Effect of different nitrogen fertilizer treatments on the conversion of Miscanthus × giganteus to ethanol

Effect of different nitrogen fertilizer treatments on the conversion of Miscanthus × giganteus to ethanol

Accepted Manuscript Effect of different nitrogen fertilizer treatments on the conversion of Miscanthus × giganteus to ethanol Bogdan Dubis, Katarzyna ...

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Accepted Manuscript Effect of different nitrogen fertilizer treatments on the conversion of Miscanthus × giganteus to ethanol Bogdan Dubis, Katarzyna Bułkowska, Małgorzata Lewandowska, Władysław Szempliński, Krzysztof Józef Jankowski, Jakub Idźkowski, Natalia Kordala, Karolina Szymańska PII: DOI: Reference:

S0960-8524(17)31091-X http://dx.doi.org/10.1016/j.biortech.2017.07.005 BITE 18424

To appear in:

Bioresource Technology

Received Date: Revised Date: Accepted Date:

11 May 2017 30 June 2017 1 July 2017

Please cite this article as: Dubis, B., Bułkowska, K., Lewandowska, M., Szempliński, W., Jankowski, K.J., Idźkowski, J., Kordala, N., Szymańska, K., Effect of different nitrogen fertilizer treatments on the conversion of Miscanthus × giganteus to ethanol, Bioresource Technology (2017), doi: http://dx.doi.org/10.1016/j.biortech. 2017.07.005

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Effect of different nitrogen fertilizer treatments on the conversion of Miscanthus ×

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giganteus to ethanol

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Bogdan Dubisa, Katarzyna Bułkowskab,*, Małgorzata Lewandowskac, Władysław Szemplińskia,

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Krzysztof Józef Jankowskia, Jakub Idźkowskic, Natalia Kordalac, Karolina Szymańskac

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a

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University of Warmia and Mazury in Olsztyn, Oczapowskiego 8, 10-719 Olsztyn, Poland

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b

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Słoneczna 45G, 10-709 Olsztyn, Poland

Department of Agrotechnology, Agricultural Production Management and Agribusiness,

Department of Environmental Biotechnology, University of Warmia and Mazury in Olsztyn,

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c

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Olsztyn, Heweliusza 1, 10-718 Olsztyn, Poland

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*Coresponding autor: PhD Katarzyna Bułkowska, Department of Environmental Biotechnology,

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University of Warmia and Mazury in Olsztyn, Słoneczna 45G, 10-709 Olsztyn, Poland, e-mail:

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[email protected]

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Keywords: ethanol fermentation, fertilization effect, sequential and simultaneous

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hydrolysis and fermentation

Chair of Food Biotechnology, Faculty of Food Sciences, University of Warmia and Mazury in

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Abstract

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Miscanthus × giganteus is a perennial rhizomatous grass which is used as a biofuel crop.

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Due to its high yields, low production costs, resistance to low temperatures, low soil

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requirements and, above all, high cellulose content, miscanthus can be a useful resource for

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ethanol production. The aim of this study was the determine the effect of two fertilization

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regimes (sewage sludge/mineral NPK) during miscanthus cultivation on the chemical

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composition of biomass, the content of major lignocellulosic factions and the effectiveness

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of miscanthus conversion to bioethanol. The results indicate that fertilization treatments

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influenced biomass yield and the content of major lignocellulosic fractions. Bioethanol 1

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production was higher when hydrolysis and fermentation processes were conducted

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separately than when saccharification and fermentation were conducted simultaneously.

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Ethanol production increased by 30% and 40% in response to sewage sludge and NPK

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(equivalent nitrogen content = 160 kg N/ha) fertilization, respectively, in comparison with

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unfertilized crops.

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Introduction

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In Europe, Miscanthus (Miscanthus × giganteus) is classified as an energy crop.

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Miscanthus × giganteus grows to a height of 4 m, produces stems with a length of up to 3

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m and a diameter of approx. 10 mm, and can be grown in one location for up to 15 - 20

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years. Miscanthus is a C4 plant and a highly efficient crop which is characterized by high

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yield, environmental benefits, the ability to grow without pesticides and fertilizers, long

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life and high cellulose (CEL) content (40-48%). For these reasons, Miscanthus enjoys the

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status of a popular energy crop in Europe. Miscanthus can be harvested twice a year in

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autumn (October to November or early December) and spring (February to the end of

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March). The biomass yield of Miscanthus varies depending on the date of harvest. Its dry

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matter content is estimated at 35%-45% in the autumn harvest and 60%-70% in the spring

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harvest. Miscanthus yields range from 1 to 3 t/ha in the first year of cultivation, 8 to 15 t/ha

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in the second year, and 15 to 30 t/ha in the third and subsequent years. Due to a rapid

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increase in yield, Miscanthus should not be harvested in the first years of cultivation. The

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calorific value of Miscanthus is estimated at 18 MJ/ha (Greenhalf et al., 2013; D. J. M.

