Accepted Manuscript Effects of combined pretreatment with rod-milled and torrefaction on physicochemical and fuel characteristics of wheat straw Xiaopeng Bai, Guanghui Wang, Yue Sun, Yan Yu, Jude Liu, Decheng Wang, Zhiqin Wang PII: DOI: Reference:
S0960-8524(18)30919-2 https://doi.org/10.1016/j.biortech.2018.07.022 BITE 20152
To appear in:
Bioresource Technology
Received Date: Revised Date: Accepted Date:
26 June 2018 4 July 2018 5 July 2018
Please cite this article as: Bai, X., Wang, G., Sun, Y., Yu, Y., Liu, J., Wang, D., Wang, Z., Effects of combined pretreatment with rod-milled and torrefaction on physicochemical and fuel characteristics of wheat straw, Bioresource Technology (2018), doi: https://doi.org/10.1016/j.biortech.2018.07.022
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Effects of combined pretreatment with rod-milled and
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torrefaction on physicochemical and fuel characteristics of
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wheat straw
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Xiaopeng Baia, Guanghui Wanga,*, Yue Suna, Yan Yua, Jude Liub, Decheng Wanga,
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Zhiqin Wanga
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a
Department of Agricultural Engineering, College of Engineering, China Agricultural
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University, Beijing 100083, China
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b
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University Park, PA 16802, USA
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Email:
[email protected] (XB)
Department of Agricultural and Biological Engineering, Pennsylvania State University,
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*Corresponding author:
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Guanghui Wang
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Department of Agricultural Engineering, College of Engineering, China Agricultural
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University, Beijing 100083, China
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Tel: +86 10 6273 7845; Fax: +86 10 6273 7845; Email:
[email protected]
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Abstract:
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The mechanism of rod-milling combined with torrefaction as well as its effects on
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physicochemical and fuel properties of wheat straw were investigated. Rod-milling and
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hammer-milling samples were torrefied under three temperatures (250, 275, and 300 ℃)
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with a duration time of 30 min. The results indicated that combined rod-milling and
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torrefaction pretreatment (CRT) significantly elevated carbon content, higher heating
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value, fuel ratio, and reduced oxygen content and
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straw. Moreover, CRT significantly reduced cellulose crystallinity, and increased the
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specific surface area and pore volume of wheat straw, which lowered the wheat straw’s
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degrading pyrolysis temperature. These peak values appeared under 300 °C.
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Devolatilization index (Di) was improved by rod-milling pretreatment under identical
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torrefaction conditions except 275 °C. Therefore, the combination of rod-milling with
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torrefaction under 300 °C has the advantage of enhancing fuel properties of
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lignocellulosic biomass materials.
in wheat
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Keywords: Fuel properties, Rod-milling, Torrefaction, Fuel ratio, Devolatilization index
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1.Introduction
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A massive growth of global energy demand over the last several decades has
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caused diminishing fossil fuel reserves, serious environmental pollution and high
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greenhouse gas emission (Chen et al., 2015). To overcome the potential energy crisis
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and mitigate dependence on fossil fuels, developing and utilizing biomass energy has
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become a trend worldwide. Straw, as a valuable and abundant renewable resource, could
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be utilized as a solid fuel for potential clean energy production (Bai et al., 2018).
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As an important renewable resource in the future, biomass could be converted into
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high value-added fuels through various technologies, such as pyrolysis,
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transesterification, fermentation, and saccharification etc. (Erlich and Fransson, 2011).
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However, the low qualities of raw biomass feedstocks, including high oxygen content,
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higher water content, hydrophilicity, low energy density and structural heterogeneity,
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limited the energy utilization of biomass. Thus, the pretreatment for biomass feedstocks
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was usually necessary to improve their qualities for efficient energy conversion. There
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were several types of pretreatments including physical, thermal and chemical
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pretreatments (Kan et al., 2016). Torrefaction is a pretreatment, which is usually
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selected to convert raw biomass feedstocks to high-valued solid fuel (Chew et al., 2011).
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Torrefaction is a moderate thermal treatment with a reaction temperature between 200 to
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300 ℃ in the absence of oxygen atmosphere. During torrefaction, the water and light
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volatile components were fully removed from raw biomass materials and the oxygen
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content in biomass was partially reduced. Torrefaction pretreatment can break down the
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fiber structure, increase energy density, enhance hydrophobicity, decrease atomic O/C 3
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and H/C ratios, and improve the grind-ability and reactivity (Shang et al., 2012).
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Torrefied biomass was more reactive than raw biomass, and was generally used as
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feedstock for combustion or gasification (Chen et al., 2012).
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However, the conversion efficiency of lignocellulosic biomass during torrefaction
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was affected by the fiber structure and chemical composition. The cellulose network was
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generally embedded in hemicelluloses and lignin matrix, which significantly hindered
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commercial bioconversion of lignocellulose materials (Han et al., 2007). For chemical
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composition, thermal stability of hemicellulose, cellulose, and lignin in lignocellulosic
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biomass had great effects on torrefaction process (Gong et al., 2016). Therefore, many
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studies on combination of pretreatments have been done to improve the efficiency of
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torrefaction in the literature. The different dehydrations combined with torrefaction
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pretreatments were studied in our previous research (Yu et al. 2018), where fuel
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characteristics were improved significantly with sun-cured and 300 ℃ torrefaction
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pretreatment. Combining water washing and torrefaction could significantly increase the
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content of laevoglucose (Zhang et al., 2016). Ukaew et al. (2018) found that combined
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acid and torrefaction pretreatment could also improve fuel characteristics. However, the
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influence of water washing pretreatment on the quality of biomass was limited due to
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the chemical structure of biomass was not affected by washing (Chen et al., 2017).
