JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL2 0 1 4,2 1( 5):5 3 2 G 5 3 8
Ef f e c to fHe a tTr e a tme n tonS t r u c t u r eand We a rRe s i s t anc eo f Hi omi um Ca s tS t e e lCon t a i n i ngBo r on ghChr 2 Qi G hongCEN1 , Ha i G b i nZHANG2 , Han G guangFU
( 1. Schoo lo fMa t e r i a l sSc i enc eandEng i ne e r i ng,Na t i ona lEng i ne e r i ngRe s e a r chCen t e ro fWa s t eRe s ou r c e Re c ove r ngUn i ve r s i t fSc i enc eandTe chno l ogy,Kunmi ng650093,Yunnan,Ch i na; 2. Schoo lo f y,Kunmi yo Ma t e r i a l sSc i enc eandEng i ne e r i ng,Be i i ngUn i ve r s i t fTe chno l ogy,Be i i ng100124,Ch i na) j yo j Ab s t r a c t:Themi c r o s t r uc t u r e,me chan i c a lp r ope r t i e sandwe a rr e s i s t anc eo fh i omi umc a s ts t e e lc on t a i n i ngbo G ghchr r ona f t e rd i f f e r en the a tt r e a tmen t swe r es t ud i edbyme anso ft heop t i c a lmi c r o s c opy ( OM),t hes c ann i nge l e c t r onmi G c r o s c opy ( SEM),XG r ayd i f f r a c t i on ( XRD),ha r dne s s,impa c tt oughne s s,t ens i l eandp i n G on G d i s cab r a s i ont e s t s.The r e su l t sshowt ha ta s G c a s tmi c r o s t r uc t u r e so fbo r on G f r e eh i omi um s t e e lc ons i s to fma r t ens i t eandaf ew ( Cr, ghchr Fe) a r b i de,andt hema c r o Gha r dne s so fbo r on G f r e eh i omi ums t e e li s55-57HRC.Af t e r0 5ma s s% Bwa s ghchr 7C 3c addedi n t oh i omi umc a s ts t e e l,a s G c a s ts t r uc t u r et r ans f o rmsi n t oeu t e c t i c( Fe, Cr) Cr, Fe) C, B) nd ghchr 2B,( 7( 3a ma r t ens i t e,andt hema c r o Gha r dne s sr e a che s58-60 HRC.Hi empe r a t u r equench i ngl e adst ot hed i s c onne c t i on ght andi s o l a t edd i s t r i bu t i ono fbo r i de,andt he r ea r emany ( Cr, Fe) C, B) r e c i i t a t edpha s e si nt hequench i ngs t r uc G p 23 ( 6p t u r e.Quench i ngf r om1050 ℃ ,h i omi ums t e e lob t a i nedt heh i s tha r dne s s,andt heha r dne s so fh i omi G ghchr ghe ghchr umc a s ts t e e lc on t a i n i ngbo r oni sh i rt hant ha to fbo r on G f r e eh i omi ums t e e l.Thechangeo fquench i ngt emG ghe ghchr r a t u r eha snoobv i ouse f f e c tonimpa c tt oughne s so fh i omi ums t e e l,andt hei nc r e a s eo fquench i ngt empe r a G pe ghchr t u r el e adst ot ens i l es t r eng t hhav i ngani nc r e a s i ngt endency.Att hes amequench i ngt empe r a t u r e,t hewe a rr e s i s t anc e o fh i omi umc a s ts t e e lc on t a i n i ngbo r oni s mo r eexc e l l en tt hant ha to fbo r on G f r e eh i omi um s t e e l.Hi ghchr ghchr gh chr omi umc a s ts t e e lgu i dec on t a i n i ngbo r onha sgoodpe r f o rmanc ewh i l eus i ngi ns t e e lba rmi l l. Ke r d s:h i omi umc a s ts t e e l;bo r ona l l oy i ng;mi c r o s t r uc t u r e,me chan i c a lp r ope r t a rr e s i s t anc e ghchr y;we ywo
