Effective longitudinal shear modulus of a unidirectional fiber composite containing interfacial cracks

Effective longitudinal shear modulus of a unidirectional fiber composite containing interfacial cracks

EFFECTIVE LONGITUDINAL SHEAR MODULUS A UNIDIRECTIONAL FIBER COMPOSITE CONTAINING INTERFACIAL CRACKS OF HOSG TENG Department of Theoretical and Appl...

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EFFECTIVE LONGITUDINAL SHEAR MODULUS A UNIDIRECTIONAL FIBER COMPOSITE CONTAINING INTERFACIAL CRACKS

OF

HOSG TENG Department

of Theoretical and Applied Mechanics. Univerzity at UrbanaChampaIgn. Urbana. IL 61801. U.S.A.

of Illinois

Abstract-The problem of evaluating the elTective longitudinal shear modulus of a unidirectional tiber composite containing fiber-matrix interfacial cracks is considered. The generalized self-consistent scheme is employed in the formulation of the problem. The resulting mixed boundary value problem leads to a system of’dual series equations. which can then be reduced to Fredholm integral equations of the first kind wirh a logarithmically singular kernel. The reduced longitudinal shear modulus is calculated by solving the governing weakly singular integral equations.

INTRODUCTION

The presence of many cracks in a composite material may cause reduction in its stiffness. thus degrading the integrity

of the material.

The problem of analysing stiffness

reduction due to the presence of cracks. like other

crack probtcms for composite materials.

may bc attacked by

two

fundamcntalty

approaches. One is fhe macromcchanics approach that approximates positc materials

as

homogeneous but anisotropic

ditTcrcnr

hctcrogcncous com-

media. The olhcr is the micromcchanics

approach which incvitabty tcads to the trcatmcnt of cracks in dissimilar matcriats. A large number of solutions exist in the tcchnicat titcraturc for dissimilar matcriats containing cracks

of

various locations and orientations.

As it is welt rccognizcd that cracks arc more

tikcly to dcvctop at intcrfaccs belwccn two dilrcrcnt

constituent

materials of a composite

medium. a considcrabtc amount of work has been dcvotcd to the analysis cracks [SW Comninou investigations

(1990)

for rcvicw and further

of interfacial

rcfcronccs]. Howcvcr,

most of the

wcrc concerned with cracks near or at an intcrfacc of IWO semi-inlinitc

rcndcring no direct applications to the probtcm of stilTncss

media

reduction caused by interface

cracks prcscnl in composite materials. Although

a number of studies has been made on the cvatuation of cfTcclivc ctasGc

moduti of cracked homogeneous materials [for instance. Dctamerer (11(II. (1975). (1979)], stilt

Hocnig

the work on cracked fiber composites in the light of micromcchanics analysis

rctativcly

longitudinal

rare in the literature. Young’s modulus

of an

Highly

approxima~c trcatmcnts

aligned short-libcr

tibcr-end cracks and a unidirectional Takao (81~1. (1987) and St&f (19&l),

reinforced composite wcakcned b>

fiber composite with broken libers wcrc given b> respectively, in which the singular

nature of the stress

licld in the vicinity of a crack has not been taken into account. The problem atastic moduti of unidirectional

is

of the reduction in

of calculating

fiber composites containing matrix cracks was considcrcd

by Laws (‘I rrl. ( 1983). To

permit a comparatively

simple analytical

formulation,

in the prcscnt paper we

consider the probtcm of evaluating the reduced longitudinal

shtar

rcctionat fiber composite containing

eeneratizcd self-consistent

interfacial

cracks. The

modulus

of a unidi-

scheme is employed to evaluate the effective shear modulus of the composite weakened by those cracks. This method has been applied by Christensen and Lo (1979) to calculate elastic moduti of fiber-reinforced composites with perfect interface, and later extended to imperfect interface conditions

(Hashin.