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Hayes, 2013), and its theoretical ethanol yield (TEY) is around 0.45 L/kg of biomass.

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Other lignocellulosic substrates, such as switchgrass, maize straw and bagasse, have

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similar TEY values of approximately 0.40 L/kg. However, the biomass yield of

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Miscanthus is 2-24 times higher in comparison with other substrates, therefore, its ethanol 2

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yield per ha is high at 4600 to 12400 L/ha (Kim et al., 2015). It is estimated that by 2050,

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Miscanthus could satisfy up to 12% of primary energy demand in Europe (HASTINGS et

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al., 2009). Miscanthus is easy to cultivate because it has an extensive root system that

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effectively absorbs and utilizes nutrients. Nutrient recovery is significant during transport

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from the shoot to rhizomes and from falling leaves. Miscanthus roots are colonized by

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nitrogen-fixing bacteria, which increases nitrogen inputs to the ecosystem (Cadoux et al.,

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2012).

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The most widely used raw materials in bioethanol production include sugar cane (Brazil)

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and corn (United States). However, the popularity of lignocellulosic substrates is on the

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rise due to their high availability, low cost and, above all, sustainability. These substrates

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include agricultural wastes, grasses, wood and sawdust (Sarkar et al., 2012).

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Lignocellulose is a polymer consisting of three main fractions: CEL, hemicellulose (HEM)

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and lignin. The CEL content of substrates ranges from 35% to 50% of total dry weight, that

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of HEM from 20 to 35%, and that of lignin from 10 to 25%. Hemicellulose is hydrolyzed

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more easily than CEL due to the presence the numerous branches in the main chain. Lignin

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has a highly complex structure, it and it imparts resistance to degradation to lignocellulosic

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material. Lignin is strongly associated with CEL and HEM, and it creates an impermeable

18

barrier. The physicochemical properties of lignocellulose also offer protection against

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microbial degradation (Balat, 2011; Mussatto and Teixeira, 2010).

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During bioethanol production, pretreatment is the first step in reducing the recalcitrance of

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lignocellulosic biomass to conversion into sugars, as it increases the availability of

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enzymes to the polysaccharide fraction. There are many pretreatment methods, including

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addition of hydrolysate (Li et al., 2016).

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Pretreatment methods can be classified as biological, chemical or physical methods, or as

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combinations of these methods (Zheng et al., 2009, Harmsen et al., 2010; Agbor et al., 3

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2011). Biological methods utilize fungi and actinomycetes for reduction of the degree of

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cellulose polymerization, and for partial degradation of hemicelluloses and lignin.

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Chemical or physical methods affect biomass by increasing its solubility, decreasing its

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degree of polymerization, partially or completely delignifying it, and partially or

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completely hydrolyzing the hemicelluloses within the biomass. Examples of chemical

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pretreatment methods include acid hydrolysis, alkaline hydrolysis, ozonolysis, oxidative

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delignification, the organosolv process, and ionic liquid pretreatment. Under the heading of

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physicochemical methods come such processes as steam explosion (autohydrolysis), liquid

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hot water pretreatment, ammonia fiber explosion (AFEX), and CO2 explosion. Finally,

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there is physical pretreatment, which is used to reduce particle size, or to increase the size

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of pores and the accessible surface area of the biomass.

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The aim of this study was to determine: 1) the effect of different fertilization regimes

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during Miscanthus × gigantheus cultivation on the crop’s chemical composition and

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content of lignocellulosic fractions, 2) the influence of the absence of hydrolyzate

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supplementation during Miscanthus × giganteus cultivation on fermentation efficiency in

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systems involving sequential or simultaneous hydrolysis and fermentation, and 3) the

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effect of fertilization on Miscanthus × giganteus productivity.

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Materials and Methods

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Plant material

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Miscanthus × giganteus (7th year of cultivation, 2014 year) was cultivated in the

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Production and Experimental Station in Bałcyny, Poland, which belongs to the University

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of Warmia and Mazury in Olsztyn. Field experiments were conducted in a split-plot system

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with each fertilizer variant tested in triplicate on 120 m2 plots. Rhizomes were planted

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manually with a spacing of 70 x 70 cm. Chemical weed control was applied (1x triticale)

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with iodosulfuron methyl sodium and amidosulfuron mixture at a dose 0.125 L/ha. 4

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Biomass was collected using a self-propelled chopper. The experiment was established on

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Haplic Luvisol developed from boulder clay (IUSS, 2006). The arable layer (0-30 cm) was

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slightly acidic (pH in 1 M KCl – 6.5), and had a high content of available phosphorus and

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magnesium, and moderate content of potassium.

