Effect of Heat Treatment on Structure and Wear Resistance of High Chromium Cast Steel Containing Boron

Effect of Heat Treatment on Structure and Wear Resistance of High Chromium Cast Steel Containing Boron

􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇 JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL􀆰2 0 1 4,2 1( 5):5 3 2 G 5 3 8 􀪉􀪉􀪉􀪉􀪉...

3MB Sizes 0 Downloads 114 Views

􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇􀪇

JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL􀆰2 0 1 4,2 1( 5):5 3 2 G 5 3 8

􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉􀪉 􀪉

Ef f e c to fHe a tTr e a tme n tonS t r u c t u r eand We a rRe s i s t anc eo f Hi omi um Ca s tS t e e lCon t a i n i ngBo r on ghChr 2 Qi G hongCEN1 ,  Ha i G b i nZHANG2 ,  Han G guangFU

( 1. Schoo lo fMa t e r i a l sSc i enc eandEng i ne e r i ng,Na t i ona lEng i ne e r i ngRe s e a r chCen t e ro fWa s t eRe s ou r c e Re c ove r ngUn i ve r s i t fSc i enc eandTe chno l ogy,Kunmi ng650093,Yunnan,Ch i na;  2. Schoo lo f y,Kunmi yo Ma t e r i a l sSc i enc eandEng i ne e r i ng,Be i i ngUn i ve r s i t fTe chno l ogy,Be i i ng100124,Ch i na) j yo j Ab s t r a c t:Themi c r o s t r uc t u r e,me chan i c a lp r ope r t i e sandwe a rr e s i s t anc eo fh i omi umc a s ts t e e lc on t a i n i ngbo G ghchr r ona f t e rd i f f e r en the a tt r e a tmen t swe r es t ud i edbyme anso ft heop t i c a lmi c r o s c opy ( OM),t hes c ann i nge l e c t r onmi G c r o s c opy ( SEM),XG r ayd i f f r a c t i on ( XRD),ha r dne s s,impa c tt oughne s s,t ens i l eandp i n G on G d i s cab r a s i ont e s t s.The r e su l t sshowt ha ta s G c a s tmi c r o s t r uc t u r e so fbo r on G f r e eh i omi um s t e e lc ons i s to fma r t ens i t eandaf ew ( Cr, ghchr Fe) a r b i de,andt hema c r o Gha r dne s so fbo r on G f r e eh i omi ums t e e li s55-57HRC.Af t e r0 􀆰5ma s s% Bwa s ghchr 7C 3c addedi n t oh i omi umc a s ts t e e l,a s G c a s ts t r uc t u r et r ans f o rmsi n t oeu t e c t i c( Fe, Cr) Cr, Fe) C, B) nd ghchr 2B,( 7( 3a ma r t ens i t e,andt hema c r o Gha r dne s sr e a che s58-60 HRC.Hi empe r a t u r equench i ngl e adst ot hed i s c onne c t i on ght andi s o l a t edd i s t r i bu t i ono fbo r i de,andt he r ea r emany ( Cr, Fe) C, B) r e c i i t a t edpha s e si nt hequench i ngs t r uc G p 23 ( 6p t u r e.Quench i ngf r om1050 ℃ ,h i omi ums t e e lob t a i nedt heh i s tha r dne s s,andt heha r dne s so fh i omi G ghchr ghe ghchr umc a s ts t e e lc on t a i n i ngbo r oni sh i rt hant ha to fbo r on G f r e eh i omi ums t e e l.Thechangeo fquench i ngt emG ghe ghchr r a t u r eha snoobv i ouse f f e c tonimpa c tt oughne s so fh i omi ums t e e l,andt hei nc r e a s eo fquench i ngt empe r a G pe ghchr t u r el e adst ot ens i l es t r eng t hhav i ngani nc r e a s i ngt endency.Att hes amequench i ngt empe r a t u r e,t hewe a rr e s i s t anc e o fh i omi umc a s ts t e e lc on t a i n i ngbo r oni s mo r eexc e l l en tt hant ha to fbo r on G f r e eh i omi um s t e e l.Hi ghchr ghchr gh chr omi umc a s ts t e e lgu i dec on t a i n i ngbo r onha sgoodpe r f o rmanc ewh i l eus i ngi ns t e e lba rmi l l. Ke r d s:h i omi umc a s ts t e e l;bo r ona l l oy i ng;mi c r o s t r uc t u r e,me chan i c a lp r ope r t a rr e s i s t anc e ghchr y;we ywo

   Wh i t ec a s ti r onwi t hh i omi umc on t en ti s ghchr , wi de l edi n we a rapp l i c a t i ons.Howeve r wh i t e y us c a s ti r onha sl owt oughne s sandi sno ts a f ei nimpa c t we a rcond i t i on.Manya t t emp t shavebe en madet o imp r ovet he s et so f ma t e r i a l sr ega r d i ngt ough G ype ne s sandwe a rr e s i s t anc ebyadd i ngd i f f e r en ta l l oy i ng [ ] e l emen t sl i kev a n a d i um,t i t a n i um,n i ob i um,e t c1-4 . Thema i nob e c t i veo fadd i ngadd i t i ona la l l oy i nge l e G j men t si st oa l t e rt hec a rb i des t ruc t u r eo ft hema t e r i G a l. S i z eandc ompo s i t i ono ft hec a rb i dec ana l s obea l G t e r ed us i ng d i f f e r en ts o l i d i f i c a t i on r a t e so r he a t [ ] t r e a tmen t s5-7 .Many i nve s t i t i ons have shown ga t ha tt hede c r e a s eo fc a rbonc on t en ti sane f f e c t i ve me a sur ef o rimpr ov i ngt het oughne s so fh i o G ghchr mi umc a s ti r on.Ont heba s i so ft h i s,t he ma t e r i a l s s c i en t i s t sdeve l opedc a s th i hc h r o m i u m w e a r r e s i s t G g [ 8-10] , an ts t e e l .Neve r t he l e s st hevo l umef r a c t i ono f