1990). The self-consistent

analysis

has also been

applied rather frequently to calculate elastic moduti of cracked homogeneous materials. In the two-dimensional crack configuration of the present problem. cracks are assumed to take place along the entire length of the fiber, which may not happen in general. The

15x2

TESC

How

resulting

mixed boundary value problem leads to a system of dual series equations, which

can then be reduced to Fredholm singular

kernel. Although

Fredholm logarithmic

integral equations of the first kind with a logarithmically

great difficulty

is generally to be expected in numerically

integral equations of the first singularity

numerical solution.

solving

kind with a smooth kernel. the presence of the

in the current problem makes the integral equations amenable to

The reduced longitudinal

shear modulus is then calculated by solving

the governing \veakl> singular integral equations. Problems related to fiber-reinforced

composites under longitudinal

studied by many authors (Adams and Doner. and Dollar.

1967: Budiansky

shearing have been

and Carrier.

1953: Steif

19%). The dual series approach adopted in this paper has been used in solving

various miued boundary value problems such as the separation of an inclusion infinite matris

from an

(Keer t’t trl.. 1973) and the bending of cracked beams (Westmann and Yang,

1967) and plates (Keer and Sve. 1970).

FORMULATION

Consider a unidirectional the fibers containing

OF

fiber-reinforced

interfacial

THE

PROBLEXI

composite as shown in Fig. I with some of

cracks. Both the fibers and the matrix

are taken to be

homo_cencous. isotropic and linearly elastic. with shear modulus of G, and G,,. respcctivcly. It is ~~ssumcd that the interface cracks arc randomly locatcd so that the composite material remains transversely

isotropic.

It is further assumtxi

that fibers contain only sin&

but the crack siyc may v;lry from fiber to tibcr. As illustrated crack at the tibcr m:Itris

intcrl’lcc is dclincd

mc;1surcd by the angle r with the halfcrack To dctcrminc the clrcctivc longitudin;ll

by the angle

/I. and the extent of the crack is

Icngth c = W. whcrc (I is the fihcr radius. shear modulus G,. ;I longitudinal

r2, = T,, is applictl to the composite matcri;~l ;IS illustrated that of

lhc

longitudinal

:tnti-pl;tnc

strain deformation.

cracks.

in Fig. 2. the location of the

in Fig.

and the only nonvanishing

shear stress

I. The problclm

is

displacement is the

component I(‘. It follows that

(1) whcrc f2, and rT2, arc rcspcctivcly the average stress and strain in the composite. Using the avcragc stress thcorcm. it can bc shown that f2, = r,,. Applying the avcragc strain theorem, fJ, can bc cxprcsscd in terms of the libcr and matrix strain avcragcs Z>, and Zyl. respcctivcly. and the clisplaccmcnt jump [II.] across the intcrfnce cracks as

Shear modulus of umdirectionul

1583

fiber composites

with

(3)

whcrc C, is lhc libcr volume fraction. /I is the conipositc spccimcn cross-section dcnotcs the contour outu.;lrd

of all the cracked intcrlilccs.

arca, SC

t12 dcnotcs the .v,-component

normal of the contour and ds is the clcmcnt of arc Icngth of the contour.

the stress

strain relations for the fiber and the matrix matcri;lls

and eliminating

of the Using

the matrix

avcr;igc stress one linds that

and it follows from (I) that

(5)

Equation

(5) constitutes

shear modulus Evaluation

the basic equation for calculating the ctTcctivc longitudinal

of the fiber composite containing intcrfacial

of the average fibcr stress

done by utilizing

cracks under consideration.

and the intcrfacc displacement

the generalized self-consistent

schcmc. The underlying

integral

in (5) is

assumption of the

gcneralizcd self-consistent scheme in the prcscnt context is that the average state of stress and strain in any individual fiber is estimated by embudding ;I composite cylinder, consisting ofa fiber with radius (I and a concentric matrix shell with radius h such that the fiber volume content in the composite cylinder is the same as the gross composite material, in an infinite homogeneous and transversely

isotropic

material having the effective longitudinal

modulus G, yet to be dctcrmincd, and n longitudinal

shear stress

T,,

shear

is applied at infinity.

