Accepted Manuscript Functional properties of soy protein isolate edible films as affected by rapeseed oil concentration
Sabina Galus PII:
S0268-005X(18)30192-9
DOI:
10.1016/j.foodhyd.2018.07.026
Reference:
FOOHYD 4555
To appear in:
Food Hydrocolloids
Received Date:
01 February 2018
Accepted Date:
17 July 2018
Please cite this article as: Sabina Galus, Functional properties of soy protein isolate edible films as affected by rapeseed oil concentration, Food Hydrocolloids (2018), doi: 10.1016/j.foodhyd. 2018.07.026
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ACCEPTED MANUSCRIPT Graphical abstract
9
1 % RO 2 % RO 3 % RO
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SPI + GLY + Rapeseed oil (RO)
Volume (%)
7 6
Emulsion films with
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improved
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barrier and
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sorption properties
2 1 0 0.01
0.1
1 10 Particle size (µm)
100
1000
ACCEPTED MANUSCRIPT 1
Physical and structural characterization of soy protein emulsion films
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Optical, mechanical, barrier, sorption, and surface properties of soy protein
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isolate edible films as affected by rapeseed oil concentration
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Functional properties of soy protein isolate edible films as affected by
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rapeseed oil concentration
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Sabina Galus*
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Department of Food Engineering and Process Management, Faculty of Food Sciences,
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Warsaw University of Life Sciences-SGGW (WULS-SGGW),
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159c Nowoursynowska St., 02-776 Warsaw, Poland
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*Corresponding author. Tel.: +48 22 59 37 579; fax: +48 22 59 37 576.
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E-mail address:
[email protected] (S. Galus).
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ACCEPTED MANUSCRIPT 15
Abstract
16
The effect of the rapeseed oil concentration at 0, 1, 2, and 3 % (w/w) on the optical,
17
mechanical, barrier, sorption, and surface properties of soy protein isolate films was
18
evaluated. Bimodal distribution of the oil droplets in film-forming emulsions and decreased
19
volume-surface diameter (D3,2) as a result of oil concentration were observed. The opacity and
20
total colour differences were significantly increased by incorporating oil. A noticeable
21
decrease of water vapour permeability of films with increasing oil content was observed for
22
all relative humidity differentials used (0-50 %, 50-75 %, and 50-100 %). Tensile properties
23
and contact angle analysis showed that oil-containing films exhibited weakened properties.
24
The significant improvement of film hydrophobicity due to the addition of oil was observed
25
during the first 24 h hours in the water vapour sorption analysis. The microstructure of the
26
films changed after the addition of oil from homogeneous, and smooth to heterogeneous and
27
rough.
28 29
Keywords: edible films; soy protein; rapeseed oil; color, contact angle
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1.
Introduction
31
Biopolymer-based edible films and coatings have been developed as an
32
environmentally friendly packaging which can be obtained from renewable or biodegradable
33
materials (Debeaufort, Quezada-Gallo, & Voilley, 1998). Such edible materials have found
34
many applications in the food industry in order to prevent mass transfer (e.g. moisture, gases,
35
or flavour) between the product and surrounding medium as well as between the phases of
36
composite products. Therefore, many studies have focused on the protective role of these
37
barriers since edible films and coatings help to maintain or to improve food quality and in
38
consequence to prolong the product shelf life (Falguera, Quintero, Jiménez, Muñoz, & Ibarz,
39
2011). Proteins, polysaccharides, and lipids are the components of edible materials. Previous
40
research has shown that soy protein isolate has good film-forming capacity, creating a
41
homogeneous film with good barrier and mechanical properties (Galus, Mathieu, Lenart, &
42
Debeaufort, 2012). Recent reports have described the use of soy proteins to develop edible
43
and biodegradable films. Soy protein isolate is an abundant, inexpensive, biodegradable, and
44
nutritional raw material which is a mixture of proteins with different molecular properties.
45
Among them, the 7 and 11 S fractions, that which make up about 37 % and 31 % of the total
46
extractable protein, provide the capability of polymerization. Sulfhydryl groups of 11 S
47
protein were reported to be responsible for the formation of disulfide linkages that results in
48
the formation of a three dimensional network (Cho & Rhee, 2004; Cao, Fu, & He, 2007).
49
Protein films are characterized by good mechanical resistance and high permeability to
50
water vapour. These materials are very sensitive to environmental conditions, especially to
51
relative humidity, due to the hygroscopic character of proteins. The production of edible films
52
requires the use of a plasticizer in order to increase its flexibility and handling (Rahman &
53
Brazel, 2004; Vieira, da Silva, dos Santos, & Beppu,. 2011). Therefore, biopolymer films
54
offer several advantages over synthetic polymers, however but their application is still limited
3
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due to their high affinity to water, consequently leading to textural changes having a strong
56
impact on their mechanical and barrier properties. Numerous studies have concentrated on
57
improving mechanical and barrier properties of protein films through a blending process by
58
incorporation of different lipids (Galus, 2017). Composite protein–lipid films, both laminated
59
and emulsion forms, have been prepared to combine the barrier properties of protein films
60
with the good moisture-barrier characteristics of lipids. Waxes provide the best water vapour
61
barrier properties, but produce fragile/brittle films. The problem of incorporating lipids into a
62
hydrocolloid in a homogeneous way has still to be solved (Galus & Kadzińska, 2015).
63
Previous studies on modification of the soy protein film structure by addition of sorghum wax
64
(Kim, Hwang, Weller, & Hanna, 2002), beeswax (Chao, Yue, Xiaoyan, & Dan, 2010) or fatty
65
acids (Rhim, Wu, Weller, & Schnepf, 1999; Nayak et al. 2008) showed improved water
66
vapour permeability. Similar results were obtained by Monedero, Fabra, Talens, & Chiralt,
67
(2009) for soy protein isolate films prepared with the addition of a mixture containing oleic
68
acid and beeswax. The authors also noted that the values of mechanical parameters (tensile
69
strength, elongation at break and elastic modulus) decreased when lipid content increased,
70
thus increasing the film flexibility. However, little information is available on incorporation
71
of vegetable oils into protein films which is related also with different positive health benefits
72
when those emulsion films are eaten as an edible coating on food product. However, little
73
information is available on incorporation of vegetable oils into protein films. My latest study
74
has reported that films Films prepared from whey protein isolate with the addition of almond
75
and walnut oils showed have been reported to show modified physicochemical properties
76
(Galus & Kadziska, 2016b). Hopkins, Chang, Lam, & Nickerson (2015) incorporated flaxseed
77
oil into soy protein isolate films to reduce the moisture penetration and water vapour
78
permeability of the films, as well as to increase the nutritional value of the films.
