Journal Pre-proof Energy performance optimisation of building envelope retrofit through integrated orthogonal arrays with data envelopment analysis
Hong Xian Li, Yan Li, Boya Jiang, Limao Zhang, Xianguo Wu, Jingyi Lin PII:
S0960-1481(19)31640-4
DOI:
https://doi.org/10.1016/j.renene.2019.10.143
Reference:
RENE 12512
To appear in:
Renewable Energy
Received Date:
27 June 2019
Accepted Date:
25 October 2019
Please cite this article as: Hong Xian Li, Yan Li, Boya Jiang, Limao Zhang, Xianguo Wu, Jingyi Lin, Energy performance optimisation of building envelope retrofit through integrated orthogonal arrays with data envelopment analysis, Renewable Energy (2019), https://doi.org/10.1016/j.renene. 2019.10.143
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Journal Pre-proof
Energy performance optimisation of building envelope retrofit through integrated orthogonal arrays with data envelopment analysis Hong Xian Li1, Yan Li1, Boya Jiang2, Limao Zhang3,*, Xianguo Wu4, Jingyi Lin4 1. School of Architecture and Built Environment, Deakin University, Locked Bag 20001, Geelong, Victoria 3220, Australia. E-mail:
[email protected];
[email protected] 2. School of Architecture, Nanjing Tech University, Nanjing 211816, China. E-mail:
[email protected] 3. School of Civil and Environmental Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore. E-mail:
[email protected] 4. School of Civil Engineering & Mechanics, Huazhong University of Science and Technology, Wuhan Hubei 430074, China. E-mail:
[email protected];
[email protected] * Corresponding author:
[email protected] (L. Zhang)
1
Journal Pre-proof Abstract: Retrofitting building envelopes is regarded as an effective solution that can help commercial and individual investors offset daily power usage. However, it is worthwhile to explore a highly efficient approach to seek optimum retrofitting strategies. A novel hybrid approach that integrates energy simulation, Orthogonal Array Testing (OAT), and Data Envelopment Analysis (DEA) is developed in this research to discover optimal solutions for building retrofit. A commercial high-rise building is chosen as a case study, and five parameters are considered, including the exterior envelope fabric, exterior window type, sunshade type, window-to-wall ratio, and airtightness. The energy consumption is first simulated and verified as a baseline. OAT is then employed to conduct experiments and explore potential solutions to the energy optimisation problem, based on which the most efficient strategy is obtained through DEA benchmarking. The identified optimal solution is able to save an annual operation energy of 7.01 kWh/m2, which is also cost-effective. It is also found that the window type and airtightness are significant factors with regard to the energy performance of building envelope retrofit. The study benefits designers and construction managers in determining the optimal solution of retrofitting building envelope for achieving energy-efficient building operations. Keywords: Building envelope retrofit; Energy optimisation; Orthogonal Array Testing; Data Envelopment Analysis; Energy simulation
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1. Introduction
2
The building sector accounts for approximately 30% of global energy consumption and more than
3
50% of global electricity demand [1]. As for commercial buildings, more than 80% of building energy
4
consumption occurs during the operation phase to maintain indoor environments and provide building-
5
based services [2, 3]. Thus, building energy consumption, especially for commercial buildings, can be
6
considered one of the major contributors to such issues as the depletion of fossil fuel reserves and
7
environmental pollution [4, 5]. To promote energy-efficient building operations, great efforts have
8
been made in search of active or passive efficiency strategies for building energy [6-8]. Active
9
strategies aim to meet the human requirements for comfortable environments using electrical-
10
mechanical equipment, whereas passive strategies optimise and conserve the usage of potential energy
11
by buildings prior to the electrical energy conversion [9]. The active strategies primarily focus on the
12
improvement of heating, ventilation, and air conditioning (HVAC) systems, heat pumps, boilers, and
13
electrical lighting. However, active technologies are confronted by some insurmountable limitations
14
[6]. For example, the coefficient of performance for a heat pump is normally no greater than 6. Passive
15
energy-saving technologies have been widely exploited in recent decades [10], and they are mainly
16
involved in the improvement of building envelope elements, such as Trombe walls [11], lightweight
17
concrete walls and slab [12], and green roofs [13].
18
A building envelope aims to physically separate the indoor from outdoor environments of a
19
building for the purpose of resistance to air, water, light, and heat [14, 15]. A large amount of heat
20
exchange is achieved during the building operation phase. The heat can be transferred into and
21
maintained within indoor environments, creating an ‘oven’ effect in hot climates, but indoor
22
temperature can decrease because of heat losses. Both under-insulated and over-insulated envelopes
23
may cause an increase in loads of cooling and heating. Thus, the building envelope significantly affects
24
energy efficiency and indoor environmental quality [16, 17]. Chung et al. [18] observed 31.4% in
25
energy savings for the selected high-rise apartments in Hong Kong when extruded polystyrene thermal
26
insulation was added to walls. Balaras et al. [19] indicated that energy consumption for insulated
27
buildings may be 20%–40% less than in non-insulated buildings, and for low infiltration buildings
28
may be up to 20% less than in high infiltration buildings in Greece. Consequently, researchers and
29
engineers have realised that building energy performance can be improved by means of the optimal
30
design of the building envelope. For instance, Lin et al. [20] demonstrated that the optimal office
31
building envelope configuration could save approximately 40% of the energy consumption. Braulio-
3
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Gonzalo and Bovea [21] optimised a building’s envelope insulation thickness in order to balance the
33
environmental and cost performance of the building.
34
In recent years, several optimisation models have been developed to assist building designers in
35
search of optimal design solutions when coupled with building energy simulation theories [22, 23].
36
Different design aspects of the building envelope have been extensively explored in order to achieve
37
energy-efficient goals since the first introduction of the simulation-based optimisation methods [24,
38
25]. For instance, Evins [26] and Nguyen et al. [27] reviewed simulation-based optimisation methods
39
adopted in the building performance analysis and design. Wu et al. [28] proposed an optimisation
40
model for building energy systems in typical residential buildings in the Swiss village of Zernez, where
41
the optimization model was integrated into the dynamic energy simulation in the EnergyPlus platform
42
to explore individual retrofit scenarios. However, Huang and Niu [29] criticised in a literature review
43
that a number of previous studies on simulation-based building envelope optimisation utilised a single
44
factor for the optimal solution for the minimisation of energy consumption.