WC introduce local crack coordinates (s,._T~, .u,) as opposed to the global coordinates (.\I,. .f2. .C>)with s3 = 1 ,, along with the corresponding polar coordinates (r. 0). It is defined

1584

Fig. 3. Generalized self-consistent

with

respect to a single crack

as illustrated

center of the crack arc. It is convenient system. Hence a three-phase

in Fig. 3 with

to consider

boundary

fiber stress and the interface

displacement

over all the cracked

has to bc solved many times according modulus

iterative

procedure

The displacement

function

needs to be solved to obtain

integral

in (5). Since the average intcrfaccs.

this boundary

the average

is taken

self-consistent

model,

shear stress components

where

G denotes

matrix

and the etTective material

The following

the shear modulus.

satisfying

Laplace’s

equation

boundary

condition

?r

(6)

given by

(Ill-



T,,: =

The above

provided

an

to solve (5) for G,.

w(r. 0) is harmonic,

r,: = G

over

value problem

v2w = 0 with corresponding

the

sizes. Since the yet unknown

itself of the three-phase

required

passing through

in the local polar coordinate

to cracks with different

G, enters the solution is apparently

the s,-axis

the problem

value problem

all the fibers and the integral cffcctive

scheme model.

G

I >,Ir (7U

expressions

that G is replaced

at infinity

is obtained

are valid

for the fiber,

the

by Gi, G,,, and G, respectively.

with

refcrencc

to the local polar

coordinates r,: = T,, cos /I sin U + r,, sin /I cos 0, The solution

to Laplace’s

equation

(6) is expressed

where d”(r.

U). s = I, 2. are odd and even functions written can be components

stress T&r. 0) = r$‘(r.

0) +$‘(r,

0). Denoting

CIc r c h and r > b by superscripts

the solutions

r -+ -z.

(8)

as nfr. 0) = d”(r.

0) + d”(r,

U).

of 0. respectively. The corresponding t,:r, 0) = r!i’(r. 0) + rji’(r, 0). as in the three

f, m and e respectively,

regions

of 0 c r c a.

we have

(9)

(10)

Shear modulus of unidirectional D”’

w(lb

fiber composites

to cos /I

=.I

n f

sin no+ -rsin G

1585

8

and ,(.IZN =

AL2’Scos n6

f

(12)

n-n

,l.i h

(-12’

-

_

B”‘f n

+ L

cos

ne

f

(13)

(14)

Due to the symmetries. only the region of 0 < 8 < R need be considered. By using (7). the radial shear stress components can be expressed as

(15)

(16)

(17) and

~!f”’= Gf i n.4!,“f - ’ n-

cos nO

I

cosntl

(18)

(19)

D’2’

r:f’= = G,

2 -n-+cosnB+r,sinflcostI.

n- I

Similar expressions may be written for the corresponding tangential components. The solutions are required to satisfy the boundary conditions at r = a

(20) shear stress

(21) (22)

(23) and the boundary conditions at r = h

(24)

1586

The boundary conditions are mixed. and they lead to the following dual series equations

i

nrr”

’ .4b” sin

n1f

’ A;,z’cos no = 0, 0 ,< u 6

n= /

nO = 0.

0 G 0 < x

(36)

and

c “7

z

(78)

I

(2%

whcrc

i =

G,

(30)

G,,,

(31)

(33)

F,(U) =

F?(U) =

SOLUTIOSS

r,, cos p

4

usin 0

(33)

4 r,, sin /j -_. ._____._._- _._ ~_.__ u cos II. I -&-(I -G)V, G,,,

(34)

-‘-.

~

I +G--(1

Of: THE

-G)Pl

DUAL

.---

G,"

SERIES

EQUATIONS

We now proceed to construct the solutions for the dual scrics equations (X)-(27)

and

(38)-(20). For this purpose, let If, (0) and H:(U) dcnotc the ~lnti-sytnmetric and symmetric pnrts of the shear traction along tfx uncrxked portion of the interface. It follows that

(35)

The Fourier coeflicicnts 4,”

and A!,” are given by

Sheur modulus of undirect~onzl

tiber composites

1587

(37)

(35)

and 5

H,(4) d4 = 0.

