Fermented foods, feeds and beverages

Fermented foods, feeds and beverages

Biotech Advs vol.l,pp 31-46, 1983 0734-9750/83 $0.00.+.50 Printed in Great Britain. All Rights Reserved. Copyright © Pergamon Press Ltd FERMENTED FOO...

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Biotech Advs vol.l,pp 31-46, 1983 0734-9750/83 $0.00.+.50 Printed in Great Britain. All Rights Reserved. Copyright © Pergamon Press Ltd

FERMENTED FOODS, FEEDS AND BEVERAGES KEITH H. STEINKRAUS Institute of Food Science, Cornell University, Genevo, N e w York 14456, USA

ABSTRACT There has been a proliferation of books and papers dealing with the indigenous fermented foods/beverages of the world.

It is anticipated that

these foods/beverages will play an ever-increasingly important role in feeding both the developing and the developed world as population increases from approximately 4.5 billion to 6 billion by the year 2000 and to 8 to 12 billion people in the 21st century.

The indigenous fermented foods consist

of microbial protein grown on edible substrates.

Microbial or single cell

protein (SCP) per se continues to receive research and development attention.

It is likely to play an important role in feeding animals in

the future when it becomes competitive with soy protein.

It may play a

direct role in feeding humans in the future after its safety for feeding animals has been adequately demonstrated and it has been shown that it can be processed into foods acceptable to humans.

At the present time,

mushrooms, a form of microbial protein highly acceptable to humans, which can be grown readily on ligno-cellulosic and other agricultural and food processing wastes, offer considerable opportunity for expanding man's food supply. KEYWORDS Indigenous fermented foods; microbial protein; single-cell protein (SCP); edible mushrooms; fermented beverages

31

32

K.H. STEINKRAUS INDIGENOUS FERMENTED FOODS/BEVERAGES

Over the last few years,

there has been a proliferation

dealing directly or indirectly with the expanding fermented foods of the world. Fermentations"

their comprehensive

the indigenous

i.e., soybean,

peanut,

Promising Technologies

the supply of nutritious Ramakrishnan the fermented

indigenous

fermented

the Western diet. "Nutritionally

cassava, vegetables

and non-

in their "Microbial

Countries"

Processes:

covered a wide-range

of

that could expand and improve

food fQr the world. (1981) provided

foods of India. Wood

et al

i.e., alcoholic beverages,

food fermentations

(1979) and Batra

Modified Foods".

(1979)

for Developing

indigenous

Appleton

and Man" which

fermented milks etc.

The National Academy of Sciences

under-utilized

of Food

foods on the basis of their substrates,

to their products,

cheeses,

However,

"Microorganisms

rice, other cereals,

seafoods and according alcoholic beverages,

fermented

in the indigenou~

(1979) "Microbiology

remains the classic reference.

(1979) published summarized

Pederson's

of books and papers

interest

(1981)

Wang and Hesseltine discussed

Steinkraus

(1979)

(1979)

information

discussed

soy sauce,

described

on

"Mold-

the rather rapid introduction

foods such as yogurt,

Significant

comprehensive

of

tempe and miso into

and classified

Indigenous Fermented

Foods

Involving an

Alcoholic Fermentation". The fermented for Africa

foods of particular

(Muller,

1981); Mexico

sections of the world have been described

1981); Mainland

(Ulloa-Sosa

China

and Herrera,

been dealt with in greater detail, e.g.,

(Chiao,

1981);

soy sauce/miso

black bean sauce

1981) and sake (Nunokawa,

Steinkraus

(1981, 1983d)

industrialization investigations

occurring

organisms

for the processes, in the substrates.

foods.

necessary

for scale up or

He proposed

involved,

the optimum conditions

process

and

and nutritional changes

(1982) classified

the indigenous

foods into groups based upon those which utilized molds, utilized bacteria,

1981).

common to each fermentation

and biochemica] Ko

(Hua et al, 1981);

the conditions

fermented

into the basic questions

such as the essential parameters

described

of indigenous

have

(Wood, 1982); miso

(Abiose et al, 1982); Taiwanese (Gandjar,

(Ko,

1981). Certain fermentations

soybeans

in Indonesia

Indonesia

fermented

those which

those utilizing molds and yeasts and those using molds

FOODS, FEEDS AND BEVERAGES followed by bacterial and yeast fermentation.