79
Nevertheless, a reduction of water vapour permeability was observed only at the highest
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flaxseed oil concentration (10 %). Additionally, the results showed that flaxseed oil
81
concentration from 1 to 10 % significantly increased both tensile strength and elongation at
82
break of films. Carpiné, Andreotti Dagostin, Canhadas Bertan, & Mafra (2015) obtained soy
83
protein emulsified films with the addition of virgin coconut oil intended for olive oil
84
packaging. The authors noted the improved flexibility of films, whereas the water vapour
85
permeability and mechanical properties were weakened. Additionally, the reduction of
86
moisture content and increased opacity were also observed for the obtained films, but such
87
effects may be considered either positive or negative according due to depending on the
88
destination of the packages and the characteristics of the food product to be packaged. Those
89
results showed that vegetable oils have a potential in modifying to modify the physical
90
properties of soy protein films. No information is available in the literature on incorporation
91
of rapeseed oil into soy protein film-forming matrix. Rapeseed oil is produced nowadays
92
Nowadays, rapeseed oil is produced from very low erucic acid rapeseed plants and is
93
characterized by a remarkable fatty acid profile. The oil contains a high amount of
94
monounsaturated fatty acid oleic acid and is high in both linoleic and linolenic acids, whereas
95
it contains very low amounts of saturated fatty acids. Rapeseed oil is suitable for human
96
consumption due to the being very nutritious its nutritional value (having a relatively high
97
level of tocopherols) (Eskin, 2015). Previous A previous work showed that rapeseed oil
98
incorporated into whey protein films resulted in increased film hydrophobicity and improved
99
gas barrier properties (Galus & Kadzińska, 2016a).
100
This study was designed to prepare soy protein emulsion films and evaluate the effect
101
of the rapeseed oil concentration on the opacity and colour, mechanical properties, water
102
vapour permeability and sorption kinetics, and surface properties of soy protein films. The
103
particle size and distribution of emulsions and film microstructure were also characterized.
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2.
Materials and Methods
106
2.1.
Materials
107
Soy protein isolate (SUPRO 670, ~90 g protein) was purchased from The Solae
108
Company (Solae LLC. St. Louis., MO, USA). Rapeseed oil was produced by ZP Kruszwica
109
S.A. (Kruszwica, Poland). Anhydrous glycerol and sodium chloride were purchased from
110
Avantor Performance Materials Poland S.A. (Gliwice, Poland).
111 112
2.2.
Preparation of film-forming emulsions
113
Plasticized blend films of soy protein isolate and rapeseed oil were prepared by the
114
solution casting method. Film-forming solutions were prepared by dissolving soy protein
115
isolate powder in distilled water at 10 % (w/w) under 250 rpm constant magnetic stirring
116
model RTC basic IKAMAG (Staufen, Germany). pH was adjusted to 10 0.1 with 1 M
117
sodium hydroxide using a LAB 850 pH Meter (SHOTT, Germany). The solutions were heated
118
at 70 ± 1 °C for 20 min, then were cooled down to 23 ± 1 °C and glycerol (plasticizer) at 50
119
% (w/w) was added. Rapeseed oil at 0, 1, 2, and 3 % was homogenized with soy protein
120
isolate solution at 13 500 rpm using an Ultra Turrax homogenizer model IKA Yellowline
121
DI25 basic (Staufen, Germany) for 5 min to produce the film-forming emulsions.
122 123
2.3.
Particle size and disribution
124
Laser light scattering granulometry using a Malvern Mastersizer Hydro 2000 SM
125
instrument (Malvern Instruments Ltd., Worcestershire, UK) at temperature of 22 ± 1 °C and at
126
least in three repetitions was used to determine the structure of film-forming emulsions. The
127
measurement area was from 0.1 to 3000 m at the wavelength of 630 nm. The D3,2 diameter
128
(volume-surface) was measured according to the equation presented by Kokoszka,
129
Debeaufort, Lenart, & Voilley, (2010): 6
ACCEPTED MANUSCRIPT ∑𝑛 𝑑3 i i
130
𝐷3,2 = ∑
(Eq. 1)
131
where ni is the number of droplets in each size class and di is the droplet diameter.
2
𝑛i𝑑 i
132 133
2.4.
Film preparation
134
The emulsions were poured on the dishes in the same quantity and were dried at 25 1
135
°C and 50 1 % relative humidity (RH) for 24 h hours in a ventilated chamber model KBF
136
720 Binder (Tuttlingen, Germany). A final film thickness was 70 ± 5 µm. After peeling off
137
the films were stored at 25 ± 1 °C and 50 ± 1 % RH for 48 h prior to testing.
138 139
2.5.
An electronic gauge (Metrison, Poland) having a precision of 1 m was used to
140 141
Film thickness
measure the film thickness.
142 143
2.6.
Film opacity
144
The film opacity index was calculated according to the method described by Han &
145
Floros (1997). The measurement was done by dividing the value of absorbance at 600 nm by
146
film thickness in at least in five repetitions. A UV/VIS Helios Gamma spectrophotometer test
147
cell (Thermo Fisher Scientific, Waltham, MA, USA) was used to measure the absorbance. An
148
empty test cell was used as the reference.
149 150
2.7.
Colour
151
The CIELAB colour parameters were used to express the colour of films with a
152
colorimeter model CR-300 (Minolta, Japan). The measurement was done in ten repetitions.
153
L*, a*, and b* values were obtained and the total colour difference (∆E) was calculated
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ACCEPTED MANUSCRIPT 154
according to method described by Sobral, dos Santos & Garcia, (2005). The hue angle (h) and
155
chroma (C) of the samples were calculated according to equations presented by Atarés, De
156
Jesús, Talens, & Chiralt (2010).
157 158
2.8.