Substituting integation

(39)

(37) and (38) into (27) and (29). respectively. and changing the order of

and summation.

we arrive at the following

Frcdholm

integral equations of the

(43)

(44)

(45)

(46)

The kernels of the integral equations (40) and (-!I) contain ;! logarithmic

singularity

To see this. Ict (43) and (44) be rewritten as

KI;,(U,(b) = (I +

j.),,$, 1, sin rr0 sin nrb+Zi(

I -G’)

_$, j-yc
1; sin no sin f@

r (47)

(48)

How

I %Y

Since L;- < I. the second series in (17) and

summed

TESG

(48) are bounded

while the first ones can be

exactly to yield I

i - sin nU sin ncj = jlog “=I ‘7

$ I cos nocos I?4

t,-,= I?

Hence (49) and (50) shou

= - jlog

sin~JJ1-jlog/sin~l

(49)

?sinf~~-~log~2sin~/

(50)

that the kernel functions

become logarithmically

0 = (f,. Note that the functions /;((I) (s = I. 2) on the right-hand-sides well-lxhavcd.

and consequently the solutions

possess loparithmicall~

singular

kernels,

singular

at

of (40) and (41 ) art’

to the integral equations (40) and (4 I ). ivhich

have ;I squaw-root

singularity

at (I = x (Tuck.

19SO). Using (JO) 2nd (50). we \vrite (40) and (-II) as follows:

whcrc A:;

= ( I t i)(/(r,,

C;,,,)sin

/hi:,:'. and

(53)

+

+ 4i.(l

-G)

1+i.

g, (0) = ___(I +L)[I

!/ 2(0 1 =

cz “_,

4 ..-__._+G-(I -G)Vr] 4

(l+i)[l+e-(l-G,V,-]

v; I+&(I-G)Iq

! cos fze cos fIa n

sino

cos 0.

The coctlicicnt :I:,” is dctcrrnincd by the auxiliary equation (41). Hcncc the solution of the dual scrims equations (26).-(27) and (X)-(29) the solution

of the Frcdholm

(54)

(5%

(56)

is rcduwd to

intogral equations (51) and (52).

C~4LCULATIOS OF TfIE Et-FEC-IIVEMODULUS By applying the avtxagc stress theorem. the avcragc fiber stress in (5) can be written as

Shear modulus of unidirectional

fiber composites

I -I T23 = l-,X? ds A r I s,,+s,

I589

(57)

where Ar is the total cross area of all fibers, S, is the contour of all the interfaces without cracks and T3 is the shear traction at the interfaces. Let us assume that for simplicity all fibers have equal radius a. It follows that Ar = iVfrca’, where Nr is the number of fibers. Following the procedure of the generalized self-consistent scheme. the integral over the untracked interfaces can be easily calculated. The result is

Tj.\‘:ds=(I-n,)

4). (L+I)(I+G)+(i.-I)(l-G)c;r”

(58)

where II, = N,/N( is the interface crack number fraction. NCbeing the number of fibers that contain interface cracks. In terms of the local polar coordinates we have from (57) and (58)

(59)

Notice that as before we do not write the explicit dependence of H.,(O) or A,(o) (s = 1.2) on 2. For convenience we will continue to do so when there is no danger of confusion. As discussed earlier, we postulate that the interface cracks are randomly located so that the angle /I varies from 0 to 2~. In addition, we introduce a distribution functionf(z) such that the fraction of cracks whose half crack lengths have values between c and c+dc where c = XI is given by f(r) dr. Thus, the summation in (60) can be replaced by an integration as follows : -I

$=(I

-I?,)

,--

(,.+ I)(1 +C)+(i.-

I

2:

4;.

I)(1 -CR

+2”’

I, ‘(r)dr

where r,a ,< c < a?a gives the range of the interface crack length. Hcncc WC‘have

(62)

How

1590

TEX

In the local polar coordinates. by using the fact that Vr = iV&/A the integral of displacement jump at the cracked interfaces I- L>in (3) can be written in the form

(63)

[by]sin (8 + /?) db,

where [bc] = @(II. 0) - LV’(U,0). It can be shown that the following expression is true :

[,,.I

=

._..__._-!___ :?(I

I +G-(I

-G)Z;

G,,

sin (0+/j)

Inserting (64) into (63). using (37) and (38). and after some manipulation the following

we obtain

result :

As discussed bcforc the summation ;~li~rcmcntioncd distribution

in (65) can be replaced by an integration

function j(r).