c a rb i dei st he mos timpo r t an tpa r ame t e rt oob t a i n , we a rr e s i s t anc e a l t hough t hecompos i t i on o ft he sur r ound i ng ma t r i xa l socon t r i bu t e st ot het o t a lma G t e r i a lp r op e r t i e s. Soh i h r omi umc a s ts t e e lha sl owe r ghc we a rr e s i s t anc ebe c aus eo fl owe rc a rboncon t en tand sma l l e rc a rb i devo l umef r a c t i on.S t e e l smi c r oa l l oyed [ 11] wi t hbo r onhaveh i rdenab i l i t l l G ghha y .Usua ybo r oni saddedi n t ot hel ow a l l oyc a s ts t e e li nt r a c e s l i ke0 􀆰003-0 􀆰005 ma s s%.The mi c r o G add i t i on o f bo r onc animp r ovet heha rdenab i l i t a n d i n c r e a s e t h e y [ , ] we a rr e s i s t anc eo fl ow a l l oy c a s ts t e e l11 12 .When t hebo r on con t en ti nl ow a l l oy c a s ts t e e lexc e eds 0 􀆰5% ,h i hh a r d n e s sb o r i d ea e a r si nt h ea s G c a s t g pp , s t ruc t ur e andt hewe a rr e s i s t anc ec anbeobv i ous l y [ , ] i nc r e a s ed13 14 . I nt hep r e s en ts t udy,ak i ndo fh i gh chr omi umc a s ts t e e lcon t a i n i ngbo r onwa sdeve l oped wh i ch ha s be t t e r we a rr e s i s t anc et han c a s th i gh

Founda t i onI t em: I t em Spons o r edbyNa t i ona lNa t ur a lSc i enc eFounda t i ono fCh i na ( 51274016);Na t ur a lSc i enc eFounda t i ono fBe i i ngo fCh i na j ( 2142009);P l anI t emo fBe i i ngEduc a t i onCommi t t e eo fCh i na ( KM201310005003) j B i o r aphy: Qi GhongCEN,Do c t o r,As s o c i a t ePr o f e s s o r; E Gma i l: en@126 􀆰c om; Re c e i v e dDa t e:Novembe r1,2012 qhc g

I s sue5 Ef f e c to fHe a tTr e a tmen tonS t r uc t u r eandWe a rRe s i s t anc eo fHi omi umCa s tS t e e lCon t a i n i ngBo r on  ghChr

chr omi um s t e e landh i rs t r eng t handt oughne s s ghe t hanh i h c h r o m i u m w h i t ec a s ti r o n.T h ea i m o f g r e s en ts t udyi st oi nve s t i t et hee f f e c to fquench G p ga i ngt r e a tmen ton mi c r o s t ruc t u r e,me chan i c a lp r op G e r t i e sand we a rr e s i s t anc eo fh i omi um c a s t gh chr s t e e lcon t a i n i ng bo r on.Hi omi um c a s ts t e e l gh chr c on t a i n i ngbo r onha sbe ensuc c e s s f u l l edi nt he y us r o l l i ng mi l lgu i de.

1 Exp e r imen t a lPr o c e du r e 1 􀆰1 Pr e r a t i ono fs amp l e pa     Thes t e e l s we r e me l t edi na mi dd l e G f r equenc y i nduc t i onf urna c ewi t hamax imum me l t i ngc apa c i t y o f150kg.Af t e rbe i ngdeox i d i z edwi t ha l umi n i uma t 1600-1620 ℃ ,t hemo l t ens t e e lwa st r ans f e r r edi n G t oap r e Ghe a t edl ad l e.Af t e rt her emova lo fd r o s sand s l ag,t he mo l t ens t e e lwa spou r eda t1480 ℃ i n t o t heme t a lmo l dst op r oduc eYG b l o cki ngo ta c c o r d i ng t oRe f s 􀆰[ 15, 16].The me t a lmo l dswe r ep r ehe a t ed be f o r ec a s t i ng,andt hepr ehe a t i ngt empe r a t u r ewa s 240 ℃ ,andt hepr ehe a t i ngt imewa s3h.Mo r eove r, h i omi um c a s ts t e e lgu i de sc on t a i n i ng bo r on ghchr we r ec a s tbyt h el o s twa xc a s t i ng me t hod. F i n a lchemi G c a lc ompos i t i ono fs amp l e si sshowni nTab l e1.The s amp l e swe r ehe a t G t r e a t eda t900,950,1000,1050, and1100 ℃ f o r2h,r e spe c t i ve l o l l owedby o i l y,f c oo l i ngt ot her oomt empe r a t u r e.Then,t hes amp l e s we r et empe r eda t200 ℃f o r6h,f o l l owedbyc oo l i ng t ot her oom t empe r a t u r ei ns t i l la i r.Me t a l l u r i c a l g s amp l e s we r ecu td i r e c t l f r o m 1 0 mm a b o v et h e y bo t t omo ft heYG b l o cki ngo t.Theshapeandd imen G s i ono fYGb l o cki ngo ta r eshowni nF i 􀆰1. g Tab l e1 Ch emi c a lc ompo s i t i ono fs e c imen s  ma s s% p El emen t