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Five fertilization treatments were applied before the growing season: A – no fertilizer

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(control), B – sewage sludge (1.75 t DM/ha), C – sewage sludge (2.8 t DM/ha), D – NPK

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fertilizer (100 kg N, 50 kg P, 80 kg K/ha; equivalent nitrogen content of 1.75 t DM/ha),

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and E - NPK fertilizer (160 kg N, 50 kg P, 80 kg K/ha; equivalent nitrogen content of 2.8 t

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DM/ha). The dry matter content of biomass was estimated at 93%. Biomass was chopped

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into pieces ranging from 1 to 2 mm in diameter. The characteristics of Miscanthus are

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shown in Table 1.

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Sequential hydrolysis and fermentation (SHF) of Miscanthus × gigantheus

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Miscanthus × giganteus biomass was subjected to alkaline pretreatment with NaOH under

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the following conditions: temperature, 121 °C; time, 1 h; NaOH addition of 0.1 g ∙g-1 d.m.;

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and a ratio of solid to liquid fraction of 1:9. The supernatant was separated, and the solid

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fraction was detoxified by rinsing with distilled water and re-centrifugation (Lewandowska

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et al., 2016; Świątek et al., 2014).

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After alkaline pretreatment, the samples were centrifuged at RCF 4240 g at a temperature

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of 5°C for 10 min. The supernatant was decanted, distilled water was added, and the

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samples were centrifuged at RCF 4240 g and 5°C for 10 min. The procedure was

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performed twice. After centrifugation, the liquid fraction was decanted, and the solid

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fraction was combined with distilled water to obtain 10% of suspended solids in the

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sample. After centrifugation, acetic acid (~99%) was used to adjust pH to 5.0 (measured

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with the Hanna 211 pH-meter). Next, the medium was pasteurized at 90°C for 20 min. 5

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Enzymatic hydrolysis was performed by adding the following enzymes: cellulase from

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Trichoderma longibrachiatum (15 U/g DM of the substrate), xylanase from T.

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longibrachiatum (15 FXU/g DM of the substrate) and cellobiase (Novozyme 188) (30

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CBU/g DM of the substrate). Hydrolysis was conducted for 72 h at 42°C (Innova 40

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incubator, New Brunswick Scientific). During the process, samples were shaken at 250

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rpm/min. After hydrolysis, the concentration of reducing sugars was determined using 3,5-

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dinitrosalycilic acid.

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The hydrolyzate and the hydrolyzate supplemented with mineral sources of nitrogen and

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phosphorus ((NH4)2SO4 and KH2PO4) were inoculated with S. cerevisiae 7 (5% v/v). The

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concentration of reducing sugars after inoculation was calculated from the following

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equation: concentration of sugars in the hydrolyzate × 0.2 / 0.21. Fermentation was carried

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out at 30°C under anaerobic conditions for 72 h.

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Simultaneous hydrolysis and fermentation (SSF) of Miscanthus × gigantheus

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The medium was prepared according to the described protocol. Hydrolysis was conducted

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with enzymatic preparations and was conducted for 24 h according to the described

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protocol. To compare the efficiency of fermentation with and without supplementation,

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mineral sources of nitrogen and phosphorus were added to selected samples after 24 h. The

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temperature was lowered to 38°C, and 10 cm3 (5% v/v) of the S. cerevisiae AS4 inoculum

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was added. Fermentation with hydrolysis was carried out for 96 hours (38°C, anaerobic

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conditions) in 3 replicates.

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Chemical analysis

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Ash content was determined by mineralization in a muffle furnace. Protein content was

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measured using the Kjeldahl method in the FOSS Kjeltec 8400 analyzer. Crude fat content 6

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was determined in the Foss Tecator Soxtec 2043 fat extraction system. Sugar content was

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measured with Epoll-2-Spekol. The fiber fraction was determined in the FibertecTM 1020

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system. The neutral fiber content (NDL) was determined according to Van Soest et al.

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(1991). The content of acid detergent fiber (ADF) and acid detergent lignin (ADL) was

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determined according to (PN-EN ISO 13906, 2009). Cellulose concentration was

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calculated as the difference between ADF and ADL, and HEM concentration was

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determined as the difference between NDF and ADF. The effects of hydrolysis were

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evaluated based on the quantity of enzymatically released reducing sugars determined in a

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reaction with 3,5-dinitrosalicylic acid (Miller, 1959). After fermentation, alcohol content

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was determined by distillation (AOAC, 1990). The heating value was determined

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according to PN-ISO9831 (2002).

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The fermentation yield (YF, L A100/kg) was calculated according to the following equation:

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where VE is a volume of ethanol after fermentation (L A100), MS is a mass of wet biomass

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for fermentation (kg), and EPre is the efficiency of alkali pretreatment (–).

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The ethanol yield (YE, L A100/kg) was calculated with the following equation:

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where YF is a fermentation yield (L A100/kg) and YB is a biomass yield (t/ha).