Mechanical properties
159
A Texture Analyzer TA-XT2i (Stable Microsystems, Haslemere, UK) was used to
160
determine tensile strength (TS), Young’s modulus (YM) and elongation at break (E) of the
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films according to the ASTM standard method D882 (ASTM, 2002) described by Galus &
162
Kadzińska (2016a). The films with the size of 25 mm x 100 mm were stretched at the rate of 1
163
mm s-1 until breaking with a 50 mm initial distance of separation. The analysis was done in at
164
least ten replicates of each film formulation at 22 ± 1 °C and 50 ± 5 % RH.
165 166
2.9.
Water vapour permeability (WVP)
167
The modified ASTM E96-80 standard method (Debeaufort, Martin-Polo, & Voilley,
168
1993) was used to determine the water vapour permeability of films. Three RH differentials
169
(0-50, 50-75, and 50-100 %) were used at the temperature of 25 ± 1 °C. WVP was calculated
170
at the steady state and from the change in the cell weight versus time. At least three replicates
171
for each film type and RH gradient were made using the film area exposed to the moisture
172
transfer of 8.04∙10-4 m2.
173 174
2.10. Water vapour sorption kinetics
175
The measurement of water vapour sorption kinetics was conducted in at least three
176
repetitions for each type of film in conditions of constant temperature and relative humidity
177
for 7 days. A saturated sodium chloride solution was used to obtain constant relative humidity
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ACCEPTED MANUSCRIPT 178
of the environment (75.3 %). The measurement was carried out at the temperature of 25 ± 1
179
°C.
180 181
2.11. Contact angle measurement
182
The sessile drop method in which a droplet of the tested liquid was placed on a
183
horizontal film surface was used to measure the contact angle (θ) of films with an Easy Drop
184
goniometer, model FM40 (Krüss GmbH, Hamburg, Germany), equipped with image analysis
185
software. 2.0 µL of deionized water droplets were deposited on the air side or support side of
186
film surfaces with a precision syringe. The measurements were carried out in at least six
187
replicates per film.
188 189
2.12. Scanning electron microscopy
190
A scanning electron microscope model Quanta 200 (FEI, Brno, Czech Republic) was
191
used to analyse the film microstructure at an intensity of 25 kV. Film surfaces were observed
192
at magnification of ×500 (surfaces) and film cross-sections at magnification of ×1500.
193 194
2.13. Statistical analysis
195
The analysis of variance (ANOVA) at a significance level of 0.05 was performed with
196
Tukey’s post-hoc test to detect significant differences in film properties using Statistica 10.0
197
(StatSoft Inc., Tulsa, OK, USA).
198 199
3.
Results and discussion
200
3.1.
Particle size and distribution
201
A bimodal distribution of the rapeseed oil droplets in film-forming emulsions was
202
observed (Fig. 1). The two peaks showed show that the majority of oil droplets were present
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ACCEPTED MANUSCRIPT 203
in the highest amount in the size of were 1.9 and 8.7 µm. It can be noted that as the oil
204
concentration increased from 1 to 3 % in the film-forming solutions, a decrease in the number
205
of larger droplets and consequently an increase in the number of smaller droplets were
206
observed. It can be noted that as the oil concentration increased from 1 to 3 % in the film-
207
forming solutions an increase in the number of smaller droplets was observed. This is
208
attributed to the molecular interactions between protein matrix and oil. Regarding the second
209
peak, an increase in oil content from 1 to 2 % resulted in an increase in larger droplets.
210
However, when oil content was raised to 3 % a smaller amount of larger droplets was
211
observed. It can be explained by the mechanism occurring during homogenization, including
212
interactions between molecules and protein aggregation which may be greater in the solution
213
at a lower concentration of oil. Additionally, when regarding the first peak close to 1.9 µm an
214
increase in the volume of droplets is noticeable as a result of increasing oil content in film-
215
forming solutions. Generally, the lipid droplet distribution in aqueous solutions depends on
216
the homogenization conditions, including homogenizer type and time of the process. Hopkins
217
et al. (2015) also observed a bimodal distribution of flaxseed oil in soy protein isolate film-
218
forming solutions with smaller droplets less than 10 µm in diameter and larger ones close to
219
100 µm. The authors noted a third, smaller peak for oil droplets with a size less than 1 µm,
220
but they presumed that this peak represented protein aggregates and not protein-coated oil
221
droplets. Similar oil droplet distribution was also observed for almond and walnut oil
222
dispersed in whey protein isolate film-forming solutions (Galus & Kadzińska, 2016b) as well
223
as for gelatin-based film-forming solutions containing olive oil (Ma et al. 2012). The lipid
224
droplets in the emulsions obtained with using a rotor-stator homogenizer, as in this research
225
study, tend to are prone to self-aggregation or coalescence, which might be related to the
226
bimodal or multimodal lipid distribution. These mechanisms are strongly attributed to the
227
lipid type and concentration. The particle size distribution measured directly after their
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ACCEPTED MANUSCRIPT 228
preparation may differ than be different from the distribution in final films. During the
229
solution drying water evaporates with different intensity, creating a film structure which
230
depends directly on film properties.
231
Regardless of the film-forming composition, significant changes (p < 0.05) of the
232
volume-surface diameter (D3,2) of oil in film-forming emulsions have been observed due to
233
the lipid concentration (Table 1). The values decreased from 3.61 µm at 1 % oil to 2.55 µm at
234
3 % oil and are close to the values obtained for other hydrocolloid-based film-forming
235
solutions containing oils (Zúñiga, Skurtys, Osorio, Aguilera, & Pedreschi, 2012). This
236
behaviour is attributed to the homogenization process and oil concentrations. Nevertheless,
237
considering the two observed picks peaks (Fig. 1), among the oil droplets it could be expected
238
that the different film structures would result in a more pronounced effect on the film
239
properties. The underlying mechanism for this phenomenon is unclear, but it may be
240
associated with the coalescence, flocculation, or aggregation process that occurred during the
241
emulsion formation. Ma et al. (2012) also observed a tendency to a reduction in the D3,2
242
parameter for gelatin films as a result of olive oil incorporation, indicating that this
243
phenomenon may be partially related to the different balance of interaction forces between
244
water and protein molecules, and between water and oil components.
245 246
3.2.