Bo r on G f r e e h i t e e l ghCrs

C

B

0 􀆰35



Cr

S i

Mn

Al

10 􀆰06 0 􀆰410 􀆰32 -

Fe

Ba l anc e

Hi t e e l ghCrs 0 􀆰34 0 􀆰46 10 􀆰03 0 􀆰400 􀆰350 􀆰37 Ba l anc e c on t a i n i ngbo r on

F i 􀆰1 Shap eandd imen s i ono fYG b l o cki ng o t g

533

1 􀆰2 Mi c r o s t r u c t u r ee xami na t i on    Thei nve s t i a t i o nt e c h n i sus edf o rt he mi G g que c r os t ruc t ur echa r a c t e r i z a t i ono fc a s th i omi um ghchr s t e e li nc l udedXG r ayd i f f r a c t i on ( XRD),op t i c a lmi G c r os copy (OM ),ands c ann i nge l e c t r on mi c r os copy ( SEM).Thes amp l e swe r ee t chedwi t h5% n i t a lf o r op t i c a lmi c r os copyexami na t i on,wh i l ea mi x t ur eo f 5 mL HCl,45 mL4% p i c r a land50 mL5% n i t a l wa sus eda sane t chan tf o rSEM ana l i s.XRD wa s ys c a r r i ed on an MXP21VAHF d i f f r a c t ome t e r wi t h coppe rKαr ad i a t i ona t40kVand200mA.Thes amG l e wa ss c annedi nt he2 θr angeo f20 °-80 °i na p s t ep G s c anmode ( 0 􀆰02 °pe rs t ep).Theme a sur emen t o fvo l umef r a c t i ono fbo r i deandbo r oc a rb i de sus eda Le i c ad i i t a limage sana l e ront hede ep l t ched g yz ye spe c imens. 1 􀆰3 Me chan i c a lpe r f o rmanc et e s t s   Thet ens i l et e s t swe r epe r f o rmedonaun i ve r s a l ma t e r i a lt e s t i ng ma ch i ne.Thed imens i onso fspe c i G e ei den t i c a lspe c G menswe r eϕ10mm×130mm.Thr imenswe r et e s t ed,andt heu l t ima t et ens i l es t r eng t h wa s de t e rmi ned f r om t he l oad G d i sp l a c emen td i a G r ams.Theave r ageva l ue sf r om t hr e et e s tspe c i G g menswe r er epo r t edhe r e.Cha r t chedimpa c t pyunno t e s t swe r epe r f o rmeda tr oom t empe r a t ur eus i nga 300Jc apa c i t ch i nef o rt hespe c imens wi t hd i G y ma mens i onso f20mm×20mm×110mm. Imp a c tt ough G n e s sva l ue swe r ea l sot heave r ageo ft hr e espe c imens. The ma c r o Gha rdne s st e s t i ng wa s done us i ng an MW32 GHRG 150 t e h a r d n e s s t e s t e r .T h e mi c r o G yp ha rdne s swa s me a sur edby us i ng a Vi cke r s mi c r o G ha rdne s st e s t e ra tal oado f0 􀆰5N.Atl e a s ts eveni n G den t a t i onswe r emadeone a chs amp l eunde re a chex G r imen t a lcond i t i ont oc he c kr e r odu c i b i l i t ft he pe p yo ha r dn e s sd a t a. 1 􀆰4 S l i d i ngwe a rt e s t s     We a rt e s t s we r econduc t edi nan MLG 10t ype [ ] i n abr a s i on t e s t i ng ma ch i ne shown i nF i 􀆰217 . p g Te s tl oadwa s4 􀆰9N,t hemax imums l i d i ngd i s t anc e wa s16 􀆰4 m andt hes l i d i ngspe ed wa s0 􀆰1 m 􀅰s-1 f o ra l lt het e s t s.Thed i skd imens i onwa s220mmi n d i ame t e rand5 mmi nt h i ckne s s.Thes amp l e swe r e abr adedona280g r i tS iCwa t e rs andpape r.Thes i z e s s o ft hespe c imens wa sϕ6 mm×25 mm.The ma l os s e swe r eme a sur edbyus i ngas c a l ewi t h0 􀆰1 mg r e so l u t i on.Ther e l a t i ve we a rr e s i s t anc e( st he β)i r a t i oo ft he we a r ma s sl os so fcon t r a s t ma t e r i a l ( Cr 12MoVs t e e l)t ot ha to fbo r on G f r e eh i t e e l ghCrs andh i t e e lcon t a i n i ngBr e spe c t i ve l ghCrs y.