45
Indeed, practical systems usually involve three or more variables or factors, particularly for the
46
complex building energy systems, which requires multi-factor analysis on a simulation platform [30].
47
Several factors, such as the window-to-wall ratio (WWR), thermal insulation, glazing types, and roof
48
strategies, contribute to building energy performance. For instance, Capeluto and Ochoa [31]
49
conducted a simulation-based study to identify and rank energy-efficient retrofitting solutions in 13
50
urban centers and identified that the thermal insulation and glazing had the most significant impact on
51
energy consumption reduction in Central Europe. Raji et al. [32] strongly recommended four measures
52
on improving glazing types, WWR, sun shading, and roof strategies for improving the energy
53
performance of the envelopes of high-rise office buildings in the Netherlands. It can be concluded that
54
the optimal designs of the building envelope with energy simulation technologies require multi-factor
55
analysis. However, based on the previous research, it is worthwhile to explore the following issues:
56
(1) How to ensure the validity of the energy simulation model for the complex building envelop
57
systems? (2) How to design fractional factorial experiments to cover the most important features of
58
the problem studied? (3) How to discover the optimal strategy through benchmarking activities in the
59
multi-factor analysis? It is, therefore, necessary to develop a highly efficient approach to deal with the
60
optimisation of multiple factors with different levels of values.
61
Orthogonal Array Testing (OAT) is designed for studying multi-factors and multi-level
62
experiments, aiming to identify the representative cases for lowering the number of test cases [33, 34].
63
This method requires a relatively small number of trials and less time to acquire an optimal level group
64
of Decision Making Units (DMUs). It allows for performing both range analysis and variance analysis
65
to evaluate test results. There is an increasing interest in utilising the orthogonal array experimental 4
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method for optimisation in various fields [35, 36]. Furthermore, Data Envelopment Analysis (DEA) is
67
a powerful performance measurement and benchmarking tool for applications, especially when the
68
evaluated DMUs are represented by activities representing real processes that generate products [37].
69
DEA provides each DMU with an efficiency score that has to be viewed as its relative efficiency in
70
the set of all DMUs involved in the benchmarking [38]. DEA is derived from the economic notion of
71
Pareto optimality, which is a nonparametric method in operational research and has been applied to
72
various fields [39, 40]. The first mathematical model proposed by Charnes et al. [41] was called DEA
73
Charnes Cooper and Rhodes (CCR) with a constant return to scale. Banker et al. [42] later extended
74
this basic model to a case with variable rate to scale, namely DEA Banker Charnes and Cooper (BCC).
75
As a powerful tool for measuring the productive efficiency of DMUs, DEA proves to be time-efficient
76
in length of optimisation analysis and suitable for input–output variables with different units [43].
77
Moreover, DEA is capable of accurately and effectively identifying new DMUs and reaching an
78
optimal solution once the search space is reduced by using OAT [44]. Currently, the algorithm
79
integrating OAT with DEA [44] has not yet been widely used. In particular, there has been little
80
research on searching for optimal envelope retrofit strategies based on the building energy performance
81
simulation through the combination method.
82
Therefore, a novel hybrid approach that integrates the computer simulation, OAT, and DEA is
83
established to address the above-mentioned three issues and the purpose of this research. The
84
integrated method is capable of lowering a number of scenarios through OAT and seeking the most
85
efficient solution through DEA on the simulation platform. In this research, a high-rise building is
86
chosen as a case study and modelled on a reliable energy simulation platform in order to optimise the
87
primary factors of building envelope for improving the energy performance of commercial high-rise
88
buildings. First, the simulation is implemented to predict the energy performance of buildings. The
89
simulation results are then validated by the monitored data. Finally, the OAT strategy is adopted for
90
the identification of more efficient scenarios and pre-assessment of the search space of the energy
91
simulation optimisation problem. DEA is employed to rank the efficient scenarios within the new range
92
and seek for the optimal retrofit solution for improving the energy performance of high-rise buildings.
93
The optimisation approach can be beneficial for decision-makers to minimise the energy consumption
94
of high-rise buildings in envelope design and retrofit projects.
95
The remainder of the paper is organised as follows: Section 2 presents the developed systematic
96
methodology with detailed step-by-step procedures and proposes a verified energy simulation model.
97
Section 3 selects a realistic high-rise building as a case study to demonstrate the optimal strategy.
98
Section 4 aims to present the simulation results and validation. Section 5 proposes the OAT
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optimisation; and Section 6 identifies the optimum retrofit strategy through DEA. Section 7 proposes
100
the conclusions and future work.
101
2. Methodology
102
In order to conduct the multi-factor energy analysis and optimisation in complex building systems,
103
a novel hybrid approach that integrates the computer simulation, OAT, and DEA is developed in this
104
research. This approach is capable of performing various what-if scenario analyses and discover the
105
optimal strategy for energy savings. Figure 1 illustrates the flowchart of the developed hybrid approach
106
for energy simulation and optimisation. Three main steps are incorporated, as elaborated below. Dynamic Energy Simulation and Validation
OAT Optimisation
• DesignBuilder • Design parameters • Model development • Mean Bias Error • Mean Square Error • Tolerance range
DEA Benchmarking • Input-output setup • Decision units • Relative efficiency • Comparsion
• OAT experiments • Variance analysis • Total deviation • Total freedom
107 108 109
Figure 1. Flowchart of the developed hybrid approach for energy simulation and optimisation. 2.1 Dynamic energy simulation and validation
110
The first step aims to consider an appropriate platform for establishing a simulation model. In
111
order to achieve accurate dynamic calculation, energy simulation software tools have been extensively
112
developed by engineers and researchers, such as DOE-2, Ecotect, DeST, EnergyPlus, and
113
DesignBuilder [45]. Table 1 summarises the characteristics of the above-mentioned simulation tools.
114
It can be concluded that DesignBuilder is capable of investigating more detailed consumption
115
situations and providing a user-friendly graphical interface by comparison. Thus, DesignBuilder is
116
chosen to simulate and analyse the energy consumption of commercial high-rise buildings in this
117
research.
