Accepted Manuscript Improved lithium-ion battery anode performance via multiple element approach Turkan Gamze Ulusoy Ghobadi, Muharrem Kunduraci, Eda Yilmaz PII:
S0925-8388(17)33347-9
DOI:
10.1016/j.jallcom.2017.09.297
Reference:
JALCOM 43353
To appear in:
Journal of Alloys and Compounds
Received Date: 23 July 2017 Revised Date:
26 September 2017
Accepted Date: 27 September 2017
Please cite this article as: T.G. Ulusoy Ghobadi, M. Kunduraci, E. Yilmaz, Improved lithium-ion battery anode performance via multiple element approach, Journal of Alloys and Compounds (2017), doi: 10.1016/j.jallcom.2017.09.297. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
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Improved Lithium-ion Battery Anode Performance via Multiple Element Approach
1
UNAM – National Nanotechnology Research Center and Institute of Materials Science and
Nanotechnology, Bilkent University, Ankara 06800, Turkey
Department of Energy Engineering, Faculty of Engineering, Ankara University, Ankara 06830,
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2
Turkey
Department of Mechanical Engineering, Faculty of Engineering, University of Turkish
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Turkan Gamze Ulusoy Ghobadi1,2, Muharrem Kunduraci3*, Eda Yilmaz1
Aeronautical Association, Ankara 06790, Turkey
* Corresponding author (email):
[email protected]
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Abstract
In this work, single (Co3O4), binary (Co3O4/ZnO) and ternary (Co3O4/ZnO/NiO) nanomaterials were successfully synthesized by Pechini method followed by a calcination step. Electrochemical
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lithium storage capabilities of the anode materials were studied. The results showed that the best capacity retention and lowest voltage hysteresis was achieved with ternary material. The ternary
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material showed a first cycle charge capacity of 649 mAh/g at 70 mA/g and maintained 83% of this capacity after 39 cycles. The results demonstrated the positive impact of multiple element strategy on the cycle life of anode materials.
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1. Introduction
Since their first introduction to the market in 1991, there have been great interest on the progress
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in lithium-ion batteries (LIBs) to meet the rising demand for larger energy storage, particularly in full electric/hybrid vehicles, electric grid applications, power tools as well as portable electronics [1–3]. In order to build LIBs with high power and capacity, faster charging rate and long-
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lifetime, considerable efforts have been focused on the development of next-generation anode and cathode materials.
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Graphite has been the well-known anode of choice in commercial LIBs due to its low cost, long cycle life and low working potential [4]. However, graphite has limited theoretical reversible capacity of 372 mAh/g [5]. Among various materials, transition metal oxides such as Mn2O3 [6], ZnFe2O4 [7], NiO [8], Co3O4 [9] have been recently in favor thanks to their low cost and high
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lithium capacities. The gravimetric capacities of these metal oxides range from 750 to 1200 mAh/g owing to conversion based reaction mechanism. Unfortunately, transition metal oxide anodes are prone to fast capacity decay due to large volume expansion during lithiation and poor
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reversibilities common in conversion reactions. To resolve these problems there have been many approaches which can be categorized into: 1) the coating of anode materials with graphene [10–
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12], 2) the nanostructuring of anode particles [13–15] and 3) the use of electrolyte additives [16,17] to stabilize the particle surface against electrolyte decomposition. However; there are very few studies addressing the nature of conversion reaction and even less pertaining to its working mechanism, limited merely to mitigating the detrimental impacts of volumetric expansion. It is common notion that when transition metal oxides are fully discharged, the discharged products consist of nanosized metal (M) particles dispersed within a lithium oxide (Li2O) matrix. In the following charging step, M is oxidized to MOx, decomposing Li2O and 2
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releasing lithium ions. As the conversion reaction occurs between M and Li2O, the extent of this reaction is strongly correlated with the chemical composition of the M and the overall contact area between the M particles and Li2O matrix. The amount of this contact area is influenced by
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the volume fraction and the size of M particles. Except the primary anode particle size; however, studies investigating the role of M composition and M/Li2O mole (and volume) ratio on the reversibility of conversion reactions are very limited so far.