33

Steinkraus (1982a) discussed

the interaction of microorganisms in production of fermented foods and beverages.

Saisithi (1982) emphasized the high acceptability,

ease of preparation,

low cost,

safety, digestibility and therapeutic properties of

traditional fermented foods in feeding and helping to solve problems of malnutrition in the developing countries. Steinkraus (1982b) summarized recent progress in preservation of food through fermentation at the International Conference on Chemistry and World Food Supplies (CHEMRAWN II, 1982).

A workshop sponsored by the Board on

Science and Technology for International Development (BOSTID) of the National Research Council as a follow-up of CHEMRAWN II gave a high priority to the utilization of fermentation for the bio-enrichment and nutritional improvement of food substrates through the application of indigenous food fermentations Steinkraus

(BOSTID, 1983).

(1982d, 1983b, 1983d) described the indigenous fermented foods

in terms of their potential usefulness as industrial resources.

These

included (I) fermentations involving proteolysis of vegetable proteins by microbial enzymes in the presence of salt and/or acid with production of amino acid/peptide mixtures with meat-like flavors (examples: Chinese soy sauce and Japanese miso);

(2) fermentations involving enzymic hydrolysis of

fish/shrimp or other marine animals in the presence of relatively high salt concentrations to produce meat-flavored sauces and pastes (examples: Philippine patis and bagoong);

(3) fermentations producing a meat-like

texture in cereal grain/legume substrates by means of fungal mycelium that knits the particles together (examples:Indonesian tempe and oncom);

(4)

fermentations in which ethanol is a major product (examples: primitive wines and beers);

(5) fermentations in which organic acids are major products

(examples: sauerkraut and pickles); and (6) fermentations involving the Koji principle in which microorganisms with desired enzymes are grown on a cereal grain or legume substrate to produce a crude enzyme concentrate that can be used to hydrolyze particular components in a fermentation. Steinkraus

(1983a) categorized indigenous fermentations into "solid-state

(solid substrate)" -no free moisture; "solid-substrate-submerged";

"semi

solid substrate"; "semi-solid-substrate-submerged";

"pulverized substrate-

submerged" and "submerged (substrate in solution).

Moo-Young et al (1983)

reviewed the principles of solid-substrate fermentation,

Steinkraus

(1983c)

34

K.H. STEINKRAUS

discussed

the important

fermented

foods from vegetables,

authoritative, published

comprehensive

(Steinkraus,

A set of references of fermentations Cooperative

role played by lactobacilli

cereals and legumes.

"Handbook

of Indigenous

In 1983, the Fermented Foods" was

that contains

additional

information

on a wide variety

are the "Annual Reports of the International

Research and Development

(Taguchi,

1978, 1979, 1980, 1981a,

Shurtleff

and Aoyagi

in Microbial

Engineering

Osaka University

Center for (ICME)"

(Japan)

1982b).

(1979) published

a popular book - The Book of Tempeh -

a wealth of detail on tempeh production

including recipes.

In 1980, they published

which deals primarily with establishing

and utilization

a book "Tempeh Production"

a tempeh factory for production

tempeh in the United States and elsewhere That same year they also published

(Shurtleff

and Aoyagi,

"Miso Production",

information

for anyone wishing to produce miso on a larger scale 198Ob).

In 1982, the Nestle Products Technical

Assistance

1989a).

(Shurtleff

Co. Lt., La-Tour de-Peilz,

Switzerland,

the central,

ed a special

basic research division of the Nestle Co, publish-

issue of "Nestle Research News 1980/81" which included an

summary of indigenous

Steinkraus,

and other food fermentations

(Farr,

1982;

1982c).

