Accepted Manuscript Evaluation of freeze drying combined with microwave vacuum drying for functional okra snacks: Antioxidant properties, sensory quality, and energy consumption Ning Jiang, Zhongyuan Zhang, Dajing Li, Chunquan Liu, Min Zhang, Chunju Liu, Di Wang, Liying Niu PII:
S0023-6438(17)30234-7
DOI:
10.1016/j.lwt.2017.04.015
Reference:
YFSTL 6152
To appear in:
LWT - Food Science and Technology
Received Date: 4 January 2017 Revised Date:
5 April 2017
Accepted Date: 5 April 2017
Please cite this article as: Jiang, N., Zhang, Z., Li, D., Liu, C., Zhang, M., Liu, C., Wang, D., Niu, L., Evaluation of freeze drying combined with microwave vacuum drying for functional okra snacks: Antioxidant properties, sensory quality, and energy consumption, LWT - Food Science and Technology (2017), doi: 10.1016/j.lwt.2017.04.015. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
ACCEPTED MANUSCRIPT Evaluation of freeze drying combined with microwave vacuum drying for
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functional okra snacks: Antioxidant properties, sensory quality, and energy
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consumption
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Running title: Evaluating FD-MVD used for processing of functional okra snacks
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Ning Jianga, b*, Zhongyuan Zhanga, b, Dajing Lia, b, Chunquan Liua, b, Min Zhangc,
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Chunju Liua, b, Di Wang a, b, Liying Niu a, b
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a
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Nanjing 210014, PR China
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b
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Institute of Farm Product Processing, Jiangsu Academy of Agricultural Sciences,
Jiangsu Key Laboratory for Horticultural Crop Genetic Improvement, Jiangsu
Academy of Agricultural Sciences, Nanjing 210014, PR China
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c
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214122, PR China
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State Key Laboratory of Food Science and Technology, Jiangnan University, Wuxi
*Corresponding author. Tel.:+86 25 84391255; fax:+86 25 84391677. E-mail addresses:
[email protected] (N. Jiang),
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ACCEPTED MANUSCRIPT Abstract: This study evaluated freeze drying combined with microwave vacuum
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drying (FD-MVD) for functional okra snacks. FD-MVD was compared using four
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different drying methods: hot air drying (AD), freeze drying (FD), microwave vacuum
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drying (MVD), and hot air drying combined with microwave vacuum drying
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(AD-MVD). For main antioxidant components including epigallocatechin gallate
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(EGC),
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3-O-diglucoside, and quercetin 3-O-(malonyl) and antioxidant properties (IC50, AEAC,
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FRAP, ABTS, TF, and TPC) and color (L*, a*, and b*), the values of FD-MVD were
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similar to those of FD and significantly higher than those of AD, MVD, and AD-MVD
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(P<0.05). Compared to FD, FD-MVD provided moderate hardness (22.43±1.18 N) and
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crispness (6.74±0.87 N), and reduced the drying time and energy consumption by
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approximately 75.36% and 71.92%, respectively. Principal component analysis (PCA)
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of physicochemical and drying efficiency indexes indicated that FD-MVD is a
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promising technique for the processing of functional okra snacks.
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Key words: FD-MVD; Quercetin; Epigallocatechin; Antioxidant activity; Functional
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okra snacks
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epigallocatechin
(ECG),
quercetin
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(EGCG),
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gallate
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epicatechin
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1. Introduction Okra (Abelmoschus esculentus [L.] Moench) is a type of one-year herb plant that is
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widely grown in tropical and subtropical countries for its fibrous pods full of round and
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young leaves (Kumar, Prasad, & Murthy, 2014). In recent years, it has also been
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widely cultivated in north and south China (Huang, & Zhang, 2016). Okra can play an
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important role in the human diet because of its characteristically high vitamin C,
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vitamin A, dietary fiber, and calcium content, and low saturated fat content (Sobukola,
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2009). Recently, anti-oxidizing plants with therapeutic potential in reducing free
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radical-induced tissue injury have attracted increased attention (Shukla, Mehta, Menta,
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& Bajpai, 2012). Okra has been found to be rich in quercetin and epigallocatechin,
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which have strong free-radical scavenging and antioxidant capacities (Shui, & Peng,
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2004; Arapitsas, 2008; Panat, Maurya, Ghaskadbi, & Sandur, 2016). Currently, the
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demand for functional foods is strongly increasing because of awareness among
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consumers of the impact of food on health. As the consumption of snacks is a
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well-established habit around the world (Noorbakhsh, Yaghmaee, & Durance, 2013),
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dehydrated okra snacks may represent an appropriate matrix to deliver quercetin and
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epigallocatechin.
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Currently, low-cost and easily controlled hot air drying (AD) is widely used for
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dehydration of okra (Pendre, Nema, Sharma, Rathore & Kushwah, 2012; Wankhadea,
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Sapkala, & Sapkalb, 2013). In addition, freeze drying (FD) and microwave vacuum
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drying (MVD) have been studied and applied to okra dehydration (Huang, & Zhang,
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2016; Li, Duan, & Liu, 2013). However, each drying technique has its own advantages
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and drawbacks. AD is the most conventional drying method, but its long drying cycle
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and high temperature usually cause degradation of important nutritional compounds,
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flavors, and color (An et al., 2016). Freeze drying can maximally preserve the original
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and energy and is costly (Huang, & Zhang, 2016). MVD improves drying rates,
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requires lower temperatures (Wojdyło, Figiel, Lech, Nowicka, & Oszmianski, 2014),
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and can facilitate preservation of nutrient components and color (Tian, Zhao, Huang,
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Zeng, & Zheng, 2016). To our knowledge, no investigation has established a drying
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method for functional okra snacks. The current study focused on the FD-MVD
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technique for not only antioxidant components conservation but also improving the
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quality of texture and energy efficiency of drying process. It has been reported that the
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sensory qualities of FD-MVD products are similar to those of FD products (Huang,
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Zhang, Wang, Mujumdar & Sun, 2012). In addition, the combination AD-MVD drying
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method was also reported to have reduced power consumption (Hu, Zhang, Mujumdar,
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Xiao, & Sun, 2006) and to improve product quality (Argyropoulos, Heindl, & Müller,
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2011) relative to microwave vacuum drying or hot air drying alone, respectively.
