Journal Pre-proof Formation mechanism of egg white protein/κ-Carrageenan composite film and its application to oil packaging
Xiang Huang, Xin Luo, Lan Liu, Kai Dong, Ran Yang, Chao Lin, Hongbo Song, Shugang Li, Qun Huang PII:
S0268-005X(19)32801-2
DOI:
https://doi.org/10.1016/j.foodhyd.2020.105780
Reference:
FOOHYD 105780
To appear in:
Food Hydrocolloids
Received Date:
04 December 2019
Accepted Date:
17 February 2020
Please cite this article as: Xiang Huang, Xin Luo, Lan Liu, Kai Dong, Ran Yang, Chao Lin, Hongbo Song, Shugang Li, Qun Huang, Formation mechanism of egg white protein/κ-Carrageenan composite film and its application to oil packaging, Food Hydrocolloids (2020), https://doi.org/10. 1016/j.foodhyd.2020.105780
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Journal Pre-proof
Formation mechanism of egg white protein/κ-Carrageenan composite film and its application to oil packaging
Xiang Huanga, Xin Luoa, Lan Liua, Kai Donga, Ran Yanga, Chao Linc, Hongbo Songa, Shugang Lib,*, Qun Huanga,*
aFujian
Provincial Key Laboratory of Quality Science and Processing Technology in
Special Starch, College of Food Science, Fujian Agriculture and Forestry University, Fuzhou, Fujian 350002, China
bKey
Laboratory of Fermentation Engineering (Ministry of Education), Hubei
University of Technology, Wuhan, 430068 Hubei, China
cEngineering
Research Centre of Fujian-Taiwan Special Marine Food Processing and
Nutrition, Ministry of Education, Fuzhou, Fujian 350002, China
*Corresponding author: Qun Huang, Tel.: + 86 591 83789348 Shugang Li, Tel.: + 86 27 59750467
E-mail address:
[email protected];
[email protected]
1
Journal Pre-proof
Author
E-mail
addresses:
[email protected];
[email protected];
[email protected];
[email protected];
[email protected];
[email protected]
Postal address: No 15 Shangxiadian Road, Fuzhou City in Fujian Province, 350002, PR China.
2
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Abstract
2
Natural biopolymers have the potential to be used as modern green food
3
packaging materials because of their excellent biocompatibility and biodegradability.
4
In this manuscript, egg white protein (EWP) and κ-Carrageenan (κ-C) were mixed to
5
prepare a composite film. The effects of EWP contents on the mechanical, physical,
6
barrier and microstructural properties of the composite film were investigated.
7
Scanning electron microscopy (SEM) images showed that the disorder degree of the
8
composite film was enhanced as the mass ratio of EWP increased. In addition, the
9
elongation at break (EAB) and light transmission of the composite film were
10
improved to 10.85% and 53.3%, respectively. However, the oxygen permeability,
11
water vapor permeability (WVP) and water soluble time were notably reduced to 4.17
12
meq/kg, 1.59 g·mm/m2·s·Pa and 29.9 s, respectively. Fourier transform infrared
13
spectroscopy (FT-IR) and chemical interaction analyses indicated that the increase of
14
mass ratio of EWP reduced the hydrogen bond interactions of the composite film,
15
resulting in a decline in the tensile strength (TS), while increase of the degree of
16
nonspecific crosslinking and the electrostatic interactions. The composite film was
17
used as food packaging material in edible oil packaging. It was found that the
18
composite film could effectively delay the rancidity of oil during storage compared to
19
unpackaged and brand film. Moreover, the TS and water soluble time of the film
20
improved to 23.31 MPa and 64 s, respectively, while the EAB reduced to 16.64%.
21
Our study enriched the preparation of the edible film, the EWP and κ-C composite
22
films would have extensive applications in the food packaging industry.
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Keywords: Egg white protein; κ-Carrageenan; Composite film; Formation
24
mechanism; Oil packaging
25 26
1. Introduction
27 28
In the past 20 years, the production and use of plastics in the worldwide have
29
grown enormously (Nazmi, Isa, & Sarbon, 2017), and petroleum-based synthetic
30
polymer packaging materials are widely used in food packaging. However, these
31
materials caused a series of problems such as environmental pollution, resource
32
depletion, and food contamination (Salmieri & Lacroix, 2006), because they were
33
synthesized from nonrenewable energy sources and could not be biodegraded (Avella
34
et al., 2005; Bucci, Tavares, & Sell, 2005). In recent years, the development of
35
biodegradable food packaging materials with excellent performance is a hot research
36
topic in the world (Kanmani & Rhim, 2014).
37
Currently, biodegradable materials, such as proteins and polysaccharides
38
extracted from animal or microbial sources, are gradually being used as substitutes in
39
film production (Ghanbarzadeh, Almasi, & Entezami, 2010; González & Igarzabal,
40
2013). Various types of biopolymers have been used as raw materials for the
41
production of biodegradable films and coatings (Belgacem & Gandini, 2008; Moradi,
42
Tajik, Razavi Rohani, & Mahmoudian, 2016), these products help to prolong the shelf
43
life of foods and reduce the use of food plastic packaging (Saberi et al., 2016).
44
Therefore, the development of edible films has been highly valued by researchers.
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Edible films with porous network structure and specific functions are made by
46
different processes using edible biopolymers (e.g. proteins, polysaccharides, and
47
lipids) as the main matrix (Han, 2014). Proteins are typical natural food polymers
48
deriving from a wide range of sources including grains and beans. It has been widely
49
used in the preparation of edible film materials (Azeredo & Waldron, 2016; Jiang &
50
Tang, 2013; Song, Zhou, Fu, Chen, & Wu, 2013). Compared to films prepared by
51
lipids and polysaccharides, protein-based edible films generally have excellent barrier
52
properties (Gennadios & Weller, 1990; Bourtoom, 2009; Wittaya, 2012), and are
53
more versatile in structure and biological applications.