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Statistical analysis

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The Duncan multiple range test was used after ANOVA (STATISTICA 10, StatSoft Inc.)

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to determine the significance of differences between alcohol content in series A-E (p<0.05

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was considered significant).

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Results and Discussion

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The effect of fertilization on the chemical composition and content of lignocellulosic

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fractions in Miscanthus × gigantheus biomass

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The aim of this study was to determine the influence of different fertilization regimes on

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the chemical composition, proportions of basic lignocellulosic fractions and the

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bioconversion efficiency of biomass polysaccharides (CEL and HEM) to ethanol. The

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proximate composition of Miscanthus × giganteus biomass grown with the application of

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different fertilizers is presented in Table 1.

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Fertilization had no significant influence on the proximate composition of Miscanthus

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biomass in any of the examined treatments. Ash content was 3.50% in the control

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treatment (A). Ash content was lower in the experimental treatments, excluding treatment

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D (3.65%) with mineral fertilization. Fertilized crops were characterized by lower ash

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content, which could be attributed to harvesting season (October) during which plant parts

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that fell to the ground accumulated large amounts of minerals and nutrients (Lewandowski

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and Kicherer, 1997). The ash content of biomass is determined by the growth stage, time of

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year, and cultivation site (Hayes, 2013). Similar results were reported by Lewandowski

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and Heinz (2003) who cultivated Miscanthus in three different locations and observed

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differences in the ash content of plants subject to location and season. In all crops, ash

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content varied across seasons, and was higher in December and lower in March in the

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range of 2% to 4.5%. Jingping Qin et al. (2012) also demonstrated significant variations in

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the ash content of different Miscanthus species (2.89% to 5.69%).

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Sewage sludge and NPK fertilizers increased the protein content of Miscanthus biomass.

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Fertilizers are highly abundant in nitrogen which can be accumulated in biomass, thus

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increasing the protein content of plants. In our study, protein content increased in all 8

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treatments regardless of the fertilization method, excluding treatment B (4.00%) where

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sewage sludge was used (1.75 t DM/ha) and where protein content was identical to that

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noted in the control treatment (4.01%). The nitrogen content of Miscanthus biomass

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increased with a rise in fertilizer rate, and similar results were reported by other authors

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(Kahle et al., 2001; Larsen et al., 2014; Schwarz et al., 1994). The mineral fertilizer (NPK)

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induced a higher increase in protein content than sewage sludge because mineral nitrogen

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is more readily absorbed by plants.

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The content of sugars was highest in the non-fertilized treatment (3.40% DM). Fertilization

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induced a decrease in sugar content in the range of 2.84% DM (treatment C) to 3.32% DM

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(treatment B). A proximate analysis revealed that fertilization had no effect on crude fat

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content which ranged from 0.93 to 0.97%. Crude fat content was somewhat lower (0.86%

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DM) only in the treatment exposed to the highest rate of NPK fertilizer (treatment E).

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An analysis of lignocellulosic fractions revealed the highest CEL content of 44.93% DM in

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the non-fertilized control treatment (A). Sewage sludge lowered CEL content to 42.21%

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DM in treatment B and 41.98% DM in treatment C. The lowest CEL content was

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determined in the treatments fertilized with NPK, at 40.49% DM in treatment D and

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41.27% DM in treatment E. An inverse relationship was noted for the HEM fraction.

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Hemicellulose content was lowest in treatment A (24.25% DM). In treatments fertilized

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with sewage sludge, HEM content was determined at 27.46% DM (B) and 28.57% DM

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(C). The highest concentration of HEM was observed in the treatments fertilized with NPK

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at 29.12% DM (D) and 28.90% DM (E). Hemicellulose is the predominant fraction in the

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green parts of plants. Higher nutrient supply promotes leaf growth and increases the HEM

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content of biomass. In lignified parts of plants, such as the stem, CEL and lignin are the

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predominant fractions. The most important macronutrients for plant growth are nitrogen

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and phosphorus which are not accumulated in the above-ground parts of plants, but are 9

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stored in roots and rhizomes (Cadoux et al., 2012; Hodgson et al., 2011). The content of

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CEL and lignin also decreased in response to fertilization. Plants that were not fertilized

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with nitrogen were characterized by higher concentrations of all lignocellulosic fractions,

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including HEM. The negative impact of nitrogen fertilization on the proportions of

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lignocellulosic fractions was also found in other plant species, such as sorghum or millet

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(Blümmel et al., 2003; Reddy et al., 2003). These results show that Miscanthus × giganteus

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can be a good source of lignocellulosic biomass without fertilization, which makes it a

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cost-effective crop. The total content of CEL and HEM did not differ significantly between

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fertilized treatments. Cellulose and HEM are synthesized during sugar hydrolysis, and they