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Dahn et. al. [18] synthesized LiF/Fe nanocomposites at varying mole ratios using combinatorial
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sputtering method. They concluded that the nanocomposite exhibited the optimum performance at a ratio of 3 based on second discharge capacities. However, they did not provide further cycling data, which raises the question if the optimum ratio would stay the same. Graetz et. al. [19] compared the electrochemical reversibility in FeF3 and CuF2. TEM (Transmission electron microscopy) and EELS (Electron energy loss spectroscopy) measurements revealed that in the
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lithiated state metallic iron nanoparticles are interconnected and less than 5 nm diameter, whereas metallic copper segregates into 5-12 nm nanoparticles. The authors argued that the much larger interface formed between nanoscale metal and LiF phases in the former material
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provided an easier pathway for ionic transport during the conversion process, thereby explaining
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the larger degree of conversion reaction. Here, we will show that the use of multiple elements in transition metal oxide anodes can be a winning strategy to improve the capacity retention over single atom systems. 2. Experimental Section 2.1 Material Synthesis
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Single (Co3O4), binary (Co3O4/ZnO) and ternary (Co3O4/ZnO/NiO) oxide anodes were synthesized by Pechini process [20]. These materials will be denoted as C, CZ and CZN, in the text going forward. This process was chosen because of its suitability to enable atomic scale
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mixing of multiple elements. Briefly, the required amounts of Co(II) nitrate hexahydrate, Zn(II) nitrate hexahydrate and Ni(II) nitrate hexahydrate salts were dissolved in minimum amount of distilled water. The mole ratios of metals were Co:Zn=2:1 for CZ and Co:Zn:Ni=1:1:1 for CZN.
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The aqueous solution was added dropwise to citric acid–ethylene glycol (1:4 mole ratio) solution kept at 90 oC until completion. Later, the viscous solution was further heated to 150 oC for
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esterification. The fully dried solid was ground and initially heated to 450 oC for 1 h in air to burn the organics and finally to 700 oC for 10 h to obtain crystalline structure. 2.2 Materials Characterization
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The morphological characteristics of the synthesized anode materials were performed using scanning electron microscope (SEM, FEI – Quanta 200 FEG) operated at 10 kV. Energydispersive X-ray spectroscopy (EDX) analysis is also performed and SEM-EDX spectra are
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recorded for all samples. Powder X-ray diffraction (PXRD) has been carried out by Panalytical X’pert Multi-Purpose and the patterns have been collected in the range of 2θ = 20–80° using
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Bragg–Brentano geometry (Cu Kα radiation, ૃ= 0.15418 nm). X-ray photoelectron spectroscopy (XPS, Thermoscientic K-Alpha, Al K-Alpha radiation, hʋ = 1486.6 eV) measurement has been performed at survey mode by operating flood gun to prevent surface charging with the pass energy and step size set to 30 eV and 0.1 eV, respectively and performs for determining the elemental analysis. Peak positions correction were calibrated by referencing the C1s peak position (284.8 eV) and shifting other peaks in the spectrum accordingly. For oxidation state characterization; moreover, depth profiling was carried out by using XPS with Ar+ ions having 4
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energy of 1000 eV. The depth profiles of the samples were generated in 10 cycles, each XPS spectrum collected after exposing the sample to the gas cluster ion beam for 200 s. For SEM imaging of the samples after cycling, the cells were opened in glovebox and anode electrodes
they were immediately brought for SEM experiment.