While it is clear that the indigenous attention

of

a source of practical

and Aoyagi,

excellent

of

1983e).

published by the Faculty of Engineering,

which contains

in the production

as valuable

food resources

there are undoubtedly many fermented by scientists

foods are getting increasing

for humanity,

it should be noted that

foods that have not as yet been noticed

in the Western world and, of those that have been described

date, many have been inadequately microorganisms,

fermented

biochemical

studied regarding

and nutritive

to

their essential

changes that occur in the

substrates. Indian Idli Reddy et al (1981) published food Idli.

an excellent

Several researchers

during the idli fermentation

(18.6% - Rao

(1967); 60.0% - Padhye and Salunkhe Vanaja

(1967), Ramakrishnam

review on the Indian fermented

have reported an increase

(1977)

(1961);

(1978)).

in methionine

10.6% - Steinkraus,

Rao (1961), Rajalakshmi

and Padhye and Salunkhe

(1978)

et al and

FOODS, FEEDS AND BEVERAGES reported an improvement

in nutritional

occur with an improved methionine al

(1967) reported a decrease

protein following

fermentation

value of the protein

content.

in Protein

and Khandawala,

essential

(PER) of the

et al (1962) and van Veen, et

of the idli was the same as that

mixture of ingredients.

that the idli fermentation

that would

On the other hand, van Veen et Efficiency Ratio

al (1967) reported that the digestibility of the unfermented

35

If it can be substantiated

utilizing Leuconostoc mesenteroides

organism can synthesize methionine

this will be of great nutritional

in legume/cereal

significance

are the first limiting amino acids in legumes. which can be easily accomplished

as the mixtures,

since methionine/cystine An idli-type fermentation

even under rather primitive

conditions

would be a low cost method of improving the protein quality. Dawadawa

(Daddawa)

Dawadawa

is an African fermented food that has been known for centuries

Nigeria and plays an important nutritional It is beginning Dawadawa

to get more attention

of the African

in the villages.

from researchers.

is a food produced by a natural,

cotyledons

role especially

uninoculated

fermentation

locust bean (Parkia filicoidea)

The brown-to-black

1980; and Ikenebomeh,

of the

a tree legume

found not only in Africa but in Southeast Asia and tropical (Eka, 1980; Campbell-Platt,

in

South America

1982).

coated seeds are removed from their pods, washed,

soaked

and boiled with added potash for up to 24 hours until swollen and softened. The hulls are then removed by pounding gently or rubbing between and the cotyledons The cotyledons

are then reboiled for about 30 minutes.

are drained and placed in a basket,

a hole in the ground lined with leaves. with leaves or plastic at ambient particularly

(25 to 35°C) temperature. bacilli,

develop

The cotyledons

calabash pot or

are then covered

the fermentation

types of bacteria,

in the fermenting beans producing viscous

resembles Japanese natto.

and auunoniacal.

The initial

In this

The beans change from

sweet beany odor becomes strongly

The bean mass is then exposed to the sun,

partially dries and darkens further. formed into round balls

Different

material which link the beans together,

light to dark brown in color. proteolytic

sacking,

sheeting and allowed to ferment for 48 to 72 hours

strands of mucilaginous respect,

the hands

The partially dried beans may then be

(5 cm in diameter)

or flattened

cakes depending upon

36

K.H. STEINKRAUS

the locality and then are further dried in the sun following which the dawadawa remains stable for at least a year

(Campbell-Platt,

1980).

Dawadawa is used in much the same ways bouillon or Maggi cubes are used in the Western world as a nutritious grains in soups and stews. in Northern Nigeria.

Dawadawa contains about 40% protein and 35% fat

making it a concentrated of protein

flavoring additive along with cereal

Consumption ranges from 1 to 7 grams/day/person

source of nutrients and the second cheapest source

(after groundnut)

in Nigeria.

Eka (1980) reported that thiamine

increased from 0.65 mg/iO0 grams in the unfermented beans to 1.35 mg/IO0 grams and riboflavin increased from 0.45 mg/iOO grams to 1.30 mg/IOO grams in the fermented dawadawa. Platt

(1964) and Leung, Busson and Jardin

increase in riboflavin,

(1968) reported a threefold

a sixfold increase in thiamine and a decrease of a

third in niacin during fermentation. The essential microorganisms

in the dawadawa have not been identified.

There is insufficient knowledge of the biochemical and nutritional changes that occur during the fermentation.