Wh i t ec a s ti r onwi t hh i omi umc on t en ti s ghchr , wi de l edi n we a rapp l i c a t i ons.Howeve r wh i t e y us c a s ti r onha sl owt oughne s sandi sno ts a f ei nimpa c t we a rcond i t i on.Manya t t emp t shavebe en madet o imp r ovet he s et so f ma t e r i a l sr ega r d i ngt ough G ype ne s sandwe a rr e s i s t anc ebyadd i ngd i f f e r en ta l l oy i ng [ ] e l emen t sl i kev a n a d i um,t i t a n i um,n i ob i um,e t c1-4 . Thema i nob e c t i veo fadd i ngadd i t i ona la l l oy i nge l e G j men t si st oa l t e rt hec a rb i des t ruc t u r eo ft hema t e r i G a l. S i z eandc ompo s i t i ono ft hec a rb i dec ana l s obea l G t e r ed us i ng d i f f e r en ts o l i d i f i c a t i on r a t e so r he a t [ ] t r e a tmen t s5-7 .Many i nve s t i t i ons have shown ga t ha tt hede c r e a s eo fc a rbonc on t en ti sane f f e c t i ve me a sur ef o rimpr ov i ngt het oughne s so fh i o G ghchr mi umc a s ti r on.Ont heba s i so ft h i s,t he ma t e r i a l s s c i en t i s t sdeve l opedc a s th i hc h r o m i u m w e a r r e s i s t G g [ 8-10] , an ts t e e l .Neve r t he l e s st hevo l umef r a c t i ono f
c a rb i dei st he mos timpo r t an tpa r ame t e rt oob t a i n , we a rr e s i s t anc e a l t hough t hecompos i t i on o ft he sur r ound i ng ma t r i xa l socon t r i bu t e st ot het o t a lma G t e r i a lp r op e r t i e s. Soh i h r omi umc a s ts t e e lha sl owe r ghc we a rr e s i s t anc ebe c aus eo fl owe rc a rboncon t en tand sma l l e rc a rb i devo l umef r a c t i on.S t e e l smi c r oa l l oyed [ 11] wi t hbo r onhaveh i rdenab i l i t l l G ghha y .Usua ybo r oni saddedi n t ot hel ow a l l oyc a s ts t e e li nt r a c e s l i ke0 003-0 005 ma s s%.The mi c r o G add i t i on o f bo r onc animp r ovet heha rdenab i l i t a n d i n c r e a s e t h e y [ , ] we a rr e s i s t anc eo fl ow a l l oy c a s ts t e e l11 12 .When t hebo r on con t en ti nl ow a l l oy c a s ts t e e lexc e eds 0 5% ,h i hh a r d n e s sb o r i d ea e a r si nt h ea s G c a s t g pp , s t ruc t ur e andt hewe a rr e s i s t anc ec anbeobv i ous l y [ , ] i nc r e a s ed13 14 . I nt hep r e s en ts t udy,ak i ndo fh i gh chr omi umc a s ts t e e lcon t a i n i ngbo r onwa sdeve l oped wh i ch ha s be t t e r we a rr e s i s t anc et han c a s th i gh
Founda t i onI t em: I t em Spons o r edbyNa t i ona lNa t ur a lSc i enc eFounda t i ono fCh i na ( 51274016);Na t ur a lSc i enc eFounda t i ono fBe i i ngo fCh i na j ( 2142009);P l anI t emo fBe i i ngEduc a t i onCommi t t e eo fCh i na ( KM201310005003) j B i o r aphy: Qi GhongCEN,Do c t o r,As s o c i a t ePr o f e s s o r; E Gma i l: en@126 c om; Re c e i v e dDa t e:Novembe r1,2012 qhc g
I s sue5 Ef f e c to fHe a tTr e a tmen tonS t r uc t u r eandWe a rRe s i s t anc eo fHi omi umCa s tS t e e lCon t a i n i ngBo r on ghChr
chr omi um s t e e landh i rs t r eng t handt oughne s s ghe t hanh i h c h r o m i u m w h i t ec a s ti r o n.T h ea i m o f g r e s en ts t udyi st oi nve s t i t et hee f f e c to fquench G p ga i ngt r e a tmen ton mi c r o s t ruc t u r e,me chan i c a lp r op G e r t i e sand we a rr e s i s t anc eo fh i omi um c a s t gh chr s t e e lcon t a i n i ng bo r on.Hi omi um c a s ts t e e l gh chr c on t a i n i ngbo r onha sbe ensuc c e s s f u l l edi nt he y us r o l l i ng mi l lgu i de.