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Moreover, since the associated high costs, toxicity, corrosive nature, and environmental
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pollution issues, chemical pretreatment methods using strong acids, alkaline and ionic
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liquids were very limited (Bai et al., 2018). On the contrary, mechanical pretreatment is
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an environmentally friendly technique and has become an essential part of the 4
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bioconversion of lignocellulosic biomass. As an example of mechanical pretreatment,
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rod-milling could reduce the particle size and cellulose crystallinity, increase the special
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surface area (SSA) and pore volume (PV) of wheat straw, which could greatly increase
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pyrolysis efficiency (Bai et al., 2018). Moreover, the ball milling pretreatment could
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enhance enzymatic hydrolysis of biomass because the crystalline structure of cellulose
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was destroyed to form amorphous cellulose (Wang et al., 2013; Ji et al., 2016). More
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valuable chemical resources were obtained undergoing ball milling pretreatment (Khan
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et al., 2015). In addition, the higher heating value (HHV) of torrefied pine sawdust was
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enhanced after ball milling (Gong et al., 2016). Although many torrefaction and
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mechanical pretreatments of biomass feedstocks have been studied, a combination of
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rod-milling and torrefaction for biomass treating to change fuel properties has rarely
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been focused on.
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No reports and published literature were found on the studies of the effects of
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combination torrefaction and rod-milling pretreatment on physicochemical and fuel
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characteristics of wheat straw. The objectives of this study were to: 1) analyze the
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underlying mechanism and understand how the combined with rod-milling and
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torrefaction influence physiochemical characteristics of wheat straw; and 2) investigate
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the effect of combination rod-milling and torrefaction on the fuel characteristics of
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wheat straw based on the alteration of physicochemical properties of the wheat straw.
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2. Materials and methods
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2.1 Raw materials 5
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Wheat straw was obtained from Gu’an County, Hebei Province (China) in June,
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2017. The initial moisture content of WS was 6.46 wt.%. The same methods with our
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pervious study were used to prepare the hammer-milled wheat straw (HWS) and the
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rod-milled wheat straw (RWS) samples (Bai et al., 2018). The mean sizes of raw HWS
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and RWS were 480.7 ± 19.5 μm and 20.2 ± 0.3 μm. The detailed measurement
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procedures were reported in our previous work (Bai et al., 2018). After milling, all
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samples were dried at 40 °C for 48 h and then stored in the zip-lock plastic bags for
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subsequent experiments.
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2.2 Torrefaction experiments
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A fixed-bed tubular reactor (SK-G08123K; Tianjin Zhonghuan Experimental
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Furnace Co. Ltd., China) was used to perform the experiment of torrefaction. The set
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torrefaction conditions for the samples of HWS and RWS were 250, 275, and 300 ℃,
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respectively, with duration time of 30 min. After being torrefied, the HWS and RWS
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were labeled as THWSX and TRWSX, with the value of “X” indicating the torrefaction
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temperature. The energy density was calculated by the mass yield and the energy yield
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obtained by weighing before and after samples torrefaction.
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2.3. Physicochemical analysis
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An Elementar analyzer (Vario EL cube, Germany) was used to measure the carbon
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(C), hydrogen (H), nitrogen (N), and sulfur contents (S) of samples. The oxygen (O)
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content was calculated by difference. The volatile matter (VM) and ash (Ash) content
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were determined according to the ASTM D3175-89 and ASTM D3174-04, while the
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fixed carbon (FC) was calculated by difference. The Fuel ratios (FR) of samples were 6
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attained from the FC analysis and VM analysis and then calculated by Eq.(1) (Huang et
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al., 2017). The higher heating value (HHV) of all samples was obtained according to
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ultimate analysis using Eq. (2) (Friedl et al., 2005).
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FR fixed carbon volatile matter
(1)
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HHV 3.55 C 2 232 C 2230 H 51.2 C H 131 N 20600, kJ/ kg
(2)
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2.4 Specific surface area analysis Specific surface area (SSA) experiments of samples were conducted using the
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Quadrasorb S1 automated surface area and pore size analyzer (Quantachrome
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Instruments Co., Ltd,, Florida, USA). For each test, about 100 mg of sample was
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degassed at 110 °C for 8 h. During the analysis, the nitrogen adsorption and desorption
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of samples were carried out under 77 K liquid nitrogen environment. The relationship
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between the equilibrium adsorption pressure and the amount of adsorbed gas was
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determined. The SSA of samples was obtained by fitting the adsorption curve according
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to the BET theory.
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2.5 Particle morphology analysis
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The morphology of all dried samples was evaluated by scanning electron
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microscopy (SEM). These samples’ surfaces were sputter-coated with Pt for 5 min using
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a sputter coater (JFC-1600, JEOL, Akishima, Japan). A scanning electron microscope
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(JSM-6700F, JEOL) operated at 10 kV was used to obtain the electron micrographs.
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2.6 X-ray powder diffraction (XRD) analysis
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X-ray diffractograms of samples were obtained by an XD3 X-ray diffractometer (Purkinje General Instrument Co., Ltd, Beijing, China), using Cu Kα radiation at 40 kV 7
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and 40 mA in the scanning range of 5–40° at a rate of 2 °/min with a increment of 0.2°.
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Each test was repeated 3 times. Crystallinity index (CrI) were calculated according to
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the Segal’s method (Segal et al., 1959) using following Eq.(3).
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CrI % = (I002-Iam)/I002×100 %
(3)
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where I002 and Iam are the intensities of the diffraction of 002 peak at 2θ ≈ 22.7° and the
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intensity of amorphous at 2θ ≈ 18°.