534

    J ou r na lo fI r onandS t e e lRe s e a r ch,I n t e r na t i ona l              Vo l 􀆰21 

1—Con t r o l l e r;  2—Load;  3— Ho l de r;  4—Spe c imen; 5—Di sk;  6—Revo l ve r.

F i 􀆰2 S ch ema t i cd r awi ngo ft h eab r a s i v ewe a rt e s t e r g

2 Re s u l t sandDi s c u s s i on 2 􀆰1  Mi c r o s t r u c t u r e and ha r dne s so fa s G c a s th i gh chr omi ums t e e lc on t a i n i ngbo r on   Theso l i d i f i c a t i on mi c r o s t ruc t u r e so fbo r on G f r e e ( , h i hc h r o m i u ms t e e l c o n s i s to fα G F ea n da f e w C r g

Fe) a rb i de.Thevo l umef r a c t i ono fc a rb i de ypec 7C 3t i ssma l l e rt han1 􀆰0vo l 􀆰%.The ma c r o Gha rdne s so f bo r on G f r e eh i omi ums t e e li s55-57HRC.The ghchr mi c r o Gha rdne s so fα GFei s595-630 HV,andt he ma t r i xi sma r t ens i t e.   Af t e r0 􀆰5 ma s s% B wa saddedi n t oh i o G ghchr mi um c a s ts t e e l,t heso l i d i f i c a t i on mi c r os t ruc t ur e s o fh i hc h r o m i u m s t e e lc o n t a i n i n b o r o no b v i o u s l g g y changed.Unde rt he common so l i d i f i c a t i on cond i G t i on,t he r ea r e manyeu t e c t i cbo r i de sandbo r oc a r G b i de si na s G c a s ts t ruc t ur e s,a sshowni nF i 􀆰3.The g vo l umef r a c t i ono fbo r i de sandbo r oc a rb i de si sabou t 5% -7%.The ma t r i xi s ma r t ens i t e.The mi c r o G ha rdne s so fma t r i xi s640-660 HV be c aus eo ft he s t r eng t hen i nge f f e c to fbo r on,andi ti sh i rt han ghe t ha to fbo r on G f r e eh i omi ums t e e l.Thema c r o G ghchr ha rdne s so fh i omi um s t e e lcon t a i n i ng bo r on ghchr r e a che s58-60 HRC.TheXRDspe c t rumi nF i 􀆰4 g showst ha tt hebo r i dei s( Fe, Cr) ndt hebo r oc a r G 2Ba ( , ) ( , ) , ( b i dei s Cr Fe 7 C B 3 .Mo r eove r eu t e c t i c Fe, Cr) sne two rks t ruc t ur e,andeu t e c t i c( Cr, Fe) 2Bi 7 ( C, B) sd i s conne c t i onandi so l a t eds t ruc t ur e. 3i

F i 􀆰3 Mi c r o s t r u c t u r eo fa s G c a s th i r omi ums t e e lc on t a i n i ngbo r on g ghch

F i 􀆰4 XRDs e c t r umo fa s G c a s th i r omi um g p ghch s t e e lc on t a i n i ngbo r on

2 􀆰2 Ef f e c to fqu ench i ngonmi c r o s t r u c t u r eandpr op G e r t fh i omi ums t e e lc on t a i n i ngbo r on yo ghchr     Af t e ro i lquench i ngp r oc e s s i ngf r om d i f f e r en t , t empe r a t ur e st hemi c r os t ruc t ur eo fbo r on G f r e eh i gh chr omi um s t e e lha s no obv i ous change compa r ed wi t ha s G c a s t mi c r os t ruc t ur e.When quench i ngt emG r a t ur e exc e eds 1000 ℃ ,c r t a lg r a i n be c ame pe ys coa r s e.Howeve r,quench i ngt r e a tmen tha sobv i ous e f f e c tont hemi c r os t ruc t ur eo fh i hc h r o m i u ms t e e l g , con t a i n i ngbo r on a sshowni nF i 􀆰5.Hi empe r a G g ght t ur equench i ngl e adst ot hed i s conne c t i onandi so l a G t edd i s t r i bu t i ono fbo r i de.Theh i h e r t h e u e n c h i n g q g t empe r a t ur ei s,t he mo r eobv i oust hebr okent r end o fbo r i dene two rki s. Fu r t he rmo r e,t he r ea r emanys e G

I s sue5 Ef f e c to fHe a tTr e a tmen tonS t r uc t u r eandWe a rRe s i s t anc eo fHi omi umCa s tS t e e lCon t a i n i ngBo r on  ghChr

535

( a)900 ℃ ;   ( b)950 ℃ ;   ( c)1000 ℃ ;   ( d),( e)1050 ℃ ;   ( f)1100 ℃.

