Evolution of MnS inclusions in Ti-bearing X80 pipeline steel

Evolution of MnS inclusions in Ti-bearing X80 pipeline steel

         J our na lo fI r onandS t e e lRe s e a r ch, I n t e r na t i ona l24 (2017) 654-660           Evo l u t i ono fMnSi nc l us i onsi nTi G b...

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         J our na lo fI r onandS t e e lRe s e a r ch, I n t e r na t i ona l24 (2017) 654-660          

Evo l u t i ono fMnSi nc l us i onsi nTi G be a r i ngX80p i l i nes t e e l pe Ze G anLv1 2 ,  Hong Gwe iNi1 2 ∗ ,  HuaZhang1 2 ,  Cheng G songL i u1 2 ∗ ∗ ,

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TheS t a t eKeyLabo r a t o r fRe f r a c t o r i e sand Me t a l l u r i ve r s i t fSc i enc eandTe chno l ogy, Wuhan430081, yo gy, WuhanUn yo Hube i, Ch i na 2 KeyLabo r a t o r o rFe r r ousMe t a l l u r s ou r c e sUt i l i z a t i ono fMi n i s t r fEduc a t i on, WuhanUn i ve r s i t fSc i enc eand yf gyandRe yo yo i, Ch i na Te chno l ogy, Wuhan430081, Hube 1

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ABSTRACT

Keywo rds: Ti t an i umG be a r i ngX80 i l i nes t e e l p pe I nc l us i on Ti t an i umc a r bo su l f i de Mangane s esu l f i de Tr ans f o rma t i on Di f f us i on

S t ud i e sshowt ha tmangane s esu l f i de ( MnS) i nc l us i onsi np i l i nes t e e la f f e c tt hel a t e r a lpe r f o rmanc eo f pe s t e e li ni t sr o l l i ngde f o rma t i on, a s we l la st hehyd r ogen G i nduc edc r a ck i ngandsu l f i des t r e s sc o r r o s i on c r a ck i ngr e s i s t anc epe r f o rmanc e.Toi nh i b i tt hep r e c i i t a t i ono f MnSandi t se f f e c tonp i l i nes t e e l, a p pe i ngexpe r imen tandad i f f us i onc oup l eexpe r imen t, wh i chi nve s t i t edt heevo l u t i ono fMnSi nc l u G quench ga s i onsi nTi G be a r i ngX80p i l i nes t e e l, we r ec onduc t ed.Theexpe r imen t a lr e su l t sshowt ha tt het r ans f o r G pe ma t i ono ft heMnSi nc l us i onsdur i ngs o l i d i f i c a t i oni sa sf o l l ows: MnS→t i t an i umsu l f i de (Ti S) →Ti 4C2S 2. Thet r ans i t i ont empe r a t ur e so fMnSt oTi SandTi St oTi r e1673and1273 K, r e spe c t i ve l y, and 4C2S 2a t heove r a l ls i z eo ft hesu l f i dede c r e a s eda swe l l.The rmodynami cc a l cu l a t i onr e su l t sc on f i rmt ha tt het r ans i G t i ont empe r a t ur e so fMnSt oTi SandTi St oTi r e1623and1203K, r e spe c t i ve l hesu l f ur y.Whent 4C2S 2a c on t en ti nt heX80p i l i nes t e e li s0 􀆰0015% , a l lt hesu l f uri nt hes t e e lc anbec onve r t edi n t oTi i t h pe 4C2S 2w at i t an i umc on t en to fmo r et han0 􀆰02%.

