Hydrogen storage properties of magnesium based nanostructured composite materials

Hydrogen storage properties of magnesium based nanostructured composite materials

Materials Science and Engineering B 117 (2005) 37–44 Hydrogen storage properties of magnesium based nanostructured composite materials Ming Au∗ Savan...

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Materials Science and Engineering B 117 (2005) 37–44

Hydrogen storage properties of magnesium based nanostructured composite materials Ming Au∗ Savannah River National Laboratory, Aiken, SC 29808, USA Received 21 July 2004; received in revised form 5 October 2004; accepted 15 October 2004

Abstract In this work, nanostructured composite materials Mg–Ni, Mg–Ni–La, Mg–Ni–Ce and Mg–LaNi5 have been synthesized using the mechanical alloying process. The new materials produced have been investigated by X-ray diffraction (XRD), transition electron microscope (TEM), scanning electron microscope (SEM) and electron energy dispersion spectrum (EDS) for their phase compositions, crystal structure, grain size, particle morphology and the distribution of catalyst element. Hydrogen storage capacities and the hydriding–dehydriding kinetics of the new materials have been measured at different temperatures using a Sieverts apparatus. The results show that amorphous/nanostructured composite material Mg 50 wt.%–Ni 50 wt.% absorbs 5.9 wt.% within 5 min and desorbs 5.1 wt.% hydrogen within 15 min at 250 ◦ C, respectively. It is confirmed that mechanical alloying that reduces particle size and introduces mechanical stress accelerates the hydrogenation kinetics of the magnesium based materials even at low temperature. But, to release the absorbed hydrogen from the mechanical alloyed materials, a high temperature is still required. It is believed that the dehydriding temperature is largely controlled by the thermodynamic stability of magnesium hydride. It is found that doping Mg–Ni nano/amorphous composite materials with lanthanum, cerium and LaNi5 alloy reduces the hydriding and dehydriding temperatures. The composite material Mg 80 wt.%–LaNi5 20 wt.% absorbs 1.96% hydrogen and releases 1.75 wt.% hydrogen at 25 ◦ C, which suggests the formation of unstable hydrides. Although the stability of MgH2 cannot be easily reduced by ball milling alone, the results suggest the thermodynamic behavior of Mg–Ni nano/amorphous composite materials can be alternated by additives such as La, LaNi5 or other effective elements. Published by Elsevier B.V. Keywords: Magnesium; Hydrogen storage; Nanostructured materials; Composite

1. Introduction Magnesium and its derived alloys are looked upon as promising candidates of hydrogen storage due to their high theoretical storage capacity (7.6 wt.%), light weight and low cost. However, high operating temperatures and slow kinetics prevent them from practical application [1,2]. Multicomponent Mg based alloys have met with limited success in increasing kinetic dynamics and lowering the desorption temperatures [3–6]. Efforts to seek new ternary Mg hydrides with favored reaction kinetics and temperature have not pro-



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duced promising results [7–9]. A number of reports show that the reaction kinetics has been accelerated significantly by using nanoscale Mg based materials synthesized by mechanical alloying with other additives such as V, Ti, Fe, Ni and Mn [10–18]. Upon to date, the desorption temperature of the studied Mg based materials was still too high to be used practically. In most cases, it required at least 250 ◦ C to liberate hydrogen from magnesium hydrides. To explore the relationship of decomposition temperature of Mg hydrides, hydrogen storage capacity, composition of the materials and crystal structure, several amorphous/nanostructured composite Mg based materials have been investigated. This paper presents the results of our investigation and assesses the reality to lower desorption temperatures of magnesium based materials.

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2. Experimental Magnesium based materials were synthesized by a mechanical alloying process. Pure metal powder Mg, Ni, La, Ce, Zr and alloy LaNi5 were purchased from Alfa Aesar and Cerac. The purity and particle size are 99.5% and 100 ␮m, respectively. Five grams of precursor powder was weighed and mixed with two tungsten carbide balls (Ø7/16 ) in an airtight tungsten carbide jar. The jar was loaded in a SPEX-8000TM high-energy ball mill and shaken for the selected periods of time. Every 2 h, the jar was taken into a glove box for scraping of the material adhering on the wall. In this work, the mechanical alloying process took about 50–60 h for synthesis of amorphous materials and 20–30 h for preparation of nano/amorphous composite materials. To avoid any possible oxidation, the powder was handled and processed in an argon-filled glove box. The crystal structures, phase compositions and grain size of the new materials were investigated using a PhilipsTM X-ray diffractometer. The morphology, fine crystalline features and element distributions were observed using Hitachi 8100STM TEM and JEOL JSM-5800TM SEM. The kinetics of hydrogen absorption and desorption of new materials were measured using a manual controlled Sieverts apparatus equipped with computer data acquisition. The hydrogen absorption was conducted at a pressure of 3 MPa and the hydrogen desorption was conducted at vacuum and at different temperatures. The pressure–composition–isotherms (PCI) were measured by an automatic Sieverts volumetric analysis instrument at a commercial service laboratory.