F i 􀆰5 Mi c r o s t r u c t u r eo fh i r omi ums t e e lc on t a i n i ngbo r onqu ench i ngf r omd i f f e r en tt emp e r a t u r e s g ghch

c ondp r e c i i t a t edpha s e si nt hequench i ngs t ruc t u r e. p Theamoun to fs e c ondpr e c i i t a t edpha s e sde c r e a s ed p andt he i rs i z ei nc r e a s edwi t ht hei nc r e a s eo fquenchG i ngt emp e r a t u r e.Wh e nqu e n c h i ngt empe r a t u r er e a ched , 1100 ℃ t heamoun to fs e c ondp r e c i i t a t edpha s e s p de c r e a s edobv i ous l sshowni nF i 􀆰5( f).Themi G y,a g c r o s t ruc t ur ei nF i 􀆰5( e)showst ha ts e c ondp r e c i i G g p t a t edpha s e sd i s t r i bu t edg r anu l a r l rt he ma t r i x yove andt hes i z eo fmo s to fg r a i nswa s0 􀆰5-1 􀆰0μm.The XRDspe c t rum o fF i 􀆰6app r ovedt ha ts e c ond p r e G g ( , ) ( , ) c i i t a t edpha s e swe r e Cr Fe 23 C B 6 t r o G p ypebo c a rb i de s.Be c aus epa r t i a leu t e c t i cbo r i de sandbo r o G c a rb i de swe r ed i s s o l vedi n t ot he ma t r i x,wh i chl ed t ot hei nc r e a s eo fbo r on,c a rbonandchr omi umc on G c en t r a t i onsi nt hema t r i x,s ot he r ei sasma l lquan t i G t fr e t a i nedaus t en i t ei nt hequench i ngs t ruc t u r e. yo    F i 􀆰7and8showt hei n f l uenc eo fquench i ng gs t empe r a t ur eont heha r dne s so fh i omi ums t e e l. ghchr I tgoe supunt i lt hequench i ngt empe r a t ur er e a che s 1050 ℃ wh i l ec oo l i ngi nt h eo i la ndd r op sdowna st h e t empe r a t ur eexc e eds1050 ℃.Theha r dne s so fquen G

F i 􀆰7 Ef f e c to fqu ench i ngonmi c r o Gha r dn e s so f g h i r omi ums t e e l ghch

F i 􀆰8 Ef f e c to fqu ench i ngonma c r o Gha r dn e s so f g h i r omi ums t e e l ghch

F i 􀆰6 XRDs e c t r umo fh i r omi ums t e e l g p ghch c on t a i n i ngbo r onqu ench i ngf r om1050 ℃

chedh i omi ums t e e li sa f f e c t edno ton l he ghchr ybyt , mi c r os t ruc t ur e bu ta l sobyt hequan t i t i e so fbo r on, c a rbonanda l l oy i nge l emen t si n ma r t ens i t eandt he r e s i dua laus t en i t e.Whenquencheda tl owe rt empe r G , , a t ur et he r ewou l dbel e s sbo r on c a rbonanda l l o G i nge l emen t sd i s so l vedi nt heaus t en i t e,ands a t u G y r a t edbo r on,c a rbonanda l l oy i nge l emen t si n ma r G

536

    J ou r na lo fI r onandS t e e lRe s e a r ch,I n t e r na t i ona l              Vo l 􀆰21 

t ens i t ewe r esma l la f t e rquench i ng,r e su l t i ngi nl ow ha r dne s so ft hema t e r i a l.Whenquench i ngt empe r a G , t u r eexc e eds1050 ℃ t he r ewou l dbet oo muchbo G r on,c a rbonanda l l oy i nge l emen t sd i s s o l vedi nt he aus t en i t e,andt heaus t en i t e wou l d be c omes t ab l e , wi t ht hede c r e a s eo fMspo i n tr e su l t i ngi n mo r er e G s i dua laus t en i t er ema i n i ngi nt he mi c r o s t ruc t u r ea f G t e rquench i ng andl owe r ha r dne s so ft he ma t e r i a l , d i s t i nc t l t ebo r on c a rbonanda l l oy i nge l e G y.Adequa men t swou l dd i s s o l vei naus t en i t ewh i cht r ans f o rms t o ma r t ens i t edu r i ngc oo l i ngandt heh i s tha r d G ghe ne s spe akwa sob t a i neda squench i ngt empe r a t u r ei s cho s ena sabou t1050 ℃.Mo r eove r,be c aus eo ft he ex i s t enc eo fbo r i deandt hes o l u t i ons t r eng t hen i ngo f bo r one l emen t,t hemi c r o G ha r dne s sand ma c r o G ha r d G ne s so fh i omi um c a s ts t e e lc on t a i n i ng bo r on ghchr a r eh i rt hant ho s eo fbo r on G f r e eh i omi um ghe ghchr s t e e l.   F i 􀆰9s howst hee f f e c to fquench i ngt empe r a t u r e g onimpa c tt oughne s so fh i omi um s t e e l.The ghchr changeo fquench i ngt empe r a t u r eha snoobv i ouse f f G

F i 􀆰9 Ef f e c to fqu ench i ngonimpa c tt oughn e s so fh i g gh ch r omi ums t e e l( t emp e r i nga t200 ℃ f o r6h)

