Incineration of municipal solid waste in Brazil: An analysis of the economically viable energy potential

Incineration of municipal solid waste in Brazil: An analysis of the economically viable energy potential

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Journal Pre-proof Incineration of municipal solid waste in Brazil: An analysis of the economically viable energy potential Leo Jaymee de Vilas Boas da Silva, Ivan Felipe Silva dos Santos, Johnson Herlich Roslee Mensah, Andriani Tavares Tenório Gonçalves, Regina Mambeli Barros PII:

S0960-1481(19)31631-3

DOI:

https://doi.org/10.1016/j.renene.2019.10.134

Reference:

RENE 12503

To appear in:

Renewable Energy

Received Date: 30 April 2019 Revised Date:

14 August 2019

Accepted Date: 24 October 2019

Please cite this article as: da Silva LJdVB, dos Santos IFS, Mensah JHR, Gonçalves AndrianiTavaresTenó, Barros RM, Incineration of municipal solid waste in Brazil: An analysis of the economically viable energy potential, Renewable Energy (2019), doi: https://doi.org/10.1016/ j.renene.2019.10.134. This is a PDF file of an article that has undergone enhancements after acceptance, such as the addition of a cover page and metadata, and formatting for readability, but it is not yet the definitive version of record. This version will undergo additional copyediting, typesetting and review before it is published in its final form, but we are providing this version to give early visibility of the article. Please note that, during the production process, errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain. © 2019 Published by Elsevier Ltd.

1

Incineration of Municipal Solid Waste in Brazil: An Analysis

2

of the economically viable energy potential

3

Leo Jaymee de Vilas Boas da Silva1, Ivan Felipe Silva dos Santos2, Johnson

4

Herlich Roslee Mensah3, Andriani Tavares Tenório Gonçalves4 and Regina

5

Mambeli Barros5

6

1 Natural Resources Institute. Federal University of Itajubá (UNIFEI - MG). Email: leovilasbo-

7

[email protected].

8

2 Natural Resources Institute. Federal University of Itajubá (UNIFEI - MG). GEER – Renewable Energy

9

Group. Email: [email protected].

10

3 Natural Resources Institute. Federal University of Itajubá (UNIFEI - MG). GEER – Renewable Energy

11

Group. Email: [email protected].

12

4 Institute of management and production. Federal University of Itajubá (UNIFEI - MG). Email: andria-

13

[email protected].

14

5 Natural Resources Institute. Federal University of Itajubá (UNIFEI - MG). GEER – Renewable Energy

15

Group. Email: [email protected].

16

ABSTRACT

17

In Brazil, most Urban Solid Waste (USW) is disposed of in loosely controlled and low-

18

quality dumps and landfills. One of the alternatives for improved management is incin-

19

eration. This largely reduces the amount of waste in sanitary landfills, in turn enabling

20

energy generation, which is encouraged by the Brazilian National Policy on Solid Waste

21

(PNRS). In order to further the debate for the application of incineration plants in Bra-

22

zil, the present study presents an energy and economic analysis. Calculations were car-

23

ried out for different population groups in order to determine the minimum population

24

and the respective waste generation to make an incineration plant viable. The country’s

25

energy potential was also estimated as a function of the energy tariff. The results show

26

that the energy produced through incineration can provide power to an average of 15%

27

of the waste generating population. The viable energy potential in the country was con-

28

firmed only for scenarios with higher energy sales tariffs than those currently applied on

29

the Brazilian market. These results indicate the need for government intervention in

1

30

order to make this technology economically viable, which would in turn reduce inade-

31

quate waste disposal throughout the country.

32

Keywords: Urban Solid Waste; Incinerators; Energy potential and Economic Viability.

33

1. Introduction

34

With an increasing global population, industrial development and an ever-

35

growing demand for consumer goods, these factors have coalesced, resulting in a signif-

36

icant increase of the daily production of Urban Solid Waste (USW) [1,2]. Collection

37

and disposal of USW are among the greatest challenges currently faced in many coun-

38

tries. Solutions must be technically feasible, economically sustainable, socially and le-

39

gally acceptable, as well as environmentally friendly [3].

40

In 2016, two billion tons of USW were generated around the world, resulting in

41

a daily average generation of 0.74 kg/person. With rapid population growth and urbani-

42

zation, global waste generation is expected to increase by as much as 70% compared to

43

2016 [4]. In Brazil, this global trend is also seen, where the daily generated amount

44

grew 39% between 2007 and 2016, totaling 214,405 tons per day [5,6].

45

All of these factors make waste disposal one of the biggest challenges in Brazil.

46

Of the amount collected, only 58.4% was correctly disposed of in landfills in 2016 (the

47

only form of adequate disposal widely used in the country). This is a 0.3% decrease

48

when compared to 2015, when a total of 29.7 million tons of waste were sent to inade-

49

quate units such as dumps and lower-quality landfills [6]. Due to waste management in

50

the country, Green House Gas emissions exceeded 90 million tons of CO2 in 2016.