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2.7 Thermogravimetric analysis
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The Thermogravimetric (TG) analysis was performed on a DTG-60 (Shimadzu,
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Kanagawa, Japan) thermogravimetric analyzer. Each sample of about 5 mg was heated
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from 40 ℃ to 800 ℃ at a heating rates 20 ℃/min under nitrogen flow rate of 100 mL/min
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and held for about 5 min when reached 105 °C. To quantify the effects of combined
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pretreatment with rod-milled and torrefaction on the performance of VM during
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pyrolysis process, the devolatilization index (Di) of samples (Wu et al., 2014) was
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defined, as follow:
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Di Rmax (TinTmax T1/2 )
(4)
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where Rmax is the maximum decomposition rate, Tin is the initial devolatilization
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temperature and it is corresponding to a weight loss of 5% respect to the final weight
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loss. Tmax is the maximum mass loss temperature. T1/2 is the temperature interval when
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Rd/Rmax equals to 1/2. Rd is the decomposition rate, Rd = dmt/dt, where mt is the mass
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loss of the raw coal sample at time t. Rmax and Rd can be obtained from the derivative
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thermogravimetric curve.
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3. Results and discussion
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3.1 Compositional analysis
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3.1.1 Ultimate analysis
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Table1 presented the results of the ultimate analysis of raw and torrefied wheat
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straw samples. The carbon content increased from 44.00 wt.% to 56.94 wt.% for HWS,
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and from 43.38 wt.% to 64.95 wt.% for RWS after torrefaction. Meanwhile, the
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hydrogen and oxygen contents decreased from 5.76 wt.% and 48.92 wt.% to 5.04 wt.%
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and 36.23 wt.%, respectively, for HWS. For RWS samples, hydrogen and oxygen
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contents declined from 5.59 wt.% and 49.66 wt.% to 3.39 wt.% and 30.36 wt.%,
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respectively,. Nitrogen and sulfur contents changed slightly during torrefaction due to
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their very low contents in wheat straw. The reduction of hydrogen and oxygen contents
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with the increase of the torrefaction temperature was mainly attributed to the
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decomposition of carbohydrate, and dehydration and decarboxylation reactions from
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volatile components (Yue et al., 2017; Chiou et al., 2015). These reactions resulted in
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losing water and releasing gases and light volatiles. Interestingly, more pronounced
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increases of carbon content and the reduction of hydrogen and oxygen contents were
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observed from the torrefied RWS. This indicated that the components of RWS were
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more easily degradable during torrefaction. This phenomenon could be explained that
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the structure of biomass was changed (Chen et al., 2017). It has been observed in our
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previous work that rod-milling appreciably reduced the particle size and cellulose
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crystallinity, and increased the SSA and pore volume (PV) of wheat straw (Bai et al.,
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2018). Under identical conditions, that would cause greater degrees of decarboxylation, 9
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dehydration, and depolymerization of the organic portion of the wheat straw after
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rod-milling.
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As shown in Table 1, the reduction of atomic O/C and H/C ratios was consistent to
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the increment of HHV. This means that the dehydration and decarbonization increased
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the HHV of raw and torrefied samples. The contents of C-C and C-H bonds having
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higher energy were accumulated after removal of C-O bond as the torrefaction
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temperature increased (Poddar et al., 2014). This also can be confirmed by our previous
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results (Bai et al., 2017), which also indicated that the C–O bond diminished if the
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torrefaction temperature increased. Moreover, the HHV of HWS was enlarged from
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17.52 to 22.52 MJ/kg with the increase of torrefaction severity, while that of RWS was
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raised from 17.29 to 24.32 MJ/kg under the same condition. For others pretreatment, the
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HHV of bamboo sawdust samples was enhanced by 18.4% after undergoing wet
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torrefaction pretreatment (Wang et al,.2018). The calorific value of biomass was
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increased after steam treatment, and the spruce had the highest increase of 26% in
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calorific value (Tooyserkani et al., 2013). In this paper, a 40.66% increase in HHV of
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RWS was found with increasing torrefaction temperature. In addition, the HHV of RWS
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was 12.12% higher than that of HWS under 300 ℃, and the HHV of TRWS300 reached
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to 24.32 MJ/kg, which was very close to the bituminous coal’s, 25-35 MJ/kg (Chen et
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al., 2015).Therefore, biomass pretreated by combining rod-milling and torrefaction has
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potential for use as an alternative fuel to coal.
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Fig.1 illustrated the Van Krevelen diagram of raw and torrefied samples, which can be found the changes in elemental compositions of samples. Interestingly, the atomic 10
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H/C value showed a good linear curve correlation with atomic O/C. The relationship
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between H/C and O/C could be described as H/C=1.397*O/C+0.375, R2=0.973 for
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HWS, and H/C=1.778*O/C+0.017, R2=0.998 for RWS. Atomic H/C and O/C ratios of
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raw and torrefied samples decreased as the torrefaction temperature increased. For HWS,
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the atomic H/C ratio declined from 1.57 to 1.06, and O/C ratio dropped from 0.83 to
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0.48. For RWS, the atomic H/C ratio declined from 1.48 to 0.63, and atomic O/C ratio
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reduced from 0.84 to 0.35, respectively. The moisture and light volatiles that contain
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more hydrogen and oxygen were removed after undergoing torrefaction, which led to
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relatively more carbon retained. Interestingly, the slope of H/C of RWS declination was
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larger than that of HWS with the increase of torrefaction temperature. Moreover, it was
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clearly found that the TRWSX had generally lower atomic H/C and O/C ratios than
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those of THWSX. This phenomenon indicated that RWS required relatively lower
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temperatures in torrefaction process to produce better solid fuels.