54
In recent years, research on edible films has gradually shifted from a single
55
component, single-layer films to multicomponent, multilayer films and film
56
modifications. A composite edible film is advantageous for improving the defects of
57
each component, can effectively improve the comprehensive performance and
58
processing utilization of the film (Debeaufort, Quezada-Gallo, & Voilley, 2000). A
59
previous study reported that synthetic biopolymer edible films have better properties
60
than single-component films (Nazmi et al., 2017). Mehdizadeh et al. (2012)
61
formulated various composite films using thyme essential oil (EO), starch and
62
chitosan as substrates and investigated their physiochemical and biological properties.
63
They found that the antibacterial and antioxidant properties were significantly
64
enhanced as the EO content increased. Guo et al. (2012) studied the effects of the
65
mass ratio of zein and wheat gluten on the physical properties of the composite film.
66
It was reported that the tensile strength (TS) of the edible film was the highest (10.01
5
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MPa) when the zein/wheat gluten mass ratio was 80:20, and the elongation at break
68
(EAB) was the maximum (57%) when the mass ratio was 20:80.
69
As an ideal film and coating material, protein can be extracted from whey,
70
soybean, gluten and gelatin. Egg white protein (EWP) is a kind of high nutritional
71
protein (Clark, Kiss, Wilde, & Wilson, 1992), which contains eight essential amino
72
acids required by the human body. The digestibility and absorptivity of EWP in the
73
human body can reach 98%. In addition, EWP contains abundant disulfide bonds and
74
sulfhydryl groups and has excellent film forming properties (Peng et al., 2017). Due
75
to the multilevel structure of protein, protein-based edible films are usually of
76
superior flexibility and biocompatibility, which can be used in food packaging to
77
improve the nutritional value of edible films. However, there are obvious weaknesses
78
of protein-based edible films, such as low mechanical properties, poor heat-sealing
79
performance (Yayli, Turhan, & Saricaoglu, 2017). κ-Carrageenan (κ-C) is a typical
80
water soluble anionic polysaccharide, derived from red algae, which can be widely
81
used in the pharmaceutical, cosmetic and food industries due to its excellent
82
biocompatibility (Kassab, Aziz, Hannache, Ben Youcef, & El Achaby, 2019; Xie et
83
al., 2019). It has well film forming properties due to κ-C has only one negative group
84
and a considerable amount of sulphonic groups in its structure that allows the
85
formation of the film through the self-aggregation of its helical structures (Carneiro et
86
al., 2013; Pasini Cabello et al., 2014). κ-C has the advantages of high mechanical
87
strength and excellent barrier properties (Fabra, Talens, & Chiralt, 2008; Farhan &
88
Hani, 2017), and has been well studied in the preparation of edible films and coatings
6
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(Hanani, 2017; Kanmani & Rhim, 2014). By applying κ-C to food packaging, the
90
prepared film is not only edible but also biodegradable under natural conditions.
91
However, the structure of κ-C is excessively neat, and the formed film has the
92
disadvantage of being brittle, which limits its application in food packing (Nouri,
93
Yaraki, Ghorbanpour, & Wang, 2018). To improve the mechanical properties of κ-C
94
biopolymer, it is often necessary to mix it with other biopolymers (Nouri et al., 2018).
95
Therefore, a mix of EWP and κ-C to develop a new edible film can broaden their
96
application.
97
The objective of this study was to prepare EWP/κ-C composite film, and the
98
effects of EWP content on the properties of the composite film were investigated. The
99
structural changes were characterized by FT-IR, scanning electron microscope (SEM)
100
and chemical interactions. The film forming mechanism was proposed and the sealing
101
process of the film was optimized. In addition, the formed films were used in oil
102
packaging. The oil quality and packaging film properties were measured during oil
103
storage. This study broadens the research direction of edible films and provides a
104
theoretical reference for the production and application of EWP/κ-C edible packaging
105
materials.
106 107
2. Materials and methods
108 109
2.1. Materials and reagents
110
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The eggs were purchased from Fujian Guangyang Egg Industry Co., Ltd. (Fujian,
112
China). The κ-Carrageenan was purchased from Lvxin Food Co., Ltd. (Fujian, China).
113
The soluble starch and soybean oil were purchased from Fujian Xinweicheng Test
114
Instrument Co., Ltd. (Fujian, China). The chemical reagents used were analytical
115
grade, and deionized water was used in all experiments.
116 117
2.2. Methods
118 119
2.2.1. Preparation of egg white powder
120 121
Here insert Fig. 1
122 123
2.2.2. Preparation of EWP/κ-C composite film
124
The solid mass of the film forming liquid was fixed at 2.19 g. The film forming
125
liquid blends with different mass ratios, i.e., 0:100, 20:80, 40:60, 60:40, 80:20, and
126
100:0, were prepared by adding the EWP to the κ-C solutions. The names of the films
127
formed were Egg-0, Egg-20, Egg-40, Egg-60, Egg-80, and Egg-100, respectively.
128
The κ-C was added to 40 ℃ water and stirred until no air bubbles, followed by
129
the addition of EWP powder and 0.50 ml/g glycerol, and the volume of the film
130
forming solution was adjusted to 60 mL with deionized water. The pH of the film
131
forming solution was adjusted to 10.5, and the solution was then heated at 60 ℃ for
132
30 min with magnetic stirring, and degassed by ultrasound for 10 min. A total of 13
8
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mL of the film forming solution was poured into a plastic petri dish and cooled for 1 h
134
at room temperature, and then, the film was dried at 40 ℃ in an oven until reaching
135
constant weight. The film was equilibrated at 25 ℃, 53% relative humidity (RH) for
136
24 h before further examination.