Film opacity
247
Opacity is a desired parameter in the food packaging field, in the case of packages for
248
products containing photosensitive compounds, since it can reduce the light transition
249
(Carpiné et al. 2015). The average values of opacity of soy protein isolate films with different
250
content of rapeseed oil are shown in Table 2. The values ranged from 2.77 A∙mm-1 for control
251
films to 7.41 A∙mm-1 for films containing 3 % oil and are not much different than the value of
252
4.26 A∙mm-1 obtained for low-density polyethylene film (Guerrero, Nur Hanani, Kerry, & de
11
ACCEPTED MANUSCRIPT 253
la Caba, 2011). Significant differences between the opacity values of films with different
254
contents of oil were obtained. In general, as oil concentration in the film formulation
255
increased, films became more opaque. Thus, the control films exhibited higher transparency
256
values than those that contain rapeseed oil. This behaviour is attributed to the presence of an
257
oil phase dispersed in the protein matrix, which promotes to light dispersion, and the light
258
scattering effect of oil. Additionally, the light scattering effect is higher when oil droplets are
259
smaller and better distributed in the films, because they more strongly limit light
260
transmittance and consequently reduce the transparency of the emulsion films. Different
261
transparency of the films is related to their internal structure developed during drying. This
262
structure is greatly affected by the initial structure of the emulsions including volume fraction
263
of the dispersed lipids and the size of lipid aggregates. It can be explained by the processes
264
occur throughout the drying process as flocculation, coalescence, and creaming (Fabra,
265
Talens, & Chiralt, 2009). Increased opacity due to the addition of vegetable oils was also
266
observed in our previous studies on whey protein isolate films (Galus & Kadzińska, 2016a,
267
2016b) as well as by other authors for soy protein (Guerrero et al. 2011), gelatin (Ma et al.
268
2012) and chitosan films (Pereda et al. 2012; Binsi, Ravishankar, & Srinivasa Gopa, 2013).
269
However, Carpiné et al. (2015) noted no significant difference in the opacity of soy protein
270
isolate films when virgin coconut oil was added. Among the analysed films, the authors
271
observed only a linear trend of increasing opacity, as the proportion of oil to soy protein
272
isolate increased.
273 274
3.3.
Colour
275
Colour attributes of films are crucial because they directly influence consumer
276
acceptability of coated products. All obtained films were visually yellow, and the yellowish
277
coloration of films which was expected since the commercial soy protein isolate powder used
12
ACCEPTED MANUSCRIPT 278
was yellow. Control films were homogeneous and transparent, whereas oil-containing films
279
were more opaque. The colour attributes obtained for each film sample are presented in Table
280
2. The results show that lightness (parameter L*) decreased from 88.7 for control film to 82.8
281
for film at the highest rapeseed oil concentration (3 %), indicating that the films became
282
darker as the oil concentration increased. Moreover, a* values showed a decreasing trend
283
decrease from 0.16 to -0.26 as a result of the increasing content of oil, and the films became
284
more green, except for the 0.53 value obtained for films containing 2 % oil. This can be
285
explained by the lipid distribution in film-forming emulsion. The sample containing 2 % of oil
286
had the highest number of larger oil droplets which may suggest that aggregation mechanism
287
occurred, resulting in an irregular surface of the final film. On the other hand, the b*
288
parameter showed an increase in value with the increasing amount of oil, from 7.9 for control
289
films to 15.5 for films with 3 % oil, which means that the films became more yellow. These
290
results suggest that at higher rapeseed oil concentration soy protein isolate films became more
291
yellowish and the differences in colour parameters depend strongly on film composition. This
292
is due to the nature of rapeseed oil which, is light yellow in colour. The hue angle values
293
ranged from 85.4 ° for control film to 88.5 ° for film containing 3 % of oil. All values were
294
within the green area in the colour scale. Hue angle was affected by oil addition. An increase
295
in values was observed due to the increasing amount of oil. However, the values were
296
statistically significant (p < 0.05) only when observing films containing oil at the
297
concentration of 2 and 3 %. A similar tendency was observed for chroma. The values
298
increased from 7.9 for control film to 15.5 for films with 3 % of oil, indicating that the colour
299
of the films containing oil was more saturated. A significant difference (p < 0.05) was found
300
only for films with the highest oil content (3 %). Additionally, the incorporation of rapeseed
301
oil resulted in an increase in the total colour differences (ΔE) of soy protein isolate films from
302
12.6 to 21.8 with respect to the control films (Table 2). In general, this behaviour is parallel to
13
ACCEPTED MANUSCRIPT 303
that described for opacity and is related to the heterogeneous surfaces developed on the films
304
during drying. Oil droplets made a dispersed phase with a non-homogeneous distribution, but
305
this was observed to be more concentrated on the film surface and with different particle sizes
306
(Fig. 3). The obtained results showed that the real change in soy protein films by
307
incorporation of rapeseed oil was the darkness. This may be attributed to heterogeneity and
308
surface roughness as well as the hydrophobic character of oil. Darker soy protein isolate films
309
as a result of flaxseed oil addition were reported by Hopkins et al. (2015). The authors noted a
310
decrease in lightness and an increase of both a* and b* parameters, which is due to the colour
311
of flaxseed oil. Generally, the incorporation of vegetable oils into hydrocolloid films led to
312
the reduction of film transparency, as a result of which the films were darker, as was
313
previously reported (Zúñiga et al. 2012; Valenzuela, Abugoch, & Tapia, 2013;
314
Tongnuanchan, Benjakul, Prodpran, & Nilsuwan, 2015).
315 316
3.4.
Mechanical properties
317
Due to the direct influence on the functional character of edible films or coatings, the
318
mechanical properties are among the most important and extensive properties of biomaterial
319
films. Generally, to play a role as a protective layer, a film or coating should provide a
320
continuous structure during the whole time of storage when used as a package or integral
321
edible layer of the product. All obtained soy protein isolate films modified with the addition
322
of rapeseed oil were plasticized with glycerol, and thus were easy to handle. The tensile
323
strength, Young modulus, and elongation at break values are given in Table 3. When
324
comparing all mechanical parameters, significant differences were observed between the
325
control and emulsified films. Tensile strength values decreased from 1.93 to 0.91 MPa,
326
whereas Young modulus values decreased from 1.19 to 0.68 MPa. It was observed that films
327
containing oil showed lower mechanical resistance than control films. This phenomenon can
14
ACCEPTED MANUSCRIPT 328
be explained by the film composition of emulsion films. In those structure structures the lipid
329
molecules filled the protein matrix and interactions between lipid and polar molecules
330
occurred, which seemed to be weaker than those between only polar molecules of control
331
films. Additionally, all films also showed very good swelling capacity in contact with water.