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3.1.2 Proximate analysis and fuel ratio
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The results of proximate analysis and fuel ratio (FR) of raw and torrefied wheat
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straw were shown in Table 2. The contents of VM decreased with an increase in
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torrefaction temperature for all samples, while high FC content appeared in torrefied
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samples. It was likely that the moisture and light volatiles were released from the
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materials during torrefaction (Chew et al., 2011). Among chemical composition of
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wheat straw, lignin is the most difficult constitute to be thermally degraded. Therefore,
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lignin content increased relatively as the decomposition of hemicellulose and partial
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depolymerization of cellulose and lignin during torrefaction (Zhang et al., 2015), which 11
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caused the FC of all samples increased and the VM of all samples decreased as the
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torrefaction temperature increased. Furthermore, TRWSX showed a faster growth rate
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in FC content and degraded rate in VM content than THWSX. It indicated that
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hemicellulose and part of cellulose in RWS were more degradable than HWS during
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torrefaction. It could be confirmed by the results of CrI. In section 3.4, it showed the
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faster decline rate in CrI of TRWSX than that of THWSX. Meanwhile, it can be seen
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from Table 1 and Table 2 that the trends of increasing FC and HHV are consistent with
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the increase in temperature. This was confirmed by Du et al., (2014) that the FC could
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hold higher energy. Therefore, RWS requires lower torrefaction temperature to produce
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the higher quality solid fuel.
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In addition, a significant upward trend was observed in the Ash content of torrefied
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samples when increasing torrefaction temperatures. The RWS had higher Ash contents
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than the HWS. The Ash content of RWS was almost four times higher than that of HWS.
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That could be explained by the abrasion of the ultrafine vibration rod mill during
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rod-milling, which led to inorganic substances being mixed into the wheat straw. The
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increase in Ash content of RWS also resulted in lower carbon content and FC. A
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significant upward trend was observed in the FR of HWS and RWS during torrefaction,
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which due to VM was liberated from the samples and FC content increased gradually.
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The FR was increased from 0.25 to 0.98 for HWS and from 0.23 to 1.56 for RWS at
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severe condition (300 ℃). It was observed clearly that TRWSX showed a faster growth
254
rate and higher value in FR than THWSX. FR was a very important index and generally
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used to evaluate the materials in combustion process. It was demonstrated that higher 12
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FR could generate much less emissions of CO2 in the process of combustion (Granados
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et al., 2017). It can be concluded that the FR of wheat straw was markedly improved
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after CRT. Therefore, CRT as a pretreatment has been encouraged to produce cleaner
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and greener biomass fuel to substitute coal.
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3.2 Mass yield and energy yield
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The results of mass yield, energy yield and energy density of raw and torrefied
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samples were shown in Table 3. The values of mass yield and energy yield all decreased
263
with increase in torrefaction temperatures, while the energy density increased. As the
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torrefaction temperature increased, the reduction of mass yield mainly attributed to
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devolatilization and thermal cracking (Crawford et al., 2016). It can be seen from Table
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3 that the decrease rate of TRWSX’ mass yield remained almost stable, whereas
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THWSX mass loss rates increased significantly from 275 to 300 ℃. This indicated that
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RWS had more stable thermal degradation behavior than HWS. Similar changes of mass
269
yield analysis results were also found in our previous studies of torrefied pine sawdust
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(Gong et al., 2016). Furthermore, it was clearly seen that TRWSX had a lower mass
271
yield than THWSX under the same torrefaction conditions. Therefore, RWS produced
272
more easily degradable components, and contributed to more uniform thermal
273
properties.
274
The energy yield is mainly determined by mass yield and HHV of materials.
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Although, the HHV of torrefied samples was enhanced with increasing torrefaction
276
temperature, the declining slope of mass loss was greater than the HHV increasing slope.
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As the torrefaction temperature increased from 250 to 300 ℃, the energy yield declined 13
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from 88.14% to 63.92% for HWS and from 80.80% to 64.91% for RWS, respectively.
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Although the HHVs of torrefied samples were enhanced, a large amount of energy was
280
lost due to the loss of sample mass under severe torrefaction temperature. This caused
281
the energy yield to decrease largely. However, the energy yield of RWS was higher than
282
that of HWS. Moreover, with rising torrefaction temperature, the decreased rates of
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energy yield were lower than those of mass yield. This led to the increased energy
284
density with increasing the torrefaction temperature. The energy density of THWS was
285
enlarged from 1.13 to 1.29 at 300 ℃, while that of TRWS was raised from 1.09 to 1.39
286
under the same condition. The energy density of TRWS300 was enhanced 8% more
287
than THWS300’s. Therefore, the CRT as a pretreatment is recommended to upgrade fuel
288
characteristics of wheat straw for producing renewable biofuels.
289
3.3 SSA and PV analysis
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The results of SSA and PV of raw and torrefied samples were shown in Table 3.
291
The SSAs of HWS, THWS250, THWS275, and THWS300 were 1.74, 0.94, 1.67, and
292
1.87 m2/g, respectively. The trend decreased firstly in the SSA as the torrefaction
293
temperature reached to 250 ℃ and then increased with torrefaction temperature rising
294
from 250 to 300 ℃. The PVs showed similar trends to the SSAs. This phenomenon was
295
attributed to the fact that the pore of wheat straw was blocked by the tar at torrefaction
296
temperature of 250 ℃ (Chen et al., 2017). This also can be confirmed by SEM
297
(THWS250) image in supplementary data that some pores were blind and closed. That
298
led to the lower SSA and PV for torrefied wheat straw than HWS. However, the rapid
299
release of VM could open and link the blind and closed pores with the increase of 14
300
torrefaction severity, and create new cracks, micropores and mesopores, which led to a
301
significant increase of SSAs (Xu et al., 2010 ; Chen et al., 2017). This was consistent
302
with our previous report (Bai et al., 2017), where results were found that higher
303
torrefaction temperature caused a highly porous structure. Moreover, Wang et al. (2017)
304
investigated that the ground stem wood particles were more porous with massive pores
305
and some open tubular structure after torrefaction at 300 ℃. It was confirmed by SEM
306
(THWS300) images in supplementary data that surface of THWS300 had much more
307
smooth and clean surfaces than HWS, and it had porous structure with many pores and
308
tubular openings.