1. I n t r odu c t i on  MnSi np i l i nes t e e lha sas i i f i c an timpa c ton pe gn t oughne s s, we l d i ng p r ope r t a n d s t r e s sc o r r o s i on y [1,2] c r a ck i ngpe r f o rmanc eo ft hes t e e l .Banded MnS i nc l us i onsa f t e rr o l l i ngp r o c e s si nc r e a s et hehyd r o G G i nduc edc r a ck i ng ( HIC) andsu l f i des t r e s sc o r G gen r o s i onc r a ck i ng (SSCC) s ens i t i v i t ft he s t e e l, yo wh i chr e su l tf r om hyd r ogenen r i chmen tandc aus e mi c r oc r a cksandemb r i t t l emen t, e spe c i a l l t hc o r G ywi r o s i vega s e ssucha sH2SandCO2i nna t u r a lga s.To r educ et hee f f e c to fMnSi n c l u s i onont h ep r op e r t i e so f i e l i n es t e e l, Sc on t e n ti ns t e e ls hou l db er e du c e dt o p p (30-50) ×10-6 , e v e nb e l ow10×10-6 .Add i ngc a l c i G um o rr a r ee a r t hi n t o mo l t ens t e e lt o mod i f he yt mo r l ogy, s i z eand c ompo s i t i on o f MnSi nc l u G pho s i onswa spr ovedt obeano t he re f f e c t i vewayt osup G [ , ] r e s st heHICandSSCCs ens i t i v i t fs t e e l3 4 . p yo  Pr ev i ous l l t e rna t i ves o l u t i onswe r ei n t r o G y, twoa duc edt osupp r e s st henega t i vee f f e c t so fsu l f i dei n G , achemi c l us i ons,i 􀆰e. c a li nc l us i ono fshapec on t r o l (c a l c i umo rr a r ee a r t ht r e a tmen t) a ndt h ep r odu c t i on , Ph. ∗ Co r r e spond i ngau t ho r.Pr o f. D. EGma i laddr e s s: n i hongwe i 320@s ohuc . om (H􀆰W .Ni) . ∗∗ Co r r e spond i ngau t ho r.Ph. D. EGma i laddr e s s:l i uchengs ong@wus te .duc . n (C􀆰S. Li u) .

o fs t e e l s wi t he x t r a G l ow s u l f u r (b e l ow 0 􀆰002%) 5G7 . [8] Moone ta l 􀆰 i nve s t i t edt hee f f e c t so fCaadd i t i on ga andCa/Sr a t i oon HICr e s i s t anc e.Expe r imen t a lr e G , su l t sc l e a r l r o v e dt h a tf o r m a t i o no fC a S i n s t e a d yp o fMnS, byCaadd i t i oni se f f e c t i vei nimp r ov i ngt he HICr e s i s t anc eandt h i si ss t r ong l e l a t edt ot hei n G yr c l us i onshape.HIC r e s i s t anc ei nc r e a s ed whent he Ca/Sr a t i o wa sh i rt han1 􀆰25andi t wa scon G ghe f i rmedt ha tt h i sva l uei sr e l a t edt ot hes t o i ch i ome t r i c [ ] r a t i obe twe enCaandS.Xue ta l 􀆰9 s t ud i edt hede s G u l f ur i z a t i onbehav i o ro fCaOG s a t ur a t eds l ag.Re su l t s showedt ha tde su l f ur i z a t i one f f i c i enc fCaOG s a t u G yo r a t eds l ag wa si n f l uenc edbyt heamoun to fr e s i dua l l i i ds l agandi t ssu l r t i onab i l i t qu phurabso p y.CaOG s a t ur a t eds l agha sah i rsu l i s t r i bu t i onr a t i o ghe phurd bu tal owe rappa r en tr a t econs t an tt hanl i i ds l ag qu i nt hede su l f ur i z a t i onr e a c t i on.Whent hes l a ompo G gc s i t i on wa s62 􀆰5% CaOG 22 􀆰5% Al2O3G 5%S iO2G 10% CaF2 , t hed e s u l r i z a t i onr a t i owa sh i rt han88% phu ghe andt hec on t e n to fs u l h u rw a s l o w e rt h a n1 0×1 0-6 , p wh i chr educ e st heimpa c to fsu l f i de sont he HIC , r f o rmanc eo fp i l i nes t e e l.Howeve r p r ev i ous pe pe [

]

Re c e i ved12Sep t embe r2016; Re c e i vedi nr ev i s edf o rm30Novembe r2016; Ac c ep t ed2De c embe r2016 Ava i l ab l eon l i ne15June2017 / , , 1006 G 706X Copy r i tⓒ2017 Th ee d i t o r i a lo f f i c eo fJ ou r n a lo fI r ona ndS t e e lRe s e a r c hI n t e r n a t i on a l. Pub l i s h e dbyE l s e v i e rL imi t e d.Al lr i t sr e s e r v e d. gh gh