118 119
Table 1. Comparison of building energy simulation tools. Characteristics
Building Energy Simulation Tools DOE-2
Ecotect
DeST
EnergyPlus
DesignBuilder
Graphical interface
√
√
√
─
√
Simulation accuracy level
Hour
Hour
Hour
Minute
Minute
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Auto-check data rationality
√
√
√
─
√
Accurate temperature display
─
─
√
√
√
Natural ventilation
─
─
√
√
√
Wall moisture transfer
─
─
─
√
√
Thermal comfort calculation
─
─
─
√
√
Sunshade and lighting control √
√
√
√
√
Economic analysis
─
√
√
─
─
Customised output report
─
─
─
√
√
Note: “√” represents feasibility; “─” represents unfeasibility.
121 122
DesignBuilder operates by using EnergyPlus as a simulation engine and considering the
123
interaction of all the building components and systems such as building envelope, windows, HVAC,
124
and internal heat gain from different systems. The heat balance can be simplified as follows: 𝑁
125
𝑁
𝑁
∑𝑖 =𝑠𝑙 1𝑄𝑖 + ∑𝑖 =𝑠𝑢𝑟𝑓𝑎𝑐𝑒𝑠 𝑄𝑠𝑖 + ∑𝑖 =𝑧𝑜𝑛𝑒𝑠 𝑄 + 𝑄𝑖𝑛𝑓 + 𝑄𝑠𝑦𝑠 = 0 1 1 𝑧𝑖
(1)
𝑁
126
in which ∑𝑖 =𝑠𝑙 1𝑄𝑖 represents the total internal loads. 𝑁𝑠𝑙 indicates the number of convective internal
127
loads, 𝑄𝑖. The convective heat transfer 𝑄𝑠𝑖 can also be expressed as ℎ𝑖𝐴𝑖(𝑇𝑠𝑖 ― 𝑇𝑧), which is the
128
convective heat transfer from the ith surface at temperature 𝑇𝑠𝑖 of the zone air at a temperature, 𝑇𝑧
129
[46]. 𝑄𝑧𝑖, namely 𝑚𝑖𝐶𝑝(𝑇𝑧𝑖 ― 𝑇𝑧), represents the heat transfer owing to inter-zone air mixing, and 𝑄𝑖𝑛𝑓,
130
namely 𝑚𝑖𝑛𝑓𝐶𝑝(𝑇∞ ― 𝑇𝑧), denotes the heat transfer owing to infiltration, as described in Engineering
131
Reference [47]. 𝑄𝑠𝑦𝑠 represents the total heat flow of a building system. The air heat balance [47] in
132
DesignBuilder can be formulated as 𝑑𝑇𝑧
𝑁
𝑁
𝑁
133
𝐶𝑧 𝑑𝑡 = ∑𝑖 =𝑠𝑙 1𝑄𝑖 + ∑𝑖 =𝑠𝑢𝑟𝑓𝑎𝑐𝑒𝑠 ℎ𝑖𝐴𝑖(𝑇𝑠𝑖 ― 𝑇𝑧) + ∑𝑖 =𝑧𝑜𝑛𝑒𝑠 𝑚𝑖𝐶𝑝(𝑇𝑧𝑖 ― 𝑇𝑧) + 𝑚𝑖𝑛𝑓𝐶𝑝(𝑇∞ ― 𝑇𝑧) + 𝑄𝑠𝑦𝑠 1 1
134
(2)
135
The rate of energy storage in air (W) is written as 𝐶𝑧 𝑑𝑡 , in which the capacitance, 𝐶𝑧, takes the
136
contribution of the zone air into account [16].
𝑑𝑇𝑧
137
The commonly used verification method is to prove the simulation accuracy according to the
138
requirement of the specification. For energy conservation evaluation, the American Society of Heating,
139
Refrigerating and Air-Conditioning Engineers (ASHRAE) Guideline 14-2002 [48] is considered a
140
widely-accepted building energy model calibration standard [49]. It provides both the individual
141
system and the whole building calibration procedures. Similar to the whole building calibration
142
simulation, the calibration process adopts the computer simulation to establish the building model prior 7
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to the energy-saving retrofit, which is compared with the actual energy consumption in operation to
144
calibrate the model. The model is then employed to forecast the energy savings of the building after
145
the retrofit. The error indicators in ASHRAE Guideline 14-2002 are selected as judgment standards of
146
the model verification. The two dimensionless indicators are Normalised Mean Bias Error (NMBE)
147
and Cumulative Variation of Root Mean Square Error (CVRMSE), as formulated in Eqs. (3) and (4),
148
respectively. 𝑃
149
𝑁𝑀𝐵𝐸 =
150
𝐶𝑉𝑅𝑀𝑆𝐸 =
[
∑𝑝 = 1(𝑆𝐸𝑝 ― 𝐴𝐸𝑝) (𝑃 ― 1) × 𝐴𝐸
2 𝑃 ∑𝑝 = 1(𝑆𝐸𝑝 ― 𝐴𝐸𝑝) (𝑃 ― 1)
]
× 100
(3)
12
× 100 𝐴𝐸
(4)
151
where 𝑆𝐸𝑝 and 𝐴𝐸𝑝are simulated and actual energy consumption values of the month p, respectively;
152
𝐴𝐸 is the average value of the actual energy consumption.
153
Clearly, the indicators consider both the actual and the simulated energy consumption data, which
154
can be obtained by the monthly energy bills and simulation models, respectively. The ASHRAE
155
Guideline defines that the simulation models are reliable when -5% ≤ NMBE ≤ 5% and CVRMSE ≤
156
15%.
157
2.2 OAT-enabled optimisation
158
As mentioned earlier, OAT is considered to be a highly-efficient approach for achieving the
159
optimisation of multiple factors with different levels of values. It can significantly reduce the workload
160
resulting from the increase in the number of factors and levels of values. This step aims to analyse the
161
effects of envelope-related parameters on building energy consumption. The energy-saving potential
162
could be generated by thermal design parameters of building envelope from a sensitivity perspective.
163
OAT is used to arrange and test the performance of the proposed optimisation strategies and further
164
explore the feasible region of the energy optimisation problem. The orthogonal table is the foundation
165
of the orthogonal experimental design, which forms as follows:
166
𝐿𝐷(𝑄𝑀)
(5)
167
𝐿 represents the symbol of orthogonal design, 𝐷 denotes the number of rows or tests, 𝑄 indicates the
168
number of levels, and 𝑀 represents the number of columns or factors [50].
