experiments. Altogether, it can be concluded

434

that there is a reasonably good agreement between experimental and numerical results, though

435

the error is slightly increasing with the angle of incidence. Numerical simulations were continued

436

for two more angles of incidence, 45° and 60° to investigate further the effect of angle of

437

incidence.

438

4.5. Effect of incident angle

M AN U

SC

RI PT

428

The intensity of reflecting pressure decreases with increase in the angle of incidence and

440

the resultant deformations are expected to be lesser for shocks with high angle of incidence. The

441

midpoint out-of-plane deflections of the specimen obtained from numerical model for different

442

angles of incidence are shown in Fig. 20(a). It can be observed that the out-of-plane deflection

443

decreases with increase in the angle of incidence. The midpoint of the plate moves only in out-

444

of-plane direction (W) for 0° incident angle but there exist a horizontal displacement (U) for

445

oblique shocked cases. The horizontal component of deformation tends to increase with increase

446

in angle of incidence. The overall magnitude of deflection

447

for different angles of incidence. The peak values of the magnitude of deflection and out-of-

448

plane deflection as a function of incident angle is shown in Fig. 21. The increase in the

449

horizontal component of displacement results in the increase in displacement magnitude. The

AC C

EP

TE D

439

19

U 2 + W 2 was plotted in Fig. 20(b)

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difference between out-of-plane displacement and the magnitude observed to be higher at higher

451

angles of incidence and vanished at normal shock incidence.

452

4.6. Effect of incident pressure

RI PT

450

Understanding the magnitude of change in transient plate deflections as a function of the

454

incident pressure is of particular interest. Numerical analysis was carried out for a lower incident

455

pressure with a magnitude of 0.25 MPa and the deflection data were obtained. The out-of-plane

456

deflections are plotted in Fig. 22 for each angle of incidence. As expected, the deflections were

457

found to be lower compared to those at high incident pressure (Fig.23). In this case, also, the out-

458

of-plane deflection reduced as the angle of incidence increased. The existence of horizontal

459

component of deformation and the deflection magnitude approachability with the decrease in the

460

angle of incidence were similar as in the earlier case. The variation of “transient” peak out-of-

461

plane deflection with respect to the incident pressure is shown in Fig. 24. The deflections in the

462

specimen are largely governed by the impulse of the blast loading and the materials stress-strain

463

characteristics at the respective strain rate. Since the impulse of the high pressure shock wave is

464

almost double that of low pressure shock wave, the resulting deflections have a similar ratio. The

465

plates possibly sustained more plasticity (and associated softening) under the higher loading

466

which accounts for the more than doubling of the peak displacement. The deflection contours

467

obtained from finite element analysis for the specimen subjected to shock wave having an

468

incident pressure of 0.25 MPa with 30° angle of incidence are shown in Fig. 25. Shock tube

469

muzzle was modeled nearer to the left edge of the specimen. From these contours it can be found

470

that the deformation initiated from the side closer the muzzle and propagated to the other side as

471

similarly reported in the experimental section for the high pressure case.

AC C

EP

TE D

M AN U

SC

453

20

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472

5. Conclusions A series of experiments was carried out to understand the dynamic behavior of

474

Hastelloy® X plates subjected to oblique shocks. A validated numerical analysis was also

475

performed to further investigate the effect of angles of incidence and pressure on dynamic

476

deformation. The main results are summarized below.

477

1. The out-of-plane deflection of the plates decreases as the angle of incidence is increased.

478

2. The reflected pressure and thus the energy imparted onto the specimen was observed to

480 481

SC

decrease as the angle of incidence increased.

M AN U

479

RI PT

473

3. The dynamic response of Hastelloy® X plates showed a “transient” maximum deflection followed by elastic oscillations that decay leaving a residual plastic deformation. 4. Normal shocks were found to produce larger plastic deformations.

483

5. For oblique shocked specimens, the deformation was observed to start on the edge nearer to

484

the muzzle.

TE D

482

6. A shock wave with a lower incident pressure resulted in a reduction of the magnitudes of

486

deflections but the overall behavior was found to be similar to that of a high pressure case.

488 489 490

7. The computational results were in excellent agreement with experimental findings.

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487

EP

485

491 492

21

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493 Acknowledgements

495

The authors gratefully acknowledge the financial support provided by Air Force Office of

496

Scientific Research (AFOSR) under Grant No. FA9550-13-1-0037. Furthermore, the support of

497

the NUWCDIVNPT Chief Technology Office is greatly appreciated.