3. Results and discussion

Fig. 1. XRD spectra of the materials Mg 50 wt.%–Ni 50 wt.% after 30 h (pink) and 50 h (blue) ball milling. (1) In pink spectrum, all broad peaks correspond to Mg. There is no typical Ni peaks identified. The material may be in a composite state consisting of nanostructured Mg and amorphous Ni. (2) In blue spectrum, the wider broad peaks correspond to neither Ni nor Mg. It may be caused by high mechanical stress. The raised background suggests the material is in amorphous state in general.

3.2. Mg 50 wt.%–Ni 50 wt.% amorphous/nanostructured composite materials Three grams of Mg 50 wt.%–Ni 50 wt.% powder mixture was ball milled for only 30 h. XRD indicates that the new material has a composite structure that consists of nanostructured magnesium and amorphous nickel (Fig. 1). The average grain size of magnesium was reduced gradually with increase of milling time. The trend of the grain size reduction slows down approaching a limit (see Table 1). From XRD spectrum, the average grain size of Mg after 30 h of milling is calculated as 13 nm.

3.1. Mg 50 wt.%–Ni 50 wt.% amorphous materials XRD indicates the Mg 50 wt.%–Ni 50 wt.% powder mixture was transformed to amorphous materials after ball milling for 50 h (blue spectrum in Fig. 1). TEM observation found no crystalline structure existed in the new material (Fig. 2). This amorphous material started to absorb hydrogen at 200 ◦ C rapidly (Fig. 3). The material absorbed 1.9 wt.% hydrogen at 250 ◦ C. However, desorption was incomplete at the same temperature. Only 1.3 wt.% hydrogen was desorbed at 250 ◦ C (Fig. 3). About 0.6 wt.% hydrogen remained in the material desorbed at 300 ◦ C. Increasing the temperature helps hydrogen desorption because of its endothermic nature. But, the high temperature is not always favorable for the exothermic hydrogen absorption. There is an optimal temperature for hydrogen absorption. With our experimental condition, the 250 ◦ C was the best temperature for hydrogen absorption (Fig. 3). This is consistent with our early work on magnesium materials [17,18].

Fig. 2. TEM image of the material Mg 50 wt.%–Ni 50 wt.% after 50 h ball milling. Generally, the material is in amorphous state. The heavily deformed nanocrystalline structure may exist, but not be observed.

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Fig. 3. Hydrogen absorption (solid line) and desorption (dot line) of the amorphous material Mg 50 wt.%–Ni 50 wt.%.

The TEM shows that the nanocrystalline Mg grains are surrounded by amorphous Ni intergrain regions (Fig. 4). The nanocrystalline structure of magnesium matrix and the amorphous state of nickel intergrain regions are identified by localized electron diffraction (see Fig. 4(b) and (c)). The Mg 50 wt.%–Ni 50 wt.% amorphous/nanostructured composite material was measured at 200 and 300 ◦ C for its hydrogen absorption and desorption capacity and kinetics. The material absorbed 5.9 wt.% hydrogen at 300 ◦ C (Fig. 5). The kinetics of hydrogenation was impressively fast. At 300 ◦ C, the material absorbed 95% of its hydrogen capacity within the first 3 min. The hydride decomposed and released 5.0 wt.% hydrogen at 300 ◦ C (Fig. 5). As pointed out above, the hydrogen desorption was slower than absorption. It was found that the hydrogen storage capacity of the nano-amorphous composite material was much higher (5.9 wt.%) than its amorphous counterpart (1.9 wt.%) by comparing the two materials with the same chemical composition. It is believed that the inherent structure disorder in amorphous alloys places additional restrictions on the number of interstitial sites that are favorable for hydrogen to occupy [19]. A model of the nano/amorphous composite structure illustrates its advantage with regard to hydrogen storage properties (Fig. 6). In amorphous material, the magnesium and nickel atoms are arranged randomly with no order. There are no favor-