169
Both the range analysis and variance analysis can be performed based on the test results. The
170
range analysis aims to measure and demonstrate the impact range of each factor using the difference
171
between the maximum and minimum mean values of test results. The results can be further analysed
172
through the variance analysis to identify effects from experimental conditions, errors, and the
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importance of factors. For the statistics of the F distribution, the value of F is compared to a critical
174
value of a significant level, which is normally set at 0.05 or 0.01.
175
The impact of the selected factor on the test results is considered to be significant if it is greater
176
than the critical value, and vice versa. Setting 𝑦𝑑 as the output result generated by the dth orthogonal
177
test, the square sum of the total deviation, 𝑆𝑇, and the degrees of the total freedom, 𝑑𝑓𝑇, can be
178
expressed as Eqs. (6) and (7), respectively, in the variance analysis. Herein, for the mth factor, the
179
square sum of the deviation, 𝑆𝑚, and the freedom degrees, 𝑑𝑓𝑚, are expressed as Eqs. (8) and (9). 1
𝐷
(
𝑆𝑇 = ∑𝑑 = 1𝑦𝑑2 ― 𝐷 ∑𝑑 = 1𝑦𝑑
181
𝑑𝑓𝑇 = 𝐷 ― 1 1
(6) (7)
1
𝑄
2
)
𝐷
180
(
𝐷
2
)
𝑆𝑚 = 𝐷 𝑄∑𝑞 = 1𝐷𝑞𝑚2 ― 𝐷 ∑𝑑 = 1𝑦𝑑
182
(8)
183
𝑑𝑓𝑚 = 𝑄 ― 1
(9)
184
where, 𝐷𝑞𝑚 represents the sum of the test results of Factor m on Level q. For errors, the square sum of
185
the deviation, 𝑆𝑒, and the freedom degrees, 𝑑𝑓𝑒, are defined as Eqs. (10) and (11), respectively.
186
𝑆𝑒 = 𝑆𝑇 ― ∑𝑑𝑆𝑚
(10)
187
𝑑𝑓𝑒 = 𝑑𝑓𝑇 ― ∑𝑑𝑓𝑚
(11)
188
where the value of F is defined as the ratio of the mean square error (MSE) for factors to the MSE for
189
the deviation. MSE is equal to the ratio of the square sum of deviation to the freedom degrees.
190
2.3 DEA benchmarking
191
DEA is proven to be a powerful tool that can be used to perform a comparison of the relative
192
efficiencies of DMUs. The production possibility set, 𝑃𝐵, of the DEA BCC model was defined by
193
Banker et al. [42].
194
𝑃𝐵 = {(𝑥,𝑦)|𝑥 ≥ 𝑋𝜆, 𝑦 ≥ 𝑌𝜆,𝑒𝜆 = 1,𝜆 ≥ 0}
(12)
195
𝑋 and 𝑌 represent the vectors of input and output variables, respectively. 𝜆 indicates a column vector
196
with all elements non-negative. 𝑒𝜆 = 1 denotes the adjunction of the condition in BCC models, where
197
𝑒 is a row vector with all elements of unity. The step aims to rank the efficient DMUs through DEA
198
benchmarking, seeking the most efficient strategy and adopting the optimal building envelope. The
199
number of tests, 𝐷, is significantly reduced to 𝐷' through the orthogonal array testing, which means
200
that 𝐷' is the total number of DMUs in DEA. The DEA BCC model can be expressed as follows.
201
𝐽
max 𝑤0 = ∑𝑗 = 1𝑢𝑗𝑦𝑗0 + 𝑐0
9
(13)
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{
𝐽
𝐼
∑𝑗 = 1𝑢𝑗𝑦𝑗𝑑 ― ∑𝑖 = 1𝑣𝑖𝑥𝑖𝑑 + 𝑐0 ≤ 0 (𝑑 = 1, 2, …, 𝐷') 𝐼
∑𝑖 = 1𝑣𝑖𝑥𝑖0 = 1 𝐼
subject to: ∑𝑖 = 1𝑣𝑖𝑥𝑖0 = 1 𝑢𝑗 ≥ 0 (𝑗 = 1, 2, …, 𝐽) 𝑣𝑖 ≥ 0 (𝑖 = 1, 2, …,𝐼) 𝑐0: unrestricted
202
(14)
203
where 𝑑, 𝑖, and 𝑗 represent the DMU, input, and output index, respectively. Their corresponding total
204
numbers are 𝐷', 𝐼, and 𝐽, respectively. 𝑥𝑖𝑑 and 𝑦𝑗𝑑 indicate the ith input and jth output for the dth DMU,
205
respectively. 𝑣𝑖 and 𝑢𝑗 represent weights of input and output, respectively. 𝑤0, 𝑥𝑖0, and 𝑦0 denote the
206
relative efficiency, input, and output for DMU0, which is the DMU under evaluation. 𝑐0 represents the
207
free variable.
208
3. Case Study
209
For the preliminary application of the research approach proposed in the previous section, an
210
existing high-rise building in Wuhan, a city located in Central China, is chosen as a case study to
211
optimise the energy-saving performance. The three-dimensional (3D) simulation model is constructed
212
on the DesignBuilder platform, as shown in Figure 2. The selected high-rise is a mixed-use commercial
213
building that includes office, business, restaurant, and conference facilities. The area of the building’s
214
lot measures approximately 1,700 m2; the building’s total floor area is 34,650 m2; and the height of
215
the building is 92 m, which includes 25 floors. The ground floor provides a lobby and a business center
216
with a height of 6.0 m. The first floor has a dining area with a height of 4.8 m. The 25th floor features
217
a conference center integrated with a multi-functional hall along with water tanks and equipment
218
rooms; the height of this floor is 6.3 m. Other floors have office areas the height of which are 3.4 m.
219
The area of the building envelope is 16,124 m2, and the building volume is 126,198 m3, resulting in a
220
shape coefficient of 0.13 and a WWR of 0.3.
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Figure 2. The building model constructed on the DesignBuilder platform from different views.
223 224
The detailed design parameter information about the building envelope is described in Table 2.