RI PT

494

SC

498 499

M AN U

500 501 502 503

507 508 509 510 511 512 513

EP

506

AC C

505

TE D

504

514 515 516 22

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517 References

519

[1] Hastelloy® X, Haynes International Inc. https://www.haynesintl.com/pdf/h3009.pdf

520

[2] Abotula S, Shukla A, Chona R. Dynamic constitutive behavior of Hastelloy X under thermo-

521

mechanical loads. J Mater Sci 2011;46:4971–9.

522

[3] Menkes SB, Opat HJ. Broken beams. Exp Mech 1973;13:480–6.

523

[4] Teeling-Smith RG, Nurick GN. The deformation and tearing of thin circular plates subjected

524

to impulsive loads. Int J Impact Eng 1991;11:77–91.

525

[5] Nurick GN, Shave GC. The deformation and tearing of thin square plates subjected to

526

impulsive loads—An experimental study. Int J Impact Eng 1996;18:99–116.

527

[6] Olson MD, Nurick GN, Fagnan JR. Deformation and rupture of blast loaded square plates—

528

predictions and experiments. Int J Impact Eng 1993;13:279–91.

529

[7] Shen WQ, Jones N. Dynamic response and failure of fully clamped circular plates under

530

impulsive loading. Int J Impact Eng 1993;13:259–78.

531

[8]

532

stiffened square plates. Int J Impact Eng 1995;16:273–91.

533

[9] Chung Kim Yuen S, Nurick GN. Experimental and numerical studies on the response of

534

quadrangular stiffened plates. Part I: subjected to uniform blast load. Int J Impact Eng

535

2005;31:55–83.

536

[10] Langdon GS, Yuen SCK, Nurick GN. Experimental and numerical studies on the response

537

of quadrangular stiffened plates. Part II: localised blast loading. Int J Impact Eng 2005;31:85–

538

111.

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M AN U

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518

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Nurick GN, Olson MD, Fagnan JR, Levin A. Deformation and tearing of blast-loaded

23

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[11] Balden VH, Nurick GN. Numerical simulation of the post-failure motion of steel plates

540

subjected to blast loading. Int J Impact Eng 2005;32:14–34.

541

[12] Neuberger A, Peles S, Rittel D. Springback of circular clamped armor steel plates subjected

542

to spherical air-blast loading. Int J Impact Eng 2009;36:53–60.

543

[13] Zakrisson B, Wikman B, Häggblad H-Å. Numerical simulations of blast loads and structural

544

deformation from near-field explosions in air. Int J Impact Eng 2011;38:597–612.

545

[14] Amini MR, Simon J, Nemat-Nasser S. Numerical modeling of effect of polyurea on

546

response of steel plates to impulsive loads in direct pressure-pulse experiments. Mech Mater

547

2010;42:615–27.

548

[15] Amini MR, Amirkhizi AV, Nemat-Nasser S. Numerical modeling of response of monolithic

549

and bilayer plates to impulsive loads. Int J Impact Eng 2010;37:90–102.

550

[16] Samiee A, Amirkhizi AV, Nemat-Nasser S. Numerical study of the effect of polyurea on the

551

performance of steel plates under blast loads. Mech Mater 2013;64:1–10.

552

[17] Abotula S, Heeder N, Chona R, Shukla A. Dynamic Thermo-mechanical Response of

553

Hastelloy X to Shock Wave Loading. Exp Mech 2014;54:279–91.

554

[18] Gray, III GTG, Hull LM, Livescu V, Faulkner JR, Briggs ME, et al. Influence of sweeping

555

detonation-wave loading on shock hardening and damage evolution during spallation loading in

556

tantalum. EPJ Web Conf 2012;26:6.

557

[19] Ben-Dor, G. Shock wave reflection phenomena. Springer; 2007

558

[20] Russell DM. Error Measures for Comparing Transient Data: Part I: Development of a

559

Comprehensive Error Measure. Part II: Error Measures Case Study. Proceedings of the

560

68th shock and vibration symposium, Hunt Valley, MD, 3–6 November 1997.

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539

561 24

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562

[21] Russell DM. DDG53 Shock trial simulation acceptance criteria. Proceedings of the

563

69th shock and vibration symposium, St. Paul, MN, 12–19 October 1998.