1 Exp e r imen t a lPr o c e du r e 1 1 Pr e r a t i ono fs amp l e pa Thes t e e l s we r e me l t edi na mi dd l e G f r equenc y i nduc t i onf urna c ewi t hamax imum me l t i ngc apa c i t y o f150kg.Af t e rbe i ngdeox i d i z edwi t ha l umi n i uma t 1600-1620 ℃ ,t hemo l t ens t e e lwa st r ans f e r r edi n G t oap r e Ghe a t edl ad l e.Af t e rt her emova lo fd r o s sand s l ag,t he mo l t ens t e e lwa spou r eda t1480 ℃ i n t o t heme t a lmo l dst op r oduc eYG b l o cki ngo ta c c o r d i ng t oRe f s [ 15, 16].The me t a lmo l dswe r ep r ehe a t ed be f o r ec a s t i ng,andt hepr ehe a t i ngt empe r a t u r ewa s 240 ℃ ,andt hepr ehe a t i ngt imewa s3h.Mo r eove r, h i omi um c a s ts t e e lgu i de sc on t a i n i ng bo r on ghchr we r ec a s tbyt h el o s twa xc a s t i ng me t hod. F i n a lchemi G c a lc ompos i t i ono fs amp l e si sshowni nTab l e1.The s amp l e swe r ehe a t G t r e a t eda t900,950,1000,1050, and1100 ℃ f o r2h,r e spe c t i ve l o l l owedby o i l y,f c oo l i ngt ot her oomt empe r a t u r e.Then,t hes amp l e s we r et empe r eda t200 ℃f o r6h,f o l l owedbyc oo l i ng t ot her oom t empe r a t u r ei ns t i l la i r.Me t a l l u r i c a l g s amp l e s we r ecu td i r e c t l f r o m 1 0 mm a b o v et h e y bo t t omo ft heYG b l o cki ngo t.Theshapeandd imen G s i ono fYGb l o cki ngo ta r eshowni nF i 1. g Tab l e1 Ch emi c a lc ompo s i t i ono fs e c imen s ma s s% p El emen t
Bo r on G f r e e h i t e e l ghCrs
C
B
0 35
-
Cr
S i
Mn
Al
10 06 0 410 32 -
Fe
Ba l anc e
Hi t e e l ghCrs 0 34 0 46 10 03 0 400 350 37 Ba l anc e c on t a i n i ngbo r on
F i 1 Shap eandd imen s i ono fYG b l o cki ng o t g
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1 2 Mi c r o s t r u c t u r ee xami na t i on Thei nve s t i a t i o nt e c h n i sus edf o rt he mi G g que c r os t ruc t ur echa r a c t e r i z a t i ono fc a s th i omi um ghchr s t e e li nc l udedXG r ayd i f f r a c t i on ( XRD),op t i c a lmi G c r os copy (OM ),ands c ann i nge l e c t r on mi c r os copy ( SEM).Thes amp l e swe r ee t chedwi t h5% n i t a lf o r op t i c a lmi c r os copyexami na t i on,wh i l ea mi x t ur eo f 5 mL HCl,45 mL4% p i c r a land50 mL5% n i t a l wa sus eda sane t chan tf o rSEM ana l i s.XRD wa s ys c a r r i ed on an MXP21VAHF d i f f r a c t ome t e r wi t h coppe rKαr ad i a t i ona t40kVand200mA.Thes amG l e wa ss c annedi nt he2 θr angeo f20 °-80 °i na p s t ep G s c anmode ( 0 02 °pe rs t ep).Theme a sur emen t o fvo l umef r a c t i ono fbo r i deandbo r oc a rb i de sus eda Le i c ad i i t a limage sana l e ront hede ep l t ched g yz ye spe c imens. 1 3 Me chan i c a lpe r f o rmanc et e s t s Thet ens i l et e s t swe r epe r f o rmedonaun i ve r s a l ma t e r i a lt e s t i ng ma ch i ne.Thed imens i onso fspe c i G e ei den t i c a lspe c G menswe r eϕ10mm×130mm.Thr imenswe r et e s t ed,andt heu l t ima t et ens i l es t r eng t h wa s de t e rmi ned f r om t he l oad G d i sp l a c emen td i a G r ams.Theave r ageva l ue sf r om t hr e et e s tspe c i G g menswe r er epo r t edhe r e.Cha r t chedimpa c t pyunno t e s t swe r epe r f o rmeda tr oom t empe r a t ur eus i nga 300Jc apa c i t ch i nef o rt hespe c imens wi t hd i G y ma mens i onso f20mm×20mm×110mm. Imp a c tt ough G n e s sva l ue swe r ea l sot heave r ageo ft hr e espe c imens. The ma c r o Gha rdne s st e s t i ng wa s done us i ng an MW32 GHRG 150 t e h a r d n e s s t e s t e r .T h e mi c r o G yp ha rdne s swa s me a sur edby us i ng a Vi cke r s mi c r o G ha rdne s st e s t e ra tal oado f0 5N.Atl e a s ts eveni n G den t a t i onswe r emadeone a chs amp l eunde re a chex G r imen t a lcond i t i ont oc he c kr e r odu c i b i l i t ft he pe p yo ha r dn e s sd a t a. 1 4 S l i d i ngwe a rt e s t s We a rt e s t s we r econduc t edi nan MLG 10t ype [ ] i n abr a s i on t e s t i ng ma ch i ne shown i nF i 217 . p g Te s tl oadwa s4 9N,t hemax imums l i d i ngd i s t anc e wa s16 4 m andt hes l i d i ngspe ed wa s0 1 m s-1 f o ra l lt het e s t s.Thed i skd imens i onwa s220mmi n d i ame t e rand5 mmi nt h i ckne s s.Thes amp l e swe r e abr adedona280g r i tS iCwa t e rs andpape r.Thes i z e s s o ft hespe c imens wa sϕ6 mm×25 mm.The ma l os s e swe r eme a sur edbyus i ngas c a l ewi t h0 1 mg r e so l u t i on.Ther e l a t i ve we a rr e s i s t anc e( st he β)i r a t i oo ft he we a r ma s sl os so fcon t r a s t ma t e r i a l ( Cr 12MoVs t e e l)t ot ha to fbo r on G f r e eh i t e e l ghCrs andh i t e e lcon t a i n i ngBr e spe c t i ve l ghCrs y.