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wo rkswe r ema i n l o cus edon MnS mod i f i c a t i onby yf c a l c i umt r e a tmen to rr educ t i ono fSc on t en ti nt he s t e e l, andf ews t ud i e shavebe enc a r r i edou tont he t r ans f o rma t i on o f MnS by Tit r e a tmen t, wh i ch c ou l di nh i b i tt henega t i vee f f e c to fMnSandimp r ove t hequa l i t fp i l i nes t e e l. yo pe  Theso l i ds o l u t i onands eg r ega t i ono fTi G be a r i ng i nc l us i onsi nTia l l oys t e e l sc anr e t a r daus t en i t er e G , c r s t a l l i z a t i o na n d r a i n r o w t h. I nt h i sw a af i n e y g g y r a i n mi c r o s t ruc t u r ec ou l d bea ch i evedt oenhanc e g [ , ] t hes t e e ls t r eng t h10 11 .Thef o rma t i ono ft i t an i um c a rbosu l f i de (Ti4C2S2 ) p r e c i i t a t e s, wh i chc ani n G p h i b i t MnS pr e c i i t a t i on and s i i f i c an t l r ove p gn y imp t heHICandSSCCr e s i s t anc eo fp i l i nes t e e l s, i s pe ano t he rimpo r t an tr o l et ha tt he mi c r oa l l oy i ng e l e G men tTip l aysi np i l i nes t e e l s. I nt h i ss t udy,t oi n G pe h i b i tt he pr e c i i t a t i ono f MnSandi t sun f avo r ab l e p e f f e c tonp i l i nes t e e l, r e s e a r chont heevo l u t i ono f pe MnSi nc l us i onsi nTi G be a r i ngX80p i l i nes t e e lwa s pe c onduc t ed. Change si nt hemo r l ogyandc ompo s i G pho t i ono ft hei nc l us i onsi nt he X80 s t e e l we r eana G l z ed, andt het r ans f o rma t i on p r o c e s sand me cha G y n i smo fMnSt oTi4C2S2c onv e r s i oni nT i G b e a r i ngX80 i e l i n es t e e lwa sa l s oi nv e s t i a t e da ndd i s c u s s e d, a l ong p p g wi t ht heo r e t i c a lt he rmodynami cana l s i s . y

2.Exp e r imen t a l 2 􀆰1. Quench i ngexpe r imen t  Fo racomp l e t et r ans f o rma t i ono fMnSt oTi4C2S2 i ns t e e l, t hecon t en to ft i t an i um wa ss e l e c t ed a s [ ] 0 􀆰03wt 􀆰% wh i l et ha to fSwa s0 􀆰0015wt 􀆰% 12G16 . Us i ngava cuumi nduc t i onf urna c e, Ti Gbe a r i ng X80 ( ) i l i nes t e e li ngo t 10kg wa sp r epa r ed; t hef i na l p pe compos i t i ona swe l la st heAme r i c anPe t r o l eumI n G s t i t u t es t anda rdso fX80 p i t e e l (APISpe c5L, pes , ) 5 t h 2012 a r el i s t edi nTab l e1. F i vei n i t i a ls amp l e s (1kgf o re a chone) we r et akenf r omt hei ngo tand r e Gme l t edi nana l umi nac ruc i b l ei na mo l ybdenum d i s i l i c i def urna c eunde ra r r o t e c t i on.Af t e rad G gonp us t i ngt he ma i ns t e e lcompos i t i onsa t1873 Kf o r j 0 􀆰5h,i n i t i a ls amp l e swe r ewa t e rquencheda t1873, 1673, 1473, 1273, and1073K, r e s e c t i v e l i 􀆰1). p y (F g Thr e eme t a l l og r aph i cspe c imens(10mm×10mm× 10 mm) we r et akenf r ome a chi n i t i a ls amp l ef o ran a l G s i s, a tpos i t i onsi nd i c a t edi nF i 􀆰2.Thef i na lcomG y g i t i onso fX80p i l i nes t e e li ngo twe r eme a sur ed pos pe byi nduc t i ve l c o u l e d l a s m ae m i s s i o ns e c t r o m e G y p p p ( ) , , t r I C P G A E S . T h em o r h o l o s i z e n u m b e r a n d y p gy chemi c a lcompos i t i ono fi nc l us i onsi nt heme t a l l og r G

Tab l e1 Chemi c a lc ompo s i t i onso fexpe r imen t a lX80s t e e landAPIs t anda r ds (wt 􀆰% ) I t em

C

S i

Mn

S

P

Ti

N

Expe r imen t a ls t e e l 0 􀆰026 0 􀆰28 1 􀆰6 0 􀆰0016 0 􀆰0015 0 􀆰032 0 􀆰0020 ) APISpe c5L (max. 0 􀆰12 0 􀆰45 1 􀆰85 0 􀆰01 0 􀆰02 0 􀆰06 -  No t e: a—Ni+V+Ti≤0 􀆰15% ; b—Cu≤0 􀆰5% , Ni≤0 􀆰5% , Cr≤0 􀆰5% , Mo≤0 􀆰5% , B≤0 􀆰0005%.