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The objective of this study was to explore the drying method for functional okra
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snacks, which are a vehicle for quercetin and epigallocatechin. We investigated the
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effects of FD-MVD on several antioxidant properties and sensory quality of okra, such
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as quercetin and epigallocatechin compounds, total phenolic and flavonoid contents,
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antioxidant capacity, hardness, crispness, shrinkage and color (when compared with
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AD, FD, MVD, and AD-MVD), as well as the drying efficiency of each method.
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2. Materials and methods
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2.1. Raw materials
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Fresh okra was obtained from a local supermarket, with an initial moisture content
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of 90.78 ± 0.09 g/100 g (wet basis, w.b.). Before drying, the samples were first
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equilibrated by storing them under ambient conditions for 2 h, after which they were
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blanched in boiling water for 150 s and immediately cooled in chilled water to avoid
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over-processing (Shivhare, Gupta, Bawa, & Gupta, 2000). The tops and tips of the
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blanched okra were trimmed.
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2.2. Chemicals High-performance liquid chromatography (HPLC)-grade methanol, formic acid,
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and acetonitrile were purchased from American Tedia Co., Ltd. (Tedia Reagent, USA).
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Glucose, standard of rutin, ascorbic acid, and gallic acid were obtained from
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Sinopharm Chemical Reagent Co., Ltd. (Shanghai, China). Folin-Ciocalteu,
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2,2-diphenyl-1-picrylhydrazyl(DPPH);2,2'-azinobis-(3-ethylbenzthiazoline-6-sulphona
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te) diammonium salt (ABTS), 2,4,6-tri (2-pyridinyl)-1, 3, 5-triazine (TPTZ), and
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authentic epigallocatechin gallate (EGCG), epigallocatechin (EGC), epicatechin
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gallate (ECG), and quercetin 3-O-glucoside standards were purchased from
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Sigma-Aldrich (St. Louis, MO, USA).
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2.3. Drying methods
Okra (200 g) was distributed evenly and subjected to 5 different drying methods,
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where drying was performed until the moisture content of the okra samples was <0.052
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g H2O/g dry weight (d.w.). The drying time and drying rate (dehydration per unit time,
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g/(h·kg)) required for okra dehydration by each method was compared at a moisture
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content of 0.052 g H2O/g d.w. All parameters for different drying procedures were
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determined by optimization in preliminary experiments.
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2.3.1 Hot air drying (AD)
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Okra samples were dried in an electrically heated air blast-drying oven (Digital
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display 101A-2; CIMO Medical Instrument Co., Ltd., Shanghai, China) at 70°C under
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an air velocity of 1.5 m/s.
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2.3.2 Freeze drying (FD)
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Okra samples were first frozen at −30 ± 2°C, quickly placed into a freeze dryer
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(FD-1A-50; Beijing Boyikang Laboratory Instrument Co. Ltd., Beijing, China), and
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dried under 20 Pa absolute pressure. The temperature of the heating plate and the cold
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trap was 25°C and −50°C, respectively.
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2.3.3 Microwave vacuum drying (MVD) An XMJD6SW-2 microwave vacuum drier (Nanjing Xiaoma Mechanical and
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Electrical Equipment Factory, Nanjing, China) was used for the MVD process (2000 W,
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2450 MHz). The power output of the MVD was measured calorimetrically, and the
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vacuum was set to 70 kPa and maintained by controlling the vacuum pump and air inlet
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(Jiang et al., 2016). In the present study, 80% of the maximum equipment power was
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chosen, and the corresponding useful microwave power was equal to 1536 W, including
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a control unit for microwave pulse-ratio (PR) regulation. Blanched samples were dried
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at a PR of 1.5 (10 s on, 5 s off) until the completion of drying.
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2.3.4 Hot air-microwave vacuum drying (AD-MVD)
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Okra samples were first dried by hot air drying at 70°C under an air velocity of 1.5
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m/s for 2 h, until the moisture content was <60 g/100 g w.b., then dried by MVD at a
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power of 1536 W with a PR of 1.5 (10 s on, 5 s off) and a vacuum of 70 kPa until the
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completion of drying.
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2.3.5 Freeze drying- microwave vacuum drying (FD-MVD)
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Samples were first dried by FD for 10 h (until the moisture content of the samples
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was <80 g/100 g w.b.) and then processed by MVD at a power of 1536 W with a PR of
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1.5 (10 s on, 5 s off) and a vacuum of 70 kPa until the completion of drying.
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2.4. Specific energy requirements
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An electric energy meter (DDSY666, CHNT, Leqing, Zhejiang, China) was used to
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measure the total energy consumption in the different drying procedures. The energy
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consumption required for drying each kilogram of okra sample was calculated using Eq.
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Ekg =
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Et ×1000 W0
(1)
where Ekg is the specific energy requirement (kWh), Et is the total energy consumed
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(kWh), and W0 is initial weight of the okra samples (g).
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2.5. Determination of color, texture, and shrinkage
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Color, texture, and shrinkage analyses were conducted on the dried okra samples.
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Five pieces of dried sample (long pieces) for each drying method were chosen for each
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analysis. During the analysis, one piece of dried sample was evaluated each time, and
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the mean values of five pieces are reported.
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A color meter (Model WSC-S, Shanghai Precision Scientific Instrument Co., Ltd.,
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Shanghai, China) was used to measure the color of the okra samples with a white
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reference tile used for calibration. The hunter-Lab units L*/(whiteness/brightness),
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a*/(redness/greenness), and b*/(yellowness/blueness) were used to define the colors.
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Color changes between the fresh and dried samples (△E) were measured in 3 replicates
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using a previously described equation (Tian, Zhao, Huang, Zeng, & Zheng, 2016).
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A texture analyzer (CT3; Brookfield Ltd., MA, USA) was applied to determine the
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textural properties of dried okra samples. The test hardware included a load cell of 5
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kg, a TA-39 blade shape probe, and a TA-JTPB micro 3-point bend fixture, with 2.0
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mm s-1, 0.5 mm s-1, and 2.0 mm s-1 chosen as the pre-speed, test-speed, and post-speed
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settings, respectively.
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The shrinkage ratio (SR) was measured to estimate the volume changes in dried samples. The SR of the dried okra samples was defined as follows:
SR =
V0 − Vd V0
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(3)
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where V0 and Vd refer to the volume of the original and dried material, respectively.
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Glass beads with a diameter of 0.107–0.211 mm served as a replacement medium.