137 138
2.3. Determination of properties of EWP/κ-C composite films
139 140
2.3.1 Tensile strength (TS) and elongation at break (EAB)
141
TS and EAB of the film were measured by texture analyzer (TA.TX Plus, STable
142
Micro System, UK). The specific steps of the method were as follows: a complete,
143
smooth and homogeneous film was selected, the films were cut into a uniformly sized
144
dumbbell-shaped film 4 mm × 50 mm by using a dumbbell cutting blade, and
145
thickness of the film was measured. The film was fixed on the texture analyzer probe,
146
and the initial gap of the probe was set to 23 mm. The film strip was stretched moving
147
the headspace of 2 mm/s until broken. The measurements were conducted for each
148
film at least three times. TS (MPa) and EAB (%) were calculated according to
149
equations (1) and (2).
150 151
TS MPa
F S
EAB% ( L1 L 0) / L 0 100%
9
(1) (2)
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where F is the maximum tensile force (N), S is the cross-sectional area (mm2) of the
153
film sample, L1 is the length of the film from stretching to fracture (mm), and L0 is the
154
initial length of the film (mm).
155 156
2.3.2. Film light transmission
157
The UV-2200 ultraviolet-visible spectrophotometer (Shimadzu, Kyoto, Japan)
158
was used to determine light barrier properties of the composite films. The specific
159
steps were as follows: the films were attached to the outside of the spectrophotometer
160
colorimetric cell and scanned at 430 nm. The absorbance of the film was measured,
161
and the blank colorimetric cell was used as the blank control. Measurements were
162
carried out in triplicate.
163 164
2.3.3. Color measurement
165
The color of the EWP/κ-C composite film was determined with the ADCI-60-C
166
automatic colorimeter (Chen Taike Instruments Co. Ltd., Beijing, China) according to
167
a reported method (Yu et al., 2018). A white color plate was used as a standard for
168
calibration and as a background for color measurements of the films. The
169
measurements were repeated five times for each film. The color difference △E was
170
calculated by equation (3).
171
△E (a*) 2 (b*) 2 ( L*) 2
(3)
172
where L* is the lightness, chromaticity parameters -a* is the greenness, +a* is the
173
redness, and -b* is the blueness, +b* is the yellowness.
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2.3.4. Water soluble time
176
The edible films were cut into square shapes (2 cm × 2 cm) and placed in a
177
conical flask. A total of 100 mL of hot distilled water (80 ℃) was added and stirred at
178
200 rpm until the film was totally dissolved. The time was recorded, and the
179
measurements were carried out in triplicate.
180 181
2.3.5. Water vapor permeability (WVP)
182
The WVP of the film was determined by using the “cup method” (Jahit, Nazmi,
183
Isa, & Sarbon, 2016). According to this method, a cup with a uniform mouth size (40
184
mm in height and 50 mm in diameter) was selected, and calcium chloride was placed
185
in the cup. A non-porous, un-cracked edible film with homogeneous thickness was
186
selected and cut into 60 mm in diameter. The films were used to cover the cups and
187
sealed with paraffin, and the cups with films were weighted to record the initial
188
weight. The cup was placed in a constant temperature and humidity chamber (25℃,
189
73% RH), and the cup was weighed at 1 h intervals over 10 h of period. Three
190
replicates were obtained for each sample. WVP of the film was calculated by equation
191
(4).
192
WVP( g mm m 2 s Pa )
wd A t ΔP
(4)
193
where w is the increased weight of the beaker (g), d is the thickness of the film (m), A
194
is the test area of the film (m2), t is the testing time (s), and △P is the water vapor
195
pressure difference across the film (Pa).
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2.3.6. Oxygen barrier properties
198
A total of 20.0 g of soybean oil was weighed into a conical flask, a complete film
199
was selected to seal the mouth of the flask, and the soybean oil directly in contact
200
with the air as the control. Place the beaker in an oven at 60 ℃ for 10 days. A 3.0 g oil
201
sample was weighed, and its peroxide value was measured. The peroxide value was
202
determined by following the method of Nowzari, Shabanpour, and Ojagh (2013). The
203
oxygen barrier properties were calculated by equation (5). The results are expressed in
204
meq peroxide/1000 g lipid.
POV (meq kg )
205
V N 1000 W
(5)
206
where V is the volume of thiosulphate for titration (mL), N is the normality of
207
thiosulphate, and W is the weight of the lipid (g).
208 209
2.3.7. Film thickness
210
A film with a complete and homogeneous appearance was selected, and the
211
thickness of the film was measured by a Micromar 40 EWR digital micrometer
212
thickness gauge (Mahr, Göttingen, Germany). Nine measurements at different
213
positions were taken on each sample.
214 215
2.4. Structure and characterization of the composite film
216
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2.4.1. Scanning electron microscopy (SEM)
218
The cross-section of the films was visualized following the method described
219
by El-Shabasy et al. (2019), using an SEM (Nova Nano SEM 230, FEI, USA) at a
220
magnification of 5000 × and an accelerating voltage of 10.0 kV. The sample was
221
pasted with a double-sided adhesive, mounted on stainless steel, and coated with a
222
gold layer using a sputter coater before observation.
223 224
2.4.2. Fourier transform infrared spectroscopy (FT-IR)
225
The FT-IR spectra of the films were determined as reported by Xie et al. (2020).
226
The films were recorded at wavelength between 4000 and 600 cm−1 using a Spectrum
227
100 Fourier transform spectrophotometer (Nicolet iS5, ThermoFisher, USA). Dried
228
films were prepared as translucent potassium bromide (KBr) pellets.
229 230
2.4.3. Chemical interactions
231
The chemical interactions of the film were measured according to the method
232
described by Gómez-Guillén et al. (1997). The film samples were each dissolved in 5
233
different solutions: 0.05 mol/L NaCl (S1), 0.6 mol/L NaCl (S2), 0.6 mol/L NaCl + 1.5
234
mol/L urea (S3), 0.6 mol/L NaCl + 8 mol/L urea (S4) and 0.6 mol/L NaCl + 8 mol/L
235
urea + 0.5 mol/L 2-β-mercaptoethanol (S5), and the protein content in the solutions
236
was determined. The solubility of proteins in these solutions can represent different
237
chemical interactions: the nonspecific associations (protein solubilized in S1), ionic
238
bonds (difference between protein solubilized in S2 and protein solubilized in S1),
239
hydrogen bonds (difference between protein solubilized in S3 and protein solubilized 13
Journal Pre-proof 240
in S2), hydrophobic interactions (difference between protein solubilized in S4 and
241
protein solubilized in S3) and disulfide bonds (difference between protein solubilized
242
in S5 and protein solubilized in S4).