Fig. 4. (a) TEM image of the 30 h ball milled material Mg 50 wt.% + Ni 50 wt.%. The material shows the composite structure. The nanoscale grains (A) are surrounded by the amorphous intergrain region (B). (b) The electron diffraction pattern of the area A shows that magnesium is in nano-crystalline state with average grain size about 13 nm. (c) The electron diffraction pattern of the area B shows that the nickel is in amorphous state.

able interstitial sites for hydrogen atoms to occupy. This causes low hydrogen storage capacity. Furthermore, the disordered structure does not have the channels such as grain boundaries and interfaces for rapid hydrogen diffusion. This results in the slow reaction kinetics. However, in the nanostructured–amorphous composite material, the

Table 1 Average grain size of the nano/amorphous composite material Mg 50 wt.%–Ni 50 wt.% material after ball milling Milling time (h)

Grain size (nm)

10 20 30 40 50 60

26.0 18.5 13.0 12.5 12.1 12.0

Fig. 5. Hydrogen absorption (solid line) and desorption (dot line) of the amorphous/nanostructured composite material Mg 50 wt.%–Ni 50 wt.%.

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reduced to a reasonable level by doping with additives. Two plateaus were observed in the 300 ◦ C isotherm that imputes two hydrides formed during hydrogenation. One is less stable (some type of Mg–Ni–H hydride) than the other (MgH2 ). There is an interruption in the PCI at 250 ◦ C due to the very low equilibrium pressure and the limits of vacuum system on the instrument. For the same reason, the PCT isotherm at 200 ◦ C could not be measured. 3.4. Mg–Ni–La nanocrystalline/amorphous composite materials Fig. 6. The illustration of the composite structure of Mg–Ni nanostructured/amorphous material.

nanocrystalline magnesium structure provides a great number of interstitial sites and fine grain boundaries that favors hydrogen migration and residence resulting in a high storage capacity. Meanwhile, the amorphous nickel clusters surrounding nanostructured magnesium may play the role of catalysts, splitting the molecular hydrogen into atoms. The hydrogen atoms diffuse and penetrate into the area along the interface between the amorphous and nanostructure phases, resulting in the fast hydriding and dehydriding kinetics. 3.3. Pressure–composition–temperature isotherms (PCT) of the amorphous/nanostrctured composite Mg 50 wt.% + Ni 50 wt.% material The pressure–composition–temperature isotherms (PCT) of the amorphous/nanostructured Mg 50 wt.%–Ni50 wt.% composite material during hydrogen desorption are measured in an automatic Sieverts apparatus as shown in Fig. 7. The hydrogen storage capacities were confirmed as 1.4 H/M (5.9 wt.%) at 300 ◦ C. The equilibrium pressure at 300 ◦ C was 82.7 kPa (12 psi). It is believed that the amorphous/nanostructured Mg 50 wt.%–Ni 50 wt.% composite material is the ideal candidate for hydrogen storage with the high capacity if its hydrogen desorption temperature can be

Fig. 7. The pressure–composition–isotherm of the nano/amorphous composite material Mg 50 wt.%–Ni 50 wt.%.

Three Mg–Ni–La nano/amorphous composite materials, Mg 60 wt.%–Ni 30 wt.%–La 10 wt.%, Mg 70 wt.%–Ni 20 wt.%–La 10 wt.% and Mg 80 wt.%–Ni 15 wt.%–La 5 wt.% were synthesized by 24 h ball milling. The investigation found that La addition reduced the hydrogen absorption temperature from 200 ◦ C to room temperature compared with Mg 50 wt.%–Ni 50 wt.% material, reduced the starting temperature of hydrogen desorption from 200 to 25 ◦ C; improved the hydriding and dehydriding kinetics, and reduced the hydrogen storage capacity (see Fig. 8 and Table 2). It was observed that adding lanthanum reduces the stability of magnesium hydrides, improves the kinetics and decreases the hydrogen storage capacity. It is believed that there is an optimal percentage of lanthanum for fast discharge rates and sufficient hydrogen storage capacity. The mechanism of lanthanum’s role is not yet clearly understood. One possible explanation is that there may be some new intermetallic Mg–La–Ni compounds formed during ball milling resulting in less stable thermodynamics of their hydrides. The large jump in hydrogen absorption from 200 to 300 ◦ C raises our attention. At 300 ◦ C, the hydrogen absorption behavior appears to be dominated by magnesium. But, under 200 ◦ C, the hydrogen absorption may be attributed to Mg–La com-

Fig. 8. Hydrogen absorption (solid line) and desorption (dot line) of the nano/amorphous composite material Mg 80 wt.%–Ni 15 wt.%–La 5 wt.%.