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2.3 Electrochemical measurements
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were recovered. Afterwards, they are washed with 2 mL acetonitrile and dried inside. Finally,
In order to prepare the anode slurries, PVDF binder was dissolved in N-methyl-2-pyrrolidone
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(NMP) solvent. After clear solution was observed, first Super P as a conductive additive and later anode material were added to the PVDF/NMP solution. The slurry was kept under constant stirring for overnight. The slurry contained 70:15:15 weight ratios of anode: PVDF: conductive carbon materials, respectively. The electrode materials were vacuum dried at 70 °C overnight,
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then rapidly put into argon filled glovebox (O2 <0.5 ppm, H2O <0.5 ppm) to prevent air exposure. Swagelok type cells were used to build lithium half cells. Celgard C480 separators were utilized at anode while separators of the cathodes were glass microfiber filter (GF/C). The
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electrolyte solutions of the cells were composed of 280 µL of 0.5 M LiTFSI dissolved in EC:DMC (1:1) solution. The cells were sealed after the assembly to prevent interaction with the
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atmosphere, and rested at room temperature for 8 hours prior to testing. Electrochemical tests were conducted with Landt CT2001 multichannel potentiostat/ galvanostat at 70 mA/g current rate between 0.2V and 3V versus Li/Li+ potential window. The active anode mass ranged from 2.1 mg to 2.4 mg. The AC impedance spectroscopy analysis was carried out at the end of first charge (delithiation) step by applying 5 mV alternating voltage. The frequency range was from 1 kHz to 0.01 Hz. The impedance data were normalized with respect to the active material amount in coin cells. 5
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3. Results and Discussion In order to investigate the effect of multiple elements in transition metal oxide on the lithium-ion battery anode performance; single (Co3O4), binary (Co3O4/ZnO) and ternary (Co3O4/ZnO/NiO)
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oxide anodes were synthesized by Pechini method. In this synthetis process, single or multiple metal ions are dissolved in a solution, which transforms into a polymer gel upon heating on a hot plate. The atomic level mixing and the combustion of organic materials at high temperatures
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create porous metal oxides with a high degree of homogeneity.
The morphologies and structural characteristics of the synthesized composite anodes are
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performed by SEM. As shown in Fig. 1a-c, the sizes of the obtained C, CZ and CZN particles decrease from ~500-700 nm for C to 300-500 nm for CZ and 200-500 nm for CZN. It is seen that the particle size tends to decrease with the introduction of more foreign atoms. This is based on the fact that the growth rate of crystals diminishes as more and more foreign atoms are
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introduced to the original material. In fact, we argue that this is one of the benefits of multiple element strategy. Since the reversibility of conversion materials is strongly dependent on the particle size, we expect improvement in electrochemical performance going from single atom
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system to ternary system. According to SEM images, the particles seem to be partially fused together with 100-200 nm sized pores separating each particle. This kind of porous and
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interconnected structure is expected to be conducive to both electronic transport as well as buffering volume expansion. In order to make sure that the binary and ternary materials are made of nanocomposites and not phase seperated, EDX analysis was carried out at multiple spots. The elemental analysis revealed that the individual particles have homogeneous distribution of Co, Zn and Ni elements, confirming our earlier expectations (see Fig. S1).
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X-ray diffraction analysis was performed to identify the crystalline structures of the obtained anode samples. The spectra (Fig. 2.a-c) clearly reveal that the diffraction peaks of the prepared C, CZ and CZN are in agreement with the standard diffraction patterns of cubic Co3O4 (JCPDS,
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98-006-9375), hexagonal ZnO (JCPDS, 98-005-7450), and hexagonal NiO (JCPDS, 98-0166131) with the prominent peaks (113), (011) and (012), respectively. No other peaks were detected indicating the absence of other phases. However, best fittings were acquired when we
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given that all three atoms have +2 oxidation state.
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assumed about 5% intermixing between Co, Zn and Ni atoms. This is a reasonable assumption
The charge-discharge behavior of anode materials were examined at room temperature between 0.2 V and 3 V. The current rates were 70 mA/g, corresponding to roughly C/10. The charge (delithiation) and discharge (lithiation) voltage profiles are shown in Fig. 3a-c. The single phase C has a distinct discharge plateau around 0.9 V in the first cycle and 1.25 V in the following
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cycles. This plateau was assigned to the reduction of cobalt ions to Co0 metal in the literature [21]. The corresponding charge plateau can be noticed at 2.1-2.2 V. These two plateaus are less noticeable in binary CZ and even less in ternary CZN materials. This might be due to partial
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overlapping with the reduction and oxidation peaks of Zn and Ni atoms.