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2.6. Preparation of extracts for HPLC analysis and antioxidant activity The extraction procedure was performed as described by Arapitsas (2008), with
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some modifications. The dried okra samples were beat into a powder, and 1.5 g was
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accurately weighed and dissolved in a beaker with 30 mL of 95 mL/100 mL aqueous
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methanol. Then, ultrasound-assisted extraction was performed for 30 min at 40°C.
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After standing for 0.5 h, the supernatant was transferred to a 100-mL, round-bottom
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flask. The residue was added to 30 mL of 95 mL/100 mL methanol solution, and the
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same extraction method was applied once again. After standing for 0.5 h, both
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supernatants were mixed and dried at 50°C in a rotary evaporator to remove methanol.
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After concentration, the extract was transferred to a 10-mL volumetric flask and diluted
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to the mark with 95 mL/100 mL methanol. A 0.45-µm organic membrane filter was
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used to filter the solution before placement into an auto sampler vial for HPLC analysis.
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Similarly, 5 g of each fresh okra sample was first homogenized in 30 mL of 95 mL/100
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mL methanol using a breaking pulper (JYL-A110 type, Joyoung Company, Beijing,
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China), and then the extraction procedure described above was repeated.
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2.7. Identification of polyphenol compounds by triple TOF–LC–MS–MS analysis
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Polyphenols of okra extracts were identified using a triple time-of-flight, liquid
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chromatography, tandem mass spectrometry (TOF–LC–MS–MS) system. A 1260
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Infinity LC system (Agilent, Waldbronn, Germany) was coupled to a Triple TOF 5600
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(AB SCIEX) for data acquisition. Separation of individual polyphenols was performed
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using a 300SB-C18 column (4.6 mm × 150 mm × 5 µm, Agilent) at 30°C. Acetonitrile
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and deionized water were chosen as solvents A and B, respectively. A gradient was
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generated under the following conditions: 0–3 min, 7% A; 3–10 min, 7–16% A; 10–15
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min, 16–20% A; 15–16 min, 20–30% A; 16–20 min, 30–95% A; 20–23 min, 40–60%
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A; 23–24 min, 60–100% A; 24–35 min, 100% A until equilibrium was reached. The
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flow rate was 0.6 mL/min. MS acquisition was performed by information-dependent acquisition (IDA) at
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negative ionization, and analysis was performed using a full-scan, data-dependent
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spectrum of m/z 100–2000. The MS parameters were set as follows: ion spray voltage,
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5500 V; declustering potential, 80 V; collision energy, 10 V; temperature, 500°C with a
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curtain gas of 35 (arbitrary units); ion source gas 1, 50; and ion source gas 2, 50.
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PeakView 2.2 software with the applications XIC Manager and Formula Finder was
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used for data acquisition and processing.
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2.8. Quantification of polyphenols using the HPLC system
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HPLC was performed as described above in Section 2.7. DAD (Agilent
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Technologies, California, USA) detection between 200 and 600 nm was performed
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with a resolution of 2 nm. Phenolic compounds were quantified using external
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calibration curves from the peak area at 280 nm. EGCG, EGC, and ECG were
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quantified using their own standards. The derivative of quercetin was expressed as
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quercetin-3-O-glucoside. Results were expressed as µg/kg d.w.
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2.9. Determination of the total flavonoid content (TFC)
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TFC measurement was performed as described by An et al. (2016), with minor
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modifications. Extracts of okra samples (1 mL) were transferred into 25-mL tubes.
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Initially, 0.5 mL of 5% NaNO2 was added to each test tube. Subsequently, 0.5 mL of
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10% Al(NO3) 3 was added after 6 min, and 4.0 mL of 4 g/100 mL NaOH was added
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after another 6 min. Finally, 50% ethanol was added to bring the volume up to 10 mL,
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mixed well, and allowed to stand for 10 min. The absorbance of the reaction mixture
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was read at 510 nm, with 50% ethanol used as a blank. Rutin equivalents (mg/g of dry
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weight) were used to determine TFCs.
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2.10. Determination of the total phenolic content (TPC) The Folin-Ciocalteu colorimetric method was used to determine the TPC of okra
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samples as previously described (Abozed, El-Kalyoubi, Abdelrashid, & Salama, 2014),
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with minor modifications. Briefly, extracts of okra samples (1 mL) were transferred to
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25-mL volumetric flasks, after which 6 mL of distilled water was added. Then, 1 mL of
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Folin-Ciocalteu phenol reagent (diluted 10-fold in deionized water) was added to each
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flask, followed by 3.0 mL of sodium carbonate (7.5 g/100 mL) solution. After a 2-h
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reaction in the dark, a spectrophotometer (TU-1810, Beijing Purkinje General
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Instrument Co., Ltd, Beijing, China) was used to measure the absorbance at 765 nm,
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and 50% ethanol was used as a blank. The number of gallic acid equivalents (GAE,
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mg/g of dry sample) was used to determine TPCs.
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2.11. DPPH radical-scavenging assay
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DPPH-radical scavenging ability was measured as previously described (Park, Jeon,
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Kim, & Park, 2012) with modifications. Briefly, 2.0 mL of 0.14 mmol/L DPPH was
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added to different dilutions of extract (2.0 mL in anhydrous ethanol) and shaken
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uniformly. After standing for 30 min, the absorbance of the mixture was measured at
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517 nm. Radical-scavenging activities were expressed as the IC50 and ascorbic acid
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equivalent antioxidant capacity (AEAC). The IC50 was determined as the concentration
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of extract when the removal rate of S was 50%. S was calculated using Eq. 4
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S=
A0 − Ai A0
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where A0 is the light-absorption value in the absence of a scavenger, and Ai is the light-absorption value measured with the sample extract. The AEAC was expressed as ascorbic acid equivalents in mg ascorbic acid/g with
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the following equation: AEAC (mg ascorbic acid / g ) =
IC50 (ascorbic acid ) × 10 3 (5) IC50 ( sample)
2.12. Determination of ferric-reducing antioxidant power (FRAP)
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FRAP was measured according to a previously described method (Zhang, Lu, Ye, Ye,
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& Ren, 2010). Briefly, extracts of okra samples (0.5 mL) were transferred to a 4.5-mL
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TPTZ working solution. The TPTZ working solution was composed of 25 mL of 0.3
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mol/L acetate buffer pH 3.6, l0 mmol/L TPTZ solution, and 20 mmol/L FeCl3•6H2O
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solution. Before absorbance determinations, the TPTZ solutions were mixed 1:1:1,
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followed by a 30-min reaction at 37ºC. The absorbance at 593 nm was used to express
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the ferric-reducing ability of the okra samples, and 50% ethanol was used as a blank.