51

57.5% of these emissions were due to final waste disposal [7]. These data demonstrate

52

how final disposal methods still do not meet the National Solid Waste Policy (PNRS)

53

efforts [8] to do away with landfills and seek appropriate alternatives for USW disposal.

2

54

Leme et al. (2014) [9] compared incineration with landfills (both with and with-

55

out energy recovery) through a life-cycle analysis. According to the authors, incinera-

56

tion is more advantageous than landfills in all environmental matters except for human

57

toxicity potential. Cherubini et al. (2009) [10] classify landfills (also through a life-

58

cycle analysis) as the worst environmental option for USW disposal. One of the options

59

for reducing the wide use of landfills is through incineration. This option is encouraged

60

by the PNRS [8] when applied with energy recovery, provided that the technical and

61

environmental feasibility of the project is ensured [11].

62

The main purpose of the incineration process is to get the oxygen to react with

63

combustible components that are present in the residues (oxygen, carbon, sulfur) at

64

temperatures above 800°C, thus converting their chemical energy into heat. Solid waste

65

has a high calorific value, especially for those found in plastics, paper and rubber [12].

66

In addition to incineration, there are other USW energy conversion routes such

67

as pyrolysis, gasification, anaerobic digestion, ethanol fermentation, dark fermentation,

68

among others [13]. Several studies have compared these types of technology under dif-

69

ferent perspectives, such as economic, energy, environmental [14, 15, 16]. In environ-

70

mental terms, Dong et al. (2018) [15] obtained, through a Life Cycle Analysis (LCA),

71

better results for a gasification plant than those of incineration in all the analyzed as-

72

pects.

73

In energy and economic terms, Tan et al. (2015) [14] obtained better results

74

(higher energy production and lower cost per ton of waste) for incineration than for gas-

75

ification when analyzing waste management in a Malaysian city. Clearly these results

76

may vary depending on the type of waste, as well as the scale and efficiency of the sys-

77

tem and studied region. It is noteworthy that Henriquez (2016) [17], when studying the

78

situation in Brazil, concludes that a system integrating tailings gasification, anaerobic

3

79

digestion of organic matter and recycling is the ideal system in environmental terms,

80

although integrated systems may present less economic viability [18]. Table 1 summa-

81

rizes the advantages and disadvantages of power generation technologies from USW. Table 1: Advantages and disadvantages of key solid waste energy generation technologies. Compiled by the authors based on [12, 13, 18, 19, 20, 21, 22]. Technology Incineration

Advantage •

Small installation areas



Energy recovery during USW combustion through electric generation or

Disadvantages •

Potentially high concentration of metals in the ashes



cogeneration

Elevated operation and maintenance costs



High yield and continuous feed



Low generation of noise and odor

chlorinated compounds (such as



Plant installation within the city lim-

dioxins and furans) which require

its, thus reducing transport costs

a rigorous gas treatment system



Greater reduction of the waste vol-





Particle emissions, SOx, NOx and

Inviable results for wastes with high moisture content (low calo-

ume to be disposed of in landfills

rific value) or chlorinated compounds (for the risk of toxic gas emissions)

Pyrolysis



Produce high-quality fuel (Char, bio-



High costs



Oily liquid products have high

oil and syngas)

water content due to moisture in



Reduce flue gas treatment

feedstock



Suitable for carbonous waste



Up to 80% energy recovery rate



Smaller NOx and SO2 emissions



High viscosity of pyrolysis



Washing of syngas before combus-



High operating, maintenance and

tion



Coke

formation

from

liquid

products

capital cost

4



Higher quality solid residues; high calorific value products (~38 MJ/kg)

Gasification



Ease in transporting liquid fuel



Production of fuel gas/oil, which can



Tar production

be used for several purposes



More suitable for large scale



Waste volume reduction up to 90%



Easily expanding technology



Higher capital and operating costs



Can be used for all kinds of wastes



Immature, inflexible technology

power plants using Rankine cycle

with risk of failure •

Corrosion of metal tubes during reaction

Anaerobic



digestion

Preferred for biomass with high water



content •

Higher

Unsuitable for wastes containing less organic matter

composition

of

methane

(CH4) and lower composition of car-



Lignin can persist for very extended periods of time to degrade

bon dioxide (CO2) than landfills •

Suitable for organic matter



Production of fertilizers

82 83

Incineration plants require an exhaust gas control and treatment system. This is

84

one of its main drawbacks, leading to high costs [12]. Reducing hazardous emissions

85

from incineration is a theme constantly investigated in the literature. As an example, we

86

can cite Silva Filho et al. (2019) [23], who proposed a reactor model that combines py-

87

rolysis and incineration powered by a mixture of USW and Wood Chips, a mixture with

88

high calorific value. With this apparatus, the authors were able to minimize emissions of

89

compounds such as HCl, dioxins and furans, achieving emissions below the legal stand-

90

ards of Brazil and several other international environmental agencies. Such innovations

5

91

are important for the future of incineration and power generation from USW. A com-

92

plete review of the evolution and improvement of gaseous effluent treatment methods in

93

incineration plants over the last decades can be found in [24].