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The charge and discharge capacities of single C, binary CZ and ternary CZN anode materials are plotted with respect to cycle number in Fig. 4a. The first cycle discharge capacities of C, CZ and CZN were 787, 1175 and 894 mAh/g, respectively. These capacities are above the theoretical capacities of CZ and CZN. These extra capacities can be attributed to SEI formation and interfacial lithium storage [22,23]. The first cycle charge capacities for the same anode materials were 401, 797 and 649 mAh/g, corresponding to 51%, 67.8% and 72.6% first cycle coulombic
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efficiencies, respectively. The average coulombic efficiency after the 5th cycle was 98.7% for CZN and 98.3% for C and CZ.
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To have a better comparison, the percentage of charge capacity retention values for different anode materials are displayed in Fig. 4b. The fastest capacity fading was observed with binary CZ anode material. After revisiting the voltage profiles more carefully in Fig. 3, it seems that most of the charge capacity loss were stemming from shortening of plateau around 2.2 V. At the
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20th cycle, this plateau almost disappeared. This does not mean that cobalt atoms no longer
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participate in the conversion reaction since there was still some of the discharge plateau at 1.25 V during cycling. The possible explanation of this change is that interfacial lithium storage overtakes the capacity load with each cycling. We see similar changes for single C and ternary CZN materials albeit at a smaller magnitude and slower pace [24,25].
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It is worth noting that the reason for the disappearance of this plateau and the accompanying capacity loss might be due to the aggregation of metallic cobalt nanoparticles during cycling. This mechanism has been proposed as the culprit for capacity fading in conversion type battery
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materials [26]. This theory can be considered valid for both anode and cathode materials. Since the capacity loss takes place at a much slower pace with ternary CZN system than binary CZ
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system, we argue that the second benefit of multiple element strategy is that the presence of foreign atoms in the adjacent grains might block the migration of cobalt atoms, resulting in slower aggregation and capacity fading rates. Since the conversion reaction takes place across the metal and Li2O interface, the size of the metal nanoparticles dispersed within the Li2O matrix plays a critical role on the reversibility of
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conversion reactions. For full reversibility, the size of metal nanoparticles needs to start and stay below a certain threshold hroughout extensive cycling.
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More specifically, the low charge capacity of single phase Co3O4, might be due to the appearance of larger than ideal metallic cobalt nanoparticles upon first discharge step. In this scenario, Co metal is oxidized to CoO and/or Co2O3 at the surface and but remain Co0 in the
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core. With the partial replacement of Co3O4 with ZnO in the starting material, the size of cobalt nanoparticles might have been reduced, justifying the much higher charge capacity. For example,
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the diameter of metal nanoparticles at full lithiation seems to be in the range of 5 to 10 nm [19,27,28]. Hence, we may conclude that even a small decrease in particle diameter would significantly increase the fraction of metal atoms near the surface zone. Recently, the positive impact of high-rate lithiation on the cycle life of Co3O4 anode material was
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demonstrated [29]. The improvement was attributed to the refinement of mesoporous architecture and the appearance of a more stable and thinner solid-electrolyte interface. It is a well-known fact that as the cooling rate of a molten metal increases, the grain size in the final
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structure decreases. In the same logic, the size of metallic cobalt nanoparticles distributed within the Li2O matrix might be getting smaller with increasing lithiation rates, hence explaining the
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electrochemical improvement.