e c tonimpa c tt oughne s so fh i omi um s t e e l. gh chr Howeve r,t he r ea r emo r ebo r i de si nh i hc h r o m i u m g , c a s ts t e e lcon t a i n i ng bo r on and bo r i dei s br i t t l e s e.The ex i s t enc eo f bo r i de wi l l de c r e a s et he pha t oughne s so f ma t e r i a l,sot heimpa c tt oughne s so f h i omi um c a s ts t e e lcon t a i n i ngbo r oni sl owe r ghchr t hant ha to fbo r on G f r e eh i omi ums t e e l.F i 􀆰10 ghchr g i st hef r a c t og r aphyo fimpa c ts amp l e,andt hef r a c G t ur emodeo fs amp l ei sc l e avagef r a c t ur e.Noobv i ous d imp l ei sf oundont hef r a c t ur ei n t e r f a c e,andt he f r a c t ur eo fh i omi um c a s ts t e e lcon t a i n i ngbo G ghchr r onbe l ongedt obr i t t l ef r a c t ur e.Howeve r,t he r ea r e somet e a rr i dge sont hef r a c t ur ei n t e r f a c e,sot heimG c tt oughne s so fh i omi um c a s ts t e e lcon t a i G pa ghchr n i ngbo r oni sh i rt hant ha to fwh i t ec a s ti r onand ghe /cm2 be exc e eds9 􀆰0J c aus eo fi t sl owe rc a rboncon G c en t r a t i on.   F i 􀆰11showst hee f f e c to fquench i ngt empe r a G g t ur eont ens i l es t r eng t ho fh i omi ums t e e l.The ghchr i nc r e a s eo fquench i ng t empe r a t ur el e adst ot ens i l e s t r eng t hhav i ng ani nc r e a s i ngt endenc i n y.The ma r e a sonsmaybede s c r i beda st ha tt heamoun to fbo G r i de sand bo r oc a rb i de sd i s so l vedi nt he ma t r i xi n G c r e a s e sandt he mo r l og i e so fbo r i de sandbo r o G pho c a rb i de schanget ober oundand mo r ei so l a t edf o r G ma t i on a st he quench i ng t empe r a t ur ei nc r e a s e s, wh i chi sshowni nF i 􀆰5.Howeve r,t he r ea r e mo r e g bo r i de si nh i hc h r o m i u m c a s ts t e e lc o n t a i n i n b o g g G , r on andbo r i dei sbr i t t l epha s e.Theex i s t enc eo fbo G r i dewi l lde c r e a s et hes t r eng t ho f ma t e r i a l,sot he t ens i l es t r eng t ho fh i omi um c a s ts t e e lc on t a i G ghchr n i ngbo r oni sl owe rt hant ha to fbo r on G f r e eh i o G ghchr mi ums t e e l.

F i 􀆰10 Impa c tf r a c t o r aphyo fbo r on G f r e eh i r omi ums t e e l( a)and g g ghch ( ) h i r omi umc a s ts t e e lc on t a i n i ngbo r on b ghch

2 􀆰3  We a rr e s i s t anc eo fh i omi ums t e e lc on t a i G ghchr n i ngbo r on    F i 􀆰12showst he ma s sl o s sandr e l a t i ve we a r g r e s i s t anc eo fh i omi um s t e e lquench i ngf r om ghchr

d i f f e r en tt empe r a t ur e s.Att hes amequench i ngt emG r a t ur e,t hema s sl os so fh i omi umc a s ts t e e l pe ghchr con t a i n i ng bo r oni sl owe rt hant ha to fbo r on G f r e e h i omi ums t e e l,andt hewe a rr e s i s t anc eo ft he ghchr

I s sue5 Ef f e c to fHe a tTr e a tmen tonS t r uc t u r eandWe a rRe s i s t anc eo fHi omi umCa s tS t e e lCon t a i n i ngBo r on  ghChr

F i 􀆰11 Ef f e c to fqu ench i ngont en s i l es t r eng t ho fh i g gh ch r omi ums t e e l( t emp e r i nga t200 ℃ f o r6h)

537

f o rme ri smo r eexc e l l en tt hant ha to ft hel a t t e r.The change o f quench i ng t empe r a t ur e ha s no obv i ous e f f e c tont hewe a rr e s i s t anc eo fh i omi ums t e e l. ghchr I nt hes ame we a rcond i t i on,t he ma s sl os so fcon G t r a s tma t e r i a l( Cr 12MoVs t e e l)i s22 􀆰4 mg,wh i ch i sh i robv i ous l hant ha to fh i omi umc a s t ghe yt ghchr s t e e lcon t a i n i ngbo r on,andi t sr e l a t i vewe a rr e s i s t G anc ei sl owe rt hant ha to ft hel a t t e r,a sshowni n ( ) , F i 􀆰12 b . I nt hewe a ro fma t e r i a l st hef o rmu l af o r g compu t i ngt hewe a rr a t ei sg i venbyRe f s 􀆰[ 18, 19] (     Wt=W c+Wf 1)     W c=K1

P H

( 2)

F i 􀆰12 Ef f e c to fqu ench i ngt emp e r a t u r eonma s sl o s s( a)andr e l a t i v ewe a r g ( ) ( r e s i s t anc e b o fh i r omi ums t e e lt emp e r i nga t200 ℃ f o r6h) ghch