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The antioxidant capacity of FRAP was also expressed as ascorbic acid equivalents in
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mg ascorbic acid/g.
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2.13. Determination of ABTS antioxidant activity
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The ABTS+ radical cation decolorization assay was performed as described by
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Choi et al. (2012) with some modifications to determine the ABTS antioxidant activity.
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A 7 mmol/L ABTS stock solution was prepared by dissolving ABTS in sodium
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acetate-acetic acid buffer (20 mmol/L, pH = 4.5). An ABTS+ working solution
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reaching a stable oxidation state was prepared by mixing 7 mmol/L ABTS and 2.45
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mmol/L potassium persulfate at a 1:1 ratio, followed by standing in the dark for 12–16
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h. This solution was further diluted with sodium acetate-acetic acid buffer (20 mmol/L,
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pH = 4.5) in a 1: 22.5 ratio to reach an absorbance of 0.70 ± 0.02 at 734 nm.
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Stepwise dilution of extracts was performed by mixing 2.0 mL of the extract with 2.0
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mL of ABTS+ working solution, followed by standing for 30 min in the dark. Finally,
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the absorbance was measured at 734 nm, with absolute alcohol used as a blank.
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Ascorbic acid equivalents in mg ascorbic acid/g were also used to express the
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antioxidant capacity of ABTS.
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2.14. Statistical analysis All experiments were run at least in triplicate, with the data expressed as the mean ±
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standard deviation (SD). Microcal Origin 9.0 (Microcal Software, Inc., Northampton,
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USA) software was employed for statistical analyses. Analysis of variance (ANOVA)
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and Duncan’s multiple-range test (P < 0.05) were performed to evaluate differences
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between samples. Statistical Program for Social Sciences software (SPSS 19.0, Chicago,
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IL, USA) was used to perform principal component analysis (PCA).
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3. Results and discussion
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3.1. Comparison of efficiency of different conditions for drying okra
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Significant differences in drying time, drying rate, and energy consumption were
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observed between the selected drying methods (P < 0.05). As Table 1 shows, FD had
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the longest drying time of 41.23 ± 1.05 h, the lowest drying rate of 21.91±0.56
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g/(h·kg), and the highest energy consumption of 75.85 ± 1.79 kWh/kg H2O. The
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second longest drying time and lowest drying rate were found using the FD-MVD
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method. However, the FD-MVD method had a relatively lower energy consumption of
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21.30 ± 1.07 kW h/kg H2O. The second highest energy consumption occurred with the
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AD process, with a drying time of 8.2 ± 0.4 h. Compared to the other drying methods,
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MVD and AD-MVD exhibited lower drying time and energy consumption, whereas
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MVD had a lower drying time and energy consumption than AD-MVD. In general, the
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drying methods employing MVD had a higher drying rate and lower drying time and
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energy consumption.
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3.2. Effect of the drying process on shrinkage, hardness, crispness, and color
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parameters
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of fruits and vegetables (Hu, Zhang, Mujumdar, Du, & Sun, 2006). The effects of
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different drying methods on the SR of okra samples are shown in Fig. 1 and Table 2.
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The AD method showed the highest SR. This behavior was in accordance with that
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reported previously for edamame and pomegranate (Hu, Zhang, Mujumdar, Du, & Sun,
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2006; Horuz, & Maskan, 2015). During AD, the surface temperature of the samples
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was higher than their internal temperatures. As the moisture on the surface of sample
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evaporates, the sample surface may easily form a hard shell that resists transfer of the
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internal moisture to the surface. This phenomenon caused a moderate, but long
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shrinkage time, which was considered to be the factor responsible for the higher SR of
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AD (Wang, Zhang, & Mujumdar, 2014). In the FD process, the outer ice crystals in
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the materials sublimated, and the space originally containing the ice was retained and
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formed a highly porous structure in the final product. Therefore, FD samples showed
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the lowest shrinkage (Fig. 1, c). MVD, AD-MVD, and FD-MVD samples were found
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to have lower SR values than AD alone. These results may be ascribed to the fact that
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the high internal vapor pressure produced by microwave heating and the low chamber
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pressure provided by the vacuum caused expansion and puffing of the sample
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structures, which could help to prevent tissue shrinkage.
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Texture is one of the most important indexes of dehydrated snacks quality. The
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hardness value is the maximum peak force of the first compression of the product
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(Kotwaliwale, Bakane, & Verma, 2007), whereas the crispness is the first peak value
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among the peaks of destructive power (Vincent, 2004). It is clear from the data
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presented in Table 2 that the drying methods had a significant effect on the texture of
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dried okra in terms of the hardness and crispness (P < 0.05). Both the hardness and
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crispness values of dried okra showed the same pattern. That is, the AD samples had
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and FD (in that order). As shown in Fig. 2, for the FD-MVD samples, the number of
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peaks, which is often used to indicate the crispness (Meng et al., 2007), was also
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similar to that of FD samples and significantly higher than that of AD, AD-MVD, and
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MVD samples (P < 0.05). These findings may depend mainly on the internal structural
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properties of the dried samples (Fig. 3). For the AD samples, which had the largest
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shrinkage, the tissue structure was compact and the porosity was the lowest (Fig. 3, a),
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leading to the highest hardness and crispness peak values. These results might reflect
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the fact that the MVD, AD-MVD, FD-MVD, and FD samples were under a vacuum
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and could easily produce porous structures(Fig. 3, b to e), resulting in lower crispness.
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Furthermore, FD samples had the lowest hardness and crispness values, possibly
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because the material remained frozen during drying (i.e., no heat damage occurred),
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thus resulting in reduced cell damage and a porous honeycomb-type structure (Fig. 3,
322
b) with poor ability to resist external forces (Liu, Zhang, & Mujumdar, 2012; Huang,
323
& Zhang, 2016). Following rapid microwave heating and cell destruction, the SRs of
324
the MVD, AD-MVD, and FD-MVD samples were more extensive, and their
325
organizational structures (hole walls) were more compact than those of the FD
326
samples (Fig. 3, b to e). AD-MVD samples, owing to the anterior segment of the AD
327
process, had a more compact structure than the MVD samples; thus, the AD-MVD
328
samples had higher hardness peak values. In contrast, FD-MVD samples had
329
a looser structure than MVD samples, corresponding to lower hardness peak values,
330
owing to the anterior segment of the FD process.