After carrying out the integration

through the with rcspsct

to /I, wc obtain

fi,((b)AI,(O,

Thus the etrective longitudinal

4) sin 0 dU dg-2

shear modulus is calculated via the solution of the equation

(67)

NUMERICAL It is well known

very ditiicult

SOLUTIONS

that in general a Fredhom

to solve numerically.

Indeed

prcfcrcnce for reducing dual series equations

ASD

RESULTS

integral equation of the first kind can bc

this fact might

partly

account

to an integral equation

for the past

of the second kind

(Westman and Yang. 1967 ; Keer and Sve. 1970; Keer ef trl., 1973). An effective technique for numerically solving singular integral equations of the first kind with a dominant Cauchy type singularity, which arc frequently encountered in fracture mechanics analysis, has been proposed by Erdogan and Gupta (1972). but no general numerical treatment of the type of the integral equation under present consideration appears to exist in the literature. Nonetheless. the logarithmic singularity present in the current problem makes the integral equations (51) and (52) suitable for a numerical solution that will bc dcscribcd hcrc.

Shear modulus of unidirectional

First note that the solutions To incorporate s = I,‘.

such singularity

contain

the square-root

in the solutions.

1591

fiber cornparks

singularity

we introduce

at the end point 4 = z.

bounded

functions

h,(4),

such that

To solve the integral

equations

[X n] into N subintervals and auxiliary

equation

(51) and (52) in combination with (42) we divide the interval (68) into (51). (52) [&,_ ,, $,I. j = 1.2,. . . . N and by substituting

(42). we have

(69)

(70)

(71)

Then

WC approximate

/r,(tfi) by a step function.

[&, _ , , (6,] by :I constant

11:” (s = I, 2). which

i.e. replace

it within

the jth

suhintcrval

gives

(73

(73)

(74)

If we now evaluate

the integrals

carry out the integration

in (72) and (73) at the mid-point

in (74) we arrive

i=lT

at the following

* -, . . . ,

of each subinterval

and

systems of linear equations

N

whcrc

(78)

(79)

1592

HVSG TESG

(80)

gl” = S$(@,)

(8’) s=

1.2.

A modified version of the so-called Chebyshev mesh is used. giving

b-f

4, = n-(n-I)COS

j=O.l

2.v *

’ . . IV. , _.

(52)

It has the feature of allocating more mesh points near the crack tip 0 = 2, which is obviously desirable in view of the expected stress singularity

there.

The functions K,(f),. 4) in (78) become unbounded at (b = 0,. thus conventional rature formulae

will not yield sufficient accuracy. To circumvent

the kernels (53) and (54) in the following

such dificulty.

quad-

we write

manner

s=I

.-

whcrc

(84)



4i.(l-G’)

+

R($(U,fj)

~‘IYW)

= --log

C

I +i

-“!

--

na, 1+e-(I-G)v;

’ sin nO sin nfb n

= -log(U+c~~-logW-~~-log~2P-u-$Jl

sin (O+ 4)/Z (2n_u_#))(o+(b),2

/ -log/

4i.( 1 -G) +

1 +i.

(85)

(86)

/

“;;:,;;2 V;! % 1 1+G(l--G)V; “_,

! cos nU cos n4. n

(87)

It follows that

(88)

s =

1.2;

j=17

._....,i

v.

The first integrals in (88) can bc intcgratcd cxnctly and since K’,“(U.cb) is well behaved, through a change of variable II = W/c/~-r. the second integrals may be calculated by any numerical method, for instance. Simpson’s rule is found to be quite etfcctive. For the purpose of illustration. in the subsequent numerical calculations we consider a simple situation when the interface crack length is uniformly distributed between 0 and 2nc1with the distribution function given by

IS93

Shear modulus of unidirectional fiber composites

\

V,Eo.SS

0.5 -

OL 0

L 0.6

I 0.4

I 0.2

I 0.8

ne Fig. 4. Effective longitudinal shear modulus vs fraction of fibers containing interface cracks. v, = 0.55.

f(l)=;.