F i 􀆰1. Tempe r a t u r ecu r veo fme l t i ngandquench i ngf o r g s t e e ls amp l e s.

655

TO

0 􀆰0062 -

Ot he r - a, b

F i 􀆰2. Samp l i ngpo s i t i onso fi n i t i a ls amp l e s. g

i nes t e e l(500g) andMnS (50g) we r ep l a c edi n t oan a l umi na c ruc i b l ei nah i G t empe r a t ur er e s i s t anc e gh aph i cspe c imenswe r eme a su r edbys c ann i nge l e c t r on f urna c eunde ra r r o t e c t i on.Thes amp l e s we r e gon p mi c r os copy (SEM) andene r i spe r s i vespe c t r ome G f gyd i r s the a t eda t1873Kf o r1h, andt hencoo l eddown t r y (EDS) . t o1473Ki nf urna c e, andf i na l l t e r. yquenchedbywa S c h e m a t i co f t h ed i f f u s i o nc o u l ee x e r i m e n t i ss h o w n p p 2 􀆰2.Diffu s i onc oupl eexpe r imen t i nF i 􀆰3.Av e r t i c a lc r o s s G s e c t i ono ft hequ e n c he ds amp l e g  Toc l a r i f heevo l u t i onp r o c e s sandme chan i smo f wa yt s mi r r o r G l i shed wi t hS iCG coa t eds andpape rand po MnS→ Ti S→ Ti4C2S2 t r ans i t i oni nT i G b e a r i ng X80 d i amondpa s t e.The mo r l ogyandchemi c a lcomG pho i e l i n es t e e l, ah e a tt r e a tme n te xp e r ime n twa sd e s i e d pos p p gn i t i onso ft he MnSl aye rand X80s t e e lsubs t r a t e a ndc a r r i e dou tbyd i f f us i onc oup l eme t hod.X80p i l G we pe r ea l some a sur edandana l z edbySEMGEDS. y

656

   Z 􀆰A . Lve ta l./Journa lofI r onandSt e e lRe s ear ch, In t e rna t i ona l24 (2017) 654-660

F i 􀆰3. Schema t i co fd i f f us i onc oup l eexpe r imen tf o rTi Gbe a r G g i ngX80p i l i nes t e e l. pe

3.Re s u l t s

3 􀆰1.Change si n mo rpho l ogy andc ompo s i t i onof i nc l u s i on si nX80s t e e l

t e e ls amp l e swe r eana l z edbyus i ngnon G quencheds y me t a l l i ci nc l us i onau t oma t i cana l i sso f twa r e (ImG ys age G r oP l us), a sshowni nF i 􀆰5.Dur i ngso l i d i f i c a G p g t i on, su l f i dei nc l us i onsma i n l i s t edo fMnSand ycons Ti Sf r om1873t o1673K. Pe r c e n t a e so fMnSandTi S g de c r e a s edandi nc r e a s edr e spe c t i ve l t ht het emG y wi r a t ur ede c r e a s i ngf r om1673t o1473K, wh i chi n G pe d i c a t edt ha tpa r to ft he MnSt r ans f o rmedi n t o Ti S. Asso l i d i f i c a t i oncon t i nued, Ti4C2S2 begant opr e c i pG i t a t ewhent hequench i ngt empe r a t ur ede c r e a s edt o 1473K.Ast hequench i ngt empe r a t ur ede c r e a s edt o 1273 K, bo t ho ft hepe r c en t age so fMnSandTi Sde G c r e a s edf ur t he r, whe r e a st ha to f Ti4C2S2 i nc l us i on i nc r e a s eds i i f i c an t l r eove r, t hepe r c en t ageo f gn y.Mo Ti4C2S2i nc r e a s edt o62% andt ha to fMnSde c r e a s ed t o24% whent hequ e n c h i ngt emp e r a t u r ewa s1073K.