94

As a result of these high costs, this technology is not implemented globally and

95

thus concentrated mainly in three regions of the world: Europe, Asia and North Ameri-

96

ca, as shown in the map seen in Figure 1. Nevertheless, the potential of incineration in

97

regions of the world where this technology is not widespread is very high. To cite the

98

example of the African continent, Scarlat et al. (2015) [25] obtained a potential of 34

99

TWh/y for wastes collected in the region in 2012.

100 101 102

Figure 1: Global distribution of waste incineration in percentage of residual waste after recycling [26].

103 104

Based on these facts, research that assesses energy generation and economic po-

105

tential for USW incineration in regions or countries where it is not widespread, such as

106

Brazil, is relevant because it encourages discussion about this technology, quantifies its

107

benefits, attracts investments and makes it possible to include in planning waste man-

108

agement and energy generation. 6

109

Studies of this type have been carried out by several authors who have investi-

110

gated such matters in Brazil. Santos et al. (2019) [18] evaluated the level of electricity

111

generation costs for incinerating in several scenarios for the city of Sao Jose dos Cam-

112

pos (SP, Brazil), which has a population of approximately 600,000 inhabitants. The au-

113

thors obtained a range of 113.32 to 183.24 USD/MWh, which was considerably higher

114

than other energy recovery options studied by the authors, such as landfill disposal (69.9

115

to 107.7) and solid waste methanization (103.5 to 156), thus demonstrating the difficul-

116

ty in applying economically viability of the incineration practice in Brazil. Values close

117

to these were also obtained by Nordi et al. (2017) [27], who studied various waste man-

118

agement scenarios considering incineration, recycling and anaerobic digestion, in a Bra-

119

zilian city, finding generation costs ranging from 80 to 150 USD/MWh.

120

Lino and Ismail (2017) [28] studied the energetic potential of USW incineration

121

in Campinas (SP, Brazil – a city with a population of approximately 1,200,000 inhabit-

122

ants). They concluded that the electricity generated through this practice could supply as

123

many as 135,680 houses with electricity and generate an income of approximately 5.8

124

million USD per month. According to Dalmo et al. [29], the implantation of USW in-

125

cineration plants in the state of Sao Paulo could generate up to 5.7 TWh, a potential

126

capable of meeting 79% of the state's energy demand. Waste incineration in just 16 ma-

127

jor Brazilian cities could replace 1.8% of total domestic electricity consumption

128

throughout the country [30].

129

An important parameter for incineration is waste material composition. This var-

130

ies depending on the city, level of urbanization, population income, etc. [13, 31]. The

131

average organic matter content in Brazilian waste (51.4% [32]) is a typical level of mid-

132

dle-income countries [33]. Waste of major interest for incineration is USW fractions

133

that have high calorific value, such as plastics, paper, cardboard and rubbers [12]. Or-

7

134

ganic matter has higher moisture content and can hinder the process. However, the use

135

of organic matter in incineration helps to reduce the volume of these residues and has

136

been a scenario considered by several authors studying these techniques in Brazil [12,

137

28].

138

In the context described above, the advantages and limitations of incineration,

139

the importance of adequate waste disposal in Brazil, along with the need to evaluate

140

economic and energy generation potential for USW incineration plants, all fit into the

141

objectives in this study. The objective here is to evaluate the viability of the total energy

142

potential and the viable energy potential of USW incineration in Brazil and, based on

143

the results obtained, discuss the opportunities and limitations of incineration implemen-

144

tation in the country. This paper brings forth a new proposal in that the estimation of

145

energy potential and economic viability of incineration can be seen as a function of

146

population, with the objective of calculating the viable energy potential in the country.

147

The methodology can be replicated in other regions or for other wastes, promoting im-

148

portant discussions about energy planning and waste management.

149

2. Methodology

150

The methodology applied is based on the energy and economic calculation of the

151

implantation of incineration plants for different population sizes, obtain a complete

152

analysis of the parameters in function of the population, and estimate a minimum popu-

153

lation that makes such a venture feasible. Once this population is defined, it is possible

154

to determine the total potential of economically viable energy derived from the pro-

155

posed incineration plants throughout Brazil. This methodology was followed by studies

156

such as Barros et al. (2014) [34] (for disposal of USW in landfills), Luz et al. (2015)

157

[35] (for gasification of USW) and Bernal et al. (2017) [36] (in their studies on the rela-

8

158

tion of a ton of ground cane and the economic viability of a biogas plant from the sugar

159

cane vinasse). The following section details each step of this methodology.