It appears that bacilli play an

important role but there are numerous bacteria present and it would be interesting to know if there is a sequence of microorganisms and why the substrate does not spoil or become toxic rather than yield a highly acceptable fermented food. Soy Sauce Soy sauces continue to be manufactured by small-scale traditional processes as well as by modern large scale factories such as the one built by Kikkoman Co. in Walworth, Wisconsin. Bhumiratana et al (1980)

studied five different

soy sauce strains of

Aspergillus and one of Mucor for proteolytic activity.

A strain of

Aspergillus flavus var. columnaris with superior protease production showed no detectable aflatoxin production on glutinous rice or soybean and yielded a soy sauce of superior quality in a traditional

soy sauce factory.

Impoolsup et al (1981) found that A. flavus var. columnaris produced two major proteases,

an alkaline and a neutral protease, both of which appeared

in the late phase of fungal growth.

These results lead to a recommendation

FOODS, FEEDS AND BEVERAGES

37

that koji, beans covered with mold growth, be transferred in two days rather than the traditional

4 to 7 days.

production

facilities

production

and overall quality of the soy sauce.

another modification

by more than twice thus improving both efficiency

of

This group is also trying

of the process in which the two day-old koji is

incubated at 50 to 55°C for I or 2 hours to maximize submersion

to the salt brine

This expands koji

in the salt brine where the proteolytic

proteolysis

prior to

activity is inhibited

85

to 90%. Flegel et al (1982) emphasized

that soy sauce manufacturers

prefer a "green" koji indicative koji indicative

of Rhizopus,

of As~ergillus

Mucor etc.

in Thailand

oryzae rather than "black"

Green kojis are generally more

common in cool weather and the black kojis occur more frequently weather. sauces.

They referred to white crystalline materials The crystals proved to be pure tyrosine.

in hot

found in some soy

They also referred

to an

improved method of producing dry spore inoculum on rice starch in plastic bags. Indonesian Tape Indonesian Tape, Malaysian Tapai, Thai Kaomag are sweet/sour products highly appreciated reviewed by Steinkraus organisms

present

Predominant

mold-like

were isolated.

Towprayoon

Takada et al (1981)

Torulopsis.

rice

and Kootin

(1982)

studied the

a mold bran inoculum for making Thai kaomag.

yeasts.

yeast-like molds, and

Molds belonging

rouxii, Endomyqopsis

studied the microflora

an inoculum available

Mucor, Rhizopus

alcoholic

Production has been

to Mucor and Rhizo~us

also

Kaomag with superior flavor was produced using a mixed

inoculum of Amylomyces

contained

(1983e).

in loogpang,

in Asia.

organisms found were Amylomyces,

E ndomycopsis,

Loog pang,

as a dessert

and Aspergillus

Lactobacilli

fibuliger and Hansenula

anomala

in various Thai fermented

foods.

on the market,

contained molds of genera

plus yeasts of genera Candida and

were predominant

some Candida and Torulopsis

in koe mug (kaomag) but it also

yeasts.

Pediococci

dominated

the

thua nao fermentations. Fish Sauces Tongthai

and Okada

(1981) divided

tion into three stages:

the nampla

(numpla)

fish sauce fermenta-

early, during which soluble nitrogen

acids increase very rapidly due to exopeptodase

originating

and free amino in the fish

38

K.H. STE INKRAUS

tissue itself;

middle (5th to 20th weeks), when endopeptodases are

predominant; and the late stage (20th to 50th weeks), during which time halophiles become active. Japanese Ko$i Kojis, crude enzyme sources for the production of soy sauce,miso, sake etc. are generally prepared by incubation in open systems where it is possible for contaminating organisms to invade the developing koji.

Takano et al

(1982) studied the use of selected lactobacilli inoculated along with Aspergillus oryzae to inhibit growth of contaminants such as Bacillus subtilis and Micrococcus luteus.

They found that Pediococcus cerevisiae in

populations of 105 to 106 cells/gram dry koji inhibited the growth of 104 cells of Bacillus subtilis inoculated as a contaminant. Nigerian Millet Beer ("Oyokpo") Nkanga and Uraih (1981) improved the quality of native millet beer - Oyokpo by better control of germination (malting)and use of a pure culture of Saccharomyces cerevisiae. Kenyan uji Mbugua (1981) reported that coliforms were active early in the fermentation of the East African acid cereal porridge--Uji.