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J ou r na lo fI r onandS t e e lRe s e a r ch,I n t e r na t i ona l Vo l 21
1—Con t r o l l e r; 2—Load; 3— Ho l de r; 4—Spe c imen; 5—Di sk; 6—Revo l ve r.
F i 2 S ch ema t i cd r awi ngo ft h eab r a s i v ewe a rt e s t e r g
2 Re s u l t sandDi s c u s s i on 2 1 Mi c r o s t r u c t u r e and ha r dne s so fa s G c a s th i gh chr omi ums t e e lc on t a i n i ngbo r on Theso l i d i f i c a t i on mi c r o s t ruc t u r e so fbo r on G f r e e ( , h i hc h r o m i u ms t e e l c o n s i s to fα G F ea n da f e w C r g
Fe) a rb i de.Thevo l umef r a c t i ono fc a rb i de ypec 7C 3t i ssma l l e rt han1 0vo l %.The ma c r o Gha rdne s so f bo r on G f r e eh i omi ums t e e li s55-57HRC.The ghchr mi c r o Gha rdne s so fα GFei s595-630 HV,andt he ma t r i xi sma r t ens i t e. Af t e r0 5 ma s s% B wa saddedi n t oh i o G ghchr mi um c a s ts t e e l,t heso l i d i f i c a t i on mi c r os t ruc t ur e s o fh i hc h r o m i u m s t e e lc o n t a i n i n b o r o no b v i o u s l g g y changed.Unde rt he common so l i d i f i c a t i on cond i G t i on,t he r ea r e manyeu t e c t i cbo r i de sandbo r oc a r G b i de si na s G c a s ts t ruc t ur e s,a sshowni nF i 3.The g vo l umef r a c t i ono fbo r i de sandbo r oc a rb i de si sabou t 5% -7%.The ma t r i xi s ma r t ens i t e.The mi c r o G ha rdne s so fma t r i xi s640-660 HV be c aus eo ft he s t r eng t hen i nge f f e c to fbo r on,andi ti sh i rt han ghe t ha to fbo r on G f r e eh i omi ums t e e l.Thema c r o G ghchr ha rdne s so fh i omi um s t e e lcon t a i n i ng bo r on ghchr r e a che s58-60 HRC.TheXRDspe c t rumi nF i 4 g showst ha tt hebo r i dei s( Fe, Cr) ndt hebo r oc a r G 2Ba ( , ) ( , ) , ( b i dei s Cr Fe 7 C B 3 .Mo r eove r eu t e c t i c Fe, Cr) sne two rks t ruc t ur e,andeu t e c t i c( Cr, Fe) 2Bi 7 ( C, B) sd i s conne c t i onandi so l a t eds t ruc t ur e. 3i
F i 3 Mi c r o s t r u c t u r eo fa s G c a s th i r omi ums t e e lc on t a i n i ngbo r on g ghch
F i 4 XRDs e c t r umo fa s G c a s th i r omi um g p ghch s t e e lc on t a i n i ngbo r on
2 2 Ef f e c to fqu ench i ngonmi c r o s t r u c t u r eandpr op G e r t fh i omi ums t e e lc on t a i n i ngbo r on yo ghchr Af t e ro i lquench i ngp r oc e s s i ngf r om d i f f e r en t , t empe r a t ur e st hemi c r os t ruc t ur eo fbo r on G f r e eh i gh chr omi um s t e e lha s no obv i ous change compa r ed wi t ha s G c a s t mi c r os t ruc t ur e.When quench i ngt emG r a t ur e exc e eds 1000 ℃ ,c r t a lg r a i n be c ame pe ys coa r s e.Howeve r,quench i ngt r e a tmen tha sobv i ous e f f e c tont hemi c r os t ruc t ur eo fh i hc h r o m i u ms t e e l g , con t a i n i ngbo r on a sshowni nF i 5.Hi empe r a G g ght t ur equench i ngl e adst ot hed i s conne c t i onandi so l a G t edd i s t r i bu t i ono fbo r i de.Theh i h e r t h e u e n c h i n g q g t empe r a t ur ei s,t he mo r eobv i oust hebr okent r end o fbo r i dene two rki s. Fu r t he rmo r e,t he r ea r emanys e G
I s sue5 Ef f e c to fHe a tTr e a tmen tonS t r uc t u r eandWe a rRe s i s t anc eo fHi omi umCa s tS t e e lCon t a i n i ngBo r on ghChr
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( a)900 ℃ ; ( b)950 ℃ ; ( c)1000 ℃ ; ( d),( e)1050 ℃ ; ( f)1100 ℃.