In order to track the oxidation states of metals as well as to identify the source of charge capacity, XPS depth profiling was performed at the end of first full delithiation (charging) step for all three samples. Fig. 5a-i illustrates the XPS spectra of Co 2p, Ni 2p, and Zn 2p electronic levels in C, CZ and CZN anode materials. The fitted profiles for the last etching cycle are also provided in Fig. S2. The peaks positioned around 780 eV and 795 eV correspond to Co 2p3/2
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and Co 2p1/2 spin-orbit-split doublet peaks, respectively (Fig. 5. a, c, f). For samples CZ and CZN, we identified two major peaks with binding energies of 780.5 eV and 779.5 eV assigned to
samples have been measured and plotted in Fig. S3 a-c
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Co2+ and Co3+, consistent with previous reports [30–33]. Moreover, the O 1s spectra for these
According to the XPS depth profiles in Fig. 5a, b and d, the cobalt atoms can be oxidized up to
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3+ state in the charging step as it would imply high charging capacities. It is also noticeable that the relative ratios of 3+ to 2+ peaks for both samples increased slightly towards the core of
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particles as the etching time increases. Keeping in mind these results, it may be concluded that for higher conversion efficiencies are achieved away from the particle surface, or there can be small self-discharge of cells prior to opening for XPS studies. This effect is more prominent in sample CZ. A small self-discharge could cause lithiation of anode particles and so, there is
pursued.
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reduction of cobalt 3+ ions to 2+ near the surface. However, a further understanding should be
The cobalt peaks of sample C showed significant change from the other two samples. A separate
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peak located at ~778 eV was noticed, which belongs to unoxidized cobalt atoms, Co0 [34]. The irreversible formation of Co nanoparticles during discharging explains the much smaller charge
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capacity of sample C than those of other two anodes. Similar peak identification processes were performed for Zn and Ni atoms as well. We identified two peaks for zinc positioned around 1022 eV and 1045 eV. These peaks were assigned to Zn 2p3/2 and Zn 2p1/2 orbitals, respectively [35–37]. Comparing the XPS data at different depths with those from fresh samples, we concluded that zinc atoms are fully oxidized to 2+ state in both binary CZ and ternary CZN materials, thereby contributing to the charge capacity. As for
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nickel; however, oxidation to full 2+ state does not seem to have realized. The best deconvolution of nickel profiles in ternary anode CZN was obtained when we assumed two peaks located at ~853 eV and ~854, and these peaks were assigned to Ni0 and Ni2+, respectively
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[38]. The presence of Ni0 states that nickel metal nanoparticles in fully discharged state can not be completely oxidized back to their original 2+ state. This helps to explain why charge capacity in ternary anode material is lower than expected. In addition, the relative percentage of Ni0
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seems to slightly increase, as we get closer to the core of the particle. Realizing that this trend is
anions might be speculated.
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opposite to that of cobalt atoms in CZN, a fight between cobalt and nickel atoms for oxygen
XPS results verified that the binary and ternary materials consist of nanocomposites of Co3O4, ZnO and NiO. This is based on the fact that at any point where XPS data were collected, we were able to gather information from all three metals. In addition, the Co2p and O1s XPS spectra
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of the fresh samples in the Co3O4, Co3O4/ZnO and Co3O4/ZnO/NiO anode electrodes are compared in Fig. S4. Moreover, the SEM images, EDX analysis and elemental mapping of the samples after charging has been provided in Fig. S5, Fig. S6, and Fig. S7, respectıvely.
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To gain better insight into why ternary system outperforms the binary and single atom sytems,
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the voltage hysteresis (or polarization) of the anode electrodes and their AC impedance analyses were explored. These can be used as efficient tools to compare different anode chemistries since there is a direct link between the amount of polarization and kinetically limited mechanisms. These mechanisms include charge transfer resistance, diffusion resistance for lithium ions within anode particles and electrical resistance of electrode. Fig. 6 shows that the differences between average charge and discharge voltages as a function of cycle number for three different anode materials. The average charge and discharge voltage 11
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values of a given anode material were calculated by dividing its energy density (mWh/g) to its specific capacity (mAh/g) at that particular cycle number. The voltage scans were between 3V
same during the whole time of electrochemical testing.