309
For RWS, the SSA and PV were significantly increased after rod-milling. And their
310
values were 2.86 m2/g and 1.19 cm3•10-2/g, respectively. The SSA of particle contains
311
the outside surface area and the inner pore surface area (Gao et al., 2017). The inner
312
pore surface area is much larger than the outside surface area (Liu et al., 2015). This
313
suggested that the porous structure of wheat straw was disrupted, and the inner pore
314
surface area exposed to the surface after rod-milling, which caused the SSAs and PVs of
315
RWS to increase. Moreover, rod-milling dramatically decrease the particle size, and it
316
increased the SSAs of particles (Ji et al., 2016). The thermal stability of hemicellulose,
317
cellulose, and lignin were reduced by rod-milling (Bai et al., 2018), and leading to much
318
easier to devolatilization, depolymerization, and carbonization reactions of
319
hemicellulose, cellulose and lignin under the same temperature conditions. The
320
TRWSX’s SSAs and PVs also showed the same trends to THWSXs’ after torrefaction
321
pretreatment. However, the SSAs and PVs of TRWS250 were relatively lower than those 15
322
of THWS250, which could be interpreted that the interparticle space reduced after
323
rod-milling, and it impeded seriously the escape of volatiles matters from particle
324
surface to the external gas phase during torrefaction temperature of 250 ℃ (Tian et al.,
325
2016).The SEM (TRWS250) images in supplementary data confirmed this phenomenon
326
that the small particles were glued together by the tar to form bigger particles during the
327
torrefaction process. With increasing torrefaction severity, the blind and closed pores
328
opened largely by the more faster release of VM, and causing the increases of SSAs and
329
PVs, especially for TRWS300. It can be seen from SEM (TRWS275 and TRWS300)
330
images supplementary data that the particles that stuck together were destroyed, the
331
particle size became smaller, the structure was looser, and the porosity was larger.
332
Granados et al. (2017) observed that the pores, cracks and crater were directly related to
333
volatile material release, and it was enhanced with torrefaction temperature. This was
334
consistent with the results of section 3.1.2 about proximate analysis. It showed that VM
335
declined as the torrefaction temperature increased, and the VM of RWS had lower
336
content than HWS under same torrefaction temperature conditions.
337
3.4 XRD analysis
338
-
Five major peaks (101, 101, 021, 002, and 040) characteristics of crystalline
339
cellulose and overlapped shallow peak assigned to the amorphous contribution were
340
observed (Supplementary Data). The intensity of five peaks assigned to crystalline
341
cellulose was reduced as an increase of the torrefaction temperature for HWS and RWS.
342
This indicated that the cellulose crystalline structure was destroyed gradually because
343
the hydrogen bonds of cellulose chains were severely damaged by torrefaction (Gong et 16
344
al., 2016; Yu et al., 2018). However, the peak of amorphous cellulose narrowed down
345
first when the temperature reached to 250 ℃ and then increased with the torrefaction
346
temperature rising. It suggested that the contents of amorphous cellulose decreased
347
firstly and then increased during torrefaction. In addition, the 021 peak in raw HWS was
348
not obvious, while RWS showed a clearly 021 peak. The 002 peak of RWS became
349
disappeared, which could be explained that it was covered by broad amorphous
350
cellulose. This indicated that rod-milling pretreatment immensely disrupted the
351
cellulose crystalline structure (Bai et al., 2018).
352
The cellulose crystallinity indices (CrI) values for raw and torrefied samples under
353
different conditions were presented in Table 3. For all samples, the CrI of WS increased
354
from 51.33% to 54.61% for HWS, from 11.59% to 24.12% for RWS, respectively, when
355
the torrefaction temperature was 250 ℃.Then decreased sharply from 54.61% to 18.87%
356
for HWS, from 24.12% to 2.56% for RWS, respectively, as the torrefaction temperature
357
further increased from 275 to 300 ℃. The changes of CrI resulted from the competitive
358
decomposition of the amorphous cellulose and the crystalline cellulose with the increase
359
of the temperature (Wang et al., 2017). This was consistent with the results of the
360
changing of the peaks of crystallinity and amorphous cellulose. When the torrefaction
361
temperature was 250 ℃, the CrI remain increased because of the recrystallization of
362
amorphous cellulose (Wen et al., 2014). Moreover, that also could be explained that the
363
amorphous cellulose was degraded, and the decomposition of crystalline cellulose had
364
not yet begun when torrefaction was 250 ℃ (Bai et al., 2018). These observations were
365
consistent with the results of Basch et al.(1973) who reported that the decomposition of 17
366
the amorphous cellulose was dominant when the torrefaction temperature was 250 ℃.
367
Interestingly, the change in Crl for TRWS250 during torrefaction was much larger
368
intense than THWS250. This indicated that the degree of recrystallization of amorphous
369
cellulose was enhanced largely. When it exceeded 250 ℃, the conversion of crystalline
370
cellulose into amorphous form was faster than the degradation of amorphous cellulose.
371
That led to the decrease of CrI, especially after torrefaction at 300 °C. This meant the
372
destructions of crystalline cellulose in THWS300 and TRWS300 were the severest. This
373
could be confirmed by the results of SSA, PV and the SEM images. Moreover, TRWSX
374
showed a faster rate of descent in CrI content than THWSX, indicating that wheat straw
375
after rod-milling pretreatment requires lower torrefaction temperature to destroy largely
376
the cellulose structure. That attributed to the thermal stability of crystalline cellulose
377
reduced largely, and it was easier to degrade under the same torrefaction conditions.