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Table 2 Hydrogen absorption and desorption of the nano/amorphous composite material Mg 70 wt.%–Ni 20 wt.%–La 10 wt.% and Mg 60 wt.%–Ni 30 wt.%–La 10 wt.% Temperature (◦ C)

Mg 70 wt.%–Ni 20 wt.%–La 10 wt.% Mg 60 wt.%–Ni 30 wt.%–La 10 wt.%

Absorption capacity (wt.%) at 3 MPa

Desorption capacity (wt.%) at vacuum

25

100

200

300

25

100

200

300

1.8 1.0

1.9 1.7

4.0 2.1

5.4 5.2

1.0 0.7

1.0 1.0

1.0 3.0

4.5 4.6

pounds such as La2 Mg17 which stores considerable hydrogen at low temperature reported by Darriet et al. (1.7 wt.%) [20], Dutta et al. (6.05 wt.%) [21] and Yajima et al. (1.7 wt.%) [22]. Further investigation is needed to identify the intermetallic compounds and their role in reducing of thermal stability of Mg hydrides.

3.6. Mg–LaNi5 system

The materials, Mg 60 wt.%–Ni 30 wt.%–Ce 10 wt.% and Mg 70 wt.%–Ni 20 wt.%–Ce 10 wt.% were synthesized by 24 h ball milling. Cerium was found to be less efficient than lanthanum in improving hydrogen capacity (Fig. 9). For example, Mg 70 wt.%–Ni 20 wt.%–La 10 wt.% absorbed 1.84 wt.% hydrogen at 25 ◦ C, but Mg 70 wt.%–Ni 20 wt.%–Ce 10 wt.% absorbed only 0.7 wt.% hydrogen at the same temperature. The hydrogen storage capacity of Mg–Ni–Ce system is significantly lower than the Mg–Ni–La system. For example, Mg 60 wt.%–Ni 30 wt.%–Ce 10 wt.% absorbed 3.8 wt.% hydrogen at 300 ◦ C, but Mg 60 wt.%–Ni 30 wt.%–La 10 wt.% absorbed 5.4 wt.% hydrogen at the same temperature. The different configuration of the valence electrons of Ce (4f2 6s2 ) than La (5d6 s2 ) may contribute to this negative effect. Therefore, the Mg–Ni–Ce system is not worthy of further investigation.

It is believed that the Mg–LaNi5 composite system has the potential to be developed as a rapid discharge hydrogen storage material at ambient temperatures. LaNi5 is appreciated for its fast hydriding and dehydriding kinetics at ambient temperature, but its storage capacity is low. Mg is known for its high capacity among known metal hydrides, but its hydrogen desorption rate is too slow, even at high temperature (300 ◦ C). The goal is to develop a composite Mg–LaNi5 system that combines the advantages of the both materials and offsets their disadvantages. In this work, three Mg–LaNi5 composite materials, Mg 80 wt.%–LaNi5 20 wt.%, Mg 75 wt.%–LaNi5 25 wt.% and Mg 60 wt.%–LaNi5 40 wt.%, were synthesized by 30 h of ball milling. The results of hydrogen storage measurement of the Mg–LaNi5 system are shown in Fig. 10 and Table 3. It was found that the addition of LaNi5 reduced the temperature of hydrogen absorption, accelerated kinetics at room temperature and yielded high hydrogen storage capacity at elevated temperatures. It was also found that hydrogen storage capacity decreased with increasing LaNi5 mix ratio. The starting temperature of hydrogen absorption of the material Mg 80 wt.%–LaNi5 20 wt.% was reduced to 25 ◦ C. The material Mg 80 wt.%–LaNi5 20 wt.% absorbed and desorbed 1.9 and 1.7 wt.%, hydrogen respectively at room temperature within 2 min. Mg 80 wt.%–LaNi5 20 wt.% desorbed 1.9

Fig. 9. Hydrogen absorption and desorption of the nano/amorphous composite material Mg 60 wt.%–Ni 30 wt.%–Ce 10 wt.%.

Fig. 10. Hydrogen absorption and desorption of the nano/amorphous composite material Mg 80 wt.%–LaNi5 20 wt.%.