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and 0.2V. The lowest polarization was achieved with ternary CZN chemistry and kept itself
At Fig. 7, the Z-plot data of three anodes are provided after one full charge. The arcs in the
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medium frequency range (1 kHz-10 Hz) were assigned to the charge transfer resistance. The binary anode material has the highest charge transfer resistance while single atom and ternary
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anodes have much smaller resistance. We think that the presence of unoxidized cobalt and nickel metal particles in C and CZN anodes, respectively as observed in XPS analyses, helps the electronic conductivity of the electrodes, resulting in lower charge transfer resistances. We argue that the third benefit of multiple element strategy can be the introduction of a specific metal that does not fully convert back to oxide state during charging step. We witness such behavior with
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nickel ions in ternary CZN anode. While cobalt and zinc ions contribute to the capacity, nickel
nanocomposite. 4. Conclusions
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atoms partially stay in metallic state, thereby helping the the electronic conductivity of the anode
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In this work, we argued that utilizing multiple elements would result in smaller primary
particle size as well as slow down the aggregation rate of nanosized metal particles in the lithiated state, thereby helping to maintain surface activity and electrochemical performance in LIBs. Also, by introducing a specific metal such as nickel in ternary CZN, the electronic conductivity of the nanocomposite can be improved. For this aim, single Co3O4, binary Co3O4/ZnO and ternary Co3O4/ZnO/NiO oxide anode materials were successfully synthesized by Pechini method. The battery testing results demonstrated the winning nature of multiple element 12
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strategy with transition metal oxide anode materials in terms of highest percentage capacity retention and lowest polarization in ternary composite material. The use of multiple element strategy has already shown positive results in other fields such as high entropy alloys. We think
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that the adoption of this strategy will be more commonplace in future energy storage and conversion applications.
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Acknowledgments
or not-for-profit sectors. Appendix A. Supplementary material
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This research did not receive any specific grant from funding agencies in the public, commercial,
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Fig. 1. SEM images of the (a) Co3O4 (b) Co3O4/ZnO (c) Co3O4/ZnO/NiO anode powders
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obtained at 700 oC for 10 h.
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Fig. 2. XRD patterns of the anode films (a) Co3O4 (b) Co3O4/ZnO (c) Co3O4/ZnO/NiO 18
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Fig. 3. Charge-Discharge voltages curves of (a) Co3O4 (b) Co3O4/ZnO (c) Co3O4/ZnO/NiO anode electrodes. 19
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Fig. 4. (a) Charge-Discharge (delithiation) capacities with coulombic efficiencies of Co3O4, Co3O4/ZnO, Co3O4/ZnO/NiO anode electrodes. (b) Their percent capacity retentions relative
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to first cycle.
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Fig. 5. XPS depth profiles for Co2p (a,b,d), Zn2p (c,e) and Ni2p (f) elements in the Co3O4,
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Co3O4/ZnO and Co3O4/ZnO/NiO anode electrodes. Upward-arrow shows the change of profiles
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during the total etching time of 30 min. (g) Schematic illustration of etching process utilizing Ar
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Fig. 6. Difference between average charge and discharge voltages as a function of cycle number.
Fig. 7. Impedance spectra of C, CZ, and CZN materials at fully charged state. 22
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Improved Lithium-ion Battery Anode Performance via Multiple Element Approach
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Turkan Gamze Ulusoy Ghobadi1,2, Muharrem Kunduraci3*, Eda Yilmaz1
UNAM – National Nanotechnology Research Center and Institute of Materials Science and Nanotechnology,
Bilkent University, Ankara 06800, Turkey
Department of Energy Engineering, Faculty of Engineering, Ankara University, Ankara 06830, Turkey
3
Department of Mechanical Engineering, Faculty of Engineering, University of Turkish Aeronautical Association,
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Ankara 06790, Turkey
* Corresponding author (email):
[email protected]
HIGLIGHTS
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• Multi element strategy is proposed to extend the cycle life of conversion type metal oxide anodes in lithium-ion batteries. • A direct comparison of single, binary and ternary systems is provided for the first time.
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• At extended cycling, ternary system outperforms its single and binary phase
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counterparts.