160

2.1. Population definitions and calculation of waste generation

161 162 163

Calculations were performed for nine sets of population data (2,000; 5,000;

164

10,000; 20,000; 50,000; 100,000; 500,000; 1,000,000; and 3,000,000) established based

165

on the upper limits of the population sizes defined by the Brazilian Institute of Geogra-

166

phy and Statistics [37]. The daily waste generation for each population range was calcu-

167

lated using Equation 1. Due to the lack of more detailed data, and to the fact that present

168

work calculations do not refer to a specific locality but rather to population ranges, the

169

Brazilian average gravimetric composition (presented in Table 2) was used to calculate

170

the production of each type of residue in each analyzed population class (using Equation

171

2). Table 2: Average gravimetric composition of urban solid waste in Brazil. Source: Adopted from [32].

Wastes

Percentage (%)

Metals

2.9

Steel

2.3

Aluminum

0.6

Paper, cardboard and

13.1

tetrapak Total plastic

13.5

Plastic film

8.9

Rigid Plastic

4.6

Glass

2.4

Organic matter

51.4

Others

16.7

9

Table 2: Average gravimetric composition of urban solid waste in Brazil. Source: Adopted from [32].

Total

100

172 173

=

∙ (%) 1000 =



(1)

(2)

174 175

Where: R = waste production (t/day); Pop = population and IG = per capita waste genera-

176

tion index (kg/person day), Fi = fraction of each type of residue removed from the grav-

177

imetric composition (Table A of supplementary materials – [38]) and Ri = daily produc-

178

tion of each type of residue. The IG index was obtained through data from the National

179

Sanitation Information System (SNIS) and can be seen in Table A of supplementary

180

materials [38]. Only solid waste with greater calorific value of the following substances

181

were considered in the calculations: organic matter, plastic, paper, cardboard and tetra-

182

pak.

183 184

2.2. Energy calculations

185

Based on heat-generating values for each type of residue presented in Table 3,

186

the total heat value (Equations 3 and 4) was calculated [12, 18]. The available power

187

and the energy produced by the incinerator were calculated using Equation 5 [9] and 6

188

[39].

189

=





(3)

190

10

(4)

= =

∙ η ∙ R ∙ k

!=



"

(5)

∙ 8,760

(6)

191 192

Where: LCV = lower calorific value of each type of residue in kcal / kg (Table 3); k1 =

193

conversion constant from kcal/kg to kJ/kg = 4.184; LCVi calorific value contained in

194

each RSU fraction in kJ / kg; LCVTotal = total calorific value of the residue in kJ/kg; η =

195

electric recovery of all energy generation systems from incineration = 22% (obtained in

196

[12]); k2 = unit adjustment constant so that the resulting power is in kW = 0.01157; P =

197

electric power in kW; 8,760 = number of hours per year; CF = capacity factor adopted

198

as being equal to 80% [12] and E = electric energy produced in kWh/year. Table 3: Lower calorific value. Source: Adapted from [12]. USW

LCV on Wet basis kcal/kg

Moisture (%)

Organic matter

712

25

Plastic

8,193

3

Paper and

2,729

5

cardboard 199 200

2.3. Economic Calculations

201

For the economic considerations of this study, two viability evaluation parame-

202

ters were used for each population size: Net Present Value (NPV) and Levelized Cost of

203

Electricity (LCOE). In addition, investment costs corresponding to the acquisition and

204

installation of the equipment was also considered.

205

Equation 7 allows the calculation of NPV. When NPV values are positive, the

206

investment proposal is economically viable. Additionally, the greater the NPV, the more

207

attractive the proposal [40]. The LCOE (Equation 8) represents the minimum rate of 11

208

sale of energy that makes the investment economically viable. In other words, if the

209

energy sales tariff is higher than the LCOE, then the proposal is economically viable

210

[41, 42]. =

(! ∙ ') −

0! =

n

o&m

(1 + i)

∑ ∑



(6)

2

(1 + 3)2 !2 (1 + 3)2

(7)

211 212

Where: Cn = cost of the enterprise per year in USD; i = interest rate; I = initial

213

investment in USD; Co & m = cost of operation and maintenance in USD/year; t = en-

214

ergy sales tariff in USD/MWh; m = project life and n = year of analysis.

215

The value adopted for interest rate i corresponds to the current value of the min-

216

imum rate obtained at the Central Bank of Brazil, equal to 6.5% per year with a risk

217

factor of 2.5% [43]. The costs of installation I of the enterprise were obtained through

218

Equation 8 as a function of the electric power in kW according to [44]. = 15,797 ∙

6.8

(8)

219

The costs for operation and maintenance (Co & m) were adopted as 4% of the

220

initial investment (according to [44]). For the calculation of annual revenues, the energy

221

sales tariff was set at 51.01 USD/MWh: the A-4 generation auction ceiling for the Bra-

222

zilian National Electric Energy Agency (ANEEL) for gas-fired thermal power plants in

223

2018 [45].

224

2.4. Potential calculations and sensitivity analyses

225

In order to achieve economic viability (NPV> 0 and LCOE
226

to determine the minimum population (Popmin) that would contribute to the total amount

227

of waste sent to the incinerator. The population classes and population distribution by 12

228

size of Brazilian municipalities presented by [37] were then used to adjust a regression

229

curve to determine the percentage of resident population, up to a certain population val-

230

ue of Y. This curve is shown in Figure 2. Subtracting this curve from the value of

231

100%, it is possible to determine the municipalities with a population higher than a cer-

232

tain value (parameter here called %Pop) (According to Equation 9).