332
There was no possibility to measure the film solubility in water and swelling index. When the
333
films were immersed in water the structure became smooth and film dissolution started, which
334
prevented any possibility to take out the films in one, integral or undamaged form. This could
335
be explained also by the greater degree of discontinuity and deformability of the soy protein
336
films when the oil concentration increased. The liquid state of rapeseed oil could be mainly
337
responsible for this phenomenon. This behaviour is also attributed to the plasticization of
338
protein structure by the presence of liquid oil. Probably, the The addition of a lower content of
339
plasticizer to those films would likely limit this negative effect, however, a minimal amount
340
of plasticizer is necessary to prepare continuous soy protein isolate films (Kokoszka,
341
Debeaufort, Hambleton, Lenart, & Voilley, 2010). Similar results to those obtained in this
342
study were also reported for soy protein isolate films containing coconut oil (Carpiné et al.
343
2015), quinoa protein-chitosan films containing sunflower oil (Valenzuela et al. 2013),
344
hydroxypropyl methylcellulose films containing sunflower oil (Zúñiga et al. 2012), and
345
chitosan films containing virgin coconut oil (Binsi et al. 2013). The same tendency, when the
346
tensile strength decreased as the hydrophobic substance increased, was also noted by Liu &
347
Yu (2016) for soy flour films prepared with the addition of paraffin. The authors explained
348
this behaviour by the association between the decreased tensile strength of analysed films and
349
the weak structure of formed protein, which was caused by the breakages of the crystal
350
structure and hydrogen bonds. The paraffin emulsion added to soy flour film-forming
351
solutions also carried anions, which would further increase the negative charges among
352
protein chains. However, an increase in tensile strength was obtained for chitosan films as a
15
ACCEPTED MANUSCRIPT 353
result of olive oil incorporation (Pereda et al. 2012) and for soy protein isolate films as a
354
result of epoxidized soybean oil (Xia et al. 2015). On the other hand, while the inclusion of oil
355
in biopolymer films caused a linear trend in mechanical parameter values, it depends strongly
356
on lipid type and concentration. Thus, Ma et al. (2012) noted an increase in tensile strength
357
and elastic modulus for gelatin films when lower olive oil concentrations were used (5-15 %).
358
Thus, Ma et al. (2012) noted an increase in tensile strength and elastic modulus for gelatin
359
films at the olive oil concentration from 5 to 15 %. The authors observed a decrease in
360
mechanical parameters for films at the highest content of olive oil (20 %). Those results
361
indicate that the mechanical resistance of emulsion-based films depends strongly on film
362
composition.
363
The elongation at break increased slightly from 3.95 % for control film to 4.19 % for
364
film containing the highest content of oil (Table 3). An increase in the elongation at break
365
results in better flexibility of films, which is an important parameter when such material is
366
used as a package. However, this effect may be considered either positive or negative and
367
depends depending on the destination or function of the packages. The addition of vegetable
368
oils to the hydrocolloid-based films usually provides an increase in elongation at break. This
369
phenomenon occurs since oils play a role as a plasticizer or a lubricant in hydrocolloid matrix,
370
which improves the stretchability of films and has been widely described in literature
371
(Carpiné et al. 2015; Pereda et al. 2012; Binsi et al. 2013; Galus & Kadzińska, 2016a, 2016b).
372
On the other hand, Zúñiga et al. (2012) noted a decrease in elongation at break of
373
hydroxypropyl methylcellulose films as a result of sunflower oil addition indicating that the
374
oil presence in the films leads to weakening of their structure.
375 376
3.5.
Water vapour permeability
16
ACCEPTED MANUSCRIPT 377
Generally, protein films provide limited resistance to moisture transmission due to the
378
substantial inherent hydrophilicity of proteins and to the considerable amounts of hydrophilic
379
plasticizers incorporated into protein films to impart adequate flexibility. Those materials are
380
hydrophilic with polar groups in their molecular structures, and the interactions of polar
381
groups with permeating water molecules caused the water vapour permeability to behave
382
atypically. This is attributed to the variation of film structure and can be connected with free
383
volume theory. Water increases the polymer free volume, allowing the polymeric chain
384
segments to increase their mobility which results in higher water vapour permeability (Su et
385
al. 2010). The addition of rapeseed oil to soy protein isolate films caused a decrease in the
386
water vapour permeability which was expected due to the increase in their hydrophobicity
387
(Table 4). The values ranged from 2.84 to 5.12 ∙ 10-10 g m-1 Pa-1 s-1 for control films and from
388
2.23 to 3.62 ∙ 10-10 g m-1 Pa-1 s-1 for films containing 3 % oil at 0-50 % and 50-100 % relative
389
humidity differentials, respectively. Regardless of the concentration of rapeseed oil used, by
390
increasing the oil content from 1 to 3 % there was also a decrease in water vapour
391
permeability values. This tendency was observed for all relative humidity differential used
392
differentials (0-50 %, 50-75 %, and 50-100 %). An increase in water vapour barrier efficiency
393
of soy protein isolate films is attributed to the increasing amount of oil added as well as the
394
size of the oil droplets distributed in the film-forming solutions, which was decreased as a
395
result of increased oil content (Table 1). The highest values for water vapour permeability of
396
analysed films were obtained at higher relative humidity used. It is attributed to the significant
397
hydrogen bonding interactions between film components and water, and subsequently to the
398
film plasticization and swelling by the absorbed water vapour.
399
The effect of incorporation of vegetable oils on the water barrier properties of the
400
edible films has been analysed in previous studies, and different results have been presented.