378
Thus, the CrI of TRWS300 was the lowest. It can be concluded that CRT as a
379
pretreatment for biomass markedly reduced recalcitrance of lignocellulose biomass to
380
degradation.
381
3.5 TG analysis
382
The differential thermogravimetric (DTG) results of raw and torrefied samples was
383
shown in Fig.2. For raw and torrefied samples, the thermal decomposition process was
384
divided into three distinguished stages according to the weight loss rate (Zhang et al.,
385
2016). The characteristics parameters of thermal degradation for the raw and torrefied
386
samples were presented in Table 4. In Fig.2, the initial slightly decline in weight is due
387
to the evaporation of water and degradation of small organic compounds in wheat straw 18
388
where temperature is below 150 ℃. The percent weight loss of HWS was lower than
389
RWS samples, which mainly because of more water absorbed to the RWS surface than
390
HWS’. This was confirmed by the results of section 3.3 in HWS and RWS samples. It
391
shows that RWS had the greater SSA and PV than HWS samples. Moreover, RWS
392
existed stronger intensity of polar interactions and absorption of oxygen containing
393
groups than HWS, which led to the weight loss of RWS higher than HWS samples (Bai
394
et al.2018). There we found that the intensity of O-H of RWS was enhanced after
395
rod-milling pretreatment.
396
The second stage ranged from 150-500 ℃ was mainly devolatilization process, and
397
it contained the decomposition of hemicellulose, cellulose, and lignin (Zhang et al.,
398
2016). In general, thermal decomposition temperature in range of 150-350 ℃ for
399
hemicellulose, 275-350 ℃ for cellulose, and a broad range of 250-500 ℃ for lignin
400
(Chen et al., 2010). At this stage, it can be clearly seen that the significant differences of
401
DTG curves for samples under different torrefaction conditions. In Fig.2 (a), the peak of
402
hemicellulose degradation was not obvious because of the hemicellulose curve merged
403
with that of cellulose. This was associated with its low content of hemicellulose (17.52
404
wt.%) (Chang et al., 2012). With an increase in torrefaction temperature, the decline in
405
hemicellulose amplitude could be attributed to a decrease in its mass fraction, which
406
was caused by the fact of the lower content of hemicellulose after torrefaction. The
407
degradation of hemicellulose of HWS occurred earlier than THWSX because of the
408
HWS with the high VM (Yu et al., 2018). In Fig.2 (b), the broader hemicellulose region
409
of RWS than HWS were observed, which mean that the thermal degradation of 19
410
hemicellulose occurred more easily during pyrolysis after rod-milling pretreatment. This
411
was consistent with the results of Table 4. It presented the initial temperature of
412
devolatilization (Ti) in HWS at 254.86 ℃, while the Ti in RWS shifted to a lower
413
temperature at 218.41 ℃. This was interpreted by the fact that the structure of the
414
hemicellulose was destroyed led to a lower thermal stability under rod-milling
415
pretreatment (Bai et al., 2018). Therefore, the Tis of TRWSX was lower than those of
416
THWSX (Table 4).
417
The peak with the maximum mass loss temperature represented the thermal
418
decomposition of cellulose for HWS samples. The peak of cellulose degradation slightly
419
shifted to the left (Tmax: from 341.31 to 339.52 °C) as the torrefaction temperature
420
ranged from 0 to 275 ℃, suggesting torrefaction pretreatment decreased degradation
421
temperature of cellulose in samples. As mentioned in XRD analysis, the suitable
422
torrefaction destroyed the crystalline structure of cellulose, which decreased the thermal
423
stability of cellulose. However, the crystallization of cellulose for THWS250 was
424
enhanced under torrefaction temperature of 250 ℃, especially for TRWS250 (Table 3).
425
Previous studies showed similar finds for pine sawdust (Gong et al., 2016). The
426
phenomenon could be explained by the results that smaller crystallization was formed
427
during recrystallized process. In addition, small cellulose crystallization had lower
428
thermal stability than large crystallite (Zhang et al., 2015). When the torrefaction
429
temperature reached to 300 ℃, the hemicellulose and cellulose were mostly degraded,
430
and the lignin content increased sharply. Lignin degradation requires more energy,
431
which led to the Tmax significantly increased as well. In Fig 2 (b), there were similar 20
432
trends that the peak of cellulose degradation slightly shifted to the lower temperature
433
region, and then turned to higher temperature region as the torrefaction temperature
434
increased. However, the inflection point occurred at 275 ℃ but not 250 ℃. This
435
suggested that the cellulose of RWS had been degraded largely when the torrefaction
436
temperature was 275 ℃. Rod-milling pretreatment disrupted the crystallinity of cellulose
437
into amorphous cellulose, and it required less energy to decompose than crystalline
438
cellulose during pyrolysis (Wang et al., 2017). Moreover, the lignin content increased as
439
the degradation of hemicellulose and cellulose under 275 ℃ torrefaction, which led to
440
the thermal degradation of cellulose was overlapped with the degradation of lignin.
441
What’s more, the temperature with the maximum mass loss rate (DTGmax) in RWS
442
(331.82 ℃) was the lowest among HWS and THWSX (341.32 ℃, 340.9 ℃, 339.52℃,
443
and 363.35 ℃), which indicated a lower thermal stability of cellulose for RWS. This
444
phenomenon could also be ascribed to the smaller size, larger SSA and PV of RWS
445
(Section 3.3), which resulted in a better heat transfer to the inner part of cellulose (Khan
446
et al., 2016; Bai et al., 2018).