233

234 235

Figure 2: Distribution of the percentage of Brazilian population, by population bands.

236

%

= 100 − 9 = 100 − (13.606 ∙ ln<

= − 112.28)

(9)

237 238

Where: Y = Percentage of the Brazilian population that inhabits cities with

239

populations lesser than a given population; % Pop = Percentage of the Brazilian popula-

240

tion that inhabits cities with a population greater than a given Pop population.

241

The minimum to obtain viability (Popmin) can be used in Equation (9) to deter-

242

mine the percentage of the population residing in cities with populations greater than 13

243

(Popmin). With this result, and considering the total Brazilian population (209.3 million),

244

the total population residing in cities where urban solid waste incineration plants are

245

economically viable, was calculated by applying the energy equations to this value

246

(Equations 3 to 6), thus resulting in the total viable energy potential in the country.

247

Finally, a sensitivity analysis was conducted with the objective of observing the

248

impact of the increase of the energy tariff on Popmin and the viable potential of every

249

country, a result that furthers relevant discussions about the Brazilian energy scenario.

250

3. Results

251

3.1. Energy calculations

252

Through Equation 5, annual energy production values for each population range

253

were obtained and can be seen in Table 4. With a population of 1,000,000 inhabitants,

254

the installed capacity of waste incineration is 14.1 MW, equal to a small hydropower

255

plant (which in Brazil is projected between 5 and 30 MW [46]). According to Fernandes

256

(2016) [47], who studied energy recovery for landfills in several Brazilian cities, the

257

average power generated from biogas is 5 W/city inhabitant. Thus, a city with 1,000,000

258

inhabitants would have an installed capacity of 5 MW. It is thus observed that the power

259

of the incinerator is about 2.8 times higher than that generated by sanitary landfill bio-

260

gas for the same waste stream. The energy generated by this same population reaches

261

almost 100 GWh/year. Given that the average residential consumption in Brazil is 160

262

(kWh/month) [48] and considering an average of three residents per household [49], one

263

can conclude that the energy produced could power 51,607 residences or 154,820 inhab-

264

itants; that is, 15.4% of the population. These results demonstrate the substantial energy

265

potential of incineration. Table 4: Energy and power production Population

Waste

Power

Energy

14

(inhabitants)

generation (t/d)

(kW)

(MWh/y)

2,000

1.4

26.8

187.5

5,000

3.4

66.9

468.8

10,000

6.9

133.8

937.6

20,000

13.7

267.6

1,875.2

50,000

35.1

684.1

4,794.4

100,000

70.2

1,368.3

9,588.9

500,000

331.5

6,461.3

45,280.9

1,000,000

725.4

14,138.9

99,085.4

3,000,000

2,386.8

46,521.6

326,023.1

266 267

These data show that incineration can be an option for contributing to a greater

268

portion of the national energy matrix, which currently suffers from rising levels of

269

thermal generation from fossil fuels and recurring reductions in the volumes of hydroe-

270

lectric reservoirs due to the scarcity of rainfall. In addition, the growth of large-scale

271

incineration on the national energy grid would provide support for the insertion of in-

272

termittent renewable sources, which require sources that provide stability to the system.

273

3.2. Economic Analysis

274

The economic results are provided in Table 5. When analyzing Table 5, it can be

275

noticed that for the current energy sale price values, all population sizes present nega-

276

tive NPV results, thus making the investment inviable; this is due to the high investment

277

costs related to construction. This is mainly caused by the emission control and treat-

278

ment stations [12]. Table 5: Net Present Value (NPV) and LCOE Results Population

Investment

Operation

Revenues

(inhabitants)

(USD)

and mainte-

(USD/y)

NPV (USD)

nance costs

LCOE

Unit cost

(USD/

(USD/kW)

MWh)

(USD/y) 2,000

269,015.8

10,760.6

14,424.4

-278.651,3

235.4

10,037.9

15

5,000

570,280.6

22,811.2

36,060.9

-561.398,2

199.6

8,524.4

10,000

1,006,776.8

40,271.1

72,121.8

-945.876,1

176.2

7,524.5

20,000

1,777,369.8

71,094.8

144,243.5

-1.579.416,3

155.5

6,641.9

50,000

3,837,882.4

153,515.3

368,804.4

-3.103.947,0

131.3

5,610.1

100,000

6,775,420.4

271,016.8

737,608.8

-5.017.254,0

115.9

4,951.7

500,000

24,195,595.8

967,823.8

3,483,152.8

13.378.386,6

3,744.6 87.7

279 280

Table 5 shows that although the NPV became increasingly negative as the popu-

281

lation increases (due to the increase in initial investment), LCOE values decreased ac-

282

cording to the population size and demonstrated that the required rate for viability re-

283

duces as the scale of the enterprise increases. Using the LCOE and population data, one

284

can construct Figure 3, where it is observed that the behavior of LCOE as a function of

285

population best fits a logarithmic curve, presenting a high correlation coefficient (R² =

286

0.968). The trend curve can be used for the initial LCOE estimation for incineration

287

plants in Brazil, which helps in the elaboration of economic studies and the potential of

288

these plants in the country while collaborating with the development of this technology.