3.5. Mg–Ni–Ce nanocrystalline/amorphous composite materials

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Table 3 Hydrogen absorption and desorption of nano/amorphous composite material Mg 80 wt.%–LaNi5 20 wt.%, Mg 75 wt.%–LaNi5 25 wt.% and Mg 60 wt.%–LaNi5 40 wt.% Temperature (◦ C)

Absorption capacity (wt.%) at 3 MPa 25

100

200

300

25

100

200

300

Mg 80 wt.%–LaNi5 20 wt.% Mg 75 wt.%–LaNi5 25 wt.% Mg 60 wt.%–LaNi5 40 wt.%

1.9 0.6 1.1

2.4 0.7 1.1

2.9 1.7 1.3

5.5 4.9 3.6

1.7 0.4 0.3

1.9 0.7 0.4

2.3 0.7 0.5

4.2 4.5 3.3

Desorption capacity (wt.%) at vacuum

Fig. 11. XRD spectrum of the 30 h ball milled nano/amorphous composite material Mg 80 wt.%–LaNi5 20 wt.%.

and 5.2 wt.% hydrogen at 100 and 300 ◦ C, respectively. The capacity decreased from 5.5 wt.% for Mg 80 wt.%–LaNi5 20 wt.% to 3.6 wt.% for Mg 60 wt.%–LaNi5 40 wt.% at 300 ◦ C. As seen, there is a large jump in the hydrogen absorption and desorption capacity from 200 to 300 ◦ C. This implies that the material behavior is dominated by LaNi5 at low temperature and by Mg at high temperature. As XRD shows in Fig. 11, there are still two phases, nano-crystalline LaNi5 and nano/amorphous Mg, in Mg 85 wt.%–LaNi5 20 wt.% powder after 60 h ball milling. The EDX mapping of Mg, Ni, and La indicates that the distributions of Ni and La do not always reflect the formula of LaNi5 . At certain level, the separation of Ni with La is expected during ball milling (Fig. 12). It is suggested that the hydrogen storage capacity at room temperature may be increased further if the LaNi5 phase is distributed homogeneously on the magnesium matrix. The SEM images of Mg 80 wt.%–LaNi5 20 wt.% before and after hydrogenation (10 cycles) are given by Fig. 13. A number of tiny hydride particles form after hydrogenation. Hydrogenation also creates a great deal of cracks resulting in material pulverization. As the pictures show, the average particle size is reduced remarkably after hydrogenation.

Fig. 12. EDX maps of the elements Mg, Ni and La in nano/amorphous composite material Mg 80 wt.%–LaNi5 20 wt.%.

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Fig. 13. SEM images of the nano/amorphous composite material Mg 80 wt.%–LaNi5 20 wt.% before and after hydrogen absorption: (a) unhydrided (1500×), particles with clear edges and smooth surface; (b) hydrided (1500×), particles with blurred edges and rough surface; (c) unhydrided (15,000×), larger particles with smooth surface; (d) hydrided (15,000×), finer particles with voids and cracks.

4. Conclusion Nano/amorphous composite materials can be synthesized by time-controlled mechanical alloying. The experiment results show that with the same composition, the Mg–Ni nano/amorphous composite materials are superior to their amorphous counterparts in hydrogen storage capacity and hydriding–dehydriding kinetics. This may be attributed to the unique composite structure of the nanocrystalline magnesium matrix and the amorphous nickel intergrain region. The Mg matrix provides a great number of diffusion channels and interstitial sites for hydrogen migration and reaction. The Ni cluster network surrounding the Mg matrix can play a catalytic role during hydriding and dehydriding reactions. The Mg 50 wt.%–Ni 50 wt.% nano/amorphous composite material absorbed 5.9 wt.% hydrogen within 5 min and desorbed 5.1 wt.% hydrogen within 20 min at 200 ◦ C. LaNi5 as an additive in magnesium improves the hydrogen storage properties at room temperatures. The nano/amorphous composite material Mg 80 wt.%–LaNi5 20 wt.% absorbed and desorbed 1.9 and 1.7 wt.% hydrogen at 25 ◦ C, respectively. It is believed that the dehydriding temperature is largely controlled by the thermodynamic configuration of magnesium hydride. Adding La or LaNi5 into Mg–Ni nano/amorphous composite

materials reduced the hydriding and dehydriding temperature from 200 to 25 ◦ C. This indicates that the hydride thermal stability of Mg–Ni nano/amorphous composite materials can be reduced by doping with additives such as La, LaNi5 or other effective elements. It could be attributed to formation of less stable Mg–La or Mg–Ni–La intermetallic compounds during doping process, but the mechanism is unknown and needed to be studied further.

Acknowledgements Author thanks Drs. Ted Motyka and Tom Walters of Savannah River National Laboratory for their helpful discussion, comments and suggestions on this paper.

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