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Color is a key quality factor that influences consumer acceptance and the market
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value of products (Tian, Zhao, Huang, Zeng, & Zheng, 2016). Fig. 1 and Table 2 show
333
the surface-color parameters of AD, FD, MVD, AD-MVD, and FD-MVD okra
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ACCEPTED MANUSCRIPT samples. Compared to fresh samples, dried okras exhibited lower lightness (except for
335
the FD samples), as well as lower redness and yellowness. In addition, significant
336
differences (P < 0.05) were observed in the L*, a*, and b* values of the 5 different
337
drying methods. FD samples exhibited the highest L* values and lowest a* and b*
338
values, followed by the FD-MVD samples. In addition, the color parameters of the FD
339
and FD-MVD samples were similar to those of fresh samples. This observation can be
340
explained by the fact that reduced oxygen and a lower temperature are present in a
341
vacuum drying chamber under low pressure. In such circumstances, the enzymatic
342
browning reaction (Artnaseaw, Theerakulpisut, & Benjapiyaporn, 2010), which is the
343
main cause of color degradation of dried samples, is relatively weak. However, for the
344
MVD samples, decreases occurred both in lightness and redness compared to samples
345
processed by the FD and FD-MVD methods. These findings might have been due to
346
the uniformity of drying. Over-heating is the most common problem in MVD and can
347
lead to heat spots (Jiang, Zhang, Mujumdar, & Lim, 2014). The combined FD-MVD
348
drying method could help shorten the drying time at the MVD stage and reduce the
349
probability of uneven drying. The lowest L* values and highest ∆E values were
350
obtained for samples dried by the AD and AD-MVD methods (Table 2). This may be
351
ascribed to the non-enzymatic Maillard reaction, which occurs between proteins or
352
amino acids and reduces saccharides during heating (Izli & Isik, 2014), leading to the
353
formation of brown compounds. In addition, the longer drying time during AD may
354
have caused the okra samples to darken. Correspondingly, the shorter drying time
355
during AD-MVD might have reduced the degradation of color. Therefore, the ∆E
356
value of the AD-MVD samples was slightly lower than that of the AD samples.
357
3.3. Effect of drying methods on the quantities of the main antioxidant
358
components
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ACCEPTED MANUSCRIPT TOF–LC–MS–MS coupled with HPLC-DAD was employed for the identification
360
and quantification of polyphenolic compounds in okra samples. Several compounds
361
were identified, based on matching of the experimental mass spectra with the mass
362
spectra data from the NIST 11 bank (NIST 11, Washington DC) and comparisons of
363
fragmentation patterns with reported patterns in the literature, as well as retention
364
times and UV spectra (Table 3). In general, the main polyphenol components of okra
365
were identified as quercetin derivatives and (−)-epigallocatechin, which was in
366
agreement with previous findings (Arapitsas, 2008; Shui, & Peng, 2004). Nevertheless,
367
the catechins were found to be the most abundant polyphenol compounds, followed by
368
quercetin derivatives in this study. This finding may be related to the different
369
varieties of okra tested. Compounds 7, 8, and 9 were identified as epigallocatechin
370
(EGC), epigallocatechin gallate (EGCG), and epicatechin gallate (ECG), respectively,
371
by comparing their MS profiles with data reported in the literature (Clifford, Johnston,
372
Knight, & Kuhnert, 2003; Clifford, Knight, & Kuhnert, 2005) and by comparing the
373
UV spectra and the retention times of the authentic EGC, EGCG and ECG standards.
374
Shui & Peng (2004) isolated and characterized 4 phenolic compounds from okra by
375
NMR: quercetin 3-O-diglucoside (Compound 11), quercetin 3-O-glucose-xylosyl
376
(Compound 12), quercetin 3-O-glucoside (Compound 14), and quercetin 3-O-(malonyl)
377
glucoside (Compound 15), which were also compared with the authentic quercetin
378
3-O-glucoside standard, based on their retention times and UV–vis spectra. Arapitsas
379
(2008) reported 4 phenolic compounds that were found in the seeds and skin of okra.
380
Compound 10 was identified as quercetin 3-O-hexoside-rhamnoside isomers, based on
381
its m/z of 609.1434, which fragmented at 301 because of the loss of hexose (162 Da)
382
and rhamnose (146 Da) residues, and based on comparison with published data
383
(Oszmiański, & Wojdyło, 2014).
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ACCEPTED MANUSCRIPT Five types of relatively high-proportion antioxidant components were selected (Fig.
385
4). As shown in Fig. 4, the EGCG, ECG, and EGC contents were 1395.15, 836.28, and
386
435.88 µg/g in fresh okra, respectively; after drying, all of these levels decreased
387
significantly. FD samples had the highest average contents of EGCG, ECG, and EGC
388
(1277.24, 767.44, and 399.79 µg/g, respectively), which followed by the FD-MVD,
389
AD-MVD, MVD, and AD samples. No significant differences were observed among
390
the FD and FD-MVD samples for EGCG, the FD-MVD and AD-MVD samples for
391
ECG, or the FD, FD-MVD, and AD-MVD samples for EGC. It can be inferred that
392
EGCG may be more sensitive to high temperature, whereas ECG is more sensitive to
393
microwave irradiation. In addition, both EGCG and ECG levels decreased
394
significantly in the MVD group with intense microwave irradiation. These findings are
395
consistent with previous data that microwave irradiation can decrease the content of
396
EGCG and ECG (Wang, Zhou, Mo, & Zhang, 2002). EGC was much more stable than
397
EGCG and ECG during FD, AD-MVD, and FD-MVD; however, EGC levels
398
decreased significantly following the intense microwave irradiation occurring during
399
MVD. The lowest EGCG, ECG, and EGC values were all found in the AD samples,
400
with which the higher temperatures and long drying times accelerated the
401
decomposition.