16

289 290

Figure 3: Variation of LCOE with population

291 292

The minimum LCOE value was 61.5 USD/MWh (for 3 million inhabitants),

293

still 10.5 more than the 51.0 USD/MWh tariff for the sale of thermoelectric power

294

plants in Brazil. Therefore, a higher specific tariff for USW incineration energy sales in

295

Brazilian bidding processes would need to be created, which would consider LCOE

296

variations according to the population and installed power so that incineration plants

297

could become economically viable. In this way, the curve in Figure 3 can be used as an

298

auxiliary tool to define such tariffs.

299

In analyzing the unit cost data, it can be seen that these rates are generally higher

300

than those of other renewable energy sources such as wind power (around 1,360

301

USD/kW) and small hydroelectric plants (1,670 USD/kW) [50]. Unit incineration costs

302

are only beginning to approach those of biogas (around 2,700 USD/kW) for populations

303

of around 3 million. This also reinforces the high costs of incineration.

17

304

As presented by Santos et al. (2019) [18] and previously discussed, USW incin-

305

eration generates more energy than other energy recovery options. By generating more

306

energy from waste, less fossil fuel energy will be required and a smaller amount of CO2

307

will be emitted into the atmosphere. In addition, incineration drastically reduces USW

308

volume, thereby reducing disposal in landfills and generating geographical preservation

309

as well as reducing the environmental impacts of these structures. The creation of inter-

310

municipal consortia, where the waste from nearby cities is sent to a single waste treat-

311

ment unit, can contribute not only to the increase of energy production in these plants,

312

but also to waste management throughout an entire region. Therefore, it is necessary to

313

create mechanisms that convert the environmental benefits of this technology into eco-

314

nomic ones, thereby increasing the revenues of these projects and facilitating their fi-

315

nancial viability.

316

Another way to increase the financial attractiveness of incineration (especially in

317

smaller cities) is the application of the distributed energy generation market. This mar-

318

ket has been developing recently throughout the country due to policies adopted by

319

ANEEL, both by Resolution No. 482/2012 [51] and by Resolution No. 687/2015 [52].

320

The Resolution stipulates that projects with a capacity of up to 3 MW may benefit from

321

this policy. In turn, this allows an entrepreneur to invest in one form of generation and

322

use the energy produced to reduce the demand of other units or companies that are reg-

323

istered under the same document.

324

Entrepreneur income will grow, due to the economy with the purchase of energy

325

from the distributor, whose tariff is higher than the sale in government biddings. Ac-

326

cording to the Brazilian Association of Energy Distributors (ABRADEE) [53], the value

327

of the energy tariff in this market is close to 165 USD/MWh. Comparing this value to

328

the LCOE values presented in Table 5, populations of up to 220,000 inhabitants could

18

329

apply USW incineration in the distributed generation market. Viability in this market

330

would be obtained for population values between 20,000 and 220,000 inhabitants.

331

It is worth mentioning that the calculations of the present study were carried out

332

without considering importation taxes levied on the equipment. Therefore, the creation

333

of a national industry that allows the localized production of this technology, reducing

334

the initial investment costs, is fundamental to the development of the incineration plants

335

within Brazilian borders. The creation of this industry can also collaborate with the gen-

336

eration of jobs and development of the national economy.

337 338

3.3. Sensitivity Analysis

339

The impacts of the increased energy sales tariff on the energy and economic po-

340

tential of the incineration were analyzed using NPV as a parameter. The NPV ratio

341

curves by population were calculated for different values of energy sales tariffs from 51

342

USD/MWh (current value) to 129 USD/MWh at a rate of 26 USD/MWh. Figure 4 illus-

343

trates how such a variation occurs.

344 345

Figure 4: Effect of the variation of the energy sales tariff on the NPV. 19

346

It is observed that higher values for energy sales tariff result in a more positively

347

inclined curve. This indicates greater attractiveness for investment. The tariffs stipulated

348

here exceed the values adopted by ANEEL in energy auctions, thus making these sce-

349

narios consider the government's actions which encourage incineration rates. From Fig-

350

ure 4, the minimum population (Popmin) values for incineration viability were obtained

351

for each of the tariffs analyzed. The relationship between Popmin and T is presented in

352

Table 6. For T = 51 USD/MWh, no population size attained viable results. With the

353

Popmin values, one can calculate the population that could be benefited only by economi-

354

cally viable incineration plants (through Equation 9) and the feasible energy potential in

355

the country (Table 6). Table 6: Minimum viable population per energy sale tariff Minimum

Population

Population

Economically viable

viable

receiving

Receiving

energy potential in

Population

Power

Power (% of total)

the country

(inhabitants)

(inhabitants)

77

1,410,141

40,927,385

19.6

4,430,308.67

103

294,713

85,335,583

40.9

9,239,716.57

129

85,312

120,502,793

57.8

13,048,325.34

Energy sale tariff (USD/MWh)

(MWh / y)

356 357

With tariff increases, the increase in the population who would receive power is

358

significant, showing an average increase of USD 1/MWh. This, in turn, would result in

359

an increase of the viable energy potential throughout the country by an average of 165

360

GWh/year, demonstrating the overall impact of the energy tariff on a national level.