401
Carpiné et al. (2015) noted significant reduction of water vapour permeability of soy protein
17
ACCEPTED MANUSCRIPT 402
isolate films prepared with the presence of soy lecithin due to the addition of virgin coconut
403
oil. The reduction of water vapour permeability as a result of the presence of vegetable oils
404
was also found for other hydrocolloid films (Bravin, Peressini, & Sensidoni, 2004; Zúñiga et
405
al. 2012; Binsi et al. 2013; Valenzuela et al. 2013; Galus & Kadzińska, 2016b). The
406
incorporation of hydrophobic substances into hydrophilic biopolymer matrix tends usually
407
usually tends to reduce the water vapour permeability due to the character of the lipid phase.
408
Nevertheless, the concentration and type of lipid are strongly dependent factors of emulsion-
409
based films. Hopkins et al. (2015) observed firstly an initial increase of water vapour
410
permeability of soy protein isolate films when flaxseed oil was at 1 %, to a plateau of the
411
concentration of oil in the ranged of 3 to 7.5 %, and finally a decrease for films containing 10
412
% oil. The authors explained this trend by the factors of oil concentration and apparent
413
viscosity of the film solutions. Film-forming solutions with the addition of 10 % flaxseed oil
414
showed the highest viscosity, indicating that a thicker film-forming solution leads to a greater
415
reduction of water vapour mobility through the film. A significant decrease in water vapour
416
permeability was demonstrated for corn starch and methylcellulose films modified by the
417
incorporation of soybean oil (Bravin et al. 2004). However, the authors noted the negative
418
effect of water vapour permeability of the same films when cocoa butter was added. Thus, the
419
differences in water vapour transmission through emulsified films is due firstly to the lipid
420
nature, and secondly to the lipid phase distribution in films.
421 422
3.6.
Water vapour sorption kinetics
423
Understanding the relative importance of different mechanisms controlling moisture
424
transfer through hygroscopic films is also important for designing new films with improved
425
and selective barrier properties. Consequently, both equilibrium properties and kinetics of
426
water transport through the packaging material are of great importance (Müller, Laurindo, &
18
ACCEPTED MANUSCRIPT 427
Yamashita, 2009). The effect of rapeseed oil content on water vapour sorption kinetics is
428
shown in Fig. 2. The highest intensity of the water vapour adsorption was observed during the
429
first 24 hours of measurement. This behaviour is attributed to the mechanisms occurring
430
during the adsorption process. In the beginning, water vapour is adsorbed to the monolayer
431
and afterwards to deeper areas of films, which is reduced with time due to the higher water
432
content of adsorbed material. After 24 h hours the water content remains constant, indicating
433
that thermodynamic equilibrium was reached. These results might be also attributed to
434
saturation by water reducing the interstitial spaces in the film protein matrix, and
435
consequently decreasing the rate of diffusion of water molecules through the films (Su et al.
436
2010). A similar phenomenon was previously observed for soy protein films (Galus et al.
437
2012) as well as for many other hydrocolloid films (Binsi et al. 2013) and food products
438
(Ciurzyńska, Lenart, & Kawka, 2013).
439
The reduction of water vapour adsorption was observed for analysed soy protein films
440
due to the presence of rapeseed oil, which is understandable expected since oil is hydrophobic
441
in nature. It was noted that with increasing oil concentration from 1 to 3 %, the lower water
442
vapour adsorption was observed. This result suggests that rapeseed oil filled the space
443
between the soy protein molecules of the heterogeneous structure, causing greater water
444
vapour resistance of films. This result suggests that rapeseed oil particles filled the space
445
between the soy protein molecules of the heterogeneous structure, causing greater water
446
vapour resistance of films. Oil particles were dispersed in the film matrix and caused a
447
reduction of water migration through the film. When oil molecules are smaller and well
448
dispersed in the film matrix, water vapour molecules are not able to pass through the film.
449
Particle size distribution showed that analysed film-forming solutions had a higher amount of
450
smaller oil droplets as a result of increasing oil concentration. Those observations are in
451
accordance with mechanical properties (Table 3) and water vapour permeability (Table 4) of
19
ACCEPTED MANUSCRIPT 452
films. The increasing concentration of oil caused a decrease in mechanical resistance and in
453
water vapour permeability of soy protein films.
454
reduction of water absorption of soy protein isolate films by the addition of epoxidized
455
soybean oil. A similar tendency was also reported by Liu & Yu (2016) for soy flour films
456
prepared with the addition of paraffin emulsion. Binsi et al. (2013) observed a linear reduction
457
of moisture sorption of chitosan films as a result of virgin coconut oil addition. The authors
458
also remarked that when the oil content increased the water content of films decreased, which
459
is logical since the lipid droplets are dispersed in the film matrix. It is also attributed to the
460
lower ability of water vapour absorption process into the film structure, resulting in a lower
461
amount of water vapour being absorbed by the films.
Xia et al. (2015) obtained significant
462 463
3.7.
Contact angle
464 465
Effect of oil addition
466
Generally, the surface hydrophobicity increases with the addition of hydrophobic
467
compounds, and the water contact angle of films containing those substances is higher in
468
comparison to the control ones which was previously reported (Kokoszka et al. 2010; Pereda,
469
Amica, Marcovich, 2012; Wang et al. 2014). However, an opposite effect is observed in this
470
research (Table 5). The value of the initial contact angle for control soy protein isolate films
471
was 20.5 ° while for films containing rapeseed oil at 1-3 % it ranged from 10.3 to 10.9 °. This
472
means that the addition of oil to soy protein isolate films caused the reduction of contact angle
473
in comparison to the control film by approximately 50 %. This behaviour is attributed to weak
474
film structure, resulting also in low mechanical resistance, which is due to the nature of soy
475
proteins as a plant source of protein. All films showed to be very sensitive in contact with
476
water and the moisture sensitivity of these films was increased by oil content. This is also
20
ACCEPTED MANUSCRIPT 477
connected with high water solubility of films since this analysis did not show the results. All
478
films immersed in water had lost the integrated structure. Nevertheless, an increasing trend in
479
contact angle values of analysed films was observed as a result of the concentration of
480
rapeseed oil. It is attributed to the higher number of hydrophobic interactions in the films.
481
These results are in accordance with the analysis of the water vapour sorption kinetics (Fig.