447
The peak intensities of cellulose were observed around 2.51 wt.% /℃ for HWS;
448
2.67 wt.% /℃ for THWS250; 1.82 wt.% /℃ for THWS275; 0.52 wt.% /℃ for THWS300,
449
respectively (Table 4). The intensity increased initially and later declined with
450
increasing torrefaction temperature, and the width of cellulose degradation peaks
451
decreased. The ascent can be explained by the fact that the content of cellulose was
452
increase, which resulted from the releasing of volatiles, degrading of hemicellulose, and
453
the light degrading of cellulose at 250 ℃. However, the cellulose content gradually 21
454
decreased, and the increasing amorphous cellulose content led to a more concentrated
455
degradation of cellulose with the further increases in torrefaction temperature (Joshi et
456
al., 2015). When the temperature reached to 300 ℃, the peak of cellulose degradation
457
was basically disappeared, and the peak of maximum mass loss temperature moved to
458
higher temperature region (from 339.52 to 363.35 ℃). It showed that cellulose was
459
decomposition dramatically after torrefaction of 300 ℃. Meanwhile, the peak of lignin
460
degradation became protruding, and the thermal degradation of lignin began to degrade
461
at lower temperature. The reason for this has been explained by an increase in content of
462
lignin and the damage in structure of lignin after 300 ℃ torrefaction. The intensity for
463
cellulose in RWS (5.04 wt.%/℃) was higher than that in HWS (2.51 wt.%/℃), which
464
was explained by the results of a more concentrated degradation of amorphous cellulose
465
through rod-milling. This was due to the destruction of crystalline structure and the
466
increase of amorphous cellulose through rod-milling pretreatment. This was confirmed
467
by the results of the section XRD analysis as well. Furthermore, the amplitude for lignin
468
in TRWSX was higher than that in THWSX, which implied that cellulose degraded
469
more readily after rod-milling and thus caused an increase in the proportion of lignin
470
mass during the torrefaction process. This was similar to what has been reported Gong
471
et al. (2016).
472
The last stage ranged from approximate 500 to 800 °C is the carbonization of
473
residues (Zhang et al., 2016). The mass loss and pyrolysis rate gradually declined during
474
this thermal decomposition stage. Table 4 showed that the final residue mass (Mr)
475
increased significantly with the increase of torrefaction temperature for all samples, 22
476
which was caused by the release of some volatile components during torrefaction
477
(Zheng et al., 2015). This was consistent with the results of 3.1.2 that the torrefaction
478
pretreatment increased the Ash. There was no significantly difference about the amount
479
of Mr between HWS and RWS under 250 °C torrefaction. When torrefaction
480
temperature reached to 275 °C and 300 °C, TRWSX showed higher Mr than THWSX.
481
Yu et al. (2018) found that the Mr was affected largely by heat transfer efficiency during
482
pyrolytic reaction. That could be confirmed by the results of section 3.3 that TRWS275
483
and TRWS300 had smaller particle size, larger SSA and PV.
484
The Di of HWS and RWS under different torrefaction temperatures were shown in
485
Fig.3. For all samples, the Di decreased significantly as the torrefaction temperature
486
increased. This could be related to the results of section 3.1.2 that the VM decreased
487
with the rises in torrefaction temperature. Compared with HWS, the higher Di for RWS
488
meant the easier pyrolysis of a certain component occurred after RMP (Fang et al.,
489
2015). The Dis of THWS250 and TRWS250 were close. However, the Di of TRWS275
490
was lower than THWS275’s. This indicated that the pyrolysis reactivity of HWS was
491
higher than RWS’s under 275 ℃. As described in section 3.4 that rod-milling
492
pretreatment disrupted the structure of cellulose and decreased its stability, causing it
493
degrade at lower torrefaction temperature. Moreover, the degradation of cellulose for
494
HWS mainly occurred in 300 ℃, while the cellulose degradation of RWS mainly
495
occurred in 275 ℃. Therefore, the content of lignin for RWS was higher than HWS’s
496
under 275 ℃. Moreover, higher lignin content reduced the reactivity of biomass (Biswas
497
et al., 2011). When torrefaction temperature reached to 300 ℃, the lignin became the 23
498
main part of HWS and RWS samples, which resulted from the release of the most
499
hemicellulose and cellulose. In addition, the Di of 10.28 of TRWS300 was higher than
500
8.34 of THWS300, which meant that lignin of TRWS300 was easier to degrade. This
501
could be explained by the fact that rod-milling pretreatment lower the thermal stability
502
of lignin and the structure of lignin was affected by rod-milling pretreatment. These
503
observations’ explanations can be seen in our previous findings (Bai et al. 2018).
504 505 506
4.Conclusion CRT affected wheat straw’s physicochemical and torrefaction characteristics. CRT
507
significantly elevated torrefied wheat straw’ carbon content, HHV, FR and reduced
508
oxygen content and atomic H/C and O/C ratios. CRT significantly reduced cellulose
509
crystallinity and increased SSA and PV of wheat straw, causing wheat straw to degrade
510
at lower pyrolysis temperatures. Moreover, CRT altered the thermal degradation
511
mechanism of wheat straw, and improved Di under identical torrefaction conditions
512
except 275 °C. These values reached the maximum under 300 °C. In conclusion, the
513
combination of rod-milling with suitable torrefaction as a pretreatment was
514
recommended to enhance fuel properties of lignocellulosic biomass materials.
515 516
E-supplementary data for this work can be found in e-version of this paper online.
517 518 519
Acknowledgement The authors gratefully acknowledge financial support from China Scholarship 24
520
Council (201706355006) and the financial support from China Agriculture Research
521
System (CARS-35). The work performed at Penn State University was supported by the
522
USDA National Institute of Food and Agriculture (NIFA) Federal Appropriations under
523
Project PEN04547.
524 525
Conflicts of interest: none.
526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 551 552 553 554 555
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27
619
Figure captions
620
Fig. 1. Van Krevelen diagram of raw and torrefied samples.