F i 5 Mi c r o s t r u c t u r eo fh i r omi ums t e e lc on t a i n i ngbo r onqu ench i ngf r omd i f f e r en tt emp e r a t u r e s g ghch
c ondp r e c i i t a t edpha s e si nt hequench i ngs t ruc t u r e. p Theamoun to fs e c ondpr e c i i t a t edpha s e sde c r e a s ed p andt he i rs i z ei nc r e a s edwi t ht hei nc r e a s eo fquenchG i ngt emp e r a t u r e.Wh e nqu e n c h i ngt empe r a t u r er e a ched , 1100 ℃ t heamoun to fs e c ondp r e c i i t a t edpha s e s p de c r e a s edobv i ous l sshowni nF i 5( f).Themi G y,a g c r o s t ruc t ur ei nF i 5( e)showst ha ts e c ondp r e c i i G g p t a t edpha s e sd i s t r i bu t edg r anu l a r l rt he ma t r i x yove andt hes i z eo fmo s to fg r a i nswa s0 5-1 0μm.The XRDspe c t rum o fF i 6app r ovedt ha ts e c ond p r e G g ( , ) ( , ) c i i t a t edpha s e swe r e Cr Fe 23 C B 6 t r o G p ypebo c a rb i de s.Be c aus epa r t i a leu t e c t i cbo r i de sandbo r o G c a rb i de swe r ed i s s o l vedi n t ot he ma t r i x,wh i chl ed t ot hei nc r e a s eo fbo r on,c a rbonandchr omi umc on G c en t r a t i onsi nt hema t r i x,s ot he r ei sasma l lquan t i G t fr e t a i nedaus t en i t ei nt hequench i ngs t ruc t u r e. yo F i 7and8showt hei n f l uenc eo fquench i ng gs t empe r a t ur eont heha r dne s so fh i omi ums t e e l. ghchr I tgoe supunt i lt hequench i ngt empe r a t ur er e a che s 1050 ℃ wh i l ec oo l i ngi nt h eo i la ndd r op sdowna st h e t empe r a t ur eexc e eds1050 ℃.Theha r dne s so fquen G
F i 7 Ef f e c to fqu ench i ngonmi c r o Gha r dn e s so f g h i r omi ums t e e l ghch
F i 8 Ef f e c to fqu ench i ngonma c r o Gha r dn e s so f g h i r omi ums t e e l ghch
F i 6 XRDs e c t r umo fh i r omi ums t e e l g p ghch c on t a i n i ngbo r onqu ench i ngf r om1050 ℃
chedh i omi ums t e e li sa f f e c t edno ton l he ghchr ybyt , mi c r os t ruc t ur e bu ta l sobyt hequan t i t i e so fbo r on, c a rbonanda l l oy i nge l emen t si n ma r t ens i t eandt he r e s i dua laus t en i t e.Whenquencheda tl owe rt empe r G , , a t ur et he r ewou l dbel e s sbo r on c a rbonanda l l o G i nge l emen t sd i s so l vedi nt heaus t en i t e,ands a t u G y r a t edbo r on,c a rbonanda l l oy i nge l emen t si n ma r G
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t ens i t ewe r esma l la f t e rquench i ng,r e su l t i ngi nl ow ha r dne s so ft hema t e r i a l.Whenquench i ngt empe r a G , t u r eexc e eds1050 ℃ t he r ewou l dbet oo muchbo G r on,c a rbonanda l l oy i nge l emen t sd i s s o l vedi nt he aus t en i t e,andt heaus t en i t e wou l d be c omes t ab l e , wi t ht hede c r e a s eo fMspo i n tr e su l t i ngi n mo r er e G s i dua laus t en i t er ema i n i ngi nt he mi c r o s t ruc t u r ea f G t e rquench i ng andl owe r ha r dne s so ft he ma t e r i a l , d i s t i nc t l t ebo r on c a rbonanda l l oy i nge l e G y.Adequa