225
The main structure adopts a frame-shear wall system without sunshades for windows. The building
226
was built in 1998. Thus, some design requirements of the building envelope cannot meet the Design
227
Standard for Energy Efficiency of Public Buildings GB 50189-2015 [51].
228 229
Table 2. Design parameter information of the building envelope. Component Exterior wall
Area (m2) 15,174
Roof
1650
Window Floors
5,058 -
Foundation
-
Materials 13 mm decorative brick + 20 mm lime mortar + 10 mm Expanded Polystyrene (EPS) insulation + 240 mm aerated concrete + 20 mm lime mortar 40 mm C20 fine aggregate concrete + 20 mm cement mortar + 5 mm waterproof membrane + 30 mm cement mortar + 60 mm Extruded Polystyrene (XPS) insulation + 20 mm cement mortar + 120 mm reinforced concrete + 20 mm cement mortar Aluminium frame + 6 mm clear single glazing 20 mm cement mortar + 100 mm reinforced concrete + 20 mm cement mortar 20 mm cement mortar + 80 mm fine aggregate concrete + 500 mm rammed clay
230 11
U-Value (W/(m2·K)) 0.5 0.35
6.073 2.813 0.887
Journal Pre-proof 231
A central air-conditioning system is utilised in this building, and the fan coil and ventilation
232
systems are also adopted in each space to control zones separately. In addition, there are operable
233
windows that allow natural ventilation in summer. Cooling systems continuously run from May to
234
September, and heating systems operate from December to February, because Wuhan is located in a
235
hot-summer and cold-winter zone. The HVAC system operation schedule is summarised in Table 3.
236
Different areas with specific functions in this building have different usage characteristics, including
237
the occupant density, illumination density, and equipment density, as displayed in Columns 5–7 of
238
Table 3.
239 240
Table 3. The HVAC operation schedule and indoor thermal disturbance settings. Function Business
Temperature Operation Setting Time
Cooling 26℃, Heating 20℃ Restaurant Cooling 26℃, Heating 20℃ Office Cooling 26℃, Heating 22℃ Conference Cooling 26℃, Heating 22℃
Illumination Power Density (W/m2) 15
Equipment Power Density (W/m2) 12
0.33
14
8
7:30~18:00
Mon - Fri 0.25
12
15
If use
1~2 days / 0.4 week
12
8
9:30~21:30
Operation Max Occupant frequency Density (p/ m2) Daily 0.3
10:00~21:00 Daily
241 242
4. Simulation Results and Validation
243
DesignBuilder is used to simulate the dynamic energy consumption of the selected high-rise
244
building over a one-year period on an hourly basis. Meanwhile, the actual energy consumption data is
245
collected using utility bills over a one-year period. Based on the monitored energy consumption, the
246
simulation model is verified for the following analysis. A comparison between the simulated and
247
monitored energy consumption data is conducted on a monthly basis, as displayed in Figure 3.
12
Journal Pre-proof Energy Consumption (MWh) 600 500
Heating_Simulated
400
Cooling_Simulated Others_Simulated
300
Equipment_Simulated
200
Lighting_Simulated Simulated Total
100
Monitored Total Moniored Total
0
248 249
Jan
Feb
Mar Apr May Jun
Jul
Aug Sep
Oct
Nov Dec
Figure 3. Comparison between the simulated and actual monthly energy consumption.
250
Overall, the actual annual energy consumption of this building is 3,712.63 MWh, and the energy
251
consumption per unit floor area reaches 107.15 kWh/m2. The simulation results show that the annual
252
energy consumption of the building is 3,559.52 MWh, with an energy consumption per unit floor area
253
of 102.73 kWh/m2. The comparison shows a relatively small difference, namely 4.1%, between the
254
simulated and the actual energy consumption data. The actual monthly energy consumption of this
255
building is often slightly higher than the simulated result, with a monthly difference of -3.1%, 4.5%, -
256
5.7%, -7.8%, -7.3%, -4.6%, -6.7%, -5.5%, -7.3%, 5.5%, -5.5%, and -4.2% from January to December,
257
respectively. Furthermore, according to Eqs. (3) and (4), the values of NMBE and CVRMSE are
258
calculated to be 4.5% and 6.2%, respectively, and these indices are within the tolerance range of the
259
Guideline Provisions in ASHRAE. Therefore, the model is reliable, and the simulation results are
260
acceptable.
261
Moreover, the consumed energy in cooling and heating systems changes significantly during
262
different seasons. The weather in Wuhan is relatively humid and cold from December to February,
263
indicating a high demand for long-term heating supply. The cooling system also greatly contributes to
264
energy consumption in the summer from June to September. The annual electricity consumed by the
265
air-conditioning system is estimated to be 1,742.78 MWh, accounting for 49% of the total power
266
consumption, where the cooling and heating systems consume 28% and 21% of the total energy,
267
separately. Thus, the building envelope cannot meet the current design requirements and has poor
268
insulation performance. There is a significant demand for retrofitting the building envelope in order to
269
achieve the required high efficiency for the building energy system.
270
5. Building Envelope Optimisation and Analysis 13
Journal Pre-proof 271
5.1. Level tests of orthogonal factors
272
In order to propose a feasible strategy of the envelope retrofit for energy savings, the optimisation
273
focuses on the thermal performance of the envelope. Five parameters of the architectural design are
274
addressed in this research, namely the exterior envelope fabric (A), exterior window type including
275
glass and window frames (B), sunshade type (C), WWR (D), and airtightness (E). These five
276
parameters are taken as the testing factors. Three levels are selected for each factor, and the test is
277
arranged by using an orthogonal table. The OAT experiments are described in Table 4, according to
278
the regulation [52]. The level classification of each factor is elaborated as follows.
