Available online at www.sciencedirect.com
ScienceDirect Procedia CIRP 29 (2015) 191 – 196
7KHQG&,53FRQIHUHQFHRQ/LIH&\FOH(QJLQHHULQJ
,QFUHDVLQJFROODERUDWLRQSURGXFWLYLW\IRUVXVWDLQDEOHSURGXFWLRQV\VWHPV
*QWKHU6FKXK&KULVWLQD5HXWHU$QQLND+DXSWYRJHO
/DERUDWRU\IRU0DFKLQH7RROVDQG3URGXFWLRQ(QJLQHHULQJ:=/ DW$DFKHQ8QLYHUVLW\6WHLQEDFKVWUDH$DFKHQ*HUPDQ\
&RUUHVSRQGLQJDXWKRU7HO(PDLODGGUHVVDKDXSWYRJHO#Z]OUZWKDDFKHQGH
Abstract 'XH WR WKH SRWHQWLDOV RI ,QGXVWULH VXFK DV F\EHUSK\VLFDO V\VWHPV PDQXIDFWXULQJ FRPSDQLHV ZLOO FRQQHFW WKHLU LQWHOOLJHQW SURGXFWV DQG PDFKLQHV7KHUHVXOWLQJVPDUWIDFWRU\HQDEOHVLQWHJUDWHGHQJLQHHULQJDFURVVWKHHQWLUHYDOXHFKDLQ)XUWKHUPRUHLQWHOOLJHQWDVVLVWDQFHV\VWHPV ZLOOVXSSRUWHPSOR\HHVVRWKDWWKH\FDQIRFXVRQYDOXHDGGLQJDFWLYLWLHV:LWKLQWKH&OXVWHURI([FHOOHQFH³,QWHJUDWLYH3URGXFWLRQ7HFKQRORJ\ IRU +LJK:DJH &RXQWULHV´ RI WKH 5:7+ $DFKHQ 8QLYHUVLW\ ZKLFK LV IXQGHG E\ WKH *HUPDQ 5HVHDUFK )RXQGDWLRQ ')* IRXU PHFKDQLVPV ZHUH GHYHORSHG UHJDUGLQJ WKHVH FXUUHQW GHYHORSPHQWV WR LQFUHDVH FROODERUDWLRQ SURGXFWLYLW\ DQG WKHUHIRUH IDFLOLWDWH D VXVWDLQDEOH SURGXFWLRQ V\VWHP7KHPHFKDQLVPV³UDGLFDOO\VKRUWSURGXFWGHYHORSPHQWSURFHVVHV´³YLUWXDOHQJLQHHULQJRIFRPSOHWHYDOXHFKDLQV´³EHWWHUSHUIRUPLQJ WKDQHQJLQHHUHG´DQG³UHYROXWLRQDU\VKRUWYDOXHFKDLQV´GRQRWRQO\LPSURYHPDQXIDFWXULQJSURFHVVHVEXWDOVRSURGXFWGHYHORSPHQWSURFHVVHV DQGWKXVPHHWFXUUHQWFKDOOHQJHVDVUHVRXUFHDQGHQHUJ\HIILFLHQF\ 7KH$XWKRUV3XEOLVKHGE\(OVHYLHU%9 © 2015 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license 3HHUUHYLHZXQGHUUHVSRQVLELOLW\RIWKH,QWHUQDWLRQDO6FLHQWLILF&RPPLWWHHRIWKH&RQIHUHQFH³QG&,53FRQIHUHQFHRQ/LIH&\FOH (http://creativecommons.org/licenses/by-nc-nd/4.0/). (QJLQHHULQJ Peer-review under responsibility of the scientific committee of The 22nd CIRP conference on Life Cycle Engineering .H\ZRUGV3URGXFWLYLW\6XVWDLQDELOLW\0DQXIDFWUXWLQJ&ROODERUDWLRQ
1. Introduction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³,QWHJUDWLYH 3URGXFWLRQ 7HFKQRORJ\IRU+LJK:DJH&RXQWULHV´RIWKH5:7+$DFKHQ 8QLYHUVLW\ ZKLFK LV IXQGHG E\ WKH *HUPDQ 5HVHDUFK )RXQGDWLRQ ')* FRQFHQWUDWHV RQ WKH RQH KDQG RQ KRZ WR LQFUHDVHFROODERUDWLRQSURGXFWLYLW\DQGRQWKHRWKHUKDQGKRZ WR DFKLHYH D JURZLQJ HQHUJ\ DQG UHVRXUFHHIILFLHQF\ LQ WKH FRQWH[W RI ,QGXVWULH 7ZR SDSHUV KDYH EHHQ SXEOLVKHG IRFXVLQJ RQ WKH LQFUHDVH RI FROODERUDWLRQ SURGXFWLYLW\ 7KHUHIRUH IRXU PHFKDQLVPV ZHUH GHYHORSHG RQ WKH EDVLV RI ,QGXVWULH HQDEOHUV >@ 7KXV WKH SUHVHQW SDSHU JLYHV D