361

In the best scenarios (T = 129 USD/MWh), incineration is feasible for more than

362

half of the Brazilian population (more than 120 million inhabitants). As the per capita

363

waste generation index in Brazil is close to 1.03 kg/person/day [6], the total generation

364

of waste in this scenario, which would not be sent to landfills. That would add up to

365

nearly 123.6 thousand tons/year. This is a considerable reduction in the areas required 20

366

for waste burial while also avoiding possible soil and groundwater contamination

367

caused by the disposal of waste in incorrect locations. In addition, the country would

368

have a new energy source that could replace the production of energy from fossil fuels.

369

Using the same values of average energy per residence and inhabitants per resi-

370

dence applied in section 3.1 (160 kWh/month and 3 inhabitants/residence – [48, 49]), it

371

is seen that economically, the viable energy potential in this scenario could supply a

372

population of 20 million inhabitants; that is, almost 10% of the country’s total popula-

373

tion.

374 375

4. Conclusions

376

This study sought to analyze energy generation through implantation of USW

377

incineration plants in Brazil, and analyze the economic feasibility through a function of

378

the waste generation population. Incineration is encouraged by the National Solid Waste

379

Policy of Brazil and stands out as a great alternative for final disposal of USW. This can

380

be applied to reduce the quantity and land-area occupied by landfills, which are the pre-

381

dominant disposal technique in the country and consuming a significant area and gener-

382

ating pollution threats.

383

The results showed how incineration is advantageous from an energy generation

384

perspective, and that it is able to supply more than 15% of the population that contrib-

385

utes waste to the plants. The power generated by an incinerator is about three times

386

greater than that which could be generated by landfill biogas for the same waste mass.

387

In economic terms, incineration does not yet yield good results. For the energy

388

sale tariff values currently used on the Brazilian energy market, financial viability was

389

not verified. This is due to the elevated installation costs, along with operational and

390

maintenance costs for the equipment required by the incineration plants, which is 21

391

caused by the need for a strict gas control and treatment system in these plants. Through

392

the sensitivity analysis, the energy sales tariff had a significant impact on the economic

393

viability of these plants and on the overall viable energy potential. This energy potential

394

grows on average by 165 GWh per year for each increase of 1 USD/MWh in the energy

395

sales tariff.

396

Given the impact which such economic factors exercise on energy potential for

397

incineration in Brazil, it is fundamental that municipal, state and federal government

398

work to establish a basis for large-scale implantation of this technology, either through

399

incentives for production of technology at the national level, an increased energy sales

400

tariffs values, or through mechanisms that convert the environmental benefits of this

401

technology into economic benefits.

402

The methodology developed in this paper includes calculations for energy and

403

economic potential which are elaborated according to population size and enable the

404

calculation of total viable energy potential throughout the country of Brazil, can be ap-

405

plied in other regions and scenarios, as well as for other types of waste. In doing so, the

406

extension of this methodology will thereby help studies and further discussion on ener-

407

gy use from waste in general.

408

Acknowledgements

409

We wish to thank the Coordination for the Improvement of Higher Education Personnel

410

(Coordenação de Aperfeiçoamento de Pessoal de Nível Superior, CAPES; in Portu-

411

guese) for the support given by granting Doctor of Science scholarships to Ivan Felipe

412

Silva dos Santos and Andriani Tavares Tenório Gonçalves and Master of Science schol-

413

arships to Johnson Herlich Roslee Mensah. The authors would like to thank

414

the Brazilian National Council for Scientific and Technological Development (Conselho

415

Nacional de Desenvolvimento Científico e Tecnológico, CNPq; in Portuguese), for 22

416

granting a productivity in research scholarship to Prof. Regina Mambeli Barros (PQ2,

417

Process number: 301986/2015-0).

418

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31

Energy potential of MSW incineration was calculated in function of the population; Economic feasibility of MSW incineration in Brazil was evaluated and discussed; Economic feasible energy potential of MSW incineration in Brazil was estimated; A sensitivity analysis was conducted in function of energy sale rate.