men t swou l dd i s s o l vei naus t en i t ewh i cht r ans f o rms t o ma r t ens i t edu r i ngc oo l i ngandt heh i s tha r d G ghe ne s spe akwa sob t a i neda squench i ngt empe r a t u r ei s cho s ena sabou t1050 ℃.Mo r eove r,be c aus eo ft he ex i s t enc eo fbo r i deandt hes o l u t i ons t r eng t hen i ngo f bo r one l emen t,t hemi c r o G ha r dne s sand ma c r o G ha r d G ne s so fh i omi um c a s ts t e e lc on t a i n i ng bo r on ghchr a r eh i rt hant ho s eo fbo r on G f r e eh i omi um ghe ghchr s t e e l. F i 9s howst hee f f e c to fquench i ngt empe r a t u r e g onimpa c tt oughne s so fh i omi um s t e e l.The ghchr changeo fquench i ngt empe r a t u r eha snoobv i ouse f f G
F i 9 Ef f e c to fqu ench i ngonimpa c tt oughn e s so fh i g gh ch r omi ums t e e l( t emp e r i nga t200 ℃ f o r6h)
e c tonimpa c tt oughne s so fh i omi um s t e e l. gh chr Howeve r,t he r ea r emo r ebo r i de si nh i hc h r o m i u m g , c a s ts t e e lcon t a i n i ng bo r on and bo r i dei s br i t t l e s e.The ex i s t enc eo f bo r i de wi l l de c r e a s et he pha t oughne s so f ma t e r i a l,sot heimpa c tt oughne s so f h i omi um c a s ts t e e lcon t a i n i ngbo r oni sl owe r ghchr t hant ha to fbo r on G f r e eh i omi ums t e e l.F i 10 ghchr g i st hef r a c t og r aphyo fimpa c ts amp l e,andt hef r a c G t ur emodeo fs amp l ei sc l e avagef r a c t ur e.Noobv i ous d imp l ei sf oundont hef r a c t ur ei n t e r f a c e,andt he f r a c t ur eo fh i omi um c a s ts t e e lcon t a i n i ngbo G ghchr r onbe l ongedt obr i t t l ef r a c t ur e.Howeve r,t he r ea r e somet e a rr i dge sont hef r a c t ur ei n t e r f a c e,sot heimG c tt oughne s so fh i omi um c a s ts t e e lcon t a i G pa ghchr n i ngbo r oni sh i rt hant ha to fwh i t ec a s ti r onand ghe /cm2 be exc e eds9 0J c aus eo fi t sl owe rc a rboncon G c en t r a t i on. F i 11showst hee f f e c to fquench i ngt empe r a G g t ur eont ens i l es t r eng t ho fh i omi ums t e e l.The ghchr i nc r e a s eo fquench i ng t empe r a t ur el e adst ot ens i l e s t r eng t hhav i ng ani nc r e a s i ngt endenc i n y.The ma r e a sonsmaybede s c r i beda st ha tt heamoun to fbo G r i de sand bo r oc a rb i de sd i s so l vedi nt he ma t r i xi n G c r e a s e sandt he mo r l og i e so fbo r i de sandbo r o G pho c a rb i de schanget ober oundand mo r ei so l a t edf o r G ma t i on a st he quench i ng t empe r a t ur ei nc r e a s e s, wh i chi sshowni nF i 5.Howeve r,t he r ea r e mo r e g bo r i de si nh i hc h r o m i u m c a s ts t e e lc o n t a i n i n b o g g G , r on andbo r i dei sbr i t t l epha s e.Theex i s t enc eo fbo G r i dewi l lde c r e a s et hes t r eng t ho f ma t e r i a l,sot he t ens i l es t r eng t ho fh i omi um c a s ts t e e lc on t a i G ghchr n i ngbo r oni sl owe rt hant ha to fbo r on G f r e eh i o G ghchr mi ums t e e l.
