FINITE ELEMENT ANALYSIS OF A CIRCUMFERENTIALLY CRACKED CYLINDRICAL SHELL LOADED IN TORSION M. KUMOSAt Department
of Materials
Science
and D. HULL
and Metallurgy, University Cambridge CB2 342, U.K.
of Cambridge,
Pembroke
Street,
Abstract-Finite element methods are used to evaluate all possible fracture modes at the tip of a circumferential crack in an isotropic cylindrical shell subjected to torsion. The finite element results are compared with shallow-shell theory data for cylinders with different geometries. The results indicate that there is good agreement between the membrane stress intensity factors calculated from finite element displacements at the crack tip and the factors found using shallow-shell theory for small crack lengths. For longer cracks, disagreement between these two approaches is very pronounced. In particular, the bending stress intensity factors from the finite element analysis are significantly greater than the corresponding values determined from the shallow-shell theory. It is observed that the out-of-plane, antisymmetric deformation near the crack produces mixed mode fracture with crack opening and tearing displacements.
1. INTRODUCTION THE PRESENT paper contains a finite element analysis of isotropic cylindrical shells with a circumferential through crack under torsion. This problem has been investigated by, classical method using shallow-shell theory[ l] and perturbation techniques[2]. The approximation of these methods present several problems. Shallow-shell theory or perturbation techniques give only an
approximate solution valid for cracks of small length. The crack problems considered in plates and shells are three dimensional owing to the three dimensional nature of the highly localized stresses at the crack tip. Such problems have not yet been solved analytically even in their simplest form. In the two dimensional elasticity solutions[ 1,2] the stresses around the crack tips have the standard square root singularity. Moreover, the methods do not take into account the effect of transverse shear stress. The assumptions are a gross approximation of through cracks and are inadequate to determine the real 3-D stress distribution at the crack tip. The finite element solutions presented in this paper are obtained for moderately thick to very thin cylindrical shells assuming different crack lengths and wall thicknesses. Using 3-D isoparametric elements the membrane and bending stress intensity factors are evaluated. The effect of antisymmetric out-of-plane deformation on fracture modes at the crack tip is examined. 2. ANALYTICAL
WORK
The existing solution of this problem by Erodgan and Ratwani[l] takes into account the membrane loading and is based on an eight-order shallow-shell theory in which the effect of transverse shear stress is ignored. ‘The following equations were used to solve this problem Eta’ d2w 7S+V2F=0,
a2 h2F V4w -RD6x2=D,
qa4
D =
Et’
12(1 - 9)
where F is the stress function, w is the normal displacement, q is the normal traction, E and v the elastic constants with the dimensions a, t, R describing half crack length, shell thickness and shell radius, respectively. The coordinates are shown in Fig. 1. The Kirchhoff-type assumption was made regarding the crack surface boundary condition with, N,,=M,,=O