VKRUW LQWURGXFWLRQ UHJDUGLQJ ,QGXVWULH HQDEOHUV $IWHUZDUGV WKH IRXU PHFKDQLVPV DUH GHULYHG IURP WKRVH HQDEOHUV 7KHQ LW LV VKRZQ KRZ WKHVH PHFKDQLVPV FDQ DOVR LPSURYH UHVRXUFH DQG HQHUJ\HIILFLHQF\ EHVLGHV LQFUHDVLQJ FROODERUDWLRQ SURGXFWLYLW\ WR IDFLOLWDWH D VXVWDLQDEOH SURGXFWLRQZLWKLQDQ,QGXVWULHHQYLURQPHQW 2. Resource and energy efficiency due to Industrie 4.0 ,QGXVWULHDVWKHIRXUWKLQGXVWULDOUHYROXWLRQLVVHHQIURP GLIIHUHQWDQJOHV>±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
2212-8271 © 2015 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). Peer-review under responsibility of the scientific committee of The 22nd CIRP conference on Life Cycle Engineering doi:10.1016/j.procir.2015.02.010
192
Günther Schuh et al. / Procedia CIRP 29 (2015) 191 – 196
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
GDWDLQWKLV³VLQJOHVRXUFHRIWUXWK´FRQVLVWHQWDQGXSWRGDWHD FRQWLQXRXV PDLQWHQDQFH LQ WHUPV RI SURGXFW OLIHF\FOH PDQDJHPHQW 3/0 LV QHFHVVDU\ >±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
Günther Schuh et al. / Procedia CIRP 29 (2015) 191 – 196
3. Mechanisms and target states due to increased resource and energy efficiency 7KHSURSRVHGHQDEOHUVIRUDQ,QGXVWULHHQYLURQPHQWDUH DEOHWRKHOSLQFUHDVHWKHFROODERUDWLRQSURGXFWLYLW\GHVFULEHG LQ >@ DQG VXVWDLQDELOLW\ VLJQLILFDQWO\ 7KLV VLJQLILFDQW LQFUHDVH LV UHSUHVHQWHG E\ WKH IRXU PHFKDQLVPV ³5HYROXWLRQDU\ SURGXFW OLIHF\FOHV´ ³9LUWXDO HQJLQHHULQJ RI FRPSOHWH YDOXH FKDLQV´ ³5HYROXWLRQDU\ VKRUW YDOXH FKDLQV´ DQG ³%HWWHU SHUIRUPLQJ WKDQ HQJLQHHUHG´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¶V LQQRYDWLRQ SURGXFWLYLW\ LV WKH WLPH WR PDUNHW 7KH IDVWHU D FRPSDQ\LVDEOHWRLQWURGXFHQHZSURGXFWVWRWKHPDUNHWWKH VKRUWHUWKHGHYHORSPHQWSURFHVVKDVWREH2QWKHRWKHUKDQG WKH PDVV SURGXFWLRQ SURFHVV PXVW EH DGDSWHG IRU VPDOOHU ORW VL]HV 7KLV FRPSUHVVLRQ RI WKH GHYHORSPHQW SURFHVV LV PDGH SRVVLEOHZLWKLQDQ,QGXVWULHHQYLURQPHQW>@ &RQFXUUHQWO\ WKH VXVWDLQDELOLW\ PXVW EH UHJDUGHG LQ WKLV FRQWH[W WRR ,Q PDVV SURGXFWLRQ SURFHVVHV WKH GHYHORSPHQW DQG PDQXIDFWXULQJRI GLHVLV FRPELQHG ZLWKKLJKHIIRUWVDQG FRVWV6WDUWLQJIURPDILUVWGUDIWWKHGLHGHVLJQHUFKDQJHVWKH