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are used in ethanol production during fermentation. Crops grown for ethanol should be

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characterized by the highest possible content of CEL and HEM. However, raw material

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pretreatment can lead to HEM degradation to simpler compounds that inhibit the metabolic

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activity of microorganisms responsible for fermentation (furfural, 5-

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hydroxymethylfurfural). In the non-fertilized treatment (A), total CEL and HEM content

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was 69.18%. In fertilized treatments, total CEL and HEM content ranged from 69.39% to

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70.55%. Lignin is the third major lignocellulosic fraction. This insoluble polymer is

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undesirable in ethanol production because it limits the availability of lignocellulosic

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polysaccharides, and slows down hydrolysis and fermentation. The lignin content of the

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evaluated biomass samples was influenced by fertilization. The highest lignin content in

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excess of 9% was noted in treatment A. A significant reduction in lignin content was

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observed in fertilized treatments. The application of sewage sludge decreased lignin

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content to 7.56% (B) and 7.53% (C). An even greater reduction in lignin content was

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observed in response to NPK fertilization at 6.90% (D) and 7.25% (E). The higher lignin

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content (17.2%) in Miscanthus × giganteus was reported by Guragian et al. (2014). The

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reduction in lignin content is a positive factor because substrate pre-treatment leads to the 10

1

release of phenolic compounds that inhibit microbial activity during fermentation. At the

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same time, a reduction in CEL content is a negative factor because it lowers the availability

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of polysaccharides for hydrolysis. Polysaccharides are a source of glucose, the main sugar

4

involved in fermentation.

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The effect of fertilization on sequential hydrolysis and fermentation with Saccharomyces

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cerevisiae 7

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Miscanthus was used as a source of carbohydrates for alcohol fermentation. The effects of

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different fertilization treatments on the fermentation of Miscanthus × giganteus biomass

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hydrolyzates in a sequential system (SHF) with S. cerevisiae strain 7 are shown in Figure

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1.

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All fertilization treatments resulted in significantly higher ethanol content than in the

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control treatment (p<0.05) (Fig.1). This result may be caused by an increase in the

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concentration of hemicelluloses in the Miscanthus biomass after fertilization, and a

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decrease in the concentration of lignin. Hemicelluloses are hydrolyzed more easily than

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CEL and lignin, which is resistance to degradation and creates an impermeable barrier

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around CEL and HEM. According to Lee and Kuan (2015), the lignin and hemicellulose

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contents of Miscanthus are have an important influence on the efficiency of enzyme

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hydrolysis of pretreated biomass. Miscanthus that has a high concentration of

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hemicelluloses, a low cellulose crystallinity index and a high concentration of lignin is not

21

saccharificated well after pretreatment. Xu et al. (2012) also state that cellulose and lignin

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have negative effects on biomass digestibility, in contrast to hemicelluloses, which have a

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positive effect.

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1

In the variants fertilized with sewage sludge, alcohol content was 2.36% (B) and 2.29%

2

(C). The use of NPK fertilizer also produced favorable results. In biomass from treatments

3

D and E, alcohol content was 2.24% and 2.40%, respectively.

4 5

The effect of the absence of hydrolyzate supplementation during Miscanthus × giganteus

6

cultivation on fermentation efficiency in the SHF system

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Miscanthus × giganteus plants grown in treatments B (the lowest dose of sewage sludge)

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and E (the highest dose of NPK) were selected for the subsequent stage of the analysis due

9

to their highest alcohol content after fermentation, highest fermentation efficiency and

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highest sugar content. Fermentation was conducted sequentially after hydrolysis with the

11

use of the same yeast strain (S. cerevisiae 7). Process conditions were identical to those

12

described in the first stage of research (Fig. 2).

13

The results of the analysis confirm the usefulness of selected biomass types for

14

fermentation without an additional supply of minerals. Treatment B produced significantly

15

more alcohol than treatment E (2.47% vs. 2.31%, p<0.05). Fermentation took place in the

16

SHF system without the addition of mineral salt, which indicates that nitrogen and

17

phosphorus fertilizers (in particular sewage sludge) create a supportive environment for

18

substrate fermentation by yeast.

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The absence of hydrolyzate supplementation with nitrogen and phosphorus did not

20

significantly influence the alcohol content of biomass fermented in the SHF system. The

21

alcohol content of distillate obtained after the fermentation of biomass from treatment B

22

was even higher than that noted under standard conditions. Alcohol content was highest in

23

treatment E where plants were supplied with nitrogen and phosphorus fertilizers.