279 280
Table 4. Orthogonal table of level tests for OAT experiments of the studied building envelope. Factor Description A B
C D E
Level 1
Exterior envelope 10 mm fabric (insulation thickness) Exterior window Plastic-steel window type frame + clear glass (3 mm) + air layer (13 mm) + clear glass (3 mm) Sunshade type Horizontal shading device (0.5 m) WWR 25% Airtightness The third grade
Level 2
Level 3
30 mm
50 mm
Plastic-steel window frame + coated clear glass (6 mm) + air layer (6 mm) + clear glass (6 mm) Horizontal shading device (0.8 m) 30% The fourth grade
Plastic-steel window frame + coated clear glass (6 mm) + air layer (13 mm) + clear glass (6 mm) Horizontal shading device (1.0 m) 35% The fifth grade
281 282
(1) Factor A: The building envelope fabric determines the comprehensive heat transfer coefficient
283
of the exterior wall. The building energy can be more efficiently saved when the coefficient is equal
284
to or less than 0.5 W/(m2·K). In the base model, the exterior wall structure is taken as the basic structure,
285
which includes a decorative brick with a thickness of 13 mm, a lime mortar with a thickness of 20 mm,
286
an EPS insulation layer with a thickness of 10 mm, and an aerated concrete layer with a thickness of
287
240 mm. The EPS insulation layers with a thickness of 10 mm, 30 mm, and 50 mm are selected as the
288
three levels of Factor A, and the corresponding comprehensive heat transfer coefficients for exterior
289
walls are 0.50 W/(m2·K), 0.404 W/(m2·K), and 0.336 W/(m2·K), respectively. The price of EPS is
290
estimated to be approximately 600 Chinese Yuan (CNY)/m3 [53].
291
(2) Factor B: The exterior window type includes the selection of the glass type and the window
292
frame type. Various glass and window frame materials result in different coefficient values of the heat
293
transfer and solar heat gain for exterior walls, although the window frame often accounts for a small
294
proportion of the exterior window area. In particular, the coated glass (Low-E glass) has a high 14
Journal Pre-proof 295
transmittance to near-infrared ray and high reflectivity to far-infrared ray. Moreover, the technical cost
296
is relatively low for improving window frames. The overall heat transfer performance mainly depends
297
on the heat transfer performance of the glass. The insulating glass or the glass combining insulating
298
glass with Low-E coatings are determined as presented in Table 4. The installation costs within three
299
levels are estimated to be approximately 1.39 million CNY, 1.74 million CNY, and 1.66 million CNY,
300
respectively [54, 55]. The comprehensive heat transfer coefficients of the three levels of exterior
301
windows reach 2.976 W/(m2·K), 2.722 W/(m2·K), and 2.283 W/(m2·K), respectively.
302
(3) Factor C: The window shading can directly block sunlight to the interior of a building,
303
reducing the heat transferred from sunlight into the indoor space and improving the thermal
304
environment inside the room in summer. The shading is divided into three types in terms of the relative
305
position of the shading device, namely exterior shading, internal shading, and double glazing medium
306
shading. The first type (exterior shading) is adopted as the heat absorbed by itself is carried away
307
through the air, and thus, there is no load in the room. In addition, its payback periods are usually less
308
than eight years for high-rise offices in southern China, according to the energy savings of the case
309
study in the work of Chen et al. [56]. The retrofit cost is roughly estimated at 67.3 thousand CNY for
310
a high-rise office with a height of 48 m and a WWR of 40%. In the present research, there are three
311
different levels of configuration for the window shading, including a horizontal exterior sunshade
312
board with a width of 0.5 m, 0.8 m, and 1.0 m, respectively.
313
(4) Factor D: The selection of WWR has been addressed for building envelope retrofit. The
314
change of window size can be implemented by (a) adding additional walls around the windows such
315
as in the case study building investigated by Zhou et al. [57] and Radwan et al. [58], or (b) by increasing
316
the window opening similar to the case building studied by Griego et al. [59]. The case building by
317
Zhou et al. [57] demonstrates that the annual total electricity consumption is decreased by 0.42%,
318
0.99%, 1.85%, 2.14%, 2.11%, and 1.94% when the south WWR of 0.2 is changed to 0.25, 0.3, 0.35,
319
0.4, 0.45, and 0.5, respectively, from which it can be observed that smaller WWR does not necessarily
320
mean lower energy consumption. This case building by Zhou et al. [57] has been successfully awarded
321
the Exemplar for Green Building in China as its operation is highly regarded after the retrofit. The case
322
building by Radwan et al. [58] demonstrates that decreasing the WWR of 0.4 to 0.3 reduces the annual
323
total electricity consumption by 4.35%. Moreover, in the research by Griego et al. [59], different types
324
of glazing were investigated for retrofit, and the single pane low-transmissive glazing at the WWR of
325
0.3 reaches the optimum fenestration configuration when adopting WWR as a retrofit factor for office
326
buildings. Taking the typical office floor as an example in the present research, the office area near the
327
windows and the corridor area reach 596 m2 and 120 m2, respectively. It is estimated that the area of
328
exterior windows should be larger than 131 m2. Further results are obtained that WWR should be larger 15
Journal Pre-proof 329
than 24%. The final three levels of WWR are 25%, 30%, and 35%, respectively. Corresponding
330
installation costs are estimated to be approximately 3.57 million CNY, 8.84 million CNY, and 10.31
331
million CNY [60].
332
(5) Factor E: The airtightness significantly affects building energy consumption. A higher
333
airtightness level indicates more energy savings and more expensive costs. In this research, the exterior
334
windows with an airtightness grade of 3, 4, and 5 are selected for the three levels of Factor E. The
335
corresponding air ventilation frequency at each level is 0.30 ac/h, 0.25 ac/h, and 0.20 ac/h, respectively.
336
The installation cost for different levels is estimated at approximately 2.08 million CNY, 2.34 million
337
CNY, and 2.58 million CNY, respectively [60, 61].
338
5.2. Orthogonal design and factor analysis
339
There are five factors (i.e., A, B, C, D, and E) in the orthogonal design and three levels (i.e., 1, 2,
340
and 3) for each factor, and thus, the orthogonal table L18 (37) is selected according to the test setup
341
principle in OAT. Later, 18 scenarios are generated and simulated to obtain the building energy
342
consumption data by using DesignBuilder. Table 5 illustrates the results of the orthogonal experiment
343
for the energy consumption of the building envelope. Each test is regarded as a DMU in the DEA
344
benchmarking. The results reveal that the lowest energy consumption is derived from Test No.15
345
(A2B3C1D2E3), where the corresponding annual energy consumption reaches 3,333.383 MWh,
346
associated with an annual energy savings of 226.137 MWh.