(89)

O
Calculations of the effective shear modulus were carried out for various interface crack number ~r~ictions, ratios of ~ber-rn~~trix moduli and fiber volume contents. The bisection method was found to bc quite eKcctivc in solving tqn (671 for G,. The results arc presented in Figs 4--R. Figure

4 shows the variation of G, with intcrfacc crack number fraction n, for various

ratios GJG,,. The results indicate th;tt the ri\tc of reduction in longitudinal incrcascs with the incrcnsc of GJG,,. crack number fraction

for various

Figures

valurs of C’(. Note that for a given 11,. the ilbsoiutc

number of fibers that contain intcrfxc liuction.

shear stilrncss

5-6 show the variation of G, with intcrfxc

Figures 7-8 show the variation

cracks increases with the incrcasc of fiber volume of G, ivith tibcr volume fraction for various tt,.

The results presented in Figs 4-8 indicate that in the cast when all fibers contain interface cracks, i.e. II, = I, the composite loses ail the longitudinal by the fibers. In int~rprcting

stiITncss reinforc~Ri~nt

provided

these results. one should notice that in general. the number of

interfacial cracks in the composite may well depend on the Ievet of appiied load as well as fiber volume content. and the crack fcngth is likely to obey more complicated distribution

0.7 ”

0

G,/Gr,, -10.0

0.2

0.6

0.4

0.8

1

nc Fig. 5. Elective longitudinal shear modulus vs fraction of fibers containing interface cracks. G,;G, = 10.0.

HONC TEW

1594

3.6

1.6

0.4

0.6

0.8

nc Fig. 6. EtTcctive longitudmal

shear modulus

vs fraction

of libers wntnining

interface

G, G,,, = X.0.

0’

I

0

I

0.2

1

I

0.4

0.6

0.8

“I

,,,, G,/G,

#’

=20.0

perfect bonding

01 0

0.2

0.6

0.4

”f

0.8

cracks.

Shear modulus of unidirectional

functions

(e.g.. Gaussian distribution)

fiber composites

than the simple uniform

distribution

1595

function

used

here for numerical examples.

REFERENCES .AdJms. D. F. and Doncr. R. (IYh7). Longitudinal shear loaiing of a unidirecttonal composite. /. Conrp. .Il~rur. I. 4 17. Budlansk!. B. and Carrier. G. F. t I9S-t).High stresses in stlfT-liber composites. 1. .-I&. .\Itv/t. 51. 733.-735. Chrlstcnxn. R. i%l. and Lo. K. H (lY7Y). Solutions for effective shear propertics of three-phase sphere and cylinder mod&. J. .\/dr. Ph,rr. .Sdi~(s 27. 3 15%??O. Comninou. %1. (IWO). An o\criieu of intcrf.ice cracks. &~qnq fiucr. .\lc*ch. 37. 197-20X. Drlameter. W. R.. Hcrrm:lnn. G. and Barnctt. D. Xl ( IY75). Weakening ofan cI;Islic solid b) a rcct,mgular array of cracks. J Appl. .llcdr. 42. 74 X0. Erdogan. F. 2nd Cupta. G. D. (lY72). On numcrlcal solution of singular Integral equatwns. Q. .4ppl. .I/crrh. 30. 5?! 547.

H.wnlg. A ( lY7Y) Elastic m~xluli of non-randomI> cracked body. In/. J. Sdrtlr S/r~rc/ttrc~IS. I?7 154. Kxr. L. hl.. Dundurx. J. and Ki;lttlkomol. K. ( IUi?). Separation of ;I smooth Inclusion from ;L matrix. ffrr. J. &uc/rru.kr I I. 1221 I:??. liccr. L. hl and SW. C. ( 1070). On the bending of cracked plates. hrr. J. Sditbv Sfrucfrrr~.v 6, I545 1550. L.Iu~. N . Wcwk. G J. Lund tIcja7i. M. (lW3). Stllfness chanscs in unidirccttonal cumpusircs caused hy crack ‘(yFtcm’i. ~/C~C~/I. .\/lr/c,r. 2, II!? 137.