24

12

1

The effect of the absence of hydrolyzates supplementation during Miscanthus × giganteus

2

cultivation on fermentation efficiency in the SSF system

3

The bioconversion of lignocellulosic substrates by simultaneous hydrolysis and

4

fermentation should take place at a temperature that is optimal for cellulolytic enzymes. In

5

the following stage of our experiment, Saccharomyces cerevisiae strain AS4 was used, and

6

the optimal temperature was 38°C. Based on the results obtained in the previous stage,

7

biomass was fermented without the addition of mineral salts to the SSF system (treatments

8

B and E).

9

After simultaneous hydrolysis and fermentation, the alcohol content of digestate from both

10

fertilized treatments (B and E) was lower than in the hydrolyzates from the SHF system

11

containing S. cerevisiae strain 7. The alcohol content of fermented hydrolyzates from

12

treatments B and E was determined at 2.21% and 1.90%, respectively (v/v) (Fig. 3).

13

In treatment B, the alcohol content was virtually the same after fermentation (2.20% v/v;

14

p<0.05), whereas the addition of a standard dose of mineral salts in treatment E increased

15

the alcohol content after fermentation to some extent (2.11% v/v), but this difference was

16

also not statistically significant (p<0.05). Lower ethanol production from Miscanthus ×

17

gigantheus was obtained by Boakye-Boaten et al. (2016) where after 72 h of simultaneous

18

saccharification and fermentation using S. cerevisiae and a cocktail of enzymes at 35°C,

19

the ethanol concentration varied among the samples and the highest concentration was

20

0.7% (w/v) for the biomass sample grown with swine manure, wet processed and

21

pretreated.

22

The absence of nitrogen and phosphorus supplementation had a minor effect on the alcohol

23

content of hydrolyzates fermented in the SSF system. In treatment B (fertilized with

24

sewage sludge), the addition of salt did not increase alcohol content which was almost

25

identical to that noted in the distillate obtained from non-supplemented biomass, and the 13

1

differences were statistically insignificant (p<0.05). However, in treatment E (NPK

2

fertilizer), the alcohol content of the hydrolyzate increased after fermentation when the

3

substrate was supplemented with nitrogen and phosphorus. Biomass should be pretreated

4

to increase ethanol production by simultaneous enzymatic hydrolysis and yeast

5

fermentation. Yeh et al. (2016) subjected Miscanthus floridulus biomass to pretreatment

6

with alkali at 90°C and acid-catalyzed steam explosion. The ethanol yields of M. floridulus

7

biomass fermented in the SSF system for 72 h were determined at 78.4 ± 1.0% and 69.0 ±

8

0.1% (w/w), respectively. Biomass pretreatment, feedstock processing and handling can

9

lower total cost by 39 to 43.9%, including enzyme production costs that account for 15.7%

10

of total cost, which can contribute to the rapid commercialization of bioethanol from

11

Miscanthus biomass (Boakye-Boaten et al., 2017).

12 13

The effect of fertilization on Miscanthus × gigantheus productivity

14

The main parameters evaluated in energy crops include yield, expressed in tons of biomass

15

per hectare, heating value (MJ/kg) and energy efficiency of crops. Fermentation efficiency

16

can be evaluated by determining the alcohol content of 1 kg of biomass and then

17

calculating the ethanol yield per ha. Crops with the highest values of the above parameters

18

are most suitable for bioethanol production. Moreover, the time of harvesting influence on

19

energy yield as higher heating values. Godin et al. (2013) stated that the Miscanthus

20

harvested in autumn offer the highest energy yield per unit area compared to the other

21

crops. Therefore, in our research Miscanthus was harvested in autumn.

22

The data in Table 2 clearly indicate that fertilization had a positive influence on the

23

biomass yield, energy yield and ethanol yield of Miscanthus × giganteus. In all fertilized

24

treatments, these parameters increased proportionally with a rise in the rate and quality of

25

fertilizers. The NPK fertilizer was more effective than sewage sludge, however, the 14

1

effectiveness of sewage sludge in comparison with a lower dose of NPK has not been fully

2

resolved.

3

In the non-fertilized treatment, biomass yield was determined at 17.34 t DM/ha.

4

Fertilization increased biomass yield proportionally to the fertilizer rate and quality. The

5

biomass yield of Miscanthus fertilized with sewage sludge reached 18.16 t DM/ha

6

(treatment B) and 18.85 t DM/ha (treatment C). Biomass yield was higher in response to

7

NPK fertilization at 18.54 t DM/ha (treatment D) and 19.02 t DM/ha (treatment E).