347 348
Table 5. Orthogonal experimental results for the energy consumption of the building envelope. Factor Level
Test No. (DMU) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A: Envelope Fabric (x1: thickness, mm) 1 (10) 1 (10) 1 (10) 2 (30) 2 (30) 2 (30) 3 (50) 3 (50) 3 (50) 1 (10) 1 (10) 1 (10) 2 (30) 2 (30) 2 (30) 3 (50) 3 (50) 3 (50)
Energy Consumption, Energy MWh saving per B: Window Type C: Shading D: WWR E: Airtightness (y1: Energy Saving a, unit area Type (x2: cost, million (x4: cost, (x5: cost, MWh) kWh/m2/year CNY) (x3: width, m) million CNY) million CNY) 1 (1.39) 2 (1.74) 3 (1.66) 1 (1.39) 2 (1.74) 3 (1.66) 1 (1.39) 2 (1.74) 3 (1.66) 1 (1.39) 2 (1.74) 3 (1.66) 1 (1.39) 2 (1.74) 3 (1.66) 1 (1.39) 2 (1.74) 3 (1.66)
1 (0.5) 2 (0.8) 3 (1.0) 1 (0.5) 2 (0.8) 3 (1.0) 2 (0.8) 3 (1.0) 1 (0.5) 3 (1.0) 1 (0.5) 2 (0.8) 2 (0.8) 3 (1.0) 1 (0.5) 3 (1.0) 1 (0.5) 2 (0.8)
1 (3.57) 2 (8.84) 3 (10.31) 2 (8.84) 3 (10.31) 1 (3.57) 1 (3.57) 2 (8.84) 3 (10.31) 3 (10.31) 1 (3.57) 2 (8.84) 3 (10.31) 1 (3.57) 2 (8.84) 2 (8.84) 3 (10.31) 1 (3.57)
16
1 (2.08) 2 (2.34) 3 (2.58) 2 (2.34) 3 (2.58) 1 (2.08) 3 (2.58) 1 (2.08) 2 (2.34) 2 (2.34) 3 (2.58) 1 (2.08) 1 (2.08) 2 (2.34) 3 (2.58) 3 (2.58) 1 (2.08) 2 (2.34)
3,450.128 (109.392) 3,426.089 (133.431) 3,350.057 (209.463) 3,410.911 (148.609) 3,402.667 (156.853) 3,388.387 (171.133) 3,370.344 (189.176) 3,440.368 (119.152) 3,367.542 (191.978) 3,448.943 (110.577) 3,382.280 (177.240) 3,406.409 (153.111) 3,471.258 (88.262) 3,440.640 (118.880) 3,333.383 (226.137) 3,388.186 (171.334) 3,460.433 (99.087) 3,347.980 (211.540)
3.16 3.85 6.05 4.29 4.53 4.94 5.46 3.44 5.54 3.19 5.12 4.42 2.55 3.43 6.53 4.94 2.86 6.11
Journal Pre-proof 349 350
Note: a. Energy savings = Energy consumption - Baseline, where the baseline indicates an annual energy consumption of
351
According to the orthogonal design (see Table 5), six tests are conducted at each level of the five
352
factors. The mean value, 𝑇𝑞 (𝑞 = 1, 2, and 3), of test results at each level can be obtained. Figure 4
353
displays the influence rules of factor levels on the total energy consumption in the process of the
354
envelope optimisation. Taking Factor A as an example, the building energy consumption at levels 1,
355
2, and 3 turns out to be 3,410.651 MWh, 3,407.874 MWh, and 3,395.809 MWh, respectively. That is
356
to say, Factor A achieves the lowest building energy consumption at Level 3. In the same way, Factors
357
B, C, D, and E achieve the lowest building energy consumption at Level 3, Level 1, Level 1, and Level
358
3, respectively. When the optimal level of each factor is combined, a new DMU represented by
359
A3B3C1D1E3 is generated.
3,559.52 MWh.
360
Furthermore, Table 6 presents the results of the variance analysis. The analysis demonstrates that
361
the exterior window type and airtightness are highly significant factors affecting the building energy
362
consumption. The envelope fabric and WWR could be considered as significant factors owing to Sig.
363
< 0.005. However, the shading type could be freely selected after the strategy is optimised.
364
365 366 367 368
Figure 4. Analysis of the generated orthogonal tests among five factors in building energy consumption.
369
Table 6. Results of the variance analysis of the building energy consumption. Factor
Sum of
Degree of
Mean
Squares
Freedom
Deviation
F
F0.05
Sig.
A
747.152
2
373.576
10.154
4.74
Significant
B
13,809.172
2
6,904.586
187.676
4.74
Highly significant
17
Journal Pre-proof C
228.346
2
114.173
3.103
4.74
None
D
1,358.911
2
679.456
18.468
4.74
Significant
E
12,724.426
2
6,362.213
172.933
4.74
Highly significant
Deviation
257.53
7
36.79
370 371
6. Determination of Building Envelope Optimisation Strategy
372
As discussed in the previous section, the envelope fabric, exterior window type, WWR, and
373
airtightness have significant effects on building energy consumption. Thus, the lowest average energy
374
consumption should be addressed. The configuration is a 50-mm EPS insulation layer, plastic steel
375
window frame + 6-mm coated clear glass + 13-mm air layer + 6-mm clear glass, a WWR of 25%, and
376
airtightness of Grade 5 for the exterior window. The shading type is labeled as an insignificant factor.
377
As suggested in the range analysis, the horizontal shading with a width of 0.5 m can produce the
378
optimal shading effect. Thus, A3B3C1D1E3 should also be taken into account and seen as the 19th DUM,
379
namely 𝐷'=19, in Eqs. (13) and (14). Its annual total energy consumption reaches 3,316.06 MWh.
380
As listed in the parentheses of Table 5, four input variables are insulation thickness, sunshade
381
type, and two economic factors, and they are represented by 𝑥𝑖 in Eqs. (13) and (14). The energy
382
savings is selected as the output variable, 𝑦𝑗, and is listed in parentheses in the second-to-last column.