P ( 3) 2 ( εfH ) whe r e,Wti st hewe a rr a t eo f ma t e r i a l s;W ci st he ; st he we a rr a t e we a rr a t ec aus ed by cu t t i ng Wf i c aus edbyf a t i sp r e s su r e;H i sha r dne s sand gue;P i εf i sf r a c t ur es t r a i na ts i ng l e ax i st ens i l et e s t i ng wh i chr e f l e c t st het oughne s s.   Fr omt heaboveequa t i ons,i tc anbeno t edt ha t t hewe a ro fma t e r i a l sc ons i s t so fcu t t i ngwe a randf a G t i a rf o rh i G s t r e s sab r a s i on.Thef o rme rde G guewe gh heha r dne s so fma t e r i a l sandt hel a t t e ri s pendsont r e l a t edt ot heha r dne s sandt oughne s so f ma t e r i a l s. Hi omi umc a s ts t e e lc on t a i n i ngbo r onha sh i ghchr gh     Wf=K2

ha rdne s sb e c au s eo ft hea dd i t i ono fbo r on,andi t sma G t r i xha sa l sogoodt oughne s sbe c aus eo fi t sl owe rc a r G , boncon t en t soi t swe a rr e s i s t anc ei sexc e l l en t. SEM image so fwo r ns u r f a c ei nF i 􀆰13s howt ha tt heamoun t g o ff ur r owi sl a r t sshapei sbr oadandde ep ge,andi ont hebo r on G f r e eh i omi um s t e e l.Th i si sbe G ghchr c aus et he ha rdne s so f bo r on G f r e eh i omi um gh chr s t e e li sl owandt he r ei snoeu t e c t i cpha s eont hema G , t r i x abr a s i vepa r t i c l e sc anbee f f e c t i ve l yembedded i nt he wo rnsur f a c e,sobo r on G f r e eh i omi um ghchr s t e e lshowspoo rwe a rr e s i s t anc e.ThoughCr 12MoV s t e e lha sh i rdne s sandgoodcu t t i ng Gwe a rr e s i s t G ghha anc e,i t sc a rboncon t en ti sh i het oughn e s so f ghandt

F i 􀆰13 SEMima e so fwo rns u r f a c eo fbo r on G f r e eh i r omi ums t e e l( a),h i r omi umc a s ts t e e l g g ghch ghch ( ) ( ) c on t a i n i ngbo r on b andCr 12MoVs t e e lc

    J ou r na lo fI r onandS t e e lRe s e a r ch,I n t e r na t i ona l              Vo l 􀆰21 

538

Fe) C,B) r e c i i t a t ed pha s e si nt he quench i ng p 23 ( 6 p s t ruc t ur e,andh i h e rt e m e r a t u r e u e n c h i n l e a g p q g ds t ot heappe a r anc eo fr e t a i nedaus t en i t e.    ( 3)Quench i ngf r om1050 ℃ ,h i omi um ghchr , s t e e l o b t a i n e dh i h e s th a r d n e s s a n dt h eh a r d n e s so f 2 􀆰4 App l i c a t i o no fh i h c h r o m i u ms t e e l c o n t a i n i n b o r o n g g g i omi umc a s ts t e e lcon t a i n i ngbo r oni sh i r   Ther o l l i ng mi l lgu i demadef r om h i omi G h ghchr ghe ghchr hant ha to fbo r on G f r e eh i omi um s t e e l.The umc a s ts t e e lc on t a i n i ngbo r onwa st e s t edont hef i n G t ghchr f quench i ng t empe r a t ur e ha s no obv i ous i sh i ngr o l l i ngs t andso fs t e e lba rmi l la t25m/s.The change o f f e c tonimpa c tt oughne s so fh i omi ums t e e l, s e r v i c er e su l t so fgu i de sa r eshowni nF i 􀆰14.As e ghchr g hei nc r e a s eo fquench i ngt empe r a t ur el e adst o c ompa r edt oo t he rgu i de s,t hegu i deo fh i omi G andt ghchr , t ens i l es t r eng t hhav i ngani nc r e a s i ngt endenc um c a s ts t e e lc on t a i n i ng bo r on ha sh i t r eng t h y. ghs 4)Att hes amequ e n c h i ngt emp e r a t u r e,t hewe a r t oughne s sandexc e l l en twe a rr e s i s t anc eandt he rma l    ( e s i s t anc eo fh i omi um c a s ts t e e lcon t a i n i ng f a t i e s i s t anc e.Mo r eove r,t he r e wa snoc r a ck, r gh chr guer r oni smo r eexc e l l en tt hant ha to fbo r on G f r e eh i spa l l i ng,ands t i ck i ngs t e e li nt heus eo fh i o G bo gh ghchr omi um s t e e l.Hi omi um c a s ts t e e lgu i de s mi umc a s ts t e e lgu i dec on t a i n i ngbo r on.The manu G chr ghchr t a i n i ng bo r ona r eus ed ont hef i n i sh i ng r o l l i ng f a c t u r i ngp r o c e s so fh i omi um c a s ts t e e lgu i de con ghchr t andso fs t e e lba rmi l la t25m/s.Thes e r v i c el i f eo f c on t a i n i ngbo r oni ss imp l eanda si tdoe sno tc on t a i n s i omi um c a s ts t e e lgu i d e sc on t a i n i ng bo r oni s nob l ea l l oy i nge l emen t s,t hep r oduc t i onc o s ti ss i G h ghchr g 􀆰7% h i rt hant ha to fCr 12MoVs t e e lgu i d e. n i f i c an t l owe rt hant ha to fo t he rgu i de ma t e r i a l s. 94 ghe yl Theapp l i c a t i ono fh i omi um c a s ts t e e lgu i de ghchr Re f e r enc e s: c on t a i n i ng bo r onc ani nc r e a s e wo rkr a t eo fr o l l i ng 1]  M. F i l i v i c,Z.Kamb e r o v i c,M.Ko r a c,Ma t e r.T r a n s. 52 ( 2011) po mi l landde c r e a s et hepr oduc t i onc o s to fr o l l edme t a l [ 386 G 390. andimp r ovet hesu r f a c equa l i t fr o l l edme t a l. yo [] , , , , ma t r i xi sl ow andt he r ei sl owf a t i Gwe a rr e s i s t G gue anc e,soi t s we a rr e s i s t anc ei sl owe rt hant ha to f h i omi umc a s ts t e e lc on t a i n i ngbo r on. ghchr