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Fig. 4 also shows that the quercetin 3-O-diglucoside and quercetin 3-O-(malonyl)
403
glucose levels were 346.3 and 253.4 µg/g in fresh okra, and 325.1 and 247.78 µg/g in
404
FD samples. No significant differences were observed between the fresh and FD
405
samples. FD-MVD, MVD, AD-MVD, and AD samples had average contents of
406
287.55 and 231.23 µg/g, 273.97 and 217.84 µg/g, 240.75 and 209.32 µg/g, and 232.93
407
and 196.50 µg/g, respectively, for these quercetin derivatives. FD-MVD and MVD
408
samples showed low degradation of the quercetin derivatives, whereas the AD and
17
ACCEPTED MANUSCRIPT AD-MVD processes exhibited a strong impact. These results are in accordance with
410
data from Schulze, Hubbermann, & Schwarz (2014), which indicated that quercetin
411
3-O-diglucoside and quercetin 3-O-(malonyl) glucose were much more stable under a
412
low-oxygen environment (FD, FD-MVD, MVD). The combination of high
413
temperature and a long dehydration time, as well as the oxidation during AD,
414
accelerated the auto-oxidation of quercetin, such that the contents of AD and
415
AD-MVD samples decreased significantly. In addition, the vacuum used for MVD
416
was much lower than that used for FD, which might have resulted in the low
417
degradation of quercetin derivatives during FD-MVD and MVD compared to FD.
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3.4. Effect of drying methods on the TFC and TPC of okra extracts
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Different drying treatments had significantly different effects on the TFC and TPC
420
of okra samples (P < 0.05). As shown in Table 4, FD samples had the highest TFC
421
and TPC values (17.46 ± 0.23 mg rutin/g d.w. and 11.59 ± 0.02 mg GAE/g d.w.,
422
respectively), followed by the FD-MVD, MVD, AD-MVD, and AD samples. These
423
results could be ascribed to the effects of temperature and oxidation (Lou et al., 2015;
424
Hamrouni-Sellami et al., 2013). The low-oxygen and temperature environment during
425
FD and FD-MVD could effectively minimize the losses of phenolic acids and
426
flavonoids. However, during FD-MVD treatment, the exposure of the okra samples to
427
oxygen was higher than that during FD treatment; therefore, the oxygen loss was
428
slightly higher than that with FD treatment. Similarly, MVD treatment had less drying
429
time and exposure to oxygen, followed by AD-MVD and AD. However, the heat
430
generated from the MVD process was more intense and rapidly applied than that in
431
FD-MVD, which may have made it easier to induce thermal degradation of phenolic
432
compounds. Therefore, the TFC and TPC values of MVD samples were slightly lower
433
than those observed with the FD-MVD samples. The lowest TFC and TPC values
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ACCEPTED MANUSCRIPT 434
were all found in the AD samples. This was due to the high temperature and long
435
drying time required during AD, which can accelerate oxidation (Hamrouni-Sellami et
436
al., 2013).
437
3.5. Effect of drying methods on the antioxidant activity of okra extracts In this study, DPPH, FRAP, and ABTS assays were performed to evaluate the
439
antioxidant activity of okra extracts. The free radical DPPH has been widely used to
440
evaluate the free radical-scavenging activity of antioxidants (Lou et al., 2015). In the
441
DPPH test, FD samples showed the highest AEAC values (lowest IC50), followed by
442
FD-MVD (7.11 ± 0.14 mg Vc/g d.w., IC50 0.40 ± 0.01 mg/mL extract), MVD (6.96 ±
443
0.01 mg Vc/g d.w., IC50 0.41± 0.01 mg/mL extract), and AD-MVD (6.10 ± 0.23 mg
444
Vc/g d.w., IC50 0.47 ± 0.02 mg/mL extract) samples, whereas the AD samples showed
445
the lowest free-radical scavenging abilities (Table 4). The DPPH-scavenging ability
446
was highly correlated with the TFC (R2 = 0.983) and TPC (R2 = 0.990). Many reports
447
have found high correlations among TFC, TPC, and antioxidant activities (An et al.,
448
2016).
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As shown in Table 4, FD samples also exhibited the highest FRAP values (16.76 ±
450
0.55 g Vc/ g d.w.), followed by FD-MVD (14.53 ± 0.41 Vc g/g d.w.), MVD (13.90 ±
451
1.54 Vc g/g d.w.), and AD-MVD (13.12 ± 1.50 Vc g/g d.w.) samples, whereas the AD
452
process exerted the most negative effect. FRAP values were also highly correlated
453
with TFC (R2 = 0.953) and TPC (R2 = 0.960) values.
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The ABTS values showed a similar overall trend compared with those obtained by
455
the FRAP assay. However, the ABTS values were much higher than the FRAP values
456
(Table 4). The highest antioxidant capacity was found in the FD samples, followed by
457
the FD-MVD, MVD, AD-MVD, and AD samples. ABTS values also exhibited high
458
correlations with the TFC (R2 = 0.979) and TPC (R2 = 0.969).
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ACCEPTED MANUSCRIPT 459
3.6. PCA The five drying methods used for the okra samples were evaluated using the
461
exploratory PCA technique. The physicochemical and antioxidant properties were
462
taken into account to observe any possible clusters, where △E was chosen to represent
463
the color index and drying time was used to represent the drying efficiency index. As
464
shown in Fig. 5, the cumulative contribution of the first and the second principal
465
components accounted for 93.16% of the total variance (PC1 = 83.29%, PC2 = 9.87%,
466
respectively). PC1 was highly correlated with TFC (0.960), TPC (0.950), shrinkage
467
(−0.972), hardness (−0.943), crispness (−0.897), △E (−0.992), IC50 (−0.953), AEAC
468
(0.963), FRAP (0.990), ABTS (0.983), EGCG (0.872), ECG (0.924), EGC (0.830),
469
quercetin 3-O-diglucoside (0.970), and quercetin 3-O-(malonyl)glucose (0.998). PC2
470
was mainly correlated with energy consumption (0.926) and drying time (0.662).
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The PC1 and PC2 scores of FD samples were much higher than those of other
472
drying methods as they had higher contents of EGCG, ECG, EGC, quercetin
473
3-O-diglucoside, quercetin 3-O-(malonyl) glucose, TFC, and TPC as well as higher
474
antioxidant activity, good texture, and good color quality, at the cost of higher energy
475
consumption and a longer drying time. MVD and AD-MVD could be clustered into 1
476
group as they both were negatively correlated with both PC1 and PC2. This is because
477
that they had negative effects on active component contents and antioxidant activity
478
with less drying time and energy consumption. The AD process showed a high
479
negative correlation with PC1, whereas it was positively correlated with PC2, which
480
indicated that AD had negative effects on active component contents, antioxidant
481
activity, and texture and color quality, with a longer drying time and more energy
482
consumption. Remarkably, the FD-MVD process showed a high positive correlation
483
with PC1 and a negative correlation with PC2, indicating that it had
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a beneficial influence on the antioxidant properties, sensory quality, and energy
485
consumption.