8

Fertilization of crops with sewage sludge increased the energy yield of biomass from

9

316.17 GJ/ha (treatment B) to 328.74 GJ/ha (treatment C). In treatments supplied with

10

NPK fertilizer, the increase in energy yield was somewhat higher than that noted for

11

sewage sludge at 323.52 GJ/ha (treatment D) and 333.23 GJ/ ha (treatment E). Similar

12

results were obtained by (Lisowski and Porwisiak, 2010) who evaluated the impact of

13

sewage sludge fertilization on Miscanthus × giganteus yield. In their study, fertilizers with

14

a higher content of mineral nitrogen (90 kg N/ ha) led to a higher increase in crop yield

15

than sludge fertilization alone. However, the application of a fertilizer with half the

16

nitrogen dose decreased yield. In contrast, Ociepa-Kubicka and Pachura (2013)

17

demonstrated that Miscanthus fertilization with sewage sludge promoted a higher increase

18

in biomass yield than mineral fertilizer containing up to 120 kg N/ha. These results

19

indicate that the composition of sewage sludge influences the biomass yield of fertilized

20

crops. The composition of sewage sludge is determined by the type and origin of treated

21

wastewater. Sewage sludge with a high content of heavy metals can inhibit plant growth.

22

Energy yield is also an important parameter of energy crops. In this study, no significant

23

differences in energy yield were observed between Miscanthus biomass from different

24

fertilization treatments, but plants fertilized with NPK were characterized by higher

25

heating value. In a study by Lewandowski et al. (2000), the heating value of Miscanthus 15

1

ranged from 17 to 19.2 MJ/kg, which is consistent with our results. Schwarz et al. (1994)

2

and Ercoli et al. (1999) demonstrated that fertilization does not contribute to an increase in

3

energy yield. In our study, however, energy efficiency was determined by both biomass

4

yield and its heating value.

5

The results of this study indicate that fertilization has a significant effect on the growth

6

performance of energy crops. Ethanol yield was highest (40% higher than in the control

7

treatment) when NPK fertilizer was applied at 160 kg N/ha. There are no published reports

8

describing the influence of fertilization on Miscanthus productivity and cellulosic ethanol

9

production. The impact of fertilization was analyzed in other energy crops. Sindelar et al.

10

(2012) demonstrated that maize fertilization with nitrogen increased the ethanol yield of

11

corn stover and corn cob substrate. In their study, nitrogen rates were similar to those

12

applied in our study, and they induced a similar increase in ethanol yield (30-50%).

13 14

Conclusions

15

The alcohol content of hydrolyzates of Miscanthus × giganteus from treatments fertilized

16

with sewage sludge at 1.75 DM/ha (treatment B) and NPK (160 kg N, 50 kg P, 80 kg K)

17

(equivalent nitrogen content of 2.8 t DM/ha) (treatment E) was determined at 2.47% and

18

2.31%, respectively. After fermentation in the SSF system, alcohol content reached 2.21%

19

in distillates from treatment B and 1.90% in distillates from treatment E. The type of

20

supplementation did not induce significant differences in alcohol content (p<0.05). The

21

alcohol content of hydrolyzates fermented in the SHF system was determined at 2.36% in

22

biomass from treatment B and 2.40% in biomass from treatment E. The SSF fermentation

23

system was less efficient, and the alcohol content of distillates was determined at 2.2%

24

(treatment B) and 2.11% (treatment E).

25 16

1

Acknowledgments

2

This study was financed by the University of Warmia and Mazury in Olsztyn as part of

3

statutory research grant No. 20.610.020-300.

4 5 6

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18 19

21

1 2 3

Figure Captions

4

× giganteus biomass hydrolyzates in the SHF system with S. cerevisiae strain 7. Values

5

are given as means (n = 3, ± standard deviation). Means followed by the same letter are not

6

significantly different at p < 0.05, using the Duncan multiple range test.

Figure 1. The effect of different fertilization treatments on the fermentation of Miscanthus

7 8

Figure 2. The effect of the absence of hydrolyzate supplementation (treatments B and E)

9

on the fermentation of Miscanthus × giganteus hydrolyzates in the SHF system with S.

10

cerevisiae strain 7. Values are given as means (n = 3, ±standard deviation). Means

11

followed by the same letter are not significantly different at p < 0.05, using the Duncan

12

multiple range test.

13 14

Figure 3. The alcohol content of fermented hydrolyzates of Miscanthus × giganteus from

15

treatments B (fertilized with sewage sludge at 1.75 DM/ha) and E (fertilized with NPK,

16

equivalent nitrogen content of 2.8 t DM/ha) containing S. cerevisiae 7 or AS4, with and

17

without nitrogen and phosphorus supplementation, in SHF and SSF systems. Values are

18

given as means (n = 3, ±standard deviation). Means followed by the same letter are not

19

significantly different at p < 0.05, using the Duncan multiple range test.