JHRPHWU\ LWHUDWLYHO\ EDVHG RQ HPSLULFDO NQRZOHGJH 7KLV KDSSHQV YLD GHSRVLWLRQ RU UHPRYDO RI PDWHULDO XQWLO WKH SURGXFHG SURILOH VDWLVILHV WKH SUHYLRXVO\ GHILQHG TXDOLW\ FULWHULD'HSHQGLQJRQWKHFRPSOH[LW\RIWKHJHRPHWULHVXSWR LWHUDWLRQORRSVDUHQHFHVVDU\>@7KLVW\SHRISURGXFWLRQ LV YHU\ WLPHFRQVXPLQJ DQG FRVWO\ DQG DGGLWLRQDO PDWHULDO LV QHHGHGIRUWKHVHH[SHULPHQWV 7R UHGXFH FRQVXPSWLRQ RI PDWHULDO LW LV QHFHVVDU\ WR WUDQVIHU WKH LWHUDWLRQ ORRSV IURP WKH SK\VLFDO LQ WKH YLUWXDO ZRUOG :LWKLQ WKH YLUWXDO ZRUOG WKH LWHUDWLRQ ORRSV DUH UXQ DXWRPDWLFDOO\7KXVSK\VLFDOLWHUDWLRQORRSV DUHDYRLGHGDQG EHWWHU SURGXFWV DUH EURXJKW PRUH TXLFNO\ WR PDUNHW ZLWKRXW PDWHULDO FRQVXPSWLRQ 7KH LPSURYHG TXDOLW\ RI WKH GLH H[WHQGVLWVSURGXFWOLIHF\FOH 7KLV DGMXVWPHQW RI WKH SURGXFW GHYHORSPHQW SURFHVV LQ WHUPV RI WLPH DQG TXDOLW\ LV UHJDUGHG ZLWKLQ WKH &OXVWHU RI ([FHOOHQFH 7ZR FRPPRQ LQGXVWULDO PDVV SURGXFWLRQ SURFHVVHVDUHSUHVHQWHGLQWKHIROORZLQJWKHKLJKSUHVVXUHGLH FDVWLQJ+3'& DQGSURILOHH[WUXVLRQ7RILQGDQRSWLPDOGLH GHVLJQ ZLWK PLQLPDO HIIRUW DQG KLJK TXDOLW\ DQ DXWRPDWHG RSWLPLVDWLRQ DSSURDFK IRU WKH GHVLJQ RI +3'& DQG SURILOH H[WUXVLRQ GLHV LV GHYHORSHG ,Q WKLV DSSURDFK WKH GLH LV GHVLJQHG LQ D YLUWXDO ZRUOG DQG WKH UHDO SURFHVV LV LPLWDWHG WKURXJK VLPXODWLRQ7RILQGWKHEHVWGLHLQWKHYLUWXDO ZRUOG
193
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µV LQWHUQDO LQIRUPDWLRQ WHFKQRORJ\ IURP WKH DXWRPDWHG DFTXLVLWLRQ RI KLJKUHVROXWLRQPRYHPHQWGDWDHJ5),' WLOOWKHXVHRIWKLV GDWD LQ KLJKHUPRXQWHG SODQQLQJ DQG FRQWURO V\VWHPV HJ 0DQXIDFWXULQJ([HFXWLRQ6\VWHP VHH)LJ
)LJ+RUL]RQWDODQGYHUWLFDOLQWHJUDWLRQ>@ $ FURVVFRPSDQ\ H[FKDQJH RI UHOHYDQW LQIRUPDWLRQ DORQJ WKH VXSSO\ FKDLQ LV GHILQHG DV KRUL]RQWDO LQWHJUDWLRQ ,W HQDEOHV FRPSDQLHV WR VKDUH HOHFWURQLF PHVVDJHV VXFK DV RUGHUVRUGHUFRQILUPDWLRQVGHOLYHU\ QRWHVHWFSDSHUOHVVDQG ZLWKRXW ODUJH WLPH GHOD\V 7KH LQWHUSOD\ RI YHUWLFDO DQG KRUL]RQWDO LQWHJUDWLRQ SURYLGHV D VWDEOH EDVH IRU IOH[LEOH
194
Günther Schuh et al. / Procedia CIRP 29 (2015) 191 – 196
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
DOPRVWWZLFHDVSURGXFWLYHDVD073ZLWKDVLQJOHZRUNVSDFH >@ %HWWHU3HUIRUPLQJ7KDQ(QJLQHHUHG 7KHPHFKDQLVP³%HWWHUSHUIRUPLQJWKDQHQJLQHHUHG´UHIHUV WR WKH VHOIRSWLPLVLQJ FDSDELOLWLHV RI SURGXFWLRQ V\VWHPV ZKLFK DUