Accepted Manuscript Effect of ohmic and microwave cooking on textural softening and physical properties of rice Mohsen Gavahian, Yan-Hwa Chu, Asgar Farahnaky PII:
S0260-8774(18)30398-4
DOI:
10.1016/j.jfoodeng.2018.09.010
Reference:
JFOE 9397
To appear in:
Journal of Food Engineering
Received Date: 21 June 2018 Revised Date:
10 September 2018
Accepted Date: 11 September 2018
Please cite this article as: Gavahian, M., Chu, Y.-H., Farahnaky, A., Effect of ohmic and microwave cooking on textural softening and physical properties of rice, Journal of Food Engineering (2018), doi: https://doi.org/10.1016/j.jfoodeng.2018.09.010. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
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Effect of ohmic and microwave cooking on textural softening and physical properties of
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rice
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No. 331 Shih-Pin Rd., Hsinchu, 30062, Taiwan, ROC b
Southern Taiwan Service, Food Industry Research and Development Institute, No. 331
Shih-Pin Rd., Hsinchu, 30062, Taiwan, ROC c
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Product and Process Research Center, Food Industry Research and Development Institute,
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a
School of Biomedical Sciences, ARC Industrial Transformation Training Centre for
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Mohsen Gavahian*a,b, Yan-Hwa Chu a, Asgar Farahnaky c
Functional Grains and Graham Centre for Agricultural Innovation, Charles Sturt University, Wagga Wagga, NSW, Australia
* Corresponding author:
[email protected];
[email protected]
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Abstract
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The effects of two volumetric heating methods, ohmic and microwave, on consumed energy and
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physical properties, such as color, texture, and hydration, of a rice recipe (rice-water ratio of 1:15)
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were investigated and the results were compared to that of the hotplate cooking method. The
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textural parameters were analyzed using texture profile analysis and fitted into a previously
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suggested equation to obtain the texture softening rate (K) and residual constant (A) values.
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Although the color values were negatively affected by ohmic heating, this processing method
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resulted in greater softening rates with the K value of 0.4 as compared to that of the traditional
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method (0.2). In addition, ohmic heating consumed 69 % of the required energy in the
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microwave process for a 50 % decrease of the initial hardness of the rice grains and eliminated
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the fouling issue of the hotplate cooking. This innovative method could be a promising
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alternative to traditional rice cooking methods after further improvements in its safety and design.
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Keywords
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Energy-saving; Microwave; Ohmic heating; Rice; Texture.
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Nomenclature
residual texture (a constant texture parameter)
a*
redness-greenness
AG
the number of attached grains to the heating surface
B
color intensity
b*
yellowness-blueness
Co
cohesiveness
Cw
chewiness
df
degrees of freedom
F0 Fexp Ft
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the textural parameter at time 0
the calculated textural parameter through experiment
the predicted textural parameter at time t
Ha
hardness
I
the electric current (A)
K
the constant rate
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gap between the electrodes (m),
L*
lightness
R2
coefficient of determination
RSS
residual sum of squares
S
surface area of the electrodes (m2).
SEE
sum of squared errors,
Sp
springiness
T
process time (min)
TG
total number of processed grains in each experiment
the applied voltage (V)
X
a texture parameter in the mathematical model
σ
specific electrical conductivity (S/m)
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TPA texture profile analysis
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1 Introduction
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Rice is the most widely consumed cereal and the staple food for about half of the world's
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population (Muthayya et al., 2014). The heating method involved in the cooking process of the
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grains affects the quality parameters such as texture (Ramesh et al., 2000; Srisawas & Jindal,
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2007; Tamura et al., 2014). Although each region of the world may have its own traditional rice
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cooking styles, generally, the two most common techniques for rice cooking are the optimum
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water level and the excess water procedures. In the optimum water level, which is the common
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practice in many East Asian countries, rice is cooked with a precisely-measured volume of water
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in the presence of steam (as the heat transfer medium) in a rice cooker (rice steamer). On the
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other hand, the former rice cooking procedure, which is the traditional rice cooking method in
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many Middle Eastern countries, includes heating a mixture of rice and a large amounts of salted
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water in a cooking pot using a conventional heating source, such as direct flame or an electric hot
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plate, and draining away the remaining water after an appropriate cooking time, i.e., after
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reducing the firmness of rice grains to the proper level (Daomukda et al., 2011; Proctor, 2018). It
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was reported that the excess water cooking style can reduce the arsenic, i.e. a naturally occurring
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carcinogen metalloid element (Gray et al., 2016). This boiled rice could be subjected to another
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process, such as steaming, depending on the desired cuisine (Roden, 2008). The heating source
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for this traditional cooking method is usually flame or hotplate wherein the thermal energy needs
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to transfer from a heating surface to the cooking pot, and then the rice-water mixtures through
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thermal conduction and convection. These modes of heat transfers are known to be time- and
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energy- intensive with limited energy efficiency (Havahoian et al., 2012). On the other hand,
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recent research showed that volumetric heating methods, such as microwave and ohmic heating,
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offer several advantages, including shorter process time and saving energy (Gavahian et al., 2015;
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Ekezie et al., 2017). The energy saving aspects of microwave and ohmic cooking of rice in
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comparison to electric rice cooker were well illustrated by Lakshmi et al. (2007) and
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Kanjanapongkul (2017), respectively.
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Although both microwave and ohmic heating are categorized within the group of electro-heat
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techniques, they convert electrical energy into thermal energy in different ways. Microwave
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energy is a form of electromagnetic energy with a frequency range of 300 MHz to 300 GHz and
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a food application range of 915 MHz and 2.45 GHz. (Al-Harahsheh & Kingman, 2004; Meda et
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al., 2017). On the other hand, ohmic heating occurs whenever an alternating electric current
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passes through a matter and energy is converted from electric to thermal according to Joule’s law.
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A wide range of frequencies can be applied to food materials in an ohmic process. Recent
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research showed that using higher frequencies can reduce the electrochemical reactions between
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food and electrodes (Ramaswamy et al., 2014; Gavahian & Farahnaky, 2018) and some
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manufacturers (e.g. Emmepiemme SRL) use high-frequency power generators to reduce these
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unpleasant reactions. However, some of the ohmic systems are also operating at the frequency of
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50 or 60 Hz (Gavahian, Chu & Sastry, 2018) as these are the most common frequencies that are
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available for food industries and research centers in some regions of the world and converting
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them to higher frequencies require additional equipment, i.e., frequency converter, which is an
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additional expense (Marra et al., 2009; Varghese et al., 2014; Wang & Farid, 2015; Schavemaker
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& Van der Sluis, 2017). Both microwave and ohmic methods heat food materials through dipolar
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rotations and ionic mobility and the main difference in heating mechanisms of these techniques
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is that with ohmic heating, the ionic components are dominant, and dipole rotation effects are
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relatively small but in microwave heating, the dipole effects become significant (Al-Harahsheh
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& Kingman, 2004; Meda et al., 2017; Gavahian et al., 2015; Ekezie et al., 2017; Gavahian, Chu
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& Sastry, 2018; Ramaswamy et al., 2014). Food texture and kinetic studies of this process is
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essential in the proper design of a thermal process to enhance the product quality and reduce
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process time and consumed energy (Farahnaky et al., 2012; Ling et al., 2015). As one of the first
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attempts to evaluate the applicability of replacing conventional rice cooker with an ohmic heater,
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Jittanit et al. (2017) designed and developed an ohmic heater for cooking long grain rice
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(Jasmine variety) according to the optimum water level cooking procedures and reported that
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ohmic heating can be considered as an energy-saving alternative to the tradition rice cooker
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which is a common appliance in many East Asian countries. In addition, they measured the
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texture of the cooked Jasmine rice and observed that the textural properties of the rice cooked by
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ohmic equipment were different from that of prepared by electric rice steamer (Jittanit et al.,
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2017).
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To the best of our knowledge, there is no report on the applicability of replacing hotplate, as a
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traditional heating source, with volumetric heating techniques, i.e., microwave and ohmic
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heating, for cooking short grain rice based on the Middle Eastern cooking style (the excess water
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procedures). In this study, ohmic and microwave heating were utilized to cook rice kernels in
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excess water and the changes in the grain’s textural properties, color, hydration, size, and the
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energy consumption were evaluated and compared to those of the conventional heating method.
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In addition, this study, for the first time, had fitted the experimental textural data during cooking
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process into a mathematical model to propose a model for predicting the firmness of the rice
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grains while conventional, microwave or ohmic cooking in the excess volume of salted water
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which is the determining parameter for cooking time in the Middle Eastern cooking style.
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Therefore, the objectives of this research were: to evaluate the efficacy of ohmic and microwave
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heating in Middle Eastern-style cooking of rice in comparison with the traditional heating
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method (hotplate) and to evaluate the changes in physical and textural properties of the rice
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grains during these thermal processes.
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2 Materials and methods
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2.1 Raw material
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White short grain Asian rice (Oryza sativa) was purchased from San-Hao Rice Company (New
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Taipei, Taiwan). The identity of the rice (Chinese variety name: Tainan 11, NPGRC No.:
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05A05731) was confirmed by the experts from the supplier and also Food Industry Research and
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Development Institute (FIRDI), Taiwan. This rice had a moisture content of 14 (w/w %) with a
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grain average surface area of 10.3±1.3 mm2 (n=40).
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2.2 Cooking procedures
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Rice was cooked according to the traditional Middle-Eastern cooking style, as reported by
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Halder et al. (2014) with small modifications. This cooking method involves soaking, boiling
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and rinsing. Briefly, 25 g rice was soaked in 375 g salted water (rice-water ratio: 1:15)
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containing 0.5 w/v % sodium chloride for 30 min at 28±1 °C, and then was subjected to 7.5 min
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ohmic, 15 min microwave or 15 min conventional heating. These cooking times were defined
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according to the required heating time for about 90 % reduction in rice grain hardness. The same
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Pyrex heating chamber 16×11×6 cm LWH (=length× width× height) was used in all cooking
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experiments and the weight of the sample (rice + salted water) was monitored during the cooking
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process using a digital scale (Sartorius ED6202S, AG, Germany) to measure the evaporation rate,
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i.e., the changes in the sample weight over process time. The input voltage was constantly
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controlled during all the cooking processes, i. e., microwave, ohmic, and conventional methods,
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to run the process at a constant power of 1.4±0.1 kW using the manual voltage-adjusting
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function of the power supply (SPA-1103, Satech Power, Taiwan).
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The ohmic process was conducted using an ohmic heater designed and developed
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Southern Taiwan Service Center, FIRDI, Taiwan (Figure 1) which consists of a 3 KVA power
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supply (SPA-1103, Satech Power, Taiwan), a digital multimeter (GDM-8342, GW-Instek, Good
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Will Instrument, Taiwan), and two titanium electrodes (7×8 cm LW and 0.2 cm thickness). The
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electrodes located on both sides of the Pyrex chamber and a constant power of 1.4±0.1 KW (60
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Hz) was applied to the rice-water mixture for 3, 4.5, 6, and 7.5 min. The Input voltage, electrical
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current, and the temperature were recorded during the thermal process by a digital multimeter
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equipped with a T-type thermometer.
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Microwave process was run at the frequency of 2.45 GHz using an inverter microwave oven
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(NN-SD681, Panasonic, China). The Pyrex vessel containing salted water and rice was located
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on a glass turntable plate of the microwave oven. The same multimeter as the ohmic process was
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used to record the consumed energy. The sample temperature was monitored using the GDM-
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8342 digital multimeter as described for the ohmic cooking experiments. The samples were
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subjected to microwave radiation for 3, 6, 9, 12, and 15 minutes.
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An efficient hotplate (halogen cooktop) (HD-4415, Philips, Taiwan) was used for the
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conventional cooking process. The Pyrex heating chamber was located on the top of the hotplate
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heater’s halogen lamps and thermal energy was applied for the same duration as the microwave
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process. The process parameters were also recorded as described for the ohmic treatment.
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2.3 Electrical conductivity and energy consumption measurement
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An AXE-1 digital power meter (Winling Technology Inc., Taiwan) was used to record the
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energy consumption data. Moreover, the electrical data, such as voltage, electric current, and
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power, obtained from the monitoring system of the power supply (Satechpower, Taiwan) and a
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digital multimeter (GDM-8342, GW-Instek, Good Will Instrument, Taiwan). These data along
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with the manually recorded contact area between the salted water and electrodes, i.e., the cross-
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sectional area of the mixture, over process time, were used to calculate the electrical conductivity
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(S/m) of the sample with three replications (Eq. (1)) (Palaniappan & Sastry, 1991):
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where σ is the specific electrical conductivity (S/m), L is the gap between the electrodes (m), and
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S is the surface area of the electrodes which is in contact with the sample (m2). V is the applied
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voltage (V) and I is the electric current (A).
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2.4 Texture analysis
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The texture of rice grains before and after thermal processes was examined by a texture analyzer
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(TA.XT Plus, Stable Micro System Corp., UK). The rice samples were gently rinsed with tap
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water (1 liter/min) for 3 min, cooled to 28±1°C, and rinsed. The rice grains were put in a
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convenient baggie (100×70mm) and sealed to prevent moisture loss during texture evaluation.
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Sampling was performed based on kernels sampling method as described by other researchers
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(Lyon, et al., 2000; Miao et al., 2016) with small modifications. Briefly, four intact rice kernels
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were selected randomly and arranged in a single-grain layer on the center of the clean flat
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aluminum base of the texture analyzer (Lyon et al., 2000). The textural experiments were
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repeated for twelve times.
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Texture profile analysis (TPA) test was conducted according to the procedure reported by Tian et
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al. (2014). A compression plate (SMS P/35, Stable Micro System Corp., UK) with a diameter of
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35 mm was located at 20 mm above the base and employed to run a two-cycle compression test
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with 50 % strain. The crosshead pretest speed was set at 5 mm/s, while the test speed and post-
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test speed were set at 1 mm/s with a trigger force of 5 g (Zhu et al., 2010). This process was
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repeated at least 12 times for each sample using different rice grains and the average values of
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hardness (Ha), cohesiveness (Co), and springiness (Sp) were collected for statistical analysis. In
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addition, the chewiness (Cw) of the sample was calculated by Eq. (2):
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=
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×
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In addition, the hardness and chewiness data were modeled to study the kinetics of texture
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softening which is an important parameter in thermal processing design. A common approach in
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food softening studies is expressing the change of a texture parameter, such as hardness, over
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process time by a first order equation, i.e., Eq. (3) (Verlinden et al., 1996): = −kX
(3)
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wherein t is the process time and k is the constant rate. X is a texture parameter and was
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calculated according to Eqs. (4) and (5).
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X t = 0 = X − 0
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X = X exp
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The presented model in Eq. (3) has been updated by including an additional constant i.e., “A
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parameter” (Farahnaky et al., 2012). This parameter defines the residual texture which is the
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final remaining texture at the end of the process (Eq. (6)).
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F = A + F exp
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wherein Ft is the predicted textural parameter at time t and F0 the textural parameter at time 0.
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Considering the variations in the hardness and chewiness of the rice grains over cooking time
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(Figure 6) and applicability of the updated version of the texture softening model for ohmic and
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microwave cooking (Farahnaky et al., 2012; Kamali & Farahnaky, 2015), the Eq. 6 was
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employed to fit the texture data of the current study. Fitting the experimental data into the
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suggested model was performed using the Solver function of Microsoft Excel 2010 (Microsoft
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Corporation, United States) by minimizing the residual sum of squares (RSS) between the
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measured and predicted data (McMinn, 2006). The k and A parameters were then calculated and
(4) (5)
(6)
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statistically analyzed to compare the textural softening of the rice grain subjected to different
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cooking methods. In addition, the accuracy of the proposed model was evaluated by comparing
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the predicted and actual data to obtain the coefficient of determination (R2) and the sum of
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squared errors (SEE) (McMinn, 2006; Jamali et al., 2006).
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2.5 Grain size and cooking loss measurements
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At least 20 intact grains were randomly selected, converted to digital images by a multifunction
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printer-scanner (DocuCentre-V C3374, Fuji Xerox, Japan) and their surface area was evaluated
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by ImageJ software (1.51j8, National Institutes of Health, USA) (Fang et al., 2015).
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The heating chamber was rinsed with the water pressure of 2×105 N/m2 (PLG water pressure
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Gauge, PLG Air Tools, China) after thermal treatments, and the number of remaining rice (the
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grains which needed scrubbing to remove from the heating surface, i.e., thermally damaged rice)
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in the heating chamber was recorded and expressed as the cooking loss percentage according to
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the Eq. (7):
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% loss =
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wherein AG is the number of attached grains to the heating surface and TG is the total number of
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processed grains. TG was calculated in triplicate by manually counting the number of rice grains
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in a 25 g rice sample.
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2.6 Hydration degree
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The hydration degree of the samples was determined as described by Tian et al. (2014) and Wani
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et al. (2017). In brief, unprocessed and processed samples were immediately wrapped in filter
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paper to remove the surface water. Five grams of these grains were placed in an infra-red
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moisture determination balance (FD-600 Kett Electric Laboratory, Japan) and the moisture
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contents of samples (g/100 g dry basis) were determined in triplicates at 105 °C for 99 minutes.
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2.7 Color values determination
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The color of soaked and cooked rice samples was determined by a colorimeter (ZE 400 Nippon
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Denshoku, Japan). In this regard, color coordinates for the extent of lightness (L*), redness-
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greenness (a*), and yellowness-blueness (b*) were collected in triplicate. The color intensity (B)
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was also calculated from the Eq. (8) (Roy et al., 2008):
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2.8 Statistical analysis
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Statistical analysis was performed using SPSS Statistics V. 23.0 (IBM, USA). The ANOVA test
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was carried out to identify the effects of cooking methods on dependent variables, such as energy
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consumption, heating rate, and textural and visual properties of the rice grains. The differences
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between the means of these parameters were compared with Post Hoc-Duncan test at a
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confidence interval of 95 %. 12
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3 Results and discussion
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3.1 Electrical conductivity
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Understanding the variations in the electrical conductivity of the food materials as influenced by
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process temperature and sample volume should be considered while designing an ohmic cooking
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process. The electrical conductivity of the food materials usually increases at high temperatures
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(Sarang et al., 2008). Similarly, the electrical conductivity of the rice-water mixture increased
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with temperature (Figure 2). The electrical conductivity of the sample was about 1.5 S/m at the
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beginning and increased steadily to 3.5 S/m with temperature increase and then leveled off at the
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gelatinization temperature i.e., about 85°C and the heating time of 2 min (see Figure 2 and
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Figure 4). It has been reported that the electrical conductivity of starch dispersions decreases at
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gelatinization point (Li et al., 2004; Gally et al., 2016). In this study, rice was heated in the
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presence of the excessive amount of water (ratio: 1/15) and the liquid phase (salted water)
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affected the overall electrical conductivity of the sample. According to Figure 2, electrical
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conductivity growth slowed down noticeably during starch gelatinization, i.e., between the
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process times of 2 and 3 minutes. This reduction in the electrical conductivity was followed by a
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sharper decrease which may be related to the escape of water molecules from the mixture at high
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temperatures i.e., after reaching the boiling point or changes in the properties of rice grains and
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rice and water mixture due to ohmic cooking. Water evaporation affected the sample volume and
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composition which decreased the surface area (S) and increased the electrical conductance. By
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elimination of H2O molecules from the system, the concentration of sodium (Na+) and chloride
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(Cl-) ions increased which is supposed to increase the electrical conductance of the sample.
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However, reduction in water molecules can be translated into an increase in the concentration of
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rice grains. Therefore, the overall electrical conductivity became more similar to that of rice
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grains as the evaporation continued. Evaporation of 250 g water along with starch gelatinization
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resulted in a 50 % reduction in the electrical conductivity of the rice-water mixture (from 3 to 1.5
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S/m) at 100 °C. According to the reported data, the variation in the electrical conductivity of
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materials should be considered in the process design of open ohmic systems. The possibility of
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the process runaway and a slowing down process should be taken into account during the come-
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up time and after that, respectively.
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3.2 Evaporation rate and temperature profile
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The results showed that the evaporation rate in ohmic heating (33.7±0.6 mL/min) is greater than
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that of microwave (19.3±0.3 mL/min) and the traditional cooking method (20.0±0.7 mL/min)
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(Figure 3). Ohmic heating is a volumetric method which generates heat directly inside the
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material. The effective heating mechanisms resulted in a high thermal efficiency (near 100 %)
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and a higher evaporation rate than the traditional heating method. On the other hand, higher
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evaporation rate was also expected in the microwave heating as a form of volumetric heating,
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considering the greater rate of temperature increase as compared to the traditional method.
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However, the results revealed that there was no significant difference between the evaporation
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rate of the microwave and the traditional cooking method. It is generally believed that
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microwave can generate heat at a higher rate and evaporate water faster than the traditional
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method. However, the microwave process requires being isolated from the environment due to
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safety considerations. Applying thermal energy to the rice-water mixture evaporates water
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molecules into the surrounding area i.e., free air in the conventional method and a limited area
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inside the microwave box. As a result, the partial pressure of water molecules inside the
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microwave box increased over process time, which reduces the volatility of water molecules and
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decreases the evaporation rate in the current study. Nevertheless, it should be noted that it is
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possible to design systems that will cause air flow over the sample, even in a microwave cavity,
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to optimize the process design for industrial applications.
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In addition, starch gelatinization was affected by the rate of temperature increase in the
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microwave process. According to Figure 4, the rate of temperature increase was higher at the
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beginning of the microwave heating process as compared to that of after gelatinization
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temperature. This delay in reaching the boiling point slowed down the heating process and
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resulted in a lower rate of temperature increase and evaporation rate, as compared to that of
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ohmic heating. This observation was similar to Zhang et al. (2009). They reported that the
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temperature of a thick starch solution increased sharply in the first minute of microwave heating
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which followed by a temporary plateau near gelatinization temperature, and then a gradual
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increase. The plateau was not observed in the temperature profile of the microwave rice cooking
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as the rice grains were mixed with plenty of water. This difference in time-temperature profiles is
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related to differences in product composition and experiment conditions. The effect of
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microwave radiation on starch is discussed in details elsewhere (Braşoveanu & Nemţanu, 2014).
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3.3 Energy consumption
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As presented in Figure 6 and Table 1, 5.1±0.1, 7.3±0.1 6.9±0.5 minutes and 0.70±0.02,
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1.02±0.02, and 1.01±0.03 watt-hour were required for 50 % reduction in the hardness of soaked
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rice by ohmic, microwave, and traditional cooking, respectively. These observations indicated
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that not only ohmic heating accelerated the cooking process but also saved about 31 % of the
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consumed energy as compared to the traditional hotplate method (Table 1; Figure 4). This 15
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finding was in a good agreement with previous reports on the economic aspect of ohmic heating
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(Wang & Sastry, 2002; Pereira & Vicente, 2010; Gavahian et al., 2012; Ramaswamy et al., 2014;
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Gavahian & Farahnaky, 2018). Kanjanapongkul (2017) reported that replacing the electric rice
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cooker with ohmic cooker can save about 75 % of cooking energy. Likewise, Jittanit et al. (2017)
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reported that ohmic heating is an energy-saving process for cooking rice (according to the
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East Asian method) compared to the rice cooker. Ohmic heating generates heat directly inside
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the material, shortens the process time and reduces the consumed energy (Gavahian et al., 2018).
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While in ohmic system heating occurs due to the passage of an electrical current through
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materials and direct energy conversion, microwave heating rate depends on the materials ability
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to absorb the generated waves i.e., dielectric loss factor (Pereira &Vicente, 2010). Therefore,
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electrical conductivity and dielectric loss factor are the most important parameters that affect the
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heating rate in the ohmic and microwave processes, respectively.
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Similar to this study, Lakshmi et al. (2007) assessed the applicability of replacing two
319
conventional cooking appliances (electric rice cooker and pressure cooker) with microwave and
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reported that microwave cooking neither decreased the energy consumption nor greatly
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shortened the cooking time. According to the authors, while the required cooking time for all the
322
studied methods was in the range of 20–24 min, electric rice cooker was the most energy
323
efficient appliance. In addition, these authors showed that the microwave generation efficiency
324
of the magnetron (energy conversion from electrical to microwave) was about 50 % which is
325
disappointing compared to that of ohmic heating, i.e., about 100 % (Ramaswamy et al., 2014).
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The conducted study by Lakshmi et al. (2007) also revealed the microwave absorbance
327
efficiency of the rice-water mixture could be as low as 68 %. Furthermore, while some expensive
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materials, such as quartz, are microwave transparent, the common low-cost materials that can be
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used for microwave processing of foods, such as Pyrex with dielectric constant of about 3-10, are
330
known to absorb microwaves to some extent practically when they are in low-qualities, i.e.
331
contains some impurities (Robinson et al., 2010; Lu et al., 2017). Geometrical parameters were
332
also reported to affect the efficiency of the microwave heating process (Uyar et al., 2014). In this
333
study, the Pyrex vessel was involved in the heating process by adsorbing some the applied
334
energy through either microwave or conventional heater and slowed down the cooking process.
335
On the other hand, ohmic energy directly generated heat inside the rice-water mixture. The
336
above-mentioned reasons could be also the case for the low rate of temperature increase in the
337
microwave process. Therefore, ohmic heating was superior to both microwave and conventional
338
cooking method in terms of cooking time and consumed energy.
339
According to the literature (Gavahian et al., 2012; Gavahian et al., 2018), a higher energy
340
consumption is related to a higher release of greenhouse gases to the atmosphere, as combustion
341
of fossil fuels is one of the main sources of energy in the world. Therefore, replacing the
342
traditional rice cooking method by the energy-saving ohmic heating can indirectly protect the
343
environment by reducing the production of one of the leading causes of global warming i.e.,
344
greenhouse gases. However, it should be mentioned that, if traditional heating is directly done
345
with burning fossil fuels, e.g. natural gas, the energy use will be far less, because conversion to
346
electricity has a limited efficiency. Future studies may compare the energy consumption and
347
environmental impacts of volumetric heating methods, such as microwave and ohmic, and the
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traditional heating cooking system which uses the heat of combustion of fossil fuels.
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3.4 Textural changes
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The textural parameters, including hardness, were obtained from the compression force vs. time
352
curves of the TPA and the chewiness of the samples was calculated accordingly. The changes in
353
the hardness and chewiness of the rice samples as a function of cooking time are presented in
354
Figure 5. All the cooking procedures decreased the hardness and chewiness of the rice samples
355
over process time. A greater softening rate at the beginning of the cooking process followed by a
356
slower texture softening was observed for all the cooking methods. Similar textural softening
357
trends were reported by other researchers for variation in the texture of several food materials
358
over cooking time (Farahnaky et al., 2012; Peng et al., 2014; Jobe et al., 2016). Starch is the
359
major component of rice and its structure, gelatinization temperature, swelling, and
360
macromolecular leaching out of starch granules are among the determining parameters of the
361
cooked rice texture and the starch granules lose their crystalline order, absorb water and swell
362
during rice cooking, and amylose leaches out of the granules (Li et al., 2016). Likewise, the
363
hardness and the chewiness of the rice samples decrease over ohmic, microwave, and hotplate
364
process time in this study (Figure 5).
365
The textural softening parameters, including k and A values, were obtained for hardness and
366
chewiness from a fitted texture data model (Table 2). The softening rate constants (k values) of
367
the ohmic process were greater than those of the microwave and hotplate cooking methods which
368
suggest that ohmic heating is a more effective thermal process for rice cooking, as compared to
369
microwave and classical cooking methods. The hardness K value of ohmic heating (about 0.4)
370
was almost two times greater than that of microwave (0.2) and hotplate (0.2) methods. Similarly,
371
the K values for the chewiness for the rice grain subjected to ohmic heating, microwave, and
372
hotplate methods were about 0.6, 0.3, and 0.3, respectively. These observations were in line with
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the previous reports on accelerating textural softening of food material by ohmic heating
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(Farahnaky, et al., 2012; Kamali & Farahnaky, 2015). Dielectric properties of materials affect the
375
heating rate in a microwave process. Although increasing salt concentration can enhance the
376
microwave heating rate, both low concentration salted water and cereal grains have low
377
dielectric constants when compared to other food materials, such as egg (Al-Harahsheh &
378
Kingman, 2004; Meda et al., 2017). This could be the reason for low heating rate and low
379
textural softening rate of microwave-treated rice grains in the present study. Ohmic heating can
380
generate heat directly inside the materials and is able to rapidly heat the electroconductive
381
materials, such as salted water (Ramaswamy et al., 2014; Gavahian et al., 2012). It should be
382
noted that the cooking time for ohmic heating was shorter than that of microwave and traditional
383
cooking in this study which could be the reason of the high A value of the ohmic treated sample
384
(Table 2). The initial hardness value of the soaked rice was 5125±238 g which was decreased to
385
747±33, 1282±96 g and 1117±80 g upon a six-minute ohmic, microwave and traditional process,
386
respectively. However, the additional cooking time in traditional and microwave cooking method
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resulted in lower residual texture values of their final products (Table 2).
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3.5 Grains hydration and expansion during cooking
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Figure 6 presents the changes in the grains size during different cooking procedures. The
391
increase in the surface area of ohmic treated samples is slightly higher than other samples at the
392
beginning of the thermal process which could be related to a higher heating rate and quicker
393
water uptake in the ohmic process. Research showed that the swelling of rice grains is a
394
temperature dependent phenomenon (Shanthilal & Anandharamakrishnan, 2013) and the
395
temperature history of the sample while cooking can affect the swelling rate of the grains. While
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the ohmic treated rice grains reached the gelatinization temperature in about 2 minutes, the rice
397
grains subjected to microwave and hotplate needed to wait for long times to experience starch
398
gelatinization (i.e. about 3 and 4 minutes, respectively). The gelatinization temperature of
399
Chinese rice cultivars ranged from 65 to 85°C (Wang et al., 2010). High temperatures can initiate
400
starch gelatinization by affecting the crystalline structure of the granules, breaking the hydrogen
401
bonds and releasing the amylose and amylopectin into the surrounding area. This phenomenon
402
increases the amount of water intake by starch granules, resulting in an increase in the size of the
403
grains and their moisture contents (An & King, 2007; Kong et al., 2015). It should be noted that
404
in this study, rice grains were soaked in the salted water before cooking (similar to that of Middle
405
Eastern cooking style) and the migration of water molecules, sodium, and chloride ions into the
406
grains enhanced the electrical conductivity which increased the possibility of direct ohmic
407
heating on rice grains. This internal heating along with the high-temperature raise of the grains’
408
surrounding area (salted water) provided suitable conditions for starch gelatinization process.
409
The release of the amylose and amylopectin molecules at high temperatures might also affect the
410
electrical conductivity and the heating rate of the sample (An & King, 2007). It was reported that
411
an increase in the electrical conductivity of the media enhances the ohmic heating rate (Sakr &
412
Liu, 2007; Gavahian et al., 2017). On the other hand, the availability of free water and process
413
duration can affect the gelatinization degree. Due to the short process time, the swelling values
414
of the ohmic treated samples did not grow as much as that of the microwave and traditional
415
methods. The moisture content of about 60 % and the surface area of 28 mm2 were observed for
416
all the samples after cooking for 7.5 min. However, the microwave- and conventional- treated
417
samples exhibited a moisture content of 70 % and a surface area of 30 mm2 after an additional
418
7.5 min thermal process. Therefore, to reach the same moisture content as the traditional method,
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an extended ohmic process might be required. However, it should be noted that the higher rice-
420
water ratio due to higher evaporation rate in the ohmic process might also affect the observed
421
moisture contents in this study.