The major lactic species

isolated from fermenting Uji was Lactobaeillus plantarum.

Inoculation with

Leuconostoc mesenteroides inhibited development of coliforms and resulted in an improved flavor and aroma in the product. MICROBIAL/SINGLE CELL PROTEIN (SCP) In 1980, BioScience, the publication of the American Institute of Biological Sciences devoted a special issue to "Food from Microbes".

The

viewpoint presented was that microbes especially in the form of indigenous fermented foods will likely play an important role in feeding animals and humanity in the future (Steinkraus, 1980).

The consumption of microbes

directly as food by man (except for mushrooms) requires considerably more research, development and study (Waslien and Steinkraus, 1980). Litchfield

(1980) reviewed the status of microbial protein production

including algae, bacteria and fungi.

Algal production is limited by the

amount of available sunlight, the carbon dioxide content of the water,

FOODS, FEEDS AND BEVERAGES suitable pH of the water,

suitable

concentrations

39 of nitrogen,

and minerals.

Ponds must be agitated by mechanical

recirculation.

Yields are relatively

phosphorus

agitation or

low 1 to 2 grams/liter

and harvesting

is difficult. Imperial Chemical the largest methanol.

Industries,

installations

Ltd.

(ICI) in England have developed

growing bacteria

Methylophilus

protein and is used in animal feeds. Minnesota,

(Candida utilis) on an ethanol

substrates

cheese-whey,

processing waste,

process

methane,

bagasse,

carob bean extract,

cornstarch

in which Paecilomyces

Crude protein content

associates

(1979) developed

cellulolyticum

SO 2 is stripped

is 0.55 g/gram reducing

Total production

Air

from

sugar.

is 15 to 16.5 tons of Moo-Young

and

a pilot plant process growing Chaeotomium corns over cellulosic

Protein content of the product

(1980) suggested

aerobically

cellulosic waste and

is used for animal feeds.

on solid-substrate

and sawdust.

coffee-

vaiota is grown on spent sulfite liquor.

is 52-57%.

The product

waste,

of

potato

is the Finnish "Pekilo"

sterile to two fermentors.

Yield of microorganism

dry mycelium/day.

production

purified n-alkanes,

corn wet-milling

The largest fungal process at present

the substrate.

Meyer

ethanol,

sulfite waste liquor,

and ammonia are supplied

wastes

70-72%

substrate.

being used in pilot plant and commercial

SCP include methanol,

sawdust.

Pruteen contains

Amoco Foods co., Hutchinson,

a subsidiary of Standard Oil Co. of Indiana is producing human

food grade yeast

waste,

on

The factory can produce 70,000 tons of "Pruteen" per year or

nearly 192 tons per day in a continuous process.

Present

one of

methylotrophus

that "Carboxydobacteria",

and other farm

is about 45%.

bacteria able to grow

on CO as their sole source of carbon and energy be used to

reduce the environmental

levels of carbon monoxide

and also yield microbial

protein for feeding animals and man. Rank, Hovis and MacDougall

developed

edible mold is grown on low-cost combined with meat flavorings for human consumption

(Spicer,

a fermentation

carbohydrates,

process

and fats to produce a quality meat substitute 1971a,

1971b).

Recently the product has

been accepted by the British Food and Drug Administration consumption

in which an

recovered by filtration,

and it can be anticipated

that production

the RHM meat analogues will be expanded

as safe for human

and consumption

in the coming years.

of

40

K.H. STEINKRAUS

Takahashi

(1982)

reviewed the present status of SCP and showed how

efficiency of SCP production using normal alkanes as substrate could be greatly inproved by operating the fermentor under approximately 4 atmospheres pressure. Hesseltine and Wang

(1980) and Steinkraus

(1980) support the idea that

consumption of microbial protein in the form of traditional fermented foods remains one of the best ways of improving the human diet. Mushrooms The most direct and the most acceptable form of microbial protein available today in both the developed and developing world is mushroom which can be cultivated on lignocellulosic

and other agricultural and food wastes.