243 244
2.4.4. Differential scanning calorimetry (DSC)
245
The measurement of thermal stability of film was conducted using DSC (DSC
246
Q2000 Modulated, TA Instrument, USA) following a method according to Guerrero
247
et al. (2010). The calorimeter cell was flushed with 10 ml/min nitrogen. The run was
248
performed from 0 to 250 °C, at the heating rate of 10 °C/min. The mass was close to 3
249
mg of sample.
250 251
2.5. Application of EWP/κ-C composite film in oil package
252 253
2.5.1 Effect of different sealing processes on sealing strength of composite films
254
A composite film with a thickness of 50 ± 5 μm was selected and the sealing site
255
of the composite film was wetted with wet filter paper, and the blank control was
256
performed with the dried composite film. The effects of the sealing time and sealing
257
temperature on the sealing strength were investigated. The sealing strength of the film
258
was determined using a texture analyzer. The films were cut into strips of 100 mm
259
length × 150 mm width, and both ends were fixed on the probe of the texture analyzer.
260
The initial gap was set to 30 mm, the rising speed of the probe was 2 mm/s, and the
261
sealing strength was the maximum tensile load in N/m. The test was repeated three
14
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times.
263 264 265 266
2.5.2. Peroxide value (POV) The peroxide value (POV) was determined by following the same method in 2.3.6.
267 268
2.5.3. Acid value (AV)
269
The acid value (AV) of the oil was determined using titrimetric analysis
270
according to BS EN ISO 660 (National Standard of the People’s Republic of China.
271
GB 5009.229-2016) with slight modification (Zhang et al., 2015). The AV of the oil
272
was determined by using isopropanol and calculated according to equation (8).
273
AV mgKOH g
(V V 0) c 56.11 m
(7)
274
where V is the volume of potassium hydroxide (KOH) consumed in sample
275
measurement, V0 is the volume of KOH consumed in blank control measurement, c is
276
the KOH concentration (mol/L), and m is the sample quality (g).
277 278
2.5.4. Properties determination of composite film during storage
279
The oil bag was placed in an instant noodle box, and the box was sealed and
280
stored for 0 d, 10 d, 20 d, 30 d, and 40 d, respectively. Subsequently, the mechanical
281
(TS, EAB) properties and water soluble time of the packaging films were determined.
282
The measurements followed the same method in 1.4.4.
283
15
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2.6. Statistical analysis
285 286
All the experiments were repeated three times. The data were plotted using
287
Origin 2017 (OriginLab Corp., Northampton, MA, USA), subjected to analysis of
288
variance (ANOVA) using SPSS version 24.0.0 (SPSS Inc., Chicago, IL, USA). All
289
data were expressed as mean ± standard deviation. A level of P < 0.05 was considered
290
significant.
291 292
3. Results and discussion
293 294
3.1. Effects of EWP content on physiochemical properties of EWP/κ-C composite film
295 296
The effects of EWP on the TS, EAB, oxygen permeability, WVP, light
297
transmittance, water soluble time and color of the composite films are summarized in
298
Table 1.
299 300
Here insert Table 1
301 302
As the mass ratio of EWP increased, the TS significantly decreased (P < 0.05)
303
(Table 1), this could be due to that the EWP reduced the hydrogen bond interactions
304
in the composite film, therefore led to the decline of TS (Pan, Jiang, Chen, & Jin,
305
2014). On the other hand, over crosslinking causes difficulty in polymer orientation,
16
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which is detrimental to the mechanical properties of the film. This finding was similar
307
with a study performed by Sun et al. (2011).
308
With the increase of EWP mass ratio, the EAB increased first and then declined
309
with Egg-40 had the largest value of EAB (10.85 ± 0.44%). The addition of EWP
310
should have changed the spatial structure and diversified the structure of the
311
composite film, thus enhancing the EAB (Kassab et al., 2019). Moreover, the EWP
312
reduced the intermolecular hydrogen bond interactions. When the intermolecular
313
interactions are weak, the composite film is prone to fracture, resulting in a decrease
314
in the EAB of the composite film (Zhang & Jiang, 2012). The films EAB values
315
found in this work was higher than the values reported for other κ-C composite films
316
by other authors (Farhan et al., 2017; Rodriguez-Canto et al., 2020).
317
As the mass ratio of EWP increased, the oxygen permeability significantly
318
enhanced (P < 0.05) (Table 1). This is because the addition of EWP caused a decline
319
in the polymerization ability of the composite system (Pan et al., 2014), resulting in a
320
loose of structure and big pore diameter of the composite film, therefore led to an
321
increase in oxygen permeability of the film.
322
The WVP values of the films are essential measures for the applications of
323
packaging materials. WVP reflects the water exchange capacity between food and
324
atmosphere, and the lower the WVP, the better the food preservation (Gontard,
325
Guilbert, & CUQ, 1992). With the increase of EWP mass ratio, the WVP significantly
326
reduced (P < 0.05) (Table 1). The κ-C molecules in the composite film could combine
327
with water, which increased the intermolecular distance, and the overall water
17
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absorption and expansion of the composite film improved the fluidity of water
329
molecules in the film (Jiménez, Sánchez-González, Desobry, Chiralt, & Tehrany,
330
2014). However, the degree of water absorption and swelling of the composite films
331
reduced as the mass ratio of EWP increased, resulting in a decline in the WVP of the
332
films.