486
4. Conclusion FD-MVD was evaluated for use in the processing of functional okra snacks.
488
FD-MVD led to higher retention of antioxidant properties, better color and quality of
489
texture, and relatively lower drying time and energy consumption. Based on principal
490
component analysis (PCA) of antioxidant properties, sensory quality, and drying
491
efficiency for the five different drying methods, it could be concluded that FD-MVD is
492
a promising technique for the processing of functional okra snacks.
493
Acknowledgements
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The financial support provided by the Basic Business Fund for Major Achievement
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Cultivation of the Jiangsu Academy of Agricultural Sciences (ZX[15]1008) is
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appreciated.
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Fig. 1. Images of a fresh okra sample (a) and okra samples dried by AD (b), FD(c),
633
MVD(d), FD-MVD (e), and AD-MVD (f). AD, air drying; FD, freeze drying; MVD,
634
microwave vacuum drying; FD-MVD, combined drying consisting of freeze drying and
635
microwave vacuum drying; AD-MVD, combined drying consisting of air drying and
636
microwave vacuum drying.
637
Fig. 2. Average texture profile analysis curve of okra samples dried by AD (a), FD (b),
638
MVD (c), FD-MVD (d), and AD-MVD (e). AD, air drying; FD, freeze drying; MVD,
639
microwave vacuum drying; FD-MVD, combined drying consisting of freeze drying and
640
microwave vacuum drying; AD-MVD, combined drying consisting of air drying and
641
microwave vacuum drying.
642
Fig. 3. Scanning electron micrographs of okra samples dried by AD (a), FD (b), MVD
643
(c), AD+MVD (d), FD+MVD (e). AD, air drying; FD, freeze drying; MVD, microwave
644
vacuum drying; FD-MVD, combined drying consisting of freeze drying and microwave
645
vacuum drying; AD-MVD, combined drying consisting of air drying and microwave
646
vacuum drying.
647
Fig. 4. Changes in epigallocatechin gallate (EGCG), epicatechin gallate (ECG),
648
epigallocatechin (EGC), quercetin 3-O-diglucoside, and quercetin 3-O-(malonyl)
649
glucose contents of okra extract with different drying processes. For each column,
650
values followed by the same letter (a–e) are not statistically different at P < 0.05 as
651
measured by Duncan’s test. AD, air drying; FD, freeze drying; MVD, microwave
652
vacuum drying; FD-MVD, combined drying consisting of freeze drying and
653
microwave vacuum drying; AD-MVD, combined drying consisting of air drying and
654
microwave
655
(EGCG);“
AC C
EP
TE D
M AN U
SC
RI PT
631
vacuum
drying.
“
”
represents
epigallocatechin
” represents epicatechin gallate (ECG); “
28
gallate
” represents
ACCEPTED MANUSCRIPT epigallocatechin (EGC); “
” represents quercetin 3-O-diglucoside and “
657
represents quercetin 3-O-(malonyl) glucose.
658
Fig. 5. Principal component analysis plot of data for different antioxidant properties,
659
sensory quality, and drying efficiency of okra samples prepared using the five drying
660
methods. AD, air drying; FD, freeze drying; MVD, microwave vacuum drying;
661
FD-MVD, combined drying consisting of freeze drying and microwave vacuum
662
drying; AD-MVD, combined drying consisting of air drying and microwave vacuum
663
drying
SC
RI PT
656
664
M AN U
665 666 667
671 672 673 674 675 676
EP
670
AC C
669
TE D
668
677 678 679 680
29
”
ACCEPTED MANUSCRIPT Tables
682
Table 1 Drying time, drying rate, and energy consumption of okra samples dried by
683
different drying methods.
684
Table 2 Color parameters, hardness, crispness, and shrinkage of okra samples dried by
685
different drying methods.
686
Table 3 Retention times, UV/Vis spectra and characteristic ions of phenolic
687
compounds of okra.
688
Table 4 Changes in total flavonoid and phenolic content and antioxidant activity of
689
okra dried by AD, FD, MVD, FD-MVD, and AD-MVD.
SC
M AN U
690 691 692 693
EP
697
AC C
696
TE D
694 695
RI PT
681
30
698 699 700
AC C
EP
TE D
M AN U
SC
RI PT
ACCEPTED MANUSCRIPT
Fig. 1.
701
31
703
AC C
702
EP
TE D
M AN U
SC
RI PT
ACCEPTED MANUSCRIPT
Fig. 2.
32
AC C
EP
TE D
M AN U
SC
RI PT
ACCEPTED MANUSCRIPT
704 705
Fig. 3.
33
M AN U
SC
RI PT
ACCEPTED MANUSCRIPT
706
Fig. 4.
AC C
EP
TE D
707
708 709
Fig. 5.
34
ACCEPTED MANUSCRIPT
Table 1
710
Drying time
RI PT
Specific energy
Drying
Drying rates
Consumption
method
(h)
[g/(h·kg)]
-
- c
AD
8.2±0.41
FD
41.23±1.05
MVD
0.25±0.02
FD-MVD
10.16±0.51
AD-MVD
2.15±0.11
M AN U
Fresh
SC
( kWh/kg)
c
49.2±1.46
e
75.85±1.79
110.39±5.52
a
3635.05±290.80
TE D
e
21.91±0.56
b
d
89.10±4.47
-
a
d
421.08±21.54
b
b
a
4.38±0.22
e
21.3±1.07
c
10.75±0.54
d
.Note: Data are shown as the mean ± SD (n = 3). Means within a column with the same letter are not significantly different as indicated by Duncan’s multiple range test
712
(P < 0.05). AD – air drying; FD – freeze drying; MVD – microwave vacuum drying; FD-MVD – combined drying consisting of freeze drying and microwave vacuum
714
AC C
713
EP
711
drying; AD-MVD – combined drying consisting of air drying and microwave vacuum drying
715
35
ACCEPTED MANUSCRIPT
Table 2 Shrinkage
method Fresh
Hardness
(%) -
Crispness
(N)
(N)
-
Surface color
RI PT
Drying
L*
-
a*
b*
△E
78.62±0.17 b -4.23±0.29a
36.34±0.38a -
66.01±0.32f
-0.82±0.09d
33.81±0.19b 13.31±0.31a
SC
716
82.72±2.65d
57.19±2.22 a
24.86±4.79a
FD
24.76±4.36a
14.95±1.05 e
3.80±0.59d
80.12±0.07a
-3.32±0.13c
30.49±0.03e 6.11±0.40e
MVD
60.55±1.58c
25.68±1.93 c
9.15±0.45b
69.89±0.14d
-3.12±0.16c
32.04±0.09cd 9.79±0.32c
FD-MVD
33.49±3.57b
22.43±1.18 d
6.74±0.87c
72.15±0.32c
-3.31±0.03b
31.80±0.05d 7.96±0.45d
AD-MVD
62.43±3.09c
31.23±3.47 b
68.07±0.08e
-1.33±0.05d
32.26±0.41c 11.68±0.26 b
TE D
M AN U
AD
10.36±1.94b
Note: Data are shown as the mean ± SD (n = 3). Means within a column with the same letter are not significantly different as indicated by Duncan’s multiple
718
range test (P < 0.05). AD – air drying; FD – freeze drying; MVD – microwave vacuum drying; FD-MVD – combined drying consisting of freeze drying and
719
microwave vacuum drying; AD-MVD – combined drying consisting of air drying and microwave vacuum drying
721
AC C
720
EP
717
722
36
ACCEPTED MANUSCRIPT
Peak No.