Mushrooms are being extensively produced and consumed in Asia today and most people in the world rich and poor alike find them a very acceptable food. (1980).

The subject of mushrooms

as human food has been reviewed by Chang

Fresh mushrooms of the Agaricus, Volvariella and Pleurotus types

contain generally more than 3% protein, essential versus 99 for milk, nutritional

amino acid indices of 98

amino acid scores of 89 versus 91 for milk and

indices of 28 versus 25 for milk and 31 for soybeans.

One kilogram of dry composting material will yield as much as 1 kilogram of fresh mushrooms

in 3 or 4 flushes over a period of 30 to 45 days.

yield is 600-750 grams of fresh mushrooms/kg dry compost.

there are an estimated 2325 million tons of straw produced per year 1977) over half of which may be burned, to produce approximately efficiency)

(FAO,

straw could be used as a substrate

1511 million tons of fresh mushrooms

(65%

or 336 kg of fresh mushrooms annually for each of the present

4.5 billion human inhabitants of the earth about 28 g of protein per person/day). lignocellulosic and other wastes

(920 g fresh mushrooms containing

Microbial protein production on

should be exploited to the fullest as an

adjunct to the world's supply of food and protein. mushrooms,

Usual

Considering that

Following growth of the

the spent beds can be used as a protein-enriched

supplement for

cattle and other animals, used as a nitrogen enriched soil conditioner or used as sources of cellulases and lignases for the hydrolysis of other lignocellulosic

substrates for the production of fermentation products.

FOODS, FEEDS AND BEVERAGES

41

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S.H. Abiose, M.C. Allan and B.J.B. Wood, Microbiology and biochemistry of miso (soy paste)fermentation,

in Adv. in Applied Micro., 28, 239-

265 (1982). 2.

J.M. Appleton, V.F. McGowan and V.B.D. Skerman, Microorganisms and ~lan, UNESCO/UNEP Publication under Contract No. 258117, World Data Center, Brisbane

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(1979).

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4.

A. Bhumiratana, T.W. Flegel, T. Glinsukon and We Somporan, Isolation and analysis of molds from soy sauce koji in Thailand, Appl~ and Environ. Micro., 39, 430-435 (1980).

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Board on Science and Technology for International Development

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Chemistry and World Food Supplies, Report of a Workshop following CHEMRA~q II, National Academy Press (1983). 6.

G. Campbell-Platt, African locust bean (Parkia species) and its West African fermented food product, dawada, Ecology of Food and Nutrition, ~, 123-132.

7.

S.T. Chang, Mushrooms as human food, BioScience, 30, 399-401 (1980)~

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J.S. Chiao, Modernization of traditional Chinese fermented foods and beverages,

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i0.

D. Farr, Traditional fermented foods: a great potential for the future, Nestle Research News 1980/81, pp. 31-37 (1982).

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K.H. STEINKRAUS

42

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15.

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A. Impoolsup, A. Bhumiratana and T.W. Flegel, Isolation of alkaline and neutral proteases from Aspergillus flavus var. columnaris, a soy sauce koji mold, Appl. and Environ. Micro., 42, 619-628 (1981).

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P.K. Khandwala, S.D. Ambegaokar,

S.M. Patel, M.V. Radhakrishna Rao,

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20.

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22.

(1968).

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S.K. Mbugua, Microbiological and Biochemical Aspects of Uji (an East African Sour Cereal Porridge) Fermentation, and Its Enhancement Through Application of Lactic Acid Bacteria, Ph.D. Thesis, Cornell University

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24.

O. Meyer, Using carbon monoxide to produce single-cell protein,

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M, Moo-Young, A.J. Daugulis, D.S. Chahal and D.G. MacDonald, The

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Waterloo process for SCP production from waste biomass, Process Biochem., 14(10), 38-40 (1979). 26.

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Fuels, Chemicals, Foods and Waste Treatment, Pergamon Press (1981). 27.

M. Moo-Young, A.R. Moreira and R.P. Te~gerdy, Principles of solidsubstrate Fermentation,

in The Filamentous Fungi, Vol. IV, Fungal

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43

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