333
Film materials used in food packaging not only hinder the gas exchange (such as
334
O2, CO2 or water vapor) but also block the absorption of light. The light transmittance
335
of food packaging materials directly affects the appearance of the packaged food and
336
is one of the important quality factors of film materials (Pereda, Dufresne, Aranguren,
337
& Marcovich, 2014). As seen, with the increase of EWP mass ratio, the light
338
transmittance significantly decreased (P < 0.05) (Table 1). The addition of EWP
339
destroyed the ordered structure of κ-C molecules, at the same time, the aggregation of
340
molecules between EWPs led to the increase of the degree of disorder in the film,
341
thereby reducing the light transmittance (Fang, Tung, Britt, Yada, & Dalgleish, 2010).
342
Thus, it can be concluded that the addition of EWP improved the light barrier ability
343
of the composite film, which is more conducive to the preservation of photosensitive
344
food.
345
The effect of the EWP mass ratio on the water soluble time of the composite film
346
is shown in Table 1. As the mass ratio of EWP increased, the water soluble time
347
firstly increased and then reduced. When the proportion of EWP is 40%, the water
348
soluble time is the longest. The κ-C interacted with the EWP to form a
349
three-dimensional (3D) reticular structure (Iwata, Ishizaki, Handa, & Tanaka, 2011).
18
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When the EWP content is relatively small, the tight 3D structure in the film delays the
351
water penetration rate, thereby prolonging the water soluble time. As the EWP mass
352
ratio increased, the internal structure of the composite film became loose and porous,
353
and the water soluble time was extended. Therefore, the increase of EWP resulted in a
354
significant declined (P < 0.05) (Table 1) in water soluble time of the composite film.
355
The color of the edible film affects the appearance of the product and the
356
acceptance of the consumers (Etxabide, Uranga, Guerrero, & de la Caba, 2015). As
357
the mass ratio of EWP increased, the change of L* values in the composite film was
358
not significant (P > 0.05) (Table 1); a* values firstly increased and then decreased, in
359
contrast, b* values firstly reduced and then increased. The results suggested that the
360
addition of EWP caused a red and yellow color of the EWP/κ-C composite film,
361
which was significantly different from that of the single κ-C film (P < 0.05).
362
The mechanical properties of ideal packaging materials should satisfy the EAB
363
greater than 10% and the TS greater than 10 MPa (Chapman, Potter, Chapman, &
364
Potter, 2004). In summary, Egg-40 film has the best physiochemical properties, with
365
the largest EAB, excellent TS, and low oxygen permeability and WVP. Therefore, the
366
optimal mixing ratio EWP and κ-C is 40:60, and subsequent experiments are
367
conducted with the optimal ratio.
368 369
3.2. Scanning electron microscopy (SEM)
370
The SEM of the composite films is depicted in Fig. 2. The cross-section of Egg-0
371
film is flat, dense and structurally intact. κ-C is a copolymer of α-(1-3)-d-galactose
19
Journal Pre-proof 372
and β-(1-4)-3,6-anhydro-d-galactose. In the process of film formation, carrageenan
373
molecules can form a homogeneous, dense and continuous network structure (Paula et
374
al., 2015). Therefore, this film has better airtightness and high light transmittance.
375
As shown in Fig. 2(B), the cross-section of Egg-40 film shows some wrinkles.
376
The interactions between EWP and κ-C resulted in the stretch structure of EWP and
377
formed a 3D network structure. The stretching of EWP structure led to the exposure
378
of its internal hydrophobic groups, resulting in the degradation of composite film
379
solubility, which is consistent with the results in Table 1. Furthermore, EWP is a kind
380
of biological macromolecular and has low compatibility with κ-C. A certain amount
381
addition of EWP disturbed the dense network structure of κ-C, resulting in an increase
382
in the intermolecular gap and a decrease in the rigidity and tightness of the composite
383
film, thus leading to the improvement of the EAB and a reduction in the oxygen
384
barrier properties (Tulamandi et al., 2016). Additionally, the rise of EWP content
385
enhanced the degree of disorder inside the composite film, which led to a decline in
386
the film light transmittance.
387
Fig. 2(C) shows the Egg-80 film, in which the cross-section is rough, wrinkles,
388
and has a large gap (Tulamandi et al., 2016). Moreover, an increase in the mass ratio
389
of EWP led to a further improvement in the degree of disorder of the composite film,
390
resulting in a large gap in the cross-section of the Egg-80 film. Due to the enlarging of
391
the internal gap of the composite film, the contact area between the composite film
392
and water increased, thereby reduced the water soluble time of the composite film.
393
This is consistent with the results in Table 1.
20
Journal Pre-proof 394
Here insert Fig. 2
395 396 397
3.3. Analysis of the formation mechanism of composite films
398 399
3.3.1. FT-IR analysis
400
The aligned and compared FT-IR spectrum of the composite films with different
401
mixing ratios is shown in Fig. 3(A). In detail, a strong band at 3332 cm−1 related to
402
the O−H stretching vibration of hydroxyl group (El Miri et al., 2015). Moreover,
403
stretching frequencies at 2935 cm−1 and 2870 cm−1 were attributed to the symmetric
404
C−H vibrations (Lam, Chollakup, Smitthipong, Nimchua, & Sukyai, 2017). The band
405
in 1500–1800 cm−1 corresponded to the carbonyl (C=O) region in the κ-C monomer
406
D-galactose (Balqis, Khaizura, Russly, & Hanani, 2017). The region of 800−1500
407
cm−1 is the fingerprint region containing the two characteristic peaks of κ-C at 1161
408
cm−1 and 1037 cm−1 (Xie et al., 2019). In addition, the peak around 1228 cm−1 was
409
due to the S=O vibration (El Achaby, Kassab, Barakat, & Aboulkas, 2018), which
410
corresponded to the sulfate ester (O=S=O). Peaks at 925 cm−1 and 846 cm−1
411
corresponded to the 3,6-dehydrated galactose (C−O−C) and galactose-4-sulfate
412
(C−O−S), respectively.