383
Therefore, 𝑥1, 𝑥2, 𝑥3, 𝑥4, 𝑥5, and 𝑦1 represent the thickness of the EPS insulation layer, the window-
384
type-related installation cost, the width of the horizontal exterior sunshade board, the WWR-related
385
installation cost, the window-airtightness-related installation cost, and the annual energy savings,
386
respectively. The DEA problem is then addressed based on the work of Ji and Lee [62]. Table 7
387
illustrates the efficiency scores of the selected retrofit solutions. It can be observed from the efficiency
388
scores presented in Table 7 that the most efficient strategies are the 3rd DMU, the 11th DMU, the 15th
389
DMU, and the 19th DMU.
390 391
Table 7. Efficiency scores of the selected retrofit solutions. DMU
Test
Efficiency
Rank
DMU
Test
Efficiency
Rank
1
A1B1C1D1E1
0.73
13
11
A1B2C1D1E3
1.00
1
2
A1B2C2D2E2
0.76
12
12
A1B3C2D2E1
≈1.00
7
3
A1B3C3D3E3
1.00
1
13
A2B1C2D3E1
0.48
19
4
A2B1C1D2E2
0.79
11
14
A2B2C3D1E2
0.62
17
18
Journal Pre-proof 5
A2B2C2D3E3
0.69
14
15
A2B3C1D2E3
1.00
1
6
A2B3C3D1E1
≈1.00
5
16
A3B1C3D2E3
0.91
9
7
A3B1C2D1E3
≈1.00
8
17
A3B2C1D3E1
0.50
18
8
A3B2C3D2E1
0.63
15
18
A3B3C2D1E2
≈1.00
6
9
A3B3C1D3E2
0.87
10
19
A3B3C1D1E3
1.00
1
10
A1B1C3D3E2
0.63
16
392 393
The annual total energy consumption of the 19th DMU reaches 3,316.06 MWh, which is lower
394
than other scenarios in the orthogonal table (see Table 5). Thus, the 19th DMU is the most efficient and
395
energy-saving retrofit strategy. The proposed optimisation strategy is A3B3C1D1E3. Compared with the
396
base model with an annual total energy consumption of 3,559.52 MWh, the current strategy could
397
decrease the energy consumption by approximately 243 MWh and increase the annual energy savings
398
to 7.01 per unit area (kWh/m2). The results also reveal that optimising the envelope fabric of
399
commercial high-rise buildings could cause greater energy efficiency in hot summer and cold winter
400
areas.
401
7. Conclusions
402
As the demand for powering buildings is increasing rapidly in urban areas, optimising the building
403
envelope is considered an effective solution that can help both commercial and individual investors
404
offset their daily power usage and reduce their overall costs. There is, however, an urgent need to seek
405
a highly-efficient approach to manage numerous design scenarios in order to achieve energy
406
optimisation objectives. Thus, the research presented in this paper proposed a novel hybrid approach
407
that integrates the building energy simulation technologies, OAT, and DEA to identify optimal
408
solutions for building retrofit. The integrated method is capable of reducing the number of scenarios
409
through OAT and seeking the most efficient solution through DEA based on energy simulation for
410
building retrofit. A commercial high-rise building in Wuhan is selected as a case study. Its energy
411
consumption is simulated using the DesignBuilder platform, and the reliability of the model is verified
412
using utility bills. The validated model serves as a baseline for the subsequent retrofit scenarios. Based
413
on simulation and optimization, retrofit solutions are then proposed for each design parameter with
414
high energy-saving potentials. A limited number of tests are required to seek a new range of optimal
415
retrofit solutions through the OAT strategy. The DEA BCC model is then adopted to identify the most
416
efficient solutions. Finally, an optimal envelope is determined to improve the energy performance of
417
high-rise buildings. 19
Journal Pre-proof 418
The results reveal that: (1) hundreds of tests have been significantly reduced to 18 scenarios
419
through the OAT approach. (2) The variance analysis demonstrates that exterior window type and
420
airtightness are highly significant factors affecting the building energy consumption. (3) In terms of
421
building energy consumption, the optimal configuration turns out to be a 50-mm EPS insulation layer,
422
plastic steel window frame, 6-mm coated clear glass + 13-mm air layer + 6-mm clear glass, the WWR
423
of 25%, and airtightness of Grade 5 for the exterior window. The horizontal shading with a 0.5-m
424
width can produce the optimal shading effect. (4) The retrofit solution can save 7.01 kWh/m2 of
425
operation energy per year, which is also identified to be cost-effective by DEA. Overall, the
426
optimisation approach can be beneficial for decision-makers to minimise the energy consumption of
427
high-rise buildings in the envelope design and retrofit projects. The research can contribute to judicious
428
building retrofit and the efficient use of building materials.
429
In this research, the simulated energy consumption from a well-verified simulation platform is
430
used to perform multi-factor analysis and optimization through benchmarking, based on which more
431
design factors can be considered to conduct more comprehensive retrofit plans in future research.
432
Moreover, the correlation between these factors (e.g., artificial lighting may be greatly affected by the
433
WWR) will also be evaluated in future research. In addition, the energy consumption data are uncertain
434
due to estimation and measurement errors in real life; therefore, uncertainty and sensitivity analysis
435
will also be conducted to discover optimal solutions under uncertainty for building retrofit.
436
Acknowledgments
437
The National Natural Science Foundation of China (Grant No.51708282), the Start-Up Grant at
438
Nanyang Technological University, Singapore (No. M4082160.030), and the Ministry of Education
439
Grant, Singapore (No. M4011971.030) are acknowledged for their financial support of this research.
440
Conflict of Interests
441
The authors declare that they have no competing interests.
442
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443
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Journal Pre-proof Conflict of interest statement
We declare that the manuscript has not been submitted to, nor is under review at, another journal or other publishing venue. All authors have participated in (a) conception and design, or analysis and interpretation of the data; (b) drafting the article or revising it critically for important intellectual content; and (c) approval of the final version. The authors have no affiliation with any organization with a direct or indirect financial interest in the subject matter discussed in the manuscript
Authors: Hong Xian Li, Boya Jiang, Yan Li, Limao Zhang, Xianguo Wu, Jingyi Lin
Journal Pre-proof Highlights A novel hybrid approach that integrates computer simulation, OAT, and DEA is developed. It is able to discover the optimal strategy for energy saving in building retrofits. A high-rise building is used to demonstrate the applicability and effectiveness of the approach. The optimal solution is capable of saving the annual operation energy of 7.01 kWh/m2. Window type and airtightness are significantly important factors in energy performance saving.