Rt (min)
Λ max (nm)
[M-H]-(m/z)
Proposed formula
Measured Mass
153.9783
RI PT
Table 3
723
MS/MS fragments (m/z)
Tentative identification
0.24
108.9705
2, 4-dihydroxybenzoic acid
360.1056
0.31
197.0477,153.0984
Syryngic acid galactoside
164.0473
0.26
118.9363
p-Coumaric acid
356.1107
0.30
193.0513, 175.0411, 160.0178, 132.0228
Ferulic acid hexoside
342.0951
0.27
179.0355, 161.0246, 133.0301
Caffeoyl hexose
191.0323, 179.0102
3-Caffeoylquinic acid
SC
Phenolic acids and derivatives
△m (ppm)
4.85
254
152.9588
C7H6O4
2.
7.93
274
359.0984
C15H20O10
3.
8.56
280
163.0401
C15H18O8
4.
9.55
325
355.1035
C16H20O9
5.
10.58
326
341.0878
6.
11.02
324
353.0878
C16H18O9
354.0951
0.30
210
305.0671
C15H14O7
306.07395
0.28
7.
11.82
TE D
EP
C15H18O9
AC C
Flavan-3-ols
M AN U
1.
37
139.0328; 155.0665;225.0933
Epigallocatechin (EGC)
ACCEPTED MANUSCRIPT
17.67
280
457.1399
C22H18O11
458.0849
9.
22.03
280
441.3723
C22H18O10
442.0899
10.
14.16
350
609.1461
C27H30O16
610.1534
11.
15.52
356
625.1436
C27H30O17
626.5169
12.
16.27
356
595.1324
C26H28O16
13.
17.21
356
479.0869
C21H20O13
14.
18.55
354
463.0882
C21H20O12
15.
19.37
356
550.1
C24H23O15
16.
20.03
356
609.1529
C27H30O16
17.
22.81
350
477.1039
18.
23.27
340
489.1039
0.27
305.0687, 287.0547
RI PT
8.
Epigallocatechin gallate (EGCG)
0.28
331.0735, 169.0256
Epicatechin gallate (ECG)
0.29
301.0370
Quercetin Hexoside-deoxyhexoside
0.29
177.9987, 301.0364
Quercetin 3-O-diglucoside
596.4909
0.15
301.0352
Quercetin 3-O-glucose-xylosyl
480.3757
0.26
317.0333, 271.0273
Myricetin 3-O-glucose
464.0955
0.27
301.0368, 283.0266
Quercetin 3-O-glucoside
551.1037
0.27
505.1017, 301.0352
Quercetin 3-O-(malonyl)glucose
610.5175
0.29
315.0523, 299.0221
Isorhamnetin 3-O-glucose-pentose
C22H22O12
478.1111
0.15
315.0534
Isorhamnetin 3-O-hexoside
C23H22O12
490.1111
0.30
285.0424
Kaempferol3-O-6-acetylglucosi de
AC C
EP
TE D
M AN U
SC
Flavonols
38
ACCEPTED MANUSCRIPT Table 4
724
Fresh TFC (mg Rutin/g d.w.) 18.54 ±0.27 a
AD
FD
MVD
FD-MVD
AD-MVD
10.90±0.25f
17.46 ±0.23b 14.16±0.32d
16.06±0.30c
11.38±0.47e
11.59±0.02b
10.33±0.40d
10.99±0.11c
8.51±0.34e
12.73±0.31a
7.70±0.17f
IC50(mg/mL)
0.34±0.01c
0.51±0.01e
0.37±0.01a
0.41±0.01 b
0.40±0.01b
0.47±0.02d
AEAC(mgVc/g d.w.)
7.85±0.02 a
5.67±0.03e
7.67±0.02b
6.96±0.01c
7.11±0.14c
6.10±0.23d
FRAP(mgVc/g d.w.)
17.85±0.95a
11.19±0.87d
16.76±0.55b
13.9±1.54c
14.53±0.41c
13.12±1.50c
ABTS(mgVc/g d.w.) )
32.89±0.50a
20.70±0.78d
29.71±0.69a
27.92±0.70b
22.48±2.52c
SC
RI PT
TPC (mg GAE/g d.w.)
24.07±0.61c
Note: Values are the mean ± SD (n = 3). For each column, values followed by the same small or capital
726
superscript letter were not significantly different at P < 0.05 (Duncan’s test). AD – air drying; FD – freeze
727
drying; MVD – microwave vacuum drying; FD-MVD – combined drying consisting of freeze drying and
728
microwave vacuum drying; AD-MVD – combined drying consisting of air drying and microwave vacuum
729
drying.
AC C
EP
TE D
M AN U
725
39
ACCEPTED MANUSCRIPT
AC C
EP
TE D
M AN U
SC
RI PT
Highlights: • The main quercetin and epigallocatechin in okra fruit were identified and quantified • FD-MVD was first applied in functional okra snacks • Comprehensive evaluation of quality and energy consumption was built by PCA • FD-MVD is very promising for functional okra snacks in good quality and cost saving