 Thenumbe r so fsu l f i de si n50f i e l dso fv i ewa td i f G f e r en tquench i ngt empe r a t u r e sa r el i s t edi nTab l e2. Wi t hd e c r e a s i ngt h equ e n c h i ngt emp e r a t u r e, t h eamoun t , o fs u l f i d e si nc r e a s edg r adua l l spe c i a l l r i ngt emG ye ydu r a t ur ef r om 1873t o1673 K.Thepe r c en t age so f pe d i f f e r en t G s i z ed su l f i dei nc l us i onsi nt he s t e e la f t e r i ng a td i f f e r en tt empe r a t u r e sa r e showni n quench F i 􀆰4.Ast hes o l i d i f i c a t i on p r o c e s sp r o c e eded, t he g su l f i de i nc l us i on s i z e de c r e a s ed g r adua l l t e r y.Af i nga t1873K, mo r et han70% o ft hesu l f i de s quench we r el a r rt han5μm, andapp r ox ima t e l ft he ge y2% o su l f i dei nc l us i onswe r esma l l e rt han2μm; whent he i ngt empe r a t u r ede c r e a s edt o1073 K, ne a r l quench y Fi 􀆰5. T e sa ndr a t i o so fs u l f i d e si ns t e e la f t e rquench i nga t yp g 70% o ft hei nc l us i onswe r esma l l e rt han2μm. d i f f e r en tt empe r a t u r e s.  Thenumbe ra ndr a t i oo ft h es u l f i d ei n c l u s i on si nt h e  Mo r l ogyo ft i c a li n c l u s i on si ss howni nF i 􀆰6. pho yp g Tab l e2 Thema o rs u l f i d ei n c l u s i on sa t1873Ka r es i ng l es r i G j phe Numb e ro fs u l f i d e si n50f i e l d so fv i ewa td i f f e r en tquench i ng c a lMnS pa r t i c l e so f5-10 μm; when quencheda t t empe r a t u r e s 1673K, t hema o rsu l f i de sa r e ( Mn,Ti)S, andt he j Tempe r a t ur e/K 1873 1673 1473 1273 1073 c ompoundi n c l u s i oni ss u r r ound e dbyanou t e r(Al,T i)O Numbe ro fsu l f i de s 13 47 59 68 85 l a e r.Thes i z eo f( Mn,Ti)Sando t he rcompoundi n G y c l us i onsi s3-5 μm.Wi t ht hequench i ngt empe r a G t ur ede c r e a s i ngt o1473 K, t he ma o ri nc l us i oni sa j compoundi n c l u s i onwi t h ( Mn,T i)Sa sc o r e, s u r r oun G ( , ) , d e dby Al S i O.Af t e rquench i nga t1273 K su l G f i de schangedi n t oT i u r r ound e dby ( Mn,T i)S, 4C 2S 2s whe r e a st hes i z ede c r e a s edt oabou t2 μm. I nadd i G t i on, mo r esma l l G r t i c l eTi4C2S2 p r e c i i t a t ed when pa p i nga t1073 K.Al ong wi t hso l i d i f i c a t i on, i t quench wa si n f e r r edt ha tt het r ans f o rma t i on pa t ho f MnS wa sMnS→Ti S→Ti4C2S2 , andt ha tt hesu l f i des i z e de c r e a s eds i i f i c an t l gn y.

3 􀆰2.Ob s e rva t i on sa ti n t e r ac eb e twe en MnS and f s t e e lbydi u s i onc oupl eexpe r imen t f f

F i 􀆰4. Su l f i des i z ed i s t r i bu t i ona td i f f e r en tt empe r a t u r e s g du r i ngc oo l i ngp r o c e s s.

 F i 􀆰7showst hee l emen tl i nes c ann i ngr e su l t sa t g t hei nt e r f a c ebe twe en MnSandX80s t e e lma t r i x. I t

   Z 􀆰A . Lve ta l./Journa lofI r onandSt e e lRe s ear ch, In t e rna t i ona l24 (2017) 654-660

657

(a) 1873K;   (b) 1673K;   (c) 1473K;   (d) 1273K;   (e) 1073K.

F i 􀆰6. Mo r l ogyo ft i c a li nc l us i onsi ns t e e la f t e rquench i nga td i f f e r en tt empe r a t u r e s. pho yp g

F i 􀆰7. El emen tl i nes c animageo fMnS G subs t r a t etwo Gpha s ei n t e r f a c e. g