564

RI PT

565 566 567 List of Tables

569

Table 1. Nominal chemical composition, weight percentage [1]

570

Table 2. Typical physical properties [1]

571

Table 3. Hastelloy® X Johnson-Cook parameters [2]

572

Table 4. Russell error summary

573

Figure captions

574

Fig. 1 (a) Specimen dimensions and boundary conditions (b) Schematic top-view of setup for

575

different incident angles

576

Fig. 2 (a) URI shock tube facility (b) Sectional view of muzzle with pressure transducers

577

Fig. 3 High-speed photography system

578

Fig. 4 Clamped model boundary conditions

579

Fig. 5 Orientation of panels with respect to shock tube

580

Fig. 6 Full computational model (Only 1 GEMINI plane shown for clarity)

581

Fig. 7 Interaction of shock front with the plate

582

Fig. 8 Two dimensional axisymmetric model-initial conditions

583

Fig. 9 Pressure correlation-Incident shock wave without specimen

584

Fig. 10 Full model pressure field (Grid removed for clarity)

585

Fig. 11 Pressure-time history

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568

25

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Fig. 12 Shock geometry for a regular reflection case

587

Fig. 13 Real-time side-view images of the specimen subjected to shock wave with an angle of

588

incidence of (a) 0° (b) 15° (c) 30°

589

Fig. 14 Comparison of out-of-deflections obtained from DIC and side-view image processing for

590

the case of 30° angle of incidence

591

Fig. 15 Full-field out-of-plane deflection contours of the specimen for the angle of incidence of

592

(a) 0° (b) 15° (c) 30°

593

Fig. 16 Midpoint out-of-plane deflection history of the specimen for all the angle of incidence

594

Fig. 17 Deformation initiation and evolution for oblique shock with an incident angle of (a) 15°

595

(b) 30°

596

Fig. 18 Experimental and numerical pressure profiles for normal shock incidence

597

Fig. 19 Experimental and numerical out-of-plane deflections for different angles of incidence

598

Fig. 20 (a) Out-of-plane deflection (b) Deflection magnitude for different angles of incidence

599

Fig. 21 Peak midpoint displacement as a function of incident angle

600

Fig. 22 Out-of-plane deflections for a lower incident pressure

601

Fig. 23 Comparison of midpoint deflections at different pressures for normal incidence

602

Fig. 24 Variation of peak out-of-plane deflection with respect to incident pressure for all angles

603

of incidence

604

Fig. 25 Out-of-plane deflection contours from numerical modeling for 30° shock incidence with

605

Pi = 0.25 MPa

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586

26

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Cr

Fe

Mo

Co

W

C

Mn

Si

B

47a

22

18

9

1.5

0.6

0.1

1*

1*

0.008*

*

Maximum

EP

TE D

M AN U

SC

RI PT

As balance

AC C

a

Ni

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8220 Kg/m3 1260 – 1355 °C 205 GPa (at 25 °C) 380 MPa (at 25 °C)

AC C

EP

TE D

M AN U

SC

RI PT

Density Melting range Elastic modulus Yield stress

ACCEPTED MANUSCRIPT

B

C

n

m

ε&0

380 MPa

1200 MPa

0.012

0.55

2.5

0.01 s-1

AC C

EP

TE D

M AN U

SC

RI PT

A

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Magnitude error

Phase error

Comprehensive error

0° 15° 30°

0.031 0.010 0.097

0.019 0.024 0.074

0.032 0.023 0.108

AC C

EP

TE D

M AN U

SC

RI PT

Angle of incidence

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Shock tube



Specimen

Shock tube

152 mm

15°

Specimen

RI PT

203 mm

3 mm

3 mm

Shock tube

30°

Specimen

SC

51 mm

3 mm

(b)

AC C

EP

TE D

M AN U

(a)

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Shock tube muzzle

40

SC

120

Specimen

RI PT

38.1

Transducers

20

3

All dimensions are in mm

(b)

AC C

EP

TE D

M AN U

(a)

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Real speckle pattern Shock tube

RI PT

Specimen

AC C

EP

TE D

M AN U

Back-view camera system

SC

Side-view camera

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Out-of-plane displacement constrained

RI PT

Bolt surface

y

AC C

EP

TE D

M AN U

x

SC

Bolt to plate contact

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3 mm

3 mm 45 Degrees

AC C

EP

TE D

3 mm

3 mm

60 Degrees

M AN U

Shock tube

30 Degrees

RI PT

15 Degrees

SC

0 Degrees

3 mm

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Fluid: 1 mm elements

Plate: 1 mm elements

AC C

EP

TE D

M AN U

SC

Shock tube wall

RI PT

3D Fluid domain (Only 1 plane shown)

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P (MPa)

Shock tube wall

Shock front

0.2 ms

0.6 ms

1.0 ms

AC C

EP

TE D

M AN U

0.0 ms

SC

RI PT

Specimen

ACCEPTED MANUSCRIPT

Shock tube wall Z

Ambient air

X

AC C

EP

TE D

M AN U

SC

RI PT

High pressure air

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0.5

Experiment Numerical

0.3

RI PT

Pressure (MPa)

0.4

0.2

0.0

0

1

2

3

4

5

6

7

8

AC C

EP

TE D

M AN U

Time (ms)