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3.6 Color intensity and lightness analysis
424
The previous studies showed that a reduced color intensity of cooked rice enhances the consumer
425
acceptance of the product and boosts its market value (Tian et al., 2014). Therefore, the
426
industrial adaption of alternative cooking methods of rice requires an investigation of their
427
ability in retaining the color intensity of the cooked rice.
428
This study revealed that the lightness and color intensity of rice samples decreased over process
429
time in all the cooking procedures (Figure 7). The lightness of the rice decreased from 82.9±0.1
430
to 78.6±0.1 upon a 7.5 min ohmic process which was similar to that of the microwave and
431
conventional methods. However, the additional cooking time to complete the cooking process by
432
microwave and hotplate method further decreased the lightness of the rice to 76.6±0.8 and
433
75.6±1.0, respectively. The same trend was observed for the color intensity of the samples. The
434
color intensity of all samples reduced from 9.9±0.2 to about 5 after 7.5 minutes of cooking.
435
However, longer process time resulted in the reduced values of color intensities for both
436
microwave and traditional heating methods (4.0+0.2 and 3.2+0.7, respectively). The higher
437
evaporation rate in the ohmic process and the lower moisture content of the ohmic-treated grains
438
might also affect the reported color values.
439
It was previously reported that other processes, such as high-pressure processing, can affect the
440
lightness and color intensity of the rice (Yu et al., 2017). According to Figure 7, cooking rice by
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ohmic heating may negatively impact the color of the sample and reduce the product
442
acceptability. It should be noted that running ohmic heating at lower power may provide a longer
443
process time and further reduce the lightness and color intensity of the rice while reducing the
444
process energy due to internal heat generation. In addition, it was previously reported that
445
electrochemical reactions and electrode corrosion may affect the color of the processed food by
446
ohmic heating (Mercali et al., 2014) which could be the case for the observed color variations in
447
the rice grains that were cooked by ohmic heating. Further investigations regarding the effects of
448
the input power, electrode corrosion, and electrochemical reactions on the color of rice grain
449
along with a comprehensive sensory evaluation are required to confirm this highlighted
450
drawback of cooking rice by ohmic heating in this study.
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3.7 Rice grain loss
453
Ohmic and microwave heating generated heat directly within the materials and did not rely on
454
the classical modes of heat transfer. On the other hand, cooking rice on a hotplate necessitates
455
thermal penetration from the heating surface which resulted in the temperature gradient along the
456
vertical direction of the heating chamber i.e., an elevated temperature is expected at the bottom
457
of the heating chamber wherein there is a direct contact between the heating plate and the Pyrex
458
vessel which could be considered as the border of conductive and convective heat transfer area.
459
Consequently, in addition to uneven heating, the thermal damage to the rice grains which are
460
located in this area is unavoidable in a prolonged conventional thermal process (Figure 8). It was
461
observed that the number of attached rice to the heating chamber increased over process time in
462
the conventional method and 4.3±0.2 % of the product lost after a 15-min heating of the rice-
463
water mixture by the classical method (TG was 1785±18). It should be noted that the higher ratio
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of rice to water can further decrease the overall thermal conductivity of the mixture and result in
465
a higher temperature gradient and a higher product loss in some other recipes. In addition,
466
replacing the Pyrex heating chamber with other materials, such as stainless steel, can also
467
increase the amount of product loss due to the difference in their surface properties. Adhesion of
468
food constitutes and the resulted fouling is a challenge for food industries and considerable
469
efforts have been made to produce anti-adhesive materials for heating surface and cooking
470
utensils (Zorita et al., 2010). However, In addition to the cost, research revealed the migration of
471
hazardous substances from non-stick coatings layers to food materials (Golja et al., 2017). Using
472
volumetric heating methods instead of traditional heating is another solution for this issue.
473
According to the findings of this study, both microwave and ohmic heating did not induce any
474
product loss which is due to the lack of a hot surface for heat transfer. This observation
475
highlighted the advantages of volumetric heating methods over tedious classical cooking in terms
476
of product loss.
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4. Conclusion
479
Traditional, microwave, and ohmic heating changed the physical properties of the soaked rice
480
cooked according to the Middle Eastern cooking style differently. While microwave did not
481
accelerate the cooking process, ohmic heating addressed several drawbacks of the traditional
482
cooking method, such as long process time, high energy consumption and fouling. Ohmic
483
cooking was shown to be energy efficient and reduced the come up time of the conventional
484
cooking method by 48 %. The constant rate values showed that ohmic cooking can soften rice
485
grains at a greater rate, as compared to other cooking methods. Comparing to microwave
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cooking, not only innovative ohmic cooking consumed less energy and saved process time, but
487
also does not need any radiation isolating box for operational safety.
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Acknowledgements
490
This research was supported by the Ministry of Economic Affairs, project no. 106-EC-17-A-22-
491
0171, Taiwan, Republic of China.
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Wang, R., & Farid, M. M. (2015). Corrosion and health aspects in ohmic cooking of beef meat
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patties. Journal of Food Engineering, 146, 17-22.