i nd i c a t edac l e a ri n t e r f a c e, andamu t ua lpene t r a t i on i sa l soobs e r vedbe twe en MnSands t e e l.Thepene G t r a t i on G l aye rt h i ckne s si s abou t 150 μm.Re su l t s showedt ha tt hec on t en t so fMnandSde c r e a s eds i G g n i f i c an t l nt he MnS G t o G s t e e lsubs t r a t ed i r e c t i on. yi Thecon t en t so fTia l s oshowedade c r e a s i ngt r end f r om t he X80 s t e e l ma t r i xt ot he MnS d i r e c t i on, wh i chi nd i c a t edt ha tTii nt hes t e e ld i f f us edt ot he MnSs i de.Thec on t en to fTii n MnSne a rt he MnS G s t e e li n t e r f a c ei nc r e a s edt oabou t0 􀆰0015%. F i 􀆰8i l G g l us t r a t e st heSEM mi c r og r apho fsu l f i de sne a rand f a rf r om t hei n t e r f a c ebe twe en MnSand X80sub G s t r a t e.Compo s i t i onso ft hei nc l us i onsa r eshowni n Tab l e3.Re su l t sshowedt ha ti nt heX80s t e e lsub G s t r a t e, Ti4C2S2 o rab i na r l f i deo f MnS GTi4C2S2 ysu r e c i i t a t edne a rt hei n t e r f a c ebe twe ent he MnSand p p X80p i l i nes t e e l, and MnSi nc l us i onsmo s t l i s G pe yex t edawayf r omt hei n t e r f a c e.

4.Di s c u s s i on 4 􀆰1.Crys t a ls t ruc t ur et ran s o rma t i on mode l of f MnSt oTi4C2S2  Pr ev i ouss t ud i e sont het he rmodynami ca s s e s s G men to ft heFe GMn GTi GCGSs s t e ms h o w e d t h a tw h e n y t hewe i tr a t i oo fS/Tiwa sl e s st han2, Ti S wa s gh [ ] expe c t edt op r e c i i t a t ep r i o rt o MnS17 .Dur i ngt he p r ima r t ageo fso l i d i f i c a t i on, MnSt r ans f o rmedi n G p ys t oTi Sbyt he mu t ua ld i f f us i ono f Mnand Ti.EDS r e su l t swe r esuppo r t edbye l e c t r onba ck G s c a t t e rd i f G f r a c t i on (EBSD) da t a, andi ti nd i c a t edt ha tt heTi S f o l l owsa NiAs G t r t a lun i tc e l l (spa c eg r oup ypec ys P63 /mmc) wi t hl a t t i c epa r ame t e r so fa=0 􀆰329nm [ ] andc=0 􀆰639nm 18 .TwoTia t omsex i s ti nt he (0, 0, 0) pos i t i onsandano t he rtwoSa t omsi nt he (2/3, 1/3, 1/4) pos i t i ons.Tia t omsa r ec ent e r edi nad i G

   Z 􀆰A . Lve ta l./Journa lofI r onandSt e e lRe s ear ch, In t e rna t i ona l24 (2017) 654-660

658

(a) Ne a ri n t e r f a c e (20μm);   (b) Fa rf r omi n t e r f a c e (500μm) .

F i 􀆰8. SEM mi c r og r apho fsu l f i de sne a randf a rf r omi n t e r f a c ebe twe en MnSandX80s t e e l. g Tab l e3 EDSana l s i sr e su l t si nF i 􀆰8 (ma s s% ) y g Po s i t i on

Ti S

Ti 4C2S 2

Al2O3

S iO2



11 􀆰7

82 􀆰6

5 􀆰4

0 􀆰3



5 􀆰6

88 􀆰7

5 􀆰2

0 􀆰5

11 􀆰8



7 􀆰5

2 􀆰7

MnS



74 􀆰6



64 􀆰9



90 􀆰4



82 􀆰7

2 4 6

78 􀆰0

12 􀆰4 18 􀆰5 3 􀆰8 8 􀆰5

- -

- -

8 􀆰2

10 􀆰1 4 􀆰6 7 􀆰9

new T i n i tc e l li sf o rme dbyt heCa t omi nT i C 4C 2S 2u r ep l a c i ngf ourva c anc i e si nTi S, a sshowni nF i 􀆰9. g