413
In the original spectra of κ-C film, the characteristic peaks of hydrogen bonds are
414
at 3332 cm-1. As the EWP content increased, the O−H stretching bands at 3000 - 3500
415
cm-1 are obviously shifted to a lower frequency in the spectra of the composite film.
21
Journal Pre-proof 416
Furthermore, by comparing the FT-IR spectra of Egg-80 film and Egg-0 film, it is
417
noted that the latter shows a wider range. The absorption peak of the O-H bonds at
418
3286 cm-1 is narrower than that of the single κ-C film, illustrating that the increase of
419
EWP content weakens the hydrogen bond interactions of composite film (Ye,
420
Kennedy, Li, & Xie, 2006). κ-C belongs to polyhydroxy polysaccharide, which has
421
strong intermolecular strong hydrogen bond interactions. With the addition of EWP,
422
the intermolecular distance increased and the intermolecular hydrogen bond
423
interactions reduced, resulting in a decline in the TS of the composite film.
424 425
3.3.2. Chemical interactions
426
The solubility of composite films with different EWP mass ratios in five
427
solutions is shown in Fig. 3(B). There is no protein in Egg-0 film, so it has low
428
chemical interactions. As the mass ratio of EWP increased, the nonspecific
429
crosslinking and electrostatic interactions trend upward, while the hydrophobic
430
interactions trend downward. The hydrogen bond interactions reduced firstly and then
431
increased, while the disulfide bonds were almost unchanged.
432
The increase of EWP mass ratio led to a more disorder of the composite film,
433
resulting in improving the degree of nonspecific crosslinking of the composite film. In
434
addition, an increase in the mass ratio of EWP also caused a higher molecular density
435
and charge density per unit volume, resulting in improving electrostatic interactions in
436
the composite film. Hydrogen bonds in proteins maintain the stability of the α-helix
437
structure. However, the interactions between κ-C and EWP will cause the hydrogen
22
Journal Pre-proof 438
bonds that maintain the ordered structure in EWP to be broken, reducing the hydrogen
439
bonding interactions of the composite film. Therefore, the interactions between EWP
440
and κ-C weakened, and the degree of hydrogen bond destruction in the composite film
441
reduced as the EWP mass ratio increased, thereby enhancing the hydrogen bonding
442
interactions. Hydrophobic interaction refers to the phenomenon that hydrophobic
443
groups in proteins are close to each other and aggregate to avoid water. Hydrophobic
444
interactions are the primary interaction that affects the tertiary structure of EWP,
445
which plays an important role in stabilizing of protein film structure and its functional
446
properties. The interactions of EWP with κ-C caused the stretching of protein
447
structure, thereby resulting in the exposure of the hydrophobic groups inside the
448
protein, which is conducive to the formation of hydrophobic interactions (Tang &
449
Jiang, 2007). However, as the mass ratio of egg white protein increased, the
450
interactions between EWP and κ-C decreased, and the hydrophilicity increased. In
451
addition, the structure of the composite film also becomes loose and water molecules
452
are easy to pass through, resulting in reduced hydrophobic interactions. Therefore, an
453
increase in EWP content reduced the hydrophobic interaction. Furthermore, the
454
hydrophobic properties of the film surface are not only related to the number of
455
hydrophobic groups in the film, but also the structure of the film. Therefore, the
456
surface hydrophobicity of the film can be indirectly reflected by measuring the
457
hydrophobic interactions of the film. Owing to the preparation of the composite film
458
was carried out at 60 ℃, the conditions are relatively mild, and the exposure of
459
sulfhydryl groups was limited, which reduced the hydrophobic interactions and the
23
Journal Pre-proof 460
formation of intermolecular disulfide bonds (McHugh & Krochta, 1994), thus little
461
change in the disulfide bonds.
462
Here insert Fig. 3.
463 464 465
3.4 DSC analysis
466 467
The effect of EWP on the thermal properties of κ-C film can be obtained by
468
characterizing the thermal properties of the composite film, and the glass transition
469
temperature is helpful to determine the sealing temperature (Anker, Stading, &
470
Hermansson, 1999). The DSC results of Egg-0, Egg-40 and Egg-100 are shown in Fig.
471
4. In the DSC curve of Egg-0, the absorption peaks appearing around 92.9 ℃ and 164.9
472
℃ respectively, which correspond to the internal dehydration of κ-C film and the
473
thermal decomposition of κ-C structure (Balasubramanian, Kim, & Lee, 2018). In the
474
DSC curve of Egg-40, the first peak appeared at 96.8 ℃, and the second peak appeared
475
at 122.60 ℃. However, the absorption peak of Egg-100 began to show at 126 ℃. By
476
comparing the DSC curves of the three films, it is found that the initial temperature of
477
the endothermic peak in the DSC curve of the mixed film (Egg-40) is higher than that of
478
the single film (Egg-0 and Egg-100). These data show that EWP decreased the onset
479
temperature so that it was close to the heat-sealing temperature, which improved the
480
sealing process (Abdorreza, Cheng, & Karim, 2011). It also shows that the thermal
481
stability of the film is enhanced by mixing EWP with κ-C, which improves the
24
Journal Pre-proof 482
processability of the film.
483 484
Here insert Fig. 4.
485 486
3.5. Application of composite film in oil packaging
487 488
3.5.1. Determination of sealing properties
489
The effect of the sealing temperature on the sealing strength was studied by
490
fixing the sealing time, as shown in Fig. 5(A). Heat sealing of a polymer is a
491
combination of mass and heat transfer process (Farhan et al., 2017). The seal strengths
492
of the films were primarily affected by the heat sealing temperature. Specifically,
493
when the sealing temperature of the dipped-water film increased from 60 ℃ to 90 ℃,
494
the sealing strength gradually enhanced and reached a maximum value (236 N/m) at
495
the sealing temperature of 90 ℃. When the sealing temperature further raised from 90
496
℃ to 120 ℃, the sealing strength gradually decreased, while the sealing strength of
497
the dipped-water film at any sealing temperature was higher than that of the dry film.