F i 10 Impa c tf r a c t o r aphyo fbo r on G f r e eh i r omi ums t e e l( a)and g g ghch ( ) h i r omi umc a s ts t e e lc on t a i n i ngbo r on b ghch
2 3 We a rr e s i s t anc eo fh i omi ums t e e lc on t a i G ghchr n i ngbo r on F i 12showst he ma s sl o s sandr e l a t i ve we a r g r e s i s t anc eo fh i omi um s t e e lquench i ngf r om ghchr
d i f f e r en tt empe r a t ur e s.Att hes amequench i ngt emG r a t ur e,t hema s sl os so fh i omi umc a s ts t e e l pe ghchr con t a i n i ng bo r oni sl owe rt hant ha to fbo r on G f r e e h i omi ums t e e l,andt hewe a rr e s i s t anc eo ft he ghchr
I s sue5 Ef f e c to fHe a tTr e a tmen tonS t r uc t u r eandWe a rRe s i s t anc eo fHi omi umCa s tS t e e lCon t a i n i ngBo r on ghChr
F i 11 Ef f e c to fqu ench i ngont en s i l es t r eng t ho fh i g gh ch r omi ums t e e l( t emp e r i nga t200 ℃ f o r6h)
537
f o rme ri smo r eexc e l l en tt hant ha to ft hel a t t e r.The change o f quench i ng t empe r a t ur e ha s no obv i ous e f f e c tont hewe a rr e s i s t anc eo fh i omi ums t e e l. ghchr I nt hes ame we a rcond i t i on,t he ma s sl os so fcon G t r a s tma t e r i a l( Cr 12MoVs t e e l)i s22 4 mg,wh i ch i sh i robv i ous l hant ha to fh i omi umc a s t ghe yt ghchr s t e e lcon t a i n i ngbo r on,andi t sr e l a t i vewe a rr e s i s t G anc ei sl owe rt hant ha to ft hel a t t e r,a sshowni n ( ) , F i 12 b . I nt hewe a ro fma t e r i a l st hef o rmu l af o r g compu t i ngt hewe a rr a t ei sg i venbyRe f s [ 18, 19] ( Wt=W c+Wf 1) W c=K1
P H
( 2)
F i 12 Ef f e c to fqu ench i ngt emp e r a t u r eonma s sl o s s( a)andr e l a t i v ewe a r g ( ) ( r e s i s t anc e b o fh i r omi ums t e e lt emp e r i nga t200 ℃ f o r6h) ghch
P ( 3) 2 ( εfH ) whe r e,Wti st hewe a rr a t eo f ma t e r i a l s;W ci st he ; st he we a rr a t e we a rr a t ec aus ed by cu t t i ng Wf i c aus edbyf a t i sp r e s su r e;H i sha r dne s sand gue;P i εf i sf r a c t ur es t r a i na ts i ng l e ax i st ens i l et e s t i ng wh i chr e f l e c t st het oughne s s. Fr omt heaboveequa t i ons,i tc anbeno t edt ha t t hewe a ro fma t e r i a l sc ons i s t so fcu t t i ngwe a randf a G t i a rf o rh i G s t r e s sab r a s i on.Thef o rme rde G guewe gh heha r dne s so fma t e r i a l sandt hel a t t e ri s pendsont r e l a t edt ot heha r dne s sandt oughne s so f ma t e r i a l s. Hi omi umc a s ts t e e lc on t a i n i ngbo r onha sh i ghchr gh Wf=K2
ha rdne s sb e c au s eo ft hea dd i t i ono fbo r on,andi t sma G t r i xha sa l sogoodt oughne s sbe c aus eo fi t sl owe rc a r G , boncon t en t soi t swe a rr e s i s t anc ei sexc e l l en t. SEM image so fwo r ns u r f a c ei nF i 13s howt ha tt heamoun t g o ff ur r owi sl a r t sshapei sbr oadandde ep ge,andi ont hebo r on G f r e eh i omi um s t e e l.Th i si sbe G ghchr c aus et he ha rdne s so f bo r on G f r e eh i omi um gh chr s t e e li sl owandt he r ei snoeu t e c t i cpha s eont hema G , t r i x abr a s i vepa r t i c l e sc anbee f f e c t i ve l yembedded i nt he wo rnsur f a c e,sobo r on G f r e eh i omi um ghchr s t e e lshowspoo rwe a rr e s i s t anc e.ThoughCr 12MoV s t e e lha sh i rdne s sandgoodcu t t i ng Gwe a rr e s i s t G ghha anc e,i t sc a rboncon t en ti sh i het oughn e s so f ghandt
F i 13 SEMima e so fwo rns u r f a c eo fbo r on G f r e eh i r omi ums t e e l( a),h i r omi umc a s ts t e e l g g ghch ghch ( ) ( ) c on t a i n i ngbo r on b andCr 12MoVs t e e lc
J ou r na lo fI r onandS t e e lRe s e a r ch,I n t e r na t i ona l Vo l 21
538