Ms. Ref. No.: RENE-D-19-01938 Title: Incineration of Municipal Solid Waste in Brazil: An Analysis of the economically viable energy potential Renewable Energy

Dear Soteris Kalogirou, PhD Editor-in-Chief Renewable Energy

Based on the reviewers' comments, we made the following revisions. We have carefully revised the entire manuscript in response to the reviewers. Reviewer #1 1. The authors made an effort to study the energy and economic potential for the incineration of MSW in Brazil. I would suggest authors consider below modifications for easy readability and to improve the article further. The authors are grateful for the reviewers' complimentary comments and report that they endeavored to respond to all of their comments. 2. I suggest authors proofread for spelling and grammatical mistakes. To improve the writing of the article, the authors submitted it to the service of a native English proofreader. The authors understand that the new version of the manuscript is superior to the previous one. 3. Please insert a Graphical Abstract. The authors added a graphical abstract, as suggested by the reviewer. As the results were many, the authors focused on the main conclusions of the sensitivity analysis regarding the potentially served population and energy potential for constructing the figure. 4. What are the best approach to convert MSW into bioenergy, thermochemical (pyrolysis, combustion, gasification) or biochemical, and why? This issue is not a simple answer question, as it depends on the focus (environmental, energy, economic) and a variety of factors such as waste composition, scale, region analyzed (like costs, type and volume of waste and availability of labor vary from region to region), among others. However, to discuss this issue in our article, we insert two paragraphs presenting the results of several works that indicate the best technology according to the analyzed

approach (environmental, energy, etc.) (See lines 68 to 82). A table containing the advantages and disadvantages of each technology was also compiled by the authors based on seven different references and inserted in the introduction (See table 1). 5. Lines 75-87: Please cite the possibility the use of co-utilization of municipal solid waste with biomass as wood chips to minimize toxic gaseous emissions as in the following publication Da Silva Filho et al. (2019), Renewable Energy,

Volume

141,

October

2019,

Pages

402-410

~ https://doi.org/10.1016/j.renene.2019.04.032. Besides, the migration of chlorine can be controlled depending on the process conditions using a novel pilot-scale system combining pyrolysis and combustion processes. Thus, I think you need to highlight this potential by writing a sentence in the introduction of your manuscript along with the previous paper, which could be used to improve the manuscript. The authors appreciate the reviewer's suggestion and understand that the work indicated is of high relevance. For this reason, they inserted a portion of text between lines 86 and 94 to mention such potential in the context of the reduction of emissions generated by the MSW incineration process. 6. MSW characteristics influence the results of this study, but there is scarce information on MSW except for LHV in Table 1. To broaden discussions on MSW characteristics in the new version of the article, the authors added Table 2 to the methodology, which contains information on the gravimetric composition of waste in Brazil. Also, they added a paragraph between lines 130 and 137 of the introduction of the article discussing aspects such as the importance of waste composition on the incineration process. This paragraph is presented below: “An important parameter for incineration is waste material composition. This var-ies depending on the city, level of urbanization, population income, etc. [13, 31]. The average organic matter content in Brazilian waste (51.4% [32]) is a typical level of mid-dle-income countries [33]. Waste of major interest for incineration is USW fractions that have high calorific value, such as plastics, paper, cardboard and rubbers [12]. Organic matter has higher moisture content and can hinder the process. However, the use of or-ganic matter in incineration helps to reduce the volume of these residues and has been a scenario considered by several authors studying these techniques in Brazil [12, 28]"

7. Line 257: Instead of "Table 3 below" simply use Table 3. The authors have corrected this mistake.

Reviewer #2: 1. The manuscript is very well prepared, and technical quality and presentation

of

the

results

are

fairly

good.

The results/outcomes may be useful for decision-makers in Brasil. The authors thank the reviewers for their complimentary comments. 2. Reference style> Indicate references by numbers in square brackets in line with the text. Please check the guide for authors. This error was corrected by the authors, as suggested by the reviewer and the journal rules. 3. The writing style may be improved. To improve the writing style of the article, the authors submitted this to the service of a native English proofreader. The authors understand that the new version of the text is superior to the previous one. 4. Table 1 caption should be corrected. Lower calorific power?! The authors corrected this mistake. 5. The literature review may be extended. See e.g. 10.1016/j.rser.2015.05.067 10.1016/j.renene.2019.03.022 - 10.1177/0734242X17705721. The authors thank the article suggestions s by the reviewer and report that two of them used to extend the literature review (Scarlat et al., 2015 and Nordi et al., 2017). The authors have also inserted several other articles by other authors on this topic. In the new version of the article, the introductory chapter (in which the literature review is inserted) has 1778 words, a 57 % increase over the previous value (1,132 ). The increase in the number of references in the article was also significant, from 38 to 53 (an increase of 39 %). The authors understand that the new version of the article has a much higher quality literature review than the previous one. 6. The novelty is not clearly discussed. Please clearly state your news results. The novelty of this article lies in the estimation of the country's energy potential and economic viability as a function of the population in order to define the viable energy potential in the country using a methodology that can be replicated in other regions or for other waste, promoting important discussions about the

energy planning and waste management in Brazil. This remark was added in the last paragraph of the introduction of the article. The manuscript has now been resubmitted to your journal. We look forward to hearing from you and would like to thank you for all your input so that we may successfully publish our manuscript. We remain at your disposal for any further corrections. Yours sincerely,

Ivan Felipe Silva dos Santos Corresponding Author