498
This is because the increase of temperature can accelerate the fusion speed of the
499
composite film and improve the fusion degree of the seal, thereby enhancing the
500
sealing strength. However, the decreased strength of seals formed above 90 ℃ was
501
due to EWP denatured in the case of excessive heat treatment, resulting in the
502
formation of stomata at the seals, which led to a decline in the sealing strength (Kim
503
& Ustunol, 2001). This finding was similar with a study by Cho et al. (2010).
504
Therefore, 90 ℃ was the optimum temperature for sealing the composite film. 25
Journal Pre-proof 505
The effect of the sealing time on the sealing strength was studied by fixing the
506
sealing temperature, as shown in Fig. 5(B). As the sealing time for the dipped-water
507
film increased from 1 s to 2.5 s, the sealing strength gradually enhanced and reached a
508
maximum value (236 N/m) at a sealing time of 2.5 s. As the sealing time continues to
509
increase, the sealing strength trends downward, while the sealing strength of the
510
dipped-water film at any sealing time was higher than that of the dry film. With
511
increasing sealing time, the degree of fusion at the sealing site gradually increased,
512
which improved the sealing strength. However, when the sealing was over time, the
513
denaturation of EWP in the film led to the formation of stomata at the sealing site,
514
which caused the decline of the sealing strength. Therefore, 2.5 s was selected as the
515
optimal sealing time.
516
In general, the high value of seal strength is desirable during the packaging
517
process of food products. The highest seal strength values obtained in the present
518
study were 236 N/m. This value is higher than that the semi-refined
519
kappa-carrageenan (SRC)-30G and SRC-30S films (181 and 174 N/m) (Farhan et al.,
520
2017), but much lower than that for heat-sealed synthetic polymers (≥ 730 N/m)
521
(Abdorreza et al., 2011).
522
Here insert Fig. 5.
523 524 525 526
3.5.2. POV The results for the changes of POV during storage are shown in Fig. 6(A). Under
26
Journal Pre-proof 527
the storage environment of 60 ℃, the POV of unpacked edible vegetable oil increased
528
significantly (P < 0.05). It could be mainly due to the high content of unsaturated fatty
529
acids in the oil and directly exposed to external oxygen, which facilitates oxidization.
530
Meanwhile, the higher temperature accelerated the reaction. The use of a brand film
531
packaging oil, the oxidation of oil can be alleviated to a certain extent, but the POV is
532
still high, which suggests that this packaging film can slightly insulate oxygen, thus
533
decelerating the oxidation of oil. However, the POV of the oils packaged with
534
EWP/κ-C edible film was not significantly increased (P > 0.05). Protein films are
535
generally good barriers against oxygen at intermediate RH (Javanmard, 2008),
536
indicating that the edible film can effectively barrier oxygen and have higher oxygen
537
barrier property, which led to reduce the degree of oil oxidative rancidity. After 10
538
days of accelerated oxidation, the POV of the edible vegetable oil packaged with the
539
EWP/κ-C edible film is still less than 0.25 meq/kg, which demonstrates that the edible
540
film can effectively reduce the formation of lipid peroxides.
541 542
3.5.3. AV
543
The results for the changes in the AV during storage are shown in Fig. 6(B).
544
Under the storage environment of 60 ℃, the AV of the unpackaged edible vegetable
545
oil increased significantly (P < 0.05), mainly because of the direct contact between oil
546
and air, resulting in the oil oxidation. With the progress of oxidation, the oxide
547
gradually forms acid substances, and higher temperature accelerates this reaction. The
548
oil packed with a brand packaging film that has a higher AV, principally due to the
27
Journal Pre-proof 549
increase in the AV of the oil caused by bacteria and/or oxygen in the packaging bag,
550
while the AV of the oil packed with EWP/κ-C edible film slightly increases. After 10
551
days of accelerated oxidation, the AV of the edible vegetable oil packed with
552
EWP/κ-C edible film was lower than 3 mg KOH/g, demonstrating that the edible film
553
can effectively reduce the formation of free fatty acids.
554
Here insert Fig.6.
555 556 557
3.6. Changes in film properties during oil storage
558 559
3.6.1. TS and EAB
560
The mechanical properties of the films are vital for the food packaging
561
application during shipping, handling and storage. The effect of storage time on the
562
mechanical properties of EWP/κ-C composite film is shown in Fig. 7(A). With the
563
increase of storage time, the TS of the composite film enhanced significantly and the
564
EAB decreased significantly (P < 0.05). This could be ascribed to the oil penetrate the
565
film during the storage. As a non-polar substance, the oil affects the transfer of water
566
molecules in the film, while water molecules play a plasticizing role in the film,
567
which leads to a decline in the water content in the film. Simultaneously, during the
568
storage period, the molecules aggregated in the film rearrange, and the degree of
569
freedom in the film decreases, resulting in a decline of EAB but an increase of TS
570
(Artharn, Prodpran, & Benjakul, 2009).
28
Journal Pre-proof 571 572
3.6.2. Water solubility (WS)
573
The WS of a film is used as a measure of resistance of the film against water.
574
The changes in water soluble time of the edible film oil bag during storage are shown
575
in Fig. 7(B). It is clear to note that the water soluble time of the EWP/κ-C edible film
576
gradually increased as the storage time increased. The oil penetrates the interior of the
577
edible film, which reduces the contact area between water and film, and hinders the
578
permeation of water molecules, thereby reducing the water soluble speed of the film
579
and prolonging the water soluble time (Shojaee-Aliabadi et al., 2014). Besides, during
580
the storage of the oil package, the degree of crosslinking and tightness between the
581
molecules gradually enhanced (Schmid, Merzbacher, & Müller, 2018), which led to
582
the increase of the water soluble time. The water soluble time of the EWP/κ-C edible
583
film used in the present study was much lower than the previously reported water
584
soluble time of SPI film (150-180 s) (Cho et al., 2010; Su, Huang, Yang, & Yuan,
585
2008). Therefore, the EWP/κ-C edible film can be used as a hot water soluble
586
packaging film in oil packaging.