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Wang, W. C., & Sastry, S. K. (2002). Effects of moderate electrothermal treatments on juice
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yield from cellular tissue. Innovative Food Science & Emerging Technologies, 3(4), 371-377.
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Wani, I. A., Sogi, D. S., Wani, A. A., & Gill, B. S. (2017). Physical and cooking characteristics
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of some Indian kidney bean (Phaseolus vulgaris L.) cultivars. Journal of the Saudi Society of
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Agricultural Sciences, 16(1), 7-15.
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Yu, Y., Pan, F., Ramaswamy, H. S., Zhu, S., Yu, L., & Zhang, Q. (2017). Effect of soaking and
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single/two cycle high pressure treatment on water absorption, color, morphology and cooked
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texture of brown rice. Journal of food science and technology, 54(6), 1655-1664.
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Zhang, J., Wang, Z. W., & Shi, X. M. (2009). Effect of microwave heat/moisture treatment on
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physicochemical properties of Canna edulis Ker starch. Journal of the Science of Food and
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Agriculture, 89(4), 653-664.
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Zorita, S., Niquet, C., Bonhoure, J. P., Robert, N., & Tessier, F. J. (2010). Optimisation of a
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model food mixture using response surface methodology to evaluate the anti‐adhesive properties
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of cooking materials. International Journal of Food Science & Technology, 45(12), 2494-2501.
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Tables
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Table 1. The effect of ohmic, microwave and conventional heating on the rate of temperature
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increase, come up time, evaporation rate and consumed energy. Ohmic
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Microwave
Time to boiling point 3.8±0.1c
Hotplate
6.6±0.3b
7.3±0.1a
16.6±0.8 b
Mean
evaporation 33.7±0.6 a
19.3±0.3 b
rate (mL/min) energy** 0.70±0.02b
Consumed
*
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**
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texture data. .
20.0±0.7b
1.02±0.02a
(Wh) 651
14.2±0.4 c
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25.5±0.3a
Heating rate (°C/s)
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(min)
1.01±0.03a
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The same letters indicate that the means are not significantly different (p < 0.05). To 50 % reduction in the texture hardness i.e., reaching 969 g. data calculated from the
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Table 2. Changes in rate of texture softening (K) and residual texture (A) of different cooking
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methods as determined from hardness and chewiness parameters.
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Hardness
K
Ohmic
A
Microwave 0.224±0.013
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*
RSS
0.358±0.038a 100.2±66.5 a 88.4˟103 b
Hotplate
Chewiness
100. 4±21.8
0.221±0.006b 61.9±22. 3a
a
3
986.3˟10
2
SEE
R
K
81.8
0.999
0.550±0.036 a 46.2±14.3 a 6.9˟103
288.5 0.982
1269.4˟103 399.3 0.973
0.264±0.010
A
b
22.2±8.2
0.279±0.008b 5.3±4.5c
RSS
b
3
SEE
R2
25.0
0.999
17.3˟10
124.6 0.987
6.9˟103
125.2 0.988
The same letters indicate that the means are not significantly different (p < 0.05).
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Figures
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Fig. 1. Schematic representation of the ohmic cooker used in this research for rice cooking in
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excess water.
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Fig. 2. Electrical conductivity of rice-water mixture as affected by process time and temperature.
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Fig 3. Evaporation rate of heating media during rice cooking.
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Fig 4. Heating curves for rice-water mixture during ohmic, microwave, and conventional heating.
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(a)
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(b)
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Fig. 5. Variations in hardness (a) and chewiness of the rice grains as affected by ohmic,
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microwave, and hotplate cooking methods.
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(b)
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Fig. 6. Changes in the moisture content (a) and the surface area (b) of the rice grains during
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ohmic, microwave and, conventional thermal process.
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(b)
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Fig. 7. Variations in the lightness (a) and color intensity (b) of rice sample during thermal
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process
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Fig. 8. The kinetic of rice grain attachment to the heating surface in the traditional cooking
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method. The number of attached grains for both microwave and ohmic heating were zero during
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List of captions
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List of Tables
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Table 1. The effect of ohmic, microwave and conventional heating on the rate of temperature
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increase, come up time, evaporation rate.
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Table 2. Changes in rate of texture softening (K) and residual texture (A) of different cooking
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methods as determined from hardness and chewiness parameters.
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List of Figures
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Fig. 1. Schematic representation of the ohmic cooker used in this research for rice cooking in
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excess water.
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Fig. 2. Electrical conductivity of rice-water mixture as affected by process time and temperature.
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Fig 3. Evaporation rate of heating media during rice cooking.
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Fig 4. Heating curves for rice-water mixture during ohmic, microwave, and conventional heating
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Fig. 5. Variations in hardness (a) and chewiness of the rice grains as affected by ohmic,
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microwave, and hotplate cooking methods.
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Fig. 6. Changes in the moisture content (a) and the surface area (b) of the rice grains during
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ohmic, microwave and, conventional thermal process
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Fig. 7. Variations in the lightness (a) and color intensity (b) of rice sample during thermal
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process
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Fig. 8. The kinetic of rice grain attachment to the heating surface in the traditional cooking
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method.The number of attached grains for both microwave and ohmic heating were zero during
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these processes and were not shown in this figure.
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Rice was successfully cooked by ohmic and microwave heating Volumetric and conventional methods yielded grains with similar
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physical properties
Ohmic cooking resulted in a greater textural softening rate
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Ohmic heating is a time- and energy-saving method for rice cooking