F i 􀆰14 Con t r a s to fgu i d e son G l i n es e r v i c er e s u l t s g

3 Conc l u s i on s    ( 1)As G c a s ts t r u c t u r eo fbo r on G f r e eh i h r omi G ghc ums t e e lc on s i s t so fma r t e n s i t ea ndaf ew ( Cr, Fe) 7C 3 c a rb i de,andi t sma c r o G h a r dn e s si s55-57 HRC.Af t e r 0 􀆰5 ma s s% B wa saddedi n t oh i omi um c a s t ghchr s t e e l,a s G c a s ts t ruc t u r et r ans f o rmsi n t oeu t e c t i c( Fe, nd ma r t ens i t e,andi t s Cr) Cr,Fe) C,B) 7( 3 a 2B,(

ma c r o Gha rdne s sr e a che s58-60 HRC.    ( 2)Qu e n c h i ngh a snoobv i ou se f f e c tont h emi c r o G s t r u c t u r eo fbo r on G f r e eh i h c h r o m i u m s t e e l .H i h g g t empe r a t ur e quench i ng l e adst ot he d i s c onne c t i on andi so l a t edd i s t r i bu t i ono fbo r i dei nh i omi um ghchr c a s ts t e e lcon t a i n i ngbo r on,andt he r ea r emany ( Cr,

2  K.Bouhaml a A.Had i H.Maouche H.Me r r ad i Rev.Me t G j a l l. 108 ( 2011)83 G 88. [ 􀆰H. Zh i,I n t. J.Ma t e r. 􀆰D.Xi ng,Y􀆰M.Gao,X 3]  Z 􀆰H.Huang,J Re s. 103 ( 2012)609 G 612. [ 4]  S. I n t h i de ch,Y.Ma t suba r a,Ma t e r.Tr ans.49 ( 2008)2322 G 2330. [ 5]   A􀆰E.Ka r an t z a l i s,A.Leka t ou,H.Mav r o s,J.Ma t e r.Eng. Pe r f o rm. 18 ( 2009)174 G 181. [ Fu,Ma t e r. 􀆰H. Zh i,J 􀆰Y. Peng,H􀆰G. 6]  Y􀆰H.Qu,J 􀆰D. Xi ng,X Le t t. 62 ( 2008)3024 G 3027. [ r e Me t G 􀆰P.Wang,Y􀆰C.Huang,Ra 7]  E 􀆰J.Guo,L 􀆰H.Wang,L a l s18 ( 2009)606 G 611. [ 8]   R.Ra z av i ne ad,S.F i r oo z i,S 􀆰M􀆰H.Mi r baghe r i,S t e e lRe s. j I n t. 83 ( 2012)861 G 869. [ 9]  O 􀆰N.Do a n,J 􀆰A.Hawk,J 􀆰H.T l c z ak,We a r250 G 251 ( 2001) g y 462 G 469. [ 10]  L 􀆰M.Chang,J 􀆰H.L i u,S 􀆰X.Yu,Y.Chen,B.L i u,J. I r on S t e e lRe s. 14 ( 2002)No 􀆰6,45 G 49. [ 11]  T.Ha r a,H.As ah i,R.Uemo r i,H.Tameh i r o,I S I JI n t.44 ( 2004)1431 G 1440. [ 12]  J 􀆰C.Kuang i, H􀆰G.Fu,L 􀆰T.Wang,Tr ans.Ma t e r.He a t Tr e a t. 28 ( 2007)78 G 81. [ 13]  X 􀆰D. Song,Z 􀆰Q. J i a ng,H􀆰G. Fu,Found r e c hno l. 27 ( 2006) yT

805 G 808. [ 14]  I 􀆰M.Sp i r i d i nova,Me t a l l oved.Te rm.Obr ab.Me t.2 ( 1984) 58 G 61. [ 15]  P 􀆰F.Wu,X 􀆰D. L i u,G􀆰D. Che,Y. Lu,J 􀆰M.Wang,J 􀆰F. L i, ( ) Found r h i n a5 7 2 0 0 8 6 3 G 6 5. yC [ 16]  Z 􀆰Q. J i ang,H􀆰G.Fu,J.Yang,J 􀆰H.Wang,Tr ans.Ma t e r. He a tTr e a t. 28 ( 2007)158 G 160. [ 17]  N􀆰J.Rendo ′,M.Ol s s on,We a r267 ( 2009)2055 G 2061. [ 18]  H􀆰G.Fu,Q.Xi ao,H􀆰F. Fu,Ma t e r. Sc i.Eng.A396 ( 2005) 206 G 212. [ 19]  S.Tur enne,F.Lava l l e e,J.Ma s ounave,J.Ma t e r.Sc i.24 ( 1989)3021 G 3028.