621
Fig. 2. DTG results of raw and torrefied (a) HWS and (b) RWS at a residence time of 30 min.
622
Fig. 3. Di of raw and torrefied samples.
28
623
Table and Figures
624
Table 1. Ultimate analysis of raw and torrefied samples.
625
a
Samples
C (%)b
H (%)
Oa (%)
N (%)
S (%)
O/C
H/C
HHV (MJ/kg)
HWS
44.00
5.76
48.92
0.94
0.38
0.83
1.57
17.52
THWS250
48.41
5.25
45.04
0.85
0.45
0.70
1.30
19.10
THWS275
52.29
5.20
40.95
1.08
0.48
0.59
1.19
20.64
THWS300
56.94
5.04
36.23
1.28
0.51
0.48
1.06
22.52
RWS
43.38
5.59
49.66
0.93
0.44
0.86
1.55
17.29
TRWS250
48.78
5.03
45.07
0.69
0.43
0.69
1.24
19.17
TRWS275
58.16
4.24
36.38
0.77
0.45
0.47
0.87
22.39
TRWS300
64.95
3.39
30.36
0.76
0.54
0.35
0.63
24.32
By difference. b %, dry basis.
29
626
627
Table 2. Proximate and FR analysis of raw and torrefied samples.
a
Samples
FC (%)a
VM (%)
Ash (%)
FR
HWS
19.47±0.15
77.03±0.25
3.50±0.07
0.25 (<0.01)
THWS250
23.92±0.68
66.13±0.25
9.95±0.22
0.36 (<0.01)
THWS275
24.99±0.29
65.35±0.57
9.66±0.62
0.38 (<0.01)
THWS300
43.11±0.46
44.18±0.26
12.71±0.40
0.98±0.01
RWS
17.13±0.22
74.73±0.48
8.14±0.62
0.23 (<0.01)
TRWS250
23.69±0.79
64.35±0.58
11.96±0.13
0.37±0.02
TRWS275
36.46±0.61
50.99±0.83
12.55±0.41
0.72±0.02
TRWS300
52.94±1.23
33.97±0.24
13.09±0.98
1.56±0.04
%, dry basis. Data are shown as their mean values±standard deviation.
30
628
629
Table 3. Mass yield, energy yield, energy density, CrI, SSA and PV of raw and torrefied samples.
a
PV (cm3•
Samples
Mass yield (%)a
Energy yield (%)
Energy density
SSA (m2/g)
HWS
100.00
100.00
1.00
1.74
0.44
51.33±0.08
THWS250
77.90±0.51
88.14±0.58
1.13
0.94
0.20
54.61±1.22
THWS275
69.39±1.15
77.44±1.32
1.15
1.67
0.40
35.29±1.03
THWS300
49.72±1.35
63.92±1.35
1.29
1.87
0.46
18.87±0.92
RWS
100.00
100.00
1.00
2.86
1.19
11.59±0.62
TRWS250
73.95±0.48
80.80±0.52
1.09
1.55
0.29
24.12±0.54
TRWS275
57.50±1.17
73.48±1.49
1.28
1.66
0.26
8.98±0.24
TRWS300
46.76±0.8
64.91±1.11
1.39
2.98
1.26
2.56±0.54
%, dry basis. Data are shown as their mean values±standard deviation.
31
10-2/g)
CrI (%)
630
631
Table 4 Pyrolysis parameters of the raw and torrefied samples with the heating rate of 20 ℃/min.
a
Samples
Ti (℃)
Tmax (℃)
Rmax ( % min-1)
DTGmax (% ℃-1)
△T1/2 (℃)
Mr(%)a
HWS
254.86
341.31
16.89
2.51
300.61
23.95
THWS250
302.64
340.9
17.92
2.67
317.17
32.97
THWS275
309.43
339.52
12.17
1.82
316.32
39.81
THWS300
344.05
363.35
3.47
0.52
332.77
58.68
RWS
218.41
331.82
15.11
5.04
276.98
23.65
TRWS250
263.98
323.47
15.06
5.02
294.76
31.36
TRWS275
307.11
336.86
9.13
3.04
313.49
47.93
TRWS300
336.04
400.88
4.79
1.26
345.92
59.89
%, dry basis.
32
1.6
Atomic H/C ratio
HWS:H/C=1.397*O/C+0.375, R2=0.973 1.4
1.2
1.0
0.8
RWS:H/C=1.778*O/C+0.017, R2=0.998
HWS THWS250 THWS275 THWS300 RWS TRWS250 TRWS275 TRWS300
0.6
0.3
632 633
0.4
0.5
0.6
0.7
0.8
0.9
Atomic O/C ratio
Figure.1
33
(a)
3.0
HWS THWS250 THWS275 THWS300
Cellulose
DTG, wt.%/℃
2.5
2.0
1.5 Hemicellulose 1.0 Lingin 0.5
0.0 100
200
300
400
500
600
700
800
Temperature, ℃
634
(b)
Cellulose RWS TRWS250 TRWS275 TRWS300
DTG, wt.%/℃
5
4
3
2
Hemicellulose Lingin
1
0 100
300
400
500
600
700
800
Temperature, ℃
635 636
200
Figure.2
34
80
75.27
HWS RWS
70
Di, 10-8 % min-1 ℃ -3
64.59 59.83
60 54.76 50 40
36.62
30
28.15
20 10
8.34
10.28
0 T0
637 638
T250
T275
T300
Torrefaction, ℃
Figure.3
639
35
640
HIGHLIGHTS
641
642 643
torrefaction conditions except 275 °C.
644 645
Rod-milling improved the devolatilization index of wheat straw under identical
Rod-milling combined with torrefaction changed the thermal degradation mechanism of wheat straw.
Combined pretreatment is conducive to the energy utilization of wheat straw.
646 647 648
36