4 􀆰8

6 􀆰5 1 􀆰2 0 􀆰9

s t o r t edoc t ahed r onf o rmedbys i xSa t omsandt he su l f uri ons haveat r i o n a lc o o r d i n a t i o n w i t h t he g t r ans i t i on me t a l.The S a t omsf o rm c l os e G a c k e d p l aye r st ha ta r ea r r angedi nahexagona ls t a ck i ngs e G [19] e . quenc  Ti4C2S2i sat he rmodynami c a l l t ab l ec ompound ys t ha tappe a r seveni nu l t r a G l ow c a rbons t e e l s.EBSD ana l i sshowst ha tTi4C2S2 ha sahexagona lc r t a l ys ys s t ruc t ur ewi t hl a t t i c epa r ame t e r so fa=0 􀆰32nmand c=1 􀆰12nm.Thel a t t i c epa r ame t e r so fTi4C2S2 ob G t a i ned by EBSD ag r e e wi t ht ho s e ob t a i ned by [ ] Ba l l20 .Ti4C2S2c r t a l l i z e sa c c o r d i ngt ot heCr2AlC ys r o t o t c eg r oup P63 /mmc) .Ca rbona t oms p ype (spa o c cupyt hepo s i t i ono f (0, 0, 0) and (0, 0, 1/2), su l f ura t omso c cupyt hepo s i t i ono f(1/3, 2/3, 3/4) and (2/3, 1/3, 1/4), andt i t an i um a t omso c cupy t hepos i t i ono f(1/3, 2/3, z), (2/3, 1/3, z+1/2), (2/3, 1/3, -z) and (1/3, 2/3, -z+1/2), whe r e [ ] z equa l st o0 􀆰099821 .  TiC p r e c i i t a t edi nc a rbon G r i cha r e a sdu r i ngt he p l a t eso l i d i f i c a t i on.TheTi Cc r s t a l i sac u b i cc r s t l y ya , s s t e m w i t ha s a c e r o u o fF m G 3 m w h i c hb e l o n s y p g p g t o a sod i um ch l o r i de G t r t a ls t ruc t u r e.Ti S ype c ys t r ans f o rmedi n t o Ti4C2S2 byi s omo r t i t u G phoussubs t i on.Be c aus eTi SandTi4C2S2 haveas imi l a rc r t a l ys s t ruc t ur e, a t omo c cupa t i onandl a t t i c epa r ame t e r, a

Fg 􀆰9. Fo rma t i ono fTi n i tc e l lf r om Ti SandTi C. 4C 2S 2u

4 􀆰2.The rmodynami c ana l i sof t i t an i um i nc l u G ys s i on si nTi G b ear i ng X80pipe l i nes t e e l

 Theso l ub i l i t t ao fTiC, TiN, MnS, Ti Sand yda Ti4C2S2f r omso l u t eTi, Mn, S, andCi nt heFe GCG [ ] S GMn GTia l l oysys t ema r er e r e s e n t e di nT ab l e422G25 , p andt hee s t ima t edt empe r a t ur e dependenc eo ft he so l ub i l i t r oduc t sf o r TiC, TiN, MnS, Ti S and yp Ti4C2S2i sp l o t t edi nF i 􀆰10.Theso l ub i l i t oduc t s g ypr o ft he s e compoundsf o l l ow t he o rde ra s TiN < TiC0􀆰5S0􀆰5 < Ti S< MnS< TiC be l ow 1245 K.The t r ans i t i ont empe r a t ur e so f MnSt o Ti Sand Ti St o Ti4C2S2a r e1550and1245K,r e s e c t i v e l Th i sa r e e s p y. g wi t ht he p r e c i i t a t i on s equenc eo fsu l f i de si n Ti G p [ ] be a r i ngs t e e l s26 .  I so t he rma ls e c t i onso fs u l f i d ep r e c i i t a t e sa t1473K p i nt heFe G 0 􀆰0025CG 0 􀆰003NG 1 􀆰5Mn GS GTis t em a r e ys showni nF i 􀆰 1 1. T h ec a l c u l a t e dr e s u l t sa r e e w e l l g g wi t ht heobs e r vedp r e c i i t a t e t e s . Wh e n t h e s u l f u r p yp cont enti nX80p i l i nes t e e lwa s0􀆰015% , a l lsu l G pe

   Z 􀆰A . Lve ta l./Journa lofI r onandSt e e lRe s ear ch, In t e rna t i ona l24 (2017) 654-660

Tab l e4 Func t i ono fp r e c i i t a t e ss o l ub i l i t ns t e e l p yi Compound TiN

MnS

Pha s e

L i i d qu γ

α, δ

L i i d qu

So l ub i l i t oduc t ypr

l ogK TiN =l ogw [Ti]w [N] = -14000/T +4 􀆰7 l ogK TiN =l ogw [Ti]w [N] = -13860/T +3 􀆰75 l ogK TiN =l ogw [Ti]w [N] = -16650/T +4 􀆰8 ogw [ Mn]w [S] = -6050/T +3 􀆰4 l ogK MnS=l

α, δ

l ogK MnS=l 􀆰1 ogw [ Mn]w [S] = -11200/T +5 l ogK MnS=l ogw [ Mn]w [S] = -12000/T +4 􀆰9