482
2). However, the values obtained for both air and support film sides were not significantly
483
different (p < 0.05). However, the values of contact angle obtained on an air side for films
484
containing oil at 1, 2, and 3 % were not significantly different (p < 0.05). The value of contact
485
angle obtained for control film is lower than those obtained for soy protein isolate films from
486
the range of 26.8-32.3 ° reported by Kokoszka et al. (2010) and those of 40.2 ° (for films
487
dried on a glass plate) or 82.2 ° (for films dried on a plastic plate) noted by Zhong, Cavender,
488
& Zhao (2014). A higher contact angle (58 °) was also noted by Wang et al. (2014). The
489
differences are probably due to the film preparation method and the volume of water droplet
490
used in the measurement. The value of contact angle obtained for control film is lower than
491
those obtained for soy protein isolate films from the range of 26.8-32.3 ° reported by
492
Kokoszka et al. (2010). The differences are probably due to the film preparation method and
493
the volume of water droplets used in the measurements. The authors analysed films with
494
similar thickness (52.6 – 83.6 μm), but moisture content was probably lower as they were
495
obtained at a lower temperature (20 ºC) and relative humidity (30 %). The water droplets used
496
in the contact measurement were ∼1 μL. A higher contact angle (58 °) was also noted by
497
Wang et al. (2014) for soy films dried and conditioned at the same conditions as this study.
498
This result can be explained by the following: a lower concentration of soy protein isolate (3
499
g), an addition of carboxymethyl cellulose (0.3 g), the conditions used during film preparation
500
(80 ºC, 35 min), significantly higher film thickness (209 µm), and volume of water liquid
501
droplets used in the measurement (3 µL). Ortiz, Salgado, Dufresne, & Mauri (2018) also
21
ACCEPTED MANUSCRIPT 502
noted higher value of contact angle (68.4 º) for soy protein films. The differences can be
503
explained by a lower temperature of denaturation (60 ºC during 3 h) and a higher volume of
504
water droplets used for analysis (5 µL).
505 506
Effect of film side
507
Regardless of the film side, significant differences in water contact angle values were
508
found (Table 5). The value for control film on the support side (15.5 °) was lower in
509
comparison to the value obtained on the air side (20.5 °). This behaviour is attributed to the
510
film formation during the drying process, since the water evaporates from support and middle
511
areas to the upper film surface. However, an opposite film side effect can be observed for oil-
512
containing films. Higher values of contact angle were obtained for all films at the support side
513
than the air side. This phenomenon is strongly dependent on film microstructure, especially
514
on the presence of oil particles in the film matrix. It seems that the oil, which might migrate to
515
the air side of soy protein isolate films caused a more heterogeneous film surface, whereas the
516
film support surface was found to be more compact.
517
The soy proteins present a great structural versatility depending of its surrounding
518
environment. Generally, the molecular structure of proteins is formed by different amino
519
acids. This composition confers amphiphilic character in the most proteins, and consequently
520
the present surface activity at both, an air-water side and an oil-water interfaces at both air-
521
water and oil-water interfaces (Gálvez-Ruiz, 2017). Additionally, an amphiphilic feature of
522
soy proteins protein allows it to interact with oil, leading to modify its function. However,
523
such results are strongly related to the film composition and character of compounds used.
524
Our previous study showed the same tendency for whey protein isolate films with walnut oil
525
but the opposite effect on films containing almond oil (Galus & Kadzińska, 2016b).
526
22
ACCEPTED MANUSCRIPT 527
3.8.
Film microstructure
528
Scanning electron microscopy micrographs of surfaces and cross-sections of the
529
analysed films are presented in Fig. 3. Control films showed a smooth and regular surface,
530
while films containing rapeseed oil are characterized by a heterogeneous structure with a
531
rough, discontinuous, and irregular surface. Higher lipid droplets are observed on the
532
micrograph of film with the addition of oil at 1 % than on those for films with 2 or 3 % oil.
533
This phenomenon is due to the oil droplet size and concentration which was also observed in
534
the lipid distribution analysis. Generally, the addition of rapeseed oil to soy protein film-
535
forming solutions promoted irregularities on the film surface which are connected with the
536
low miscibility of oil in the protein matrix. Light scattering granulometry (Fig. 1) showed that
537
the oil droplets were dispersed in the soy protein film-forming solutions in different sizes,
538
indicating that during the drying process of the poured mixtures when the viscosity increases
539
some mechanisms such as flocculation, aggregation or coalescence may occur, affecting the
540
film microstructure. The intensity of such phenomena depends also on the properties of the
541
interfacial surface of the oil droplets. In addition, the gravitational phase separation occurs
542
during drying, which can be more intensive when the aqueous phase is of low viscosity and
543
oil aggregates are large. This can be explained by the greater oil droplet sizes, which make
544
them more unstable and provoke the progress of destabilization phenomena during drying and
545
consequently the great accumulation of lipid aggregates on its surface. The migration of oil
546
droplets from the support and middle areas to the air film surface during water evaporation
547
might change the film heterogeneity and finally impact on their functional properties. In these
548
films, a small quantity of oil was observed on the air film surface (oily upper surface), which
549
is generally attributed to the migration oil droplets to the upper surface during the drying time
550
and was also reported for other films (Yang & Paulson, 2000). The appearance of obtained
551
emulsified films was similar to those previously described for hydrocolloid-based materials
23
ACCEPTED MANUSCRIPT 552
with different vegetable oils incorporated (Ma et al. 2012; Pereda et al. 2012; Zúñiga et al.
553
2012; Binsi et al. 2013; Valenzuela et al. 2013). Differences in the distribution of oil droplets
554
in the polymer matrix depend strongly on the lipid used, homogenization and drying process
555
conditions. It must be kept in mind that thermal treatment (70 ± 1 °C, 20 min) was performed
556
on the casting film-forming solutions before drying, which had also influence on greater
557
dense structure of films. Additionally, a different film surface character was noted. The film
558
surface in contact with the support Petri dishes was more smoother and shinier when the
559
upper film surface was less regular. This is strongly attributed to the film structure formation
560
during the drying process and was also observed for whey protein isolate films modified with
561
soya oil (Shaw, Monahan, O’Riordan, & O’Sullivan, 2002).
562 563
4.
Conclusions
564
Rapeseed oil was found to be effective in improving water vapour barrier and sorption
565
properties of soy protein isolate films, thus increasing their functionality. The few changes
566
obtained in the optical, mechanical, and barrier properties of soy films as a result of the
567
incorporation of rapeseed oil show that the concentrations used are suitable for reducing the
568
transparency and tensile strength of the films while providing other positive effects such as
569
improvement of the water vapour barrier or adsorption efficiency. In conclusion, the present
570
study demonstrated the potential to produce blend soy protein isolate films incorporated with
571
rapeseed oil at low concentrations which may have useful applications in those food systems
572
where the edible films should dissolve during cooking or eating. In addition, the blended films
573
would be appropriate as protective coatings for products naturally containing lipids, such as
574
nuts, cheeses or meat, a subject that needs further studies.
575 576
24
ACCEPTED MANUSCRIPT 577 578
Acknowledgments
579
This work was supported by the Ministry of Science and Higher Education (grant
580
number IP2011 013371). The work was also co-financed by a statutory activity subsidy from
581
the Polish Ministry of Science and Higher Education for the Faculty of Food Sciences of
582
Warsaw University of Life Sciences. The author acknowledges MSc Grzegorz Dmochowski
583
for his help in the preparation and analysis of films.
584 585
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ACCEPTED MANUSCRIPT
Fig. 1.
Water absorbed (g water g d.m.-1)
ACCEPTED MANUSCRIPT 0.4
0.3
0.2
0.1 0 % RO
1 % RO
2 % RO
3 % RO
0.0 0 Fig. 2.
30
60
Time (h) 90
120
150
Control
Fig. 3.
1 % RO
2 % RO
3 % RO
ACCEPTED MANUSCRIPT Figure captions
1 2 3
Fig. 1. Particle size distribution in soy protein film-forming solutions with rapeseed oil (RO).
4 5
Fig. 2. Water vapour sorption kinetics of soy protein films with rapeseed oil (RO).
6 7
Fig. 3. Scanning electron micrographs of surfaces (Magnification ×500) and cross-sections
8
(Magnification ×1500) of soy protein films without and with rapeseed oil (RO) at 1, 2, and
9
3.0 %.
ACCEPTED MANUSCRIPT Highlights
1 2
Emulsion SPI-rapeseed oil films were developed and characterized
3
Film opacity and total colour difference increased with the oil addition
4
Rapeseed oil reduced WVP, tensile strength and contact angle of SPI films
5
Oil-containing films showed heterogeneous and rough structure
ACCEPTED MANUSCRIPT 1
Table 1.
2
Rapeseed oil D3,2 (%) (µm) 0 1 3.61 (0.02)c 2 3.16 (0.02)b 3 2.55 (0.02)a Mean values with standard deviations in brackets. Different superscripts letters (a-c) within the
3
same column indicate significant differences between the films (p < 0.05).
1
Table 2. Rapeseed oil (%)
Opacity (A∙mm-1)
L*
a*
b*
h (°)
C
ΔE
0
2.77 (0.41)a
88.7 (1.8)b
0.16 (0.53)ab
7.9 (3.6)a
85.4 (3.9)a
7.9 (3.6)a
12.6 (4.0)a
1
4.73 (0.78)ab
86.6 (1.5)b
0.07 (0.42)ab
9.1 (3.1)a
87.7 (3.0)ab
9.1 (3.0)a
14.5 (3.3)a
2
2 6.20 (2.64)bc 83.5 (3.4)a 0.53 (0.39)b 11.0 (4.3)ab 87.9 (1.4)b 11.1 (4.2)a 17.5 (5.3)ab 3 7.41 (1.71)c 82.8 (2.8)a (-0.26) (0.28)a 15.5 (4.7)c 88.5 (0.9)b 15.5 (4.7)b 21.8 (5.4)b Mean values with standard deviations in brackets. Different superscripts letters (a-c) within the same column indicate significant differences
3
between the films (p < 0.05).
ACCEPTED MANUSCRIPT 1
Table 3. Rapeseed oil (%)
TS (MPa)
YM (MPa)
E (%)
2
0 1.93 (0.63)b 1.19 (0.37)b 3.95 (0.15)a 1 1.21 (0.42)a 0.91 (0.29)ab 4.12 (0.14)ab 2 1.01 (0.36)a 0.78 (0.29)a 4.14 (0.12)b 3 0.91 (0.19)a 0.68 (0.12)a 4.19 (0.16)b Mean values with standard deviations in brackets. Different superscripts letters (a-b) within the
3
same column indicate significant differences between the films (p < 0.05).
ACCEPTED MANUSCRIPT 1
Table 4. WVP (×10-10 g m-1 Pa-1 s-1) Rapeseed oil (%)
RH differentials (%) 0-50
50-75
50-100
2
0 2.84 (0.27)abcd 4.28 (0.34)gh 5.12 (0.31)i 1 2.65 (0.07)abc 3.47 (0.36)def 4.39 (0.19)h 2 2.36 (0.13)ab 3.26 (0.26)cdef 3.87 (0.32)fgh 3 2.23 (0.03)a 2.96 (0.18)bcde 3.62 (0.10)efg Mean values with standard deviations in brackets. Different superscripts letters (a-i) within the
3
same column indicate significant differences between the films (p < 0.05).
ACCEPTED MANUSCRIPT 1
Table 5. Rapeseed oil (%)
Film side
θ (°)
2
air 20.5 (1.3)f support 15.5 (1.1)e air 10.3 (0.6)a 1 support 11.8 (0.9)bc air 10.5 (1.0)a 2 support 12.8 (0.8)cd air 10.9 (0.8)ab 3 support 13.4 (1.0)d Mean values with standard deviations in brackets. Different superscripts letters (a-f) within the
3
same column indicate significant differences between the films (p < 0.05).
0
ACCEPTED MANUSCRIPT Content of Tables
1 2 3
Table 1. Mean diameter (D3,2) of rapeseed oil particles in soy protein film-forming solutions
4 5
Table 2. Film opacity, colour attributes (L*, a*, b*), hue angle (h), chroma (C), and total
6
colour difference (ΔE) of soy protein emulsion films
7 8
Table 3. Tensile strength (TS), Young modulus (YM) and elongation at break (E) of soy
9
protein emulsion films
10 11
Table 4. Water vapour permeability of soy protein emulsion films
12 13
Table 5. Contact angle (θ) of soy protein emulsion films