SC

0.1

9

10

AC C

EP

TE D

M AN U

SC

RI PT

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2.0 0° Shock Incidence 15° Shock Incidence 30° Shock Incidence

1.2

RI PT

Pressure (MPa)

1.6

0.8

0.4

-2

0

2

4

6

8

10

AC C

EP

TE D

M AN U

Time (ms)

SC

0.0

12

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Incident shock

RI PT

Specimen

AC C

EP

TE D

M AN U

SC

Reflected shock

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0.00 ms 0.60 ms 1.06 ms

0.00 ms 0.60 ms 1.04 ms

(a)

(b)

Specimen

M AN U TE D EP AC C

Shock tube

RI PT

Specimen Shock tube

0.00 ms 0.60 ms 0.86 ms

SC

Specimen Shock tube

(c)

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3.0

DIC Side-view

2.5

RI PT

2.0 1.5 1.0 0.5 0.0 0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

AC C

EP

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M AN U

Time (ms)

SC

Out-of-plane deflection (mm)

3.5

1.6

ACCEPTED MANUSCRIPT

(a)

x

0.0 ms

0.5 ms

1.0 ms

0.5 ms

1.0 ms

1.5 ms

2.0 ms

2.5 ms

SC

z

RI PT

y

M AN U

(b)

2.0 ms

2.5 ms

1.5 ms

2.0 ms

2.5 ms

AC C

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(c)

1.5 ms

TE D

0.0 ms

0.0 ms

0.5 ms

1.0 ms

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0° angle of incidence 15° angle of incidence 30° angle of incidence

4

RI PT

3

2

1

0

0

1

2

3

5

AC C

EP

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M AN U

Time (ms)

4

SC

Midpoint out-of-plane deflection (mm)

5

6

ACCEPTED MANUSCRIPT

(a)

x

0.00 ms

0.20 ms

0.28 ms

0.14 ms

0.24 ms

0.42 ms

0.64 ms

0.92 ms

SC

z

RI PT

y

M AN U

(b)

0.38 ms

TE D

AC C

EP

0.00 ms

0.44 ms

0.58 ms

ACCEPTED MANUSCRIPT

Experiment Numerical

1.5

RI PT

Pressure (MPa)

2.0

1.0

0.0

0.0

0.2

0.4

0.6

0.8

1.0

1.2

AC C

EP

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Time (ms)

SC

0.5

1.4

ACCEPTED MANUSCRIPT

0° − Experiment 0° − Numerical 15° − Experiment 15° − Numerical 30° − Experiment 30° − Numerical

4

RI PT

3

2

1

0 0.0

0.5

1.0

1.5

AC C

EP

TE D

M AN U

Time (ms)

SC

Midpoint out-of-plane deflection (mm)

5

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5

3

2

1

1.0

1.5

3

2

1

0 0.0

0.5

1.0

SC

0.5

Time (ms)

Time (ms)

(b)

TE D

M AN U

(a)

EP

0 0.0

4

0° 15° 30° 45° 60°

RI PT

Displacement magnitude (mm)

4

0° 15° 30° 45° 60°

AC C

Midpoint out-of-plane deflection (mm)

5

1.5

ACCEPTED MANUSCRIPT

Out-of-plane Magnitude

4

RI PT

3

2

1

0

0

20

40

SC

Peak mid-point displacement (mm)

5

60

AC C

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Angle of incidence (deg)

80

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2.0

0° 15° 30° 45° 60°

RI PT

1.5

1.0

0.5

0.0 0.0

0.5

1.0

1.5

AC C

EP

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Time (ms)

SC

Midpoint out-of-plane deflection (mm)

2.5

2.0

ACCEPTED MANUSCRIPT

Pi = 0.5 MPa Pi =0.25 MPa

4

RI PT

3

2

1

0 0.0

0.5

1.0

1.5

AC C

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Time (ms)

SC

Midpoint out-of-plane deflection (mm)

5

ACCEPTED MANUSCRIPT

4

0° 15° 30° 45° 60°

2

1

0 0.00

0.25

0.50

RI PT

3

SC

Peak out-of-plane deflection (mm)

5

AC C

EP

TE D

M AN U

Incident pressure (MPa)

0.4 ms

0.6 ms

0.8 ms

1.2 ms

AC C

EP

TE D

M AN U

SC

0.0 ms

RI PT

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RI PT

SC M AN U



TE D



EP



The dynamic response of Hastelloy® X plates subjected to normal and oblique shock loading was studied. Experimental investigation was carried out using a shock tube and the out-of-plane deformation was obtained with 3D DIC technique. Numerical simulations were performed in a fully coupled Eulerian-Lagrangian method using DYSMAS. Lower angles of shock incidence caused more deformation on the specimens.

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