γ

Ti S

L i i d qu γ

l ogK TiS=l ogw [Ti]w [S] = -16550/T +6 􀆰75

Ti 4C2S2

L i i d qu α, δ

- l ogK TiC0􀆰5S0􀆰5 =l ogw [Ti]w [C]0􀆰5w [S]0􀆰5= -15310/T +6 􀆰03 -

γ

l ogK TiC =l ogw [Ti]w [C] = -7000/T +2 􀆰75

Ti C

α, δ γ

L i i d qu α, δ







l ogK TiC =l ogw [Ti]w [C] = -9575/T +4 􀆰4

F i 􀆰10. Tempe r a t u r edependenc eo fs o l ub i l i t r oduc t sf o r yp g Ti S, Ti C0􀆰5S0􀆰5 , TiN, Ti C, and MnS.

F i 􀆰11. Ca l cu l a t edpha s ed i ag r amo fsu l f i dep r e c i i t a t e sa t p g 1473Ki nFe G 0 􀆰0025CG 0 􀆰003NG 1 􀆰5Mn GS GTisy s t em us i ng s o l ub i l i t r oduc t s. yp

f i de si nt hes t e e lc ou l d bec onve r t edi n t o Ti4C2S2 wi t hat i t an i umc on t en to fmo r et han0 􀆰02%.Wi t h t hei nc r e a s ei nsu l f u randt i t an i um c on t en t si n X80 i l i nes t e e l, t hesu l f i dei ns t e e lwa sde t e rmi neda s p pe

659

Ti4C2S2 .  Fa c t Sa ec a l c u l a t i onr e s u l t sf o rsu l f i dep r e c i i t a t e s g p i nTi Gbe a r i ngX80p i l i nes t e e la r eshowni nF i 􀆰12. pe g Duet ot hes t r ong a f f i n i t f Tiand N, TiN and yo MnSp r e c i i t a t eddur i ngt hee a r l t ageo fso l i d i f i c a G p ys t i oni nTi Gbe a r i ngX80p i l i nes t e e l.Ast het empe r G pe a t ur ede c r e a s edt o1623and1203 K, pa r to f MnS i nc l us i onschangedt oTi Sandt hent oTi4C2S2 , r e G spe c t i ve l . T h em a x i m u m r e c i i t a t i o n u a n t i t a n d y p p q y r e c i i t a t i ont imef o r MnSand Ti4C2S2 dependon p p t hesu l f urandn i t r ogencon t en t si nt hes t e e l.Ti Sand Ti4C2S2 begant op r e c i i t a t eon l f t e rt hef o rma t i on p ya o fTiN.Thet r ans f o rma t i ont empe r a t ur e so fMnSt o Ti SandTi St oTi4C2S2 we r e1623and1203 K, r e G spe c t i ve l i chapp r ox ima t e l r e edwi t ht heex G y, wh yag r imen t a lr e su l t s. pe

F i 􀆰12. Ca l cu l a t edma s sf r a c t i ono fsu l f i dep r e c i i t a t e si n p g Ti Gbe a r i ngX80p i l i nes t e e l. pe

5.Conc l u s i on s   (1) Ast het empe r a t ur ede c r e a s e sf r om 1873 K t o1073 K dur i ngso l i d i f i c a t i on, su l f i de si nt heX80 : s t e e lchangeda l ongt hepa t h MnS→Ti S→Ti4C2S2 andt hes i z eo fsu l f i de sde c r e a s edg r adua l l y.   (2) Ti SandTi4C2S2 haveas imi l a rc r t a ls t ruc G ys t ur eanda t om oc cupa t i on, wh i ch, i nt heo r G y, con t r i bu t edt ot het r ans f o rma t i ono fTi Si n t o Ti4C2S2 byi somo r t i t u t i on. phoussubs   (3) Whent hesu l f urandt i t an i umcon t en t si nt he X80 p i l i nes t e e l we r eh i rt han 0 􀆰015% and pe ghe 0 􀆰02% , r e spe c t i ve l hesu l f i dei ns t e e lwa sde t e r G y, t mi neda st heTi4C2S2 .   (4) Thet r ans f o rma t i ont empe r a t ur e so fMnSt o Ti SandTi St oTi4C2S2 we r e1623and1203 K, r e G spe c t i ve l i chapp r ox ima t e l r e edwi t ht heex G y, wh yag r imen t a lr e su l t s. pe

Acknowl e dgmen t

 Th i sr e s e a r c hwa ss uppo r t e dbyt heNa t i on a lNa t u r a l S c i e n c eFound a t i ono fCh i n a (Gr an tNo. 51604201).

660

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