Fe) C,B) r e c i i t a t ed pha s e si nt he quench i ng p 23 ( 6 p s t ruc t ur e,andh i h e rt e m e r a t u r e u e n c h i n l e a g p q g ds t ot heappe a r anc eo fr e t a i nedaus t en i t e. ( 3)Quench i ngf r om1050 ℃ ,h i omi um ghchr , s t e e l o b t a i n e dh i h e s th a r d n e s s a n dt h eh a r d n e s so f 2 4 App l i c a t i o no fh i h c h r o m i u ms t e e l c o n t a i n i n b o r o n g g g i omi umc a s ts t e e lcon t a i n i ngbo r oni sh i r Ther o l l i ng mi l lgu i demadef r om h i omi G h ghchr ghe ghchr hant ha to fbo r on G f r e eh i omi um s t e e l.The umc a s ts t e e lc on t a i n i ngbo r onwa st e s t edont hef i n G t ghchr f quench i ng t empe r a t ur e ha s no obv i ous i sh i ngr o l l i ngs t andso fs t e e lba rmi l la t25m/s.The change o f f e c tonimpa c tt oughne s so fh i omi ums t e e l, s e r v i c er e su l t so fgu i de sa r eshowni nF i 14.As e ghchr g hei nc r e a s eo fquench i ngt empe r a t ur el e adst o c ompa r edt oo t he rgu i de s,t hegu i deo fh i omi G andt ghchr , t ens i l es t r eng t hhav i ngani nc r e a s i ngt endenc um c a s ts t e e lc on t a i n i ng bo r on ha sh i t r eng t h y. ghs 4)Att hes amequ e n c h i ngt emp e r a t u r e,t hewe a r t oughne s sandexc e l l en twe a rr e s i s t anc eandt he rma l ( e s i s t anc eo fh i omi um c a s ts t e e lcon t a i n i ng f a t i e s i s t anc e.Mo r eove r,t he r e wa snoc r a ck, r gh chr guer r oni smo r eexc e l l en tt hant ha to fbo r on G f r e eh i spa l l i ng,ands t i ck i ngs t e e li nt heus eo fh i o G bo gh ghchr omi um s t e e l.Hi omi um c a s ts t e e lgu i de s mi umc a s ts t e e lgu i dec on t a i n i ngbo r on.The manu G chr ghchr t a i n i ng bo r ona r eus ed ont hef i n i sh i ng r o l l i ng f a c t u r i ngp r o c e s so fh i omi um c a s ts t e e lgu i de con ghchr t andso fs t e e lba rmi l la t25m/s.Thes e r v i c el i f eo f c on t a i n i ngbo r oni ss imp l eanda si tdoe sno tc on t a i n s i omi um c a s ts t e e lgu i d e sc on t a i n i ng bo r oni s nob l ea l l oy i nge l emen t s,t hep r oduc t i onc o s ti ss i G h ghchr g 7% h i rt hant ha to fCr 12MoVs t e e lgu i d e. n i f i c an t l owe rt hant ha to fo t he rgu i de ma t e r i a l s. 94 ghe yl Theapp l i c a t i ono fh i omi um c a s ts t e e lgu i de ghchr Re f e r enc e s: c on t a i n i ng bo r onc ani nc r e a s e wo rkr a t eo fr o l l i ng 1] M. F i l i v i c,Z.Kamb e r o v i c,M.Ko r a c,Ma t e r.T r a n s. 52 ( 2011) po mi l landde c r e a s et hepr oduc t i onc o s to fr o l l edme t a l [ 386 G 390. andimp r ovet hesu r f a c equa l i t fr o l l edme t a l. yo [] , , , , ma t r i xi sl ow andt he r ei sl owf a t i Gwe a rr e s i s t G gue anc e,soi t s we a rr e s i s t anc ei sl owe rt hant ha to f h i omi umc a s ts t e e lc on t a i n i ngbo r on. ghchr
F i 14 Con t r a s to fgu i d e son G l i n es e r v i c er e s u l t s g
3 Conc l u s i on s ( 1)As G c a s ts t r u c t u r eo fbo r on G f r e eh i h r omi G ghc ums t e e lc on s i s t so fma r t e n s i t ea ndaf ew ( Cr, Fe) 7C 3 c a rb i de,andi t sma c r o G h a r dn e s si s55-57 HRC.Af t e r 0 5 ma s s% B wa saddedi n t oh i omi um c a s t ghchr s t e e l,a s G c a s ts t ruc t u r et r ans f o rmsi n t oeu t e c t i c( Fe, nd ma r t ens i t e,andi t s Cr) Cr,Fe) C,B) 7( 3 a 2B,(
ma c r o Gha rdne s sr e a che s58-60 HRC. ( 2)Qu e n c h i ngh a snoobv i ou se f f e c tont h emi c r o G s t r u c t u r eo fbo r on G f r e eh i h c h r o m i u m s t e e l .H i h g g t empe r a t ur e quench i ng l e adst ot he d i s c onne c t i on andi so l a t edd i s t r i bu t i ono fbo r i dei nh i omi um ghchr c a s ts t e e lcon t a i n i ngbo r on,andt he r ea r emany ( Cr,
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