20

22

1

Table 1. Proximate composition of Miscanthus × giganteus biomass from different

2

fertilization treatments (mean±standard deviation, n = 3). Parameter

Unit

Ash Protein Total sugar Crude fat NDF ADF Cellulose (CEL) Hemicellulose (HEM) Total CEL and HEM Lignin (ADL)

%DM %DM %DM %DM %DM %DM %DM %DM %DM %DM

A 3.5 (±0.08) 4.01(±0.08) 3.4 (±0.07) 0.96 (±0.05) 78.19(±0.46) 53.94(±2.43) 44.93 (±1.56) 24.25 (±1.90) 69.18 (±0.74) 9.01(±0.92)

Fertilization treatment B C D 3.42 (±0.10) 3.17 (±0.10) 3.65 (±0.04) 4.00 (±0.08) 4.25 (±0.04) 5.38 (±0.01) 3.32 (±0.01) 2.84 (±0.05) 2.77 (±0.11) 0.93 (±0.06) 0.97(±0.14) 0.95 (±0.04) 77.23(±0.64) 78.08(±0.38) 77.29(±0.20) 49.77(±1.70) 49.51(±0.30) 48.17(±0.81) 42.21 (±1.04) 41.98 (±0.20) 41.27 (±0.61) 27.46 (±1.58) 28.57 (±0.67) 29.12 (±0.75) 69.67 (±1.23) 70.55 (±0.43) 70.39 (±0.26) 7.56(±0.72) 7.53(±0.08) 6.90(±0.24)

E 3.36 (±0.08) 4.46 (±0.04) 3.11(±0.06) 0.86 (±0.03) 76.64(±0.41) 47.74(±0.20) 40.49 (±0.25) 28.9 (±0.21) 69.39 (±0.46) 7.25(±0.10)

3 4

23

1

Table 2. Energy efficiency and fermentation efficiency of Miscanthus × giganteus from

2

different fertilization treatments (mean±standard deviation, n = 3). Treatment

Heating value [MJ/kg]

A B C D E

17.17 (± 0.02) 17.41 (± 0.02) 17.44 (± 0.02) 17.45 (± 0.02) 17.52 (± 0.02)

Fermentation yield [L A100/kg] 0.105 (±0.05) 0.132 (±0.08) 0.128 (±0.02) 0.125 (±0.04) 0.134 (±0.02)

Biomass yield [t DM/ha]

Energy yield [GJ/ha]

17.34 (±0.47) 297.73 (±8.04) 18.16 (±0.48) 316.17 (±8.70) 18.85 (±0.56) 328.74 (±9.57) 18.54 (±1.77) 323.52 (±30.72) 19.02 (±1.31) 333.23 (±23.02)

Ethanol yield [L A100/ha] 1864 (±105) 2469 (±163) 2483 (±44) 2396 (±69) 2633 (±44)

3 4 5

24

3

2.36b

125

100

2.29b

2.40b 2.24b

1.87a

2.5

2

75

1.5

50

1

25

0.5

0

Alcohol content (% v/v)

Concentration of reducing sugars (g/L)

150

0 A hydrolyzate

B

C after fermentation

D

E alcohol content

1 2 3

Figure 1. The effect of different fertilization treatments on the fermentation of Miscanthus

4

× giganteus biomass hydrolyzates in the SHF system with S. cerevisiae strain 7. Values

5

are given as means (n = 3, ± standard deviation). Means followed by the same letter are not

6

significantly different at p < 0.05, using the Duncan multiple range test.

7 8

25

3

2.47a

100

2.31b

2.5

80

2

60

1.5

40

1

20

0.5

0

Alcohol content (% v/v)

Concentration of reducing sugars (g/L)

120

0 B hydrolyzate

E after fermentation

alcohol content

1 2

Figure 2. The effect of the absence of hydrolyzate supplementation (treatments B and E)

3

on the fermentation of Miscanthus × giganteus hydrolyzates in the SHF system with S.

4

cerevisiae strain 7. Values are given as means (n = 3, ±standard deviation). Means

5

followed by the same letter are not significantly different at p < 0.05, using the Duncan

6

multiple range test.

7 8

26

3

a Alcohol content (%v/v)

2.5

ab b

b

a' b' d' a' b'

c' d'

a' c' d'

2 1.5 1 0.5 0 B

E

SHF without supplemantation

SHF with supplementation

SSF without supplementation

SSF with supplementation

1 2

Figure 3. The alcohol content of fermented hydrolyzates of Miscanthus × giganteus from

3

treatments B (fertilized with sewage sludge at 1.75 DM/ha) and E (fertilized with NPK,

4

equivalent nitrogen content of 2.8 t DM/ha) containing S. cerevisiae 7 or AS4, with and

5

without nitrogen and phosphorus supplementation, in SHF and SSF systems. Values are

6

given as means (n = 3, ±standard deviation). Means followed by the same letter are not

7

significantly different at p < 0.05, using the Duncan multiple range test.

8 9 10

27

1 2

Highlights Fertilization influences biomass yield and content of lignocellulosic fractions

3

Bioethanol production was highest with hydrolysis and fermentation done separately

4

Sewage sludge or NPK fertilizer increased ethanol production 30 or 40%, respectively

5 6 7 8 9

28