587
Here insert Fig. 7.
588 589 590
4. Conclusions
591 592
In conclusion, EWP content significantly affected the physiochemical properties
29
Journal Pre-proof 593
of the EWP /κ-C composite film. Microstructure and FT-IR analyses indicated that
594
the increase of EWP content enhanced the disorder degree of the composite film,
595
improved the EAB and light barrier properties, and notably declined the TS, oxygen
596
barrier properties, and WVP of the film. Chemical interactions analysis indicated that
597
an increase in EWP content enhanced the degree of nonspecific crosslinking and
598
electrostatic interactions of the composite film. Furthermore, the composite film was
599
used as a packaging material to storage the oil, compared with the commercial film,
600
the composite film could effectively delay the rancidity of oil during storage.
601
Consequently, the film can make an application for food packaging as a natural,
602
environmentally friendly and renewable resource instead of synthetic plastics. The
603
applications of EWP/κ-C composite films offer new opportunities to develop novel
604
food biodegradable packaging. This can improve the practical value of EWP/κ-C film
605
and provide a new avenue for further development of edible packaging films.
606 607
Acknowledgements
608
This study was financially supported through grants from the National Key
609
Research and Development Program of China (2018YFD0400302) and the National
610
Natural Science Foundation of China (No. 31871732).
611 612
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30
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Journal Pre-proof Conflicts of interest The authors declared that they have no conflicts of interest to this work. We declare that we do not have any commercial or associative interest that represents a conflict of interest in connection with the work submitted.
Journal Pre-proof Author statement The author states that they have no missing file types to this work.
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Abbreviation: Egg white protein (EWP)
κ-Carrageenan (κ-C)
Scanning electron microscopy
Fourier transform infrared
(SEM)
spectroscopy (FT-IR)
Water vapor permeability (WVP)
Elongation at break (EAB)
Tensile strength (TS)
Relative humidity (RH)
Differential scanning calorimetry Three-dimensional (3D) (DSC) Peroxide value (POV)
Acid value (AV)
Potassium hydroxide (KOH)
Water solubility (WS)
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Figure Captions
Fig. 1. Schematic representation of the overall experiment.
Fig. 2. Scanning electron microscope images of the cross-section of EWP/κ-C composite film samples with different EWP content; EWP content from left to right: Egg-0: The mass ratio of κ-C and EWP was 100:0; Egg-40: The mass ratio of κ-C and EWP was 60:40; Egg-80: The mass ratio of κ-C and EWP was 20:80.
Fig. 3. Formation mechanism of composite film under different contents of EWP. (A): FTIR spectra of EWP/κ-C composite film with different EWP content. (B): Chemical interactions of EWP/κ-C composite film under different EWP content. Egg-0: The mass ratio of κ-C and EWP was 100:0; Egg-20: The mass ratio of κ-C and EWP was 80:20; Egg-40: The mass ratio of κ-C and EWP was 60:40; Egg-60: The mass ratio of κ-C and EWP was 40:60; Egg-80: The mass ratio of κ-C and EWP was 20:80.
Fig. 4. Heating-up DSC curves of Egg-0 film, Egg-40 fim, Egg-100 film.
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Fig. 5. Effect of the sealing process on the sealing strength: (A) Effect of different sealing temperature on sealing strength. (B) Effect of different sealing time on sealing strength.
Fig. 6. Changes of oil quality during storage: (A) Effect of each packing material on the POV of oil under different storage time. (B) Effect of each packing material on the AV of oil under different storage time.
Fig. 7. Changes in film properties during oil storage: (A) Changes in mechanical properties (TS and EAB) of oil package under different storage times. (B) Changes in Water solubility of oil package under different storage times. The bars with different letters indicate a significant difference at P < 0.05.
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Journal Pre-proof Highlights
Egg white protein (EWP) and κ-Carrageenan (κ-C) were used to prepare a composite film.
EWP content significantly affect the physiochemical properties of EWP/κ-C composite film.
The formation mechanism of EWP/κ-C film is analyzed.
EWP/κ-C composite film can be used as edible food packaging material for oil packaging.
Table 1 Effects of EWP content on physiochemical properties of EWP/κ-C composite film Film samples Properties Egg-0
Egg-20
Egg-40
Egg-60
Egg-80
TS(MPa)
36.67±1.91a
33.27±1.10ab
29.98±1.42c
15.49±0.97d
7.45±0.98e
EAB(%)
9.34±0.25ab
10.43±0.68a
10.85±0.44a
9.86±0.54ab
8.56±0.52b
POV(meq/kg)
2.93±0.21b
2.87±0.14b
3.11±0.17b
3.76±0.34a
4.17±0.29a
WVP(g·mm/m2·s·Pa)
2.55±0.07a
2.17±0.17a
2.12±0.16ab
1.72±0.10bc
1.59±0.07c
Light transmittance(%)
83.6±1.2a
81.7±0.8ab
77.3±1.2c
64.5±2.2d
53.3±1.7e
L*
61.83±1.49a
63.58±0.66a
64.69±0.82a
64.01±0.53a
65.28±0.41a
a*
-11.23±1.69c
-2.84±0.48a
-2.86±0.54a
-6.88±0.25b
-7.67±0.36b
b*
-38.56±2.82a
-50.93±0.59b
-53.51±0.92b
-49.14±0.67b
-49.68±0.59b
E*
73.84±2.30b
81.53±0.76a
84.02±1.16a
80.99±0.79a
82.32±0.52a
Water soluble time(s)
65.3±0.9b
68.9±0.4b
73.2±1.0a
41.8±1.1c
29.9±0.9d
Data are expressed as the mean ± SD from triplicate determinations. Different letters in the same column indicate significant differences (P < 0.05).