Journal Pre-proofs Global stiffness determination of a cross-ply laminated composite plate with distributed delaminations and matrix cracks and its application In-Bong Kim, U. Song-Hak, Su-Hyok Sin PII: DOI: Reference:
S0263-8223(19)30765-2 https://doi.org/10.1016/j.compstruct.2019.111586 COST 111586
To appear in:
Composite Structures
Received Date: Revised Date: Accepted Date:
1 March 2019 16 September 2019 21 October 2019
Please cite this article as: Kim, I-B., Song-Hak, U., Sin, S-H., Global stiffness determination of a cross-ply laminated composite plate with distributed delaminations and matrix cracks and its application, Composite Structures (2019), doi: https://doi.org/10.1016/j.compstruct.2019.111586
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Revised manuscript
Global stiffness determination of a cross-ply laminated composite plate with distributed delaminations and matrix cracks and its application In-Bong Kim, Song-Hak U*, Su-Hyok Sin Department of Mechanics of Composite Materials, Faculty of Mechanics, Kim Il Sung University, Democratic Peopleβs Republic of Korea *
Corresponding author Email:
[email protected]
Abstract This paper is focused on a global stiffness method for cross-ply laminated composite plates with distributed delaminations and matrix cracks that makes it possible to find its solution by simply replacing stiffness quantities in the known solution for the undamaged counterpart. Local and zero stiffness model are introduced to determine the local stiffness in damaged regions and using the energy functional expression based on the first-order shear deformation theory(FSDT) and the classic laminate theory(CLT), the global stiffness is analytically determined by combining stiffness terms in undamaged and damaged regions with corresponding area ratio weights. The obtained global stiffness is used to analyse bending and buckling problem of a simply supported plate with distributed delaminations and matrix cracks subjected to in-plane and transverse loads, being validated through ANSYS simulation.
Keywords Global stiffness, Delamination, Matrix crack, Laminated composite plate, First-order shear deformation theory
1. Introduction Because of its excellent physical and mechanical properties, plates and shells fabricated by composite materials are widely used in many fields such as aerospace, turbine, wind turbine blades, nuclear reactor, etc. However, those are prone to delaminations, cracks and defects during manufacturing as well as working. Therefore, it is meaningful for reliable and safe designs to build a proper model taking these factors into account. Recently, the mechanical behaviour of composite plates with delaminations and matrix cracks, or shortly DMCs, is being widely researched. In Allam and Zenkour [1], researchers analysed a composite plate weakened by an oval opening and deformed by forces applied to the middle plane. The stress concentration factor for a fiber-reinforced viscoelastic plate is given using the method of effective moduli. Also, the numerical results on stress concentration factor are given for the problems of tension and pure bending in the various directions of a structurally anisotropic composite plate. 1
In some references including Wang and Tong [2] and Parlapalli et al. [3], the plate or plate-beam with embedded delaminations of certain length is divided into the undamaged region and delaminated region which is considered by dividing it into upper and lower subregions having delamination as boundary. And then the beam theory is applied in each subregion to derive basic equations, regarding the continuous condition at adjacent boundary, which yield the analytical solutions for vibration, bending and buckling problem. In most practical problems, the delamination does not exist individually, but in the combined form of transverse cracks and delamination, especially it is the case when structures are subjected to bending load. Transverse crack fracture is modeled by using continuous damage and plasticity model. Ahmed and Sluys [4] pointed that a drawback of this approach was such that, even though delamination damage was modeled using a discrete fracture approach, the use of a plasticity model for intra-ply damage can still cause problems due to strain localization, resulting in ill-posedness of the governing equations and mesh dependency. They developed the computation framework, considering the influence between DMCs in composite plates under transverse loading. In Kaya et al. [5] damage mechanisms such as debonding, fiber fracture, delamination and matrix cracking within composite plates subjected to tensile loading are analysed using acoustic emission technique. In Zhang et al. [6] an approach to predict the initiation and propagation of damage in laminated composite plates is brought forward by penalty function method. And the potential delamination and matrix cracking areas are considered as cohesive zone and the damage process as contact behaviour between the interfaces. On the other hand, Yang et al. [7] established a multiscale numerical approach to model damages in random glass fiber composites. A representative volume element of a random glass fiber composite is employed to analyze microscale damage mechanisms, such as matrix cracking and fiber-matrix interfacial debonding. In Lee et al. [8] a nonlinear finite element code, DELAM3D, with a three-dimensional layered solid element based on the updated Lagrangian formulation, is developed to simulate the compressive response of a laminated composite plate with multiple delaminations. An analytical model is established to characterize the mechanical behaviour such as postbuckling, contact of the delaminating interface, delamination growth and fiber-matrix failure. In Yan and Yam [9] are studied the detection of crack damage in composite plates using the embedded piezoelectric materials and dynamic responses by wavelet analysis. In this case the changed structural elasticity parameters presented in Talreja [10] for cracks perpendicular to and parallel with the fiber are used. These stiffness parameters can be written in terms of crack damage variable correlating to crack density. Nakamura and Wu [11] studied the effect of delamination and ply-arrangement on multilayered structures. Energy release rate and mixed-mode stress intensity factors are computed to quantify the crack driving force. The results are used to determine dominant failure initiation mode, structural buckling or delamination growth. Cheng et al. [12] devoted to modeling of elastic behaviour of laminated composite shells, with special emphasis on incorporating interfacial imperfection. The conditions of imposing 2
traction continuity and displacement jump across each interface are used to model imperfect interfaces. In Czarnocki [13] the analysis is focused on the extent to which the thermal loading resulting from a difference between the curing and service temperatures and from variations in the thermal expansion coefficients from layer to layer can affect the growth of delaminations. Square laminate plates containing circular delaminations were examined. Wang and Lin [14] considered the buckling of plate with delamination under cylindrical bending, modeling it as plate-beam having delamination that passes through it along width. However, preceding researches focused only the case in which delamination passed through the width of plate-beam. The plate with delamination that does not reach the four sides of plate and embeded inside plate would be investigated by FEM ([15]). Kim and Keith [16] proposed the analytical method for predicting the onset of buckling in delaminated composite plates, with which both global and local sublaminates buckling deformation modes were predicted for rectangular plates of any thickness. Chattopadhyay et al. [17] and Haozhong et al. [18] developed new high-order theories and applied to research of delamination buckling and postbuckling in the cylindrical composite shells. They concluded that the transverse shear effect in delamination buckling is of importance. In Zhu et al. [19] the reference surface element formulation of a four-node quadrilateral membrane-shear-bending element (ZQUA24) was presented and numerical investigations were performed for composite plates and shells with various delamination shapes. The numerical results show that the technique is simple, reliable and able to model delamination buckling and postbuckling behaviour of laminated plates or shells. Elisa Pietropaoli and Aniello Riccio [20] and Endel V. Iarve et al [21] presented methods base on FEM, e.g. x-FEM and a global/local FEA, respectively. D. H. Li et al [22] established an extended layerwise method (XLWM) for the composite laminated beams with multiple DMCs. A new displacement field in the thickness direction was proposed, which contains the linear Lagrange interpolation functions, the one-dimensional weak discontinuous function and strong discontinuous function to model the displacement discontinuity and the strain discontinuity. Summarizing the previous researches above, it is drawn that laminated composite plates with DMCs were analyzed by introducing FE models such as the x-FEM, the global/local FEA and the reference surface element combined with sublayer FEM while distributed crack damages were treated in terms of crack damage variable according to crack density. In this paper we present the global stiffness of cross-ply laminated composite plates with distributed DMCs, which makes it possible to find its solution by simply replacing stiffness quantities in the known solution for the undamaged counterpart. Based on the energy functional expression in the FSDT and CLT, the global stiffness quantities are analytically determined by combining stiffness terms in undamaged and damaged regions with corresponding area ratio weights. Local and zero stiffness models are introduced to determine the local stiffness in damaged regions. We use the global stiffness quantities obtained to analyse the bending and buckling 3
problem of a simply supported plate with distributed DMCs subjected to in-plane and transverse load and validate the present method through ANSYS simulation. 2. Global stiffness determination of a cross-ply laminated composite plate with distributed DMCs Consider a cross ply laminated plate with sides π, π and thickness β, subjected to inplane loads ππ₯,ππ¦ and transverse distributed load π. It is assumed that the plate has several distributed DMCs and their interrelations between neighbouring DMCs can be ignored. Besides, each delamination embedded in the plate is square-shaped and matrix crack that is vertical to it may be placed in one layer or through successive two or more layers, cutting both matrix and fibers. Divide the plate into undamaged and damaged regions according to distributed DMCs and take a cubic element containing the eth DMC tightly as the eth damaged region (Fig.1). Obviously, the length and width of element are equal to the delamination sides ππ Γ ππ that lies at the interface between the πth and (π + 1)th layer of plate, while its thickness is equal to the plate thickness itself. The matrix crack of length by depth equal to ππ Γ ππ stands vertically on the delamination and its length is towards y-axis.
Fig. 1. The laminated plate with DMC, its section and the eth damaged (grey) region Let the stiffness of element in damaged region and that of total plate be called the local stiffness and global stiffness, respectively. Quantities that are relevant to damaged regions are distinguished by the superscript βeβ. To start with, consider the stiffness determination in damaged regions. For this, we introduce two stiffness models, i.e., the local and zero stiffness model. 2.1. The local and zero stiffness model for damaged layers The first one is a local stiffness model which uses the local stiffness of πth cracked layer in the damaged region ([23]). The local stiffness constants of πth layer having DMC in the eth damaged region are (1) (πΆπππ)π = (πΆππ)π β (βπΆπππ)π ,(π,π = 1,2,4,5,6) π , where (πΆππ)π are the elastic stiffness constants without DMCs and βπΆππ are the incremental elastic stiffness constants attributed to DMCs. The latter constants are bounded as 0 β€ (βπΆπππ)π β€ (πΆππ)π, being equal to zero (βπΆπππ)π = 0 for no DMC and (βπΆπππ)π = (πΆππ)π for the 4
completely damaged element layer by crack growth. The transformed reduced stiffnesses (ππππ)π corresponding to (πΆπππ)π are given as (2) (ππππ)π = (πππ)π β (βππππ)π π , where (πππ)π and (βπππ)π are the transformed reduced stiffnesses corresponding to (πΆππ)π and (βπΆπππ)π, respectively. Especially, (βππππ)π are those for the πth layer in damaged region and determined by the expression βπΆπππ = π(π΄,πΉ,πΊ,πππ,βπ), where π΄,πΉ,πΊ - the constants related to material properties, πππ - the stiffness relations in the crack coordinate system, βπ - the thickness regarding stress concentration at the crack tip. The second one is a zero stiffness model which ignores the stiffness of the πth cracked layer in damaged region. The local stiffness model based on (βπΆπππ)π reflects enough the local status of matrix crack, but evaluating (βπΆπππ)π is rather complicated. The zero stiffness model is based on experimental observation ([24]) on damage state of the πth cracked layer in damaged region. Now, determine the transformed reduced stiffnesses (ππππ)π (Eq. (2)) of damaged region without using (βπΆπππ)π. If a matrix crack grows, producing fiber bridging and fiber/matrix ruptures, then bending and shear resistance of the cracked layer gets decreased remarkably. As seen often in practice, due to repeated or impulsive transverse loading, damages including DMC are initiated and grows through the layer thickness, resulting in fiber bridging, fiber rupture, fiber pull-out and fiber/matrix debonding. Of course, these damages may be initiated by physical-chemical actions. Then, the damaged layer is not able to resist tension/compression as well as bending/shear so that the layer stiffness gets reduced to zero. Therefore, for the πth cracked layer of damaged region, the following is assumed. (3) (ππππ)π = 0 This equation means the zero local stiffness of damaged layer, i.e., the complete damage of local part. 2.2. Global stiffness determination based on the FSDT The global stiffness can be obtained by finding stiffnesses in undamaged and damaged regions and combining those with a weight equal to the ratio of each area to total plate area. Here, the stiffnesses refer to extensional π΄ππ, coupling π΅ππ and bending π·ππ stiffness terms while the area means the corresponding middle plane area. The stiffnesses of damaged region are determined by the local and zero stiffness model introduced above. For the sake of brevity, consider the case of symmetric cross ply laminated plates. In such case, π΄16 = π΄26 = π·16 = π·26 = 0 and [π΅] = 0. According to the FSDT, the followings are obtained for this case. i) The local stiffness model π
π΄πππ = βπ = 1(ππππ)π(π§π β π§π β 1) 1 π
π·πππ = 3βπ = 1(ππππ)π(π§3π β π§3π β 1)
for the damaged region
(4)
for the undamaged region
(5)
π
π΄ππ = βπ = 1(πππ)π(π§π β π§π β 1) 1 π
π·ππ = 3βπ = 1(πππ)π(π§3π β π§3π β 1)
5
(π- total lay number, ππ = 11, 12, 22, 44, 55, 66; ππ = 11, 12, 22, 66) It is noted that, in Eq. (4), the stiffnesses of damaged layer (ππππ)π are determined from local stiffness quantities (πΆπππ)π, but those of undamaged layer in the damaged region are the same as one for the undamaged region. Thus, denoting the damaged layer number in the eth damaged region by πΎ(π) gives (ππππ)π
{
(ππππ)πΎ :π = πΎ(π) = (πππ)π :π β πΎ(π)
(6)
ii) The zero stiffness model According to the zero stiffness model, equating the stiffness of damaged layer to zero and regarding that the stiffness of undamaged layer is the same as one in the undamaged region produces the following. (ππππ)π = (1 β πΏ(π) ππΎ ) β (πππ)π,
πΏ(π) ππΎ =
{
1:π = πΎ(π) 0:π β πΎ(π)
(7)
Hence, the stiffness quantities in the damaged region are given as π
π΄πππ = βπ = 1(πππ)π(1 β πΏ(π) ππΎ )(π§π β π§π β 1) = βπ β πΎ(πππ)π(π§π β π§π β 1) 1 π
1
3 3 3 3 π·πππ = 3βπ = 1(πππ)π(1 β πΏ(π) ππΎ )(π§π β π§π β 1) = 3βπ β πΎ(πππ)π(π§π β π§π β 1)
(8)
Those in the undamaged region are the same as one (Eq. (5)) obtained by the local stiffness model and not listed again. Also, the subscripts ππ, ππ take the same values as those in Eq. (5), otherwise pointed. As mensioned, the global stiffness of plate can be obtained by combining stiffnesses in undamaged and damaged regions with corresponding area ratio weights. Denoting the area of plate middle surface by π, the areas of undamaged and damaged regions by ππ’ and ππ, the area of πth damaged region by ππ and the number of damaged regions by π, respectively gives π
(9)
ππ = βπ = 1ππ, ππ’ + ππ = π According to the FSDT, the displacements are represented by π’(π₯,π¦) = π’0(π₯,π¦) +π§ππ₯(π₯,π¦), Ξ½(π₯,π¦) = π0(π₯,π¦) +π§ππ¦(π₯,π¦), π€ = π€0(π₯,π¦)
, where ππ₯,ππ¦ are the rotations of planes that were perpendicular to the undeformed middle plane about π¦,π₯ axis, respectively. The energy functional of cross ply laminated plates is used to derive the global stiffness. The total energy of plate is expressed in terms of the strain energy π and the energy of external loads π as ([25]) (10.a) π±=π+π 1
1
π
π = 2β¬π π¬(π΄ππ,π·ππ)ππ₯ππ¦ = 2(β¬π π¬π’ππ₯ππ¦ + βπ = 1β¬πππ¬πππ₯ππ¦) π’
1
π = β 2β¬π [ππ₯(π€,π₯)2 + 2ππ₯π¦π€,π₯π€,π¦ + ππ¦(π€,π¦)2 + 2ππ€]ππ₯ππ¦ 6
(10.b) (10.c)
, where 3
3
π¬π’ = βπ = 1π¬π’π (π΄ππ,π·ππ), π¬π = βπ = 1π¬ππ (π΄πππ,π·πππ)
(11)
π¬π’1 = π΄11(π’0,π₯)2 + 2π΄12π’0,π₯π£0,π¦ + π΄22(π£0,π¦)2 + π΄66(π’0,π¦ + π£0,π₯)2 π¬π’2 = π·11(ππ₯,π₯)2 + 2π·12ππ₯,π₯ππ¦,π¦ + π·22(ππ¦,π¦)2 + π·66(ππ₯,π¦ + ππ¦,π₯)2 π¬π’3 = ππ΄55(π€,π₯ + ππ₯)2 + ππ΄44(π€,π¦ + ππ¦)2 π¬π1 = π΄π11(π’0,π₯)2 + 2π΄π12π’0,π₯π£0,π¦ + π΄π22(π£0,π¦)2 + π΄π66(π’0,π¦ + π£0,π₯)2 π¬π2 = π·π11(ππ₯,π₯)2 + 2π·π12ππ₯,π₯ππ¦,π¦ + π·π22(ππ¦,π¦)2 + π·π66(ππ₯,π¦ + ππ¦,π₯)2 π¬π3 = ππ΄π55(π€,π₯ + ππ₯)2 + ππ΄π44(π€,π¦ + ππ¦)2
(12)
In Eq. (12), π = 5/6 is the shear correction factor. It is well known that the variation method is available using total energy Eq. (10). Alternatively, introducing the global stiffness based on area ratio weight, it is possible to find solution easily and simply for plates with DMC by using the known solution for plates without DMC. As seen in Eq. (11) and Eq. (12), the energy density function π¬π’,π¬π are continuous and linear with respect to stiffness components π΄ππ, π·ππ, π΄πππ, π·πππ. Regarding Eq.(12), represent π¬π’π and π¬ππ in Eq.(11) as the following form. π΄ππ :π = 1, 3 (13) π¬π’π = βππΉπππ¬π’π π, π¬ππ = βππΉππππ¬ππ π , πΉππ = π· :π = 2 ππ
{
,where π¬π’π π,π¬ππ π are coefficients of π΄ππ,π·ππ, π΄πππ, π·πππ in π¬π’π ,π¬ππ and π is a summation index. Taking consideration of Eq. (13) and the continuity of terms in the corresponding regions, the strain energy expression is as follows.
(
1
3
π
3
π = 2 β¬π βπ = 1βππΉπππ¬π’π πππ₯ππ¦ + βπ = 1β¬ππβπ = 1βππΉππππ¬ππ πππ₯ππ¦ 1
π’
3
)
π
(14)
= 2βπ = 1βπ(β¬π πΉπππ¬π’π πππ₯ππ¦ + βπ = 1β¬πππΉππππ¬ππ πππ₯ππ¦) π’
Giving a weight ππ’/π to the first term and ππ/π to each damaged region of the π’
second term and then integrating over total area and denoting π¬π’π π, π¬ππ π(π¬ππ π = π¬π π) by π¬π π gives π
π
β¬π πΉπππ¬π’π πππ₯ππ¦ + βπ = 1β¬πππΉππππ¬ππ πππ₯ππ¦ = β¬π[πΉππππ’/π + (βπ = 1πΉπππππ)/π]π¬π πππ₯ππ¦ π’
(15)
Now, introduce the quantities π΄ππ,π·ππ that are called the global extensional and bending stiffnesses, respectively. π
π΄ππ = π΄ππππ’/π + (βπ = 1π΄πππππ)/π
(16)
π
π·ππ = π·ππππ’/π + (βπ = 1π·πππππ)/π Then, Eq. (15) is reduced into π
β¬π πΉπππ¬π’π πππ₯ππ¦ + βπ = 1β¬πππΉππππ¬ππ πππ₯ππ¦ =β¬ππΉπππ¬π πππ₯ππ¦, (πΉ = π΄,π·) π’
and also the strain energy (Eq. (10.b)) and total energy (Eq. (10.a)) into
7
(17)
1 3
1
3
π = 2βπ = 1βπ(β¬ππΉπππ¬π πππ₯ππ¦) = 2β¬π(βπ = 1βππΉπππ¬π π)ππ₯ππ¦ 1
= 2β¬ππ¬(π΄ππ,π·ππ)ππ₯ππ¦ = π π± = π + π = π +π = π± As seen in Eq. (16) and Eq. (18.a), Eq. (18.b), the global stiffnesses π΄ππ,π·ππ are
(18.a) (18.b)
the equivalent stiffnesses of undamaged plate which correspond to the stiffnesses of plate with DMCs, and π± is the total energy of equivalent plate. As a result, the expressions have been obtained that make it possible to replace the plate with DMCs by that without DMC. Therefore, using these stiffnesses, the analysis of plate with distributed DMCs can be undertaken through laminated plate theories including FSDT and CLT. Once the stiffnesses in damaged regions are determined through either local (Eq. (4)) or zero stiffness model (Eq. (8)), Eq. (16) gives the global stiffnesses. For example, when using the zero stiffness model, the global stiffness quantities are found as π
( (πππ)π(1 β
) )(π§3π β π§3π β 1)
1 π
π π΄ππ = βπ = 1(πππ)π 1 β πβπ = 1πΏ(π) ππΎ π (π§π β π§π β 1)
π·ππ =
1 π β 3 π=1
1 π (π) π β π π = 1πΏππΎ π
(19)
If the damaged layer numbers πΎ(π) are the same for all damaged regions, then πΏ(π) ππΎ = πΏππΎ and, regarding Eq.(7), the above relation Eq. (19) is reduced to the followings. π
(
ππ
)
(20.a)
π΄ππ = βπ = 1(πππ)π 1 β πΏππΎ π (π§π β π§π β 1)
(
1 π
ππ
)
π·ππ = 3βπ = 1(πππ)π 1 β πΏππΎ π (π§3π β π§3π β 1)
(20.b)
Similarly, the global coupling stiffnesses π΅ππ can be defined. To be exact, because of DMCs, π΅ππ are not equal to zero even for symmetric cross ply laminates, but those are not derived here, assuming to be zero for their weak effect on deflection. 2.3. Global stiffness determination based on the CLT In general, the plane stress state is assumed that ignores stress components ππ§,ππ₯π§,ππ¦π§ in laminated plate theory. However, in thin plates with DMCs, these stresses get increased more than those in plates without DMC because of stress concentration around crack tips and thus the availability of CLT should be estimated. As noted in Ref. [23], for a semi-elliptical matrix crack, at the deepest point at which stress concentration is dominant, ππ§ is scarcely affected by the crack while ππ₯π§,ππ¦π§ are about one tenth times ππ₯,ππ¦ and two fifth times ππ₯π¦ in magnitude. The local stiffness is determined by SERRs (Strain Energy Release Rates) through SIFs (Stress Intensity Factors). For a given crack size, it is known that SIF is linearly related to stress and SERR is proportional to a square root of SIF. Therefore, it can be drawn that the stress components ππ§,ππ₯π§,ππ¦π§ have no remarkable effect on the local stiffness and further global stiffness, compared to ππ₯,ππ¦,ππ₯π¦, so that the thin laminated plate theory based on the assumption of plane stress is available even for 8
plates with DMCs. This is, however, not more than an assumption to make consideration easy. Obviously, results based on this assumption may differ somewhat from the exact solutions obtained by taking account of ππ§,ππ₯π§,ππ¦π§, but it is beneficial in analysis procedure, time and cost, etc. It is validated later through the simulations for buckling and initial problem. Now, determine the global stiffnesses using the CLT, in which the stiffnesses π΄44,π΄55 relevant to shear strains are ignored. The energy functionals π±,π and π are given by Eq. (10.a) - Eq. (10.c). Since π΄44,π΄55 are ignored, Eq. (11) and Eq .(12) are simplified: 2
2
π¬π’ = βπ = 1π¬π’π (π΄ππ,π·ππ), π¬π = βπ = 1π¬ππ (π΄πππ,π·πππ)
(21.a)
π¬π’1 = π΄11(π’0,π₯)2 + 2π΄12π’0,π₯π£0,π¦ + π΄22(π£0,π¦)2 + π΄66(π’0,π¦ + π£0,π₯)2 π¬π’2 = π·11(ππ₯,π₯)2 + 2π·12ππ₯,π₯ππ¦,π¦ + π·22(ππ¦,π¦)2 + π·66(ππ₯,π¦ + ππ¦,π₯)2 π¬π1 = π΄π11(π’0,π₯)2 + 2π΄π12π’0,π₯π£0,π¦ + π΄π22(π£0,π¦)2 + π΄π66(π’0,π¦ + π£0,π₯)2 π¬π2 = π·π11(ππ₯,π₯)2 + 2π·π12ππ₯,π₯ππ¦,π¦ + π·π22(ππ¦,π¦)2 + π·π66(ππ₯,π¦ + ππ¦,π₯)2
(21.b)
Based on these relations, the global stiffnesses can be defined in the same way as by the FSDT. It is noted that the global stresses obtained are the same as Eq. (16), but both subscripts ππ and ππ take the such values as 11, 12, 22, 66. Once stiffnesses in damaged region are determined, the global stiffnesses π΄ππ, π·ππ are obtained using Eq. (16). As a result, it can be seen that plates with DMCs can be analysed by simply replacing π΄ππ, π·ππ in solutions for plates without DMC with π΄ππ, π·ππ. For example, a cracked laminated plate under uniformly distributed load can be solved using the Navierβs solution ([26]). Similarly, other problems of plate with DMCs can be solved as well. 3. Results and Discussions 3.1. Bending of the plate with DMCs based on the FSDT Using the global stiffness quantities determined above, analyse a simply supported square laminated plate subjected to a combination of biaxial in-plane load and transverse pressure and compare the results with those by ANSYS simulation. The differential equation for the symmetric cross ply laminated plate is obtained from a stationary condition of the energy functional π± (Eq. (18.b)). As in the plate without DMC, the equations of equilibrium become uncoupled into two equations for in-plane displacements and three equations for the deflection and rotations. The latter equation concerning the deflection is given by βππ΄55π€,π₯ + π·11ππ₯,π₯π₯ + π·66ππ₯,π¦π¦ β ππ΄55ππ₯ + (π·12 + π·66)ππ¦,π₯π¦ = 0 β π΄44π€,π¦ + (π·12 + π·66)ππ₯,π₯π¦ + π·66ππ¦,π₯π₯ + π·22ππ¦,π¦π¦ β ππ΄44ππ¦ = 0 π(π΄55π€,π₯π₯ + π΄44π€,π¦π¦) + ππ₯π€,π₯π₯ + ππ¦π€,π¦π¦ + ππ΄55ππ₯,π₯ + ππ΄44ππ¦,π¦ = βπ
(22)
Representing the unknowns and transverse pressure in double Fourier series as below 9
π€(π₯,π¦) = βπβπππππ πππΌππ₯π πππ½ππ¦ , (πΌπ =
ππ π ,
π½π =
ππ π)
ππ₯(π₯,π¦) = βπβπΠ€πππππ πΌππ₯π πππ½ππ¦, ππ¦(π₯,π¦) = βπβππΉπππ πππΌππ₯πππ π½ππ¦
(23.a) (23.b) (23.c)
π = βπβπππππ πππΌππ₯π πππ½ππ¦ produces a system of three algebraic equations with respect to the amplitudes of the corresponding harmonics for each couple (m, n), according to the FSDT. [πΏππ]{πππΠ€πππΉππ}π = {0 0 πππ}π
(24)
, where
πΏ11 = ππ΄55πΌπ, πΏ12 = π·11πΌ2π + π·66π½2π + ππ΄55, πΏ13 = (π·12 + π·66)πΌππ½π πΏ21 = ππ΄44π½π , πΏ22 = πΏ13, πΏ23 = π·66πΌ2π + π·22π½2π + ππ΄44 πΏ31 = (ππ΄55 + ππ₯)πΌ2π + (ππ΄44 + ππ¦)π½2π, πΏ32 = πΏ11, πΏ33 = πΏ21
(25)
It is evident that the solutions πππ, Π€ππ, πΉππ of Eq. (24) are those obtained by the global stiffnesses π΄ππ,π·ππ. As an illustrative example, evaluate the maximum deflection and the maximum equivalent (Von Mises) stress of a plate with the following properties. Length by width: π = 0.3π, π = 0.2π Plate thickness: β = 4ππ (8 layers) with each layer of π‘π = 0.5ππ Layup: [0Β°/90Β°/0Β°/90Β°]s Lay material (E-glass/Epoxy): πΈ11 = 38.6πΊππ, πΈ22 = 8.27πΊππ, π12 = π13 = 0.26, π23 = 0.35, πΊ12 = πΊ13 = 4.14πΊππ, πΊ23 = 3.06πΊππ Delamination sides: ππ = 30ππ, ππ = 20ππ Length by depth of the matrix crack: ππ = 20ππ, ππ = 0.5ππ Biaxial in-plane loads: ππ₯ = 1200π/π, ππ¦ = 600π/π, Transverse pressure: π = 20πππ
Fig. 2. The distribution pattern of DMC couples For simplicity, suppose that DMCs are distributed in a matrix form and number each DMC as shown in Fig. 2. Each DMC is centred in the corresponding element region and their total number ( M ) has its own pattern as π=1-β€, π =3-β£β€β₯, π=5-β β’β€β¦β¨, π=7-β β’β£β€β₯β¦β¨. Thus, according to this pattern, it is centred with the number β€ as the plate has a single 10
DMC (M=1) and those are distributed in the row of β£β€β₯ as it has three DMCs(M=3) and so on. This pattern refers to a uniform distribution of DMCs over the plate. In general, the layer number πΎ(π) having DMC varies with the damaged region (π). Here, without loss of generality and for convenience, assume that the positions of DMC are the same for all damaged regions (πΎ(π) = πΎ). Hence, taking the top as the first layer and the bottom as the last layer, the delamination is positioned between the 7th and 8th layer while the matrix crack inside the 7th layer (πΎ = 7), likewise in all damaged regions. The global stiffnesses are determined by Eq. (16) based on Eq. (4) and Eq. (5), while the plate deflection is obtained from Eq. (23.a) using the solution πππ of Eq. (24). The first five terms in series are taken in the calculation. For ANSYS simulation, the plate is meshed with 30,350 elements, using an 8-node 3-D Layered Structural Solid Shell Element (SOLSH190). Nodes at interfaces are merged for the undamaged region but not for the DMC layer in damaged regions to create DMCs (Fig. 3).
Fig. 3. Representative DMC model - merged and unmerged nodes Table 1, 2 show the analytical solution by the global stiffness and the ANSYS simulation result by the DMC model with corresponding relative errors, where βGSβ refers to the former while βFEMβ to the latter. Table 1 is about the non-dimensional deflection (π = π β) at the plate centre. As shown, the deflection increases with π. The increasing rate is so monotonic, being 0.44 % (π = 0.7200 and 0.7232) for π = 1 and π = 3 and 0.45% (π = 0.7264 and 0.7297) for π = 5 and π = 7, respectively. For π = 1, the relative error between GS and DMC is 3.1% and it is bounded, decreasing as π increases in number. Table 1. The deflection (π) at the plate centre with π π
0
GS
0.7184 0.7200 0.7232 0.7264 0.7297 0.7329
FEM
0.7431 0.7432 0.7433 0.7434 0.7435 0.7436
Error (%) 3.3
1
3.1
3
2.7
5
2.3
7
1.8
9
1.4
Table 2 shows the equivalent stress values at the bottom centre (π§ = 2ππ) of plate with π. Similar to deflection, the analytical value is close to simulation result with the relative error smaller than 2% for each value of π. Table 2. The equivalent stress ππ (πππ) at the bottom centre with π 11
π
0
1
3
5
7
9
GS
21.936
21.987
22.091
22.196
22.302
22.408
FEM
22.357
22.422
22.450
22.438
22.396
22.351
Error (%)
1.88
1.94
1.59
1.08
0.42
0.26
Next, evaluate the effect of DMC distribution pattern Ξ© on deflection and stress state using two variants, i.e. Ξ©1-β β£β¦ and Ξ©2-β£β€β₯. For Ξ©1, three DMCs are left-sided from the plate centre. Thus, it can be seen that Ξ©1 is unsymmetrical, but Ξ©2 is symmetric with respect to the plate centre. Table 3 lists the deflection and equivalent stress comparatively for both patterns. The position of DMC in damaged regions remains the same as above (πΎ = 7). As obvious in the expressions for global stiffness, the analytical deflections are the same for both patterns. But, the simulation results are different each other, with the relative errors to GS equal to 2.66% for Ξ©1 and 2.70% for Ξ©2, respectively. Table 3. The deflection and equivalent stress for different patterns ππ(GS) ππ(FEM) Ξ© π(GS) π(FEM) Ξ©1 0.7232 0.7430 22.091 22.349 Ξ©2 0.7232 0.7433 22.091 22.450 Concerning equivalent stress values at the bottom centre (π§ = 2ππ) of plate for both patterns, the relative errors between GS and FEM solutions are 1.15% (Ξ©1) and 1.59 %(Ξ©2). It is worth noting that results are closer each other for unsymmetrical rather than symmetric patterns and thus the present method gives more realistic results for unsymmetrical patterns, although the difference is very small. The local stiffness model reflects different status of DMCs from one the zero stiffness model does, so avoiding to compare results by two models. Instead, buckling and initial deflection problem of plate are analysed below by using the zero stiffness model.
3.2. Buckling and initial imperfection of the plate with DMCs based on the CLT Firstly, consider buckling behaviour of a simply supported cross ply laminated plate with DMCs. According to the global stiffness method, the buckling load can be found by replacing stiffness quantities in the known buckling load formula for its counterpart without DMC by the global stiffnesses. Assuming the buckling mode as Eq. (23.a), the inplane internal forces are ππ₯ = β Ξ»ππ₯, ππ¦ = β Ξ»ππ¦, ππ₯π¦ = 0 for the plate subjected to biaxial edge loads ππ₯,ππ¦ and the buckling load factor π is given as ([25]) πππ =
π·11πΌ4π + 2(π·12 + 2π·66)πΌ2ππ½2π + π·22π½4π ππ₯πΌ2π + ππ¦π½2π
12
(26)
, where π·ππ are the global stiffnesses defined by Eq. (20.b). When the plate is subjected to uniaxial compression (ππ₯ β 0,ππ¦ = 0), buckling occurs with a half wave perpendicular to compression and thus the lowest critical load (π = 1) is π 2
2
π 4
(ππ)
ππ₯,ππ = (ππ) [π·11π4 +2(π·12 + 2π·66)π2
+ π·22(π) ]
(27)
The value of π corresponding to the buckling load, is specified dependent on the known π·
1/4
11 inequalities between aspect ratio π π and stiffness ratio π = (π·22)
π
π
π = 1;π β€ 2π, π = 2; 2π β€ π β€ 6π, π = 3;
. π
6π β€ π β€ 12π,β―
(28)
Therefore, it can be seen that the value of stiffness ratio (π) for plates with DMCs is dependent not only on their layup and material properties as in its perfect counterpart, but the position (πΎ) and the number (π) of DMCs. As an example, find the buckling load of the square plate (π = π = 0.2π). The other geometric and material properties including material, layup, DMC size, etc. are the same as in 3.1. However, the finite element model is different as the zero stiffness model is used. In order to model a completely damaged layer that can not resist any longer, that particular layer in the damaged region is meshed with elements having so small isotropic materal properties as if it were a weak and soft core of sandwich plate. In other words, it is replaced by a virtual βlocal coreβ. In simulation πΈ = 1000π π2,π = 0 are used as material properties of the local core. As well, the plate is meshed with 1,490 elements, using a 4-Node Structural Shell (SHELL181). The global stiffnesses are determined by Eq. (20.b) and also the buckling load as well as the corresponding half-wave number by Eq. (27) and Eq. (28), using the given aspect ratio π π = 1. Table 4 lists the analytical buckling loads by the global stiffness model (zero stiffness) and the ANSYS simulation results by the DMC model (virtual local core) for the case πΎ = 7, respectively. It is noted that the simulation results are the lowest global buckling loads which correspond to one halfwave mode shape and appear after some local ones. Table 4. The buckling load ππ₯,ππ(10ππ/π) with π π
0
1
3
5
7
9
GS
9.0119 8.9985 8.9718 8.9450 8.9183 8.8915
FEM
8.9895 8.8072 8.8879 8.8552 8.9974 8.9412
Error (%) 0.25
2.13
0.94
1.00
0.89
0.56
As seen, the relative error between GS and FEM is fluctuating but fairly small and bounded as π increases. Fig. 4 shows the dimensionless buckling load ππ₯,ππ(ππ₯,ππ = ππ₯,ππ/π0π₯,ππ) with π for three different DMCs (πΎ = 5, 6, 7), where π0π₯,ππ is the analytical buckling load for π = 0, i.e. the 13
perfect plate with no DMC, being equal to 90.119ππ π. As shown in the figure, the buckling load decreases linearly for each DMC as π increases. The bigger πΎ is, the more rapidly the buckling load decreases with π, which means that it is much more affected by outer DMC than inner one. In detail, comparing the buckling loads for π = 3, 5, it can be seen that the decreasing rate is equal to 0.02 % (ππ₯,ππ = 0.9996 and 0.9994) as πΎ = 5 and 0.16 % (ππ₯,ππ = 0.9975 and 0.9959) as πΎ = 6, while 0.44 % (ππ₯,ππ = 0.9933 and 0.9889) as πΎ = 7. Fig.5 shows the variation of dimensionless buckling load ππ₯,ππ as a function of the aspect ratio π/π for π = 5, πΎ = 7. It is noted that the DMC size, i.e. ππ, ππ are also changed by the same ratio as π/π.
Fig.4. ππ₯,ππ-π relation
Fig.5. ππ₯,ππ-π/π relation
At first, the buckling load decreases with π/π, by 47.4 % (ππ₯,ππ = 3.04 and 1.60) at π/π = 0.4 and π/π = 0.6 , 28.75% (ππ₯,ππ = 1.14) at π/π = 0.8, 13.15% (ππ₯,ππ = 0.99) at π/π = 1 and then increases after the turning point (π π β 1.2). Thus, it can be seen that, as π/π β€ 1.2, the buckling load decreases rapidly for the early stage and then gets monotonous. After that, it gradually increases as 1.2 β€ π/π β€ 1.6 and decreases again with different mode shape (π = 2) as π/π β₯ 1.6. This buckling behaviour is very similar to that of plates without DMC and also verified by the simulation. Finally, consider a simply supported cross ply laminated plate with an initial deflection π€0, subjected to biaxial compression ππ₯,ππ¦. As known, initial deflections neither introduce a coupling between inplane displacements and transverse deflections, nor affect boundary conditions. Accordingly, the solution can be sought representing both initial deflections (π€0) and the deflections (π€) from the initially deflected surface in double Fourier series satisfying boundary conditions. π€0(π₯,π¦) = βπβππ0πππ πππΌππ₯π πππ½ππ¦ , π€(π₯,π¦) = βπβπππππ πππΌππ₯π πππ½ππ¦
(29)
Substituting these series into the linear equation of equilibrium and applying the global stiffness method yields the amplitude of the mnth harmonics: ([25])
π€ππ = π·
(ππ₯πΌ2π + ππ¦π½2π)π0ππ 4 11πΌπ
+ 2(π·12 + 2π·66)πΌ2ππ½2π + π·22π½4π β ππ₯πΌ2π β ππ¦π½2π 14
(30)
, where π·ππ are the global stiffnesses and πΌπ, π½π are given as Eq.(23.a). Regarding Eq. (27) and Eq. (30) in case of the uniaxial compression (ππ₯ β 0,ππ¦ = 0) gives the total deflection (π = π€0 +π€) as π€0ππ
πππ = 1 β π
(31) π₯
, where ππ₯ = ππ₯ π0π₯,ππ, π€0ππ = π€0ππ β,πππ = πππ β are the non-dimensional inplane load, initial and total deflection, respectively. Table 5 shows the load-deflection relation ππ₯ β π(π/β) of the uniaxially compressed plate. The plate properties including plate size, material, layup, DMC size, etc. are the same as taken in 3.1. The position of DMC is πΎ = 6 and the initial deflection at the plate centre is π€0 = 0.125 (π = π = 1). The global stiffnesses are given in Eq. (20.b) by the zero stiffness model. As shown in the table, the deflection increases together with π for the given value of compressive load. In detail, the deflection (π) increases by 0.47% equally for ππ₯ = 0.5 and by 4.3%, 4.6% for ππ₯ = 0.9. Table 5. The deflection (π) at the plate centre as a function of ππ₯ 0.1
0.3
0.5
0.7
0.9
3
0.3190
0.1791
0.2517
0.4234
1.3312
5
0.1390
0.1794
0.2529
0.4280
1.3922
7
0.1391
0.1798
0.2541
0.4328
1.4597
π
On the other hand, the increasing rate of deflection with ππ₯ is getting high. For π = 3, the rate is 22.4% at first between ππ₯ = 0.1 and ππ₯ = 0.3 while rises upto 68.2% at the end between ππ₯ = 0.7 and ππ₯ = 0.9. Accordingly, the deflection to be primarily affected by ππ₯, although it increases with π. As is obvious from Eq. (31), the deflection increases unlimitedly as the compressive load approaches the critical value (ππ₯β1). A similar behaviour can be found through Table 6 in which the effect of initial deflection on total deflection is evaluated. Table 6. The deflection (π) at the plate centre as a function of π€0 0.1
0.2
0.3
0.4
0.5
3
0.2014
0.4027
0.6041
0.8055
1.0068
5
0.2023
0.4046
0.6069
0.8092
1.0115
7
0.2032
0.4065
0.6097
0.8130
1.0162
π
Hence, it is evident that the deflection increases dependent not only of the initial deflection, but the number as well as the position of DMCs. The behaviour of initially deflected plate with DMCs is similar to that of its perfect counterpart. A plate begins to bend 15
as soon as the load is applied. The deflection increases slowly at early stage but rapidly as the load approaches the critical load. The more the initial deflection and the DMC number, the more deflection increases. However, as the load approaches the critical load, it gets unbounded regardless of the initial deflection and the DMC number, meaning that DMCs give the same affection to the plate as initial imperfections. 4. Conclusions The global stiffness method makes it possible to analyse laminated plates with DMCs by simply replacing the stiffnesses in known formulas for their undamaged counterparts. The global stiffnesses of laminated plates with distributed DMCs are analytically determined and then applied to bending and buckling problem. The comparison shows fair agreements between solutions by the global stiffness and the DMC model (ANSYS). Especially, the zero stiffness model is useful to estimate the ultimate effect by DMCs since it assumes layers to be fully cracked and collapsed. Furthermore, the effect of DMC distribution patterns on deflection, stress and buckling behaviour is investigated, which shows that the present method is simple and easy to apply, representing local damage status of plates reasonably. The present method is available not only for symmetric cross ply laminates, but for any other layups. Acknowledgements The authors are grateful to the anonymous reviewers for their helpful comments which have improved the manuscript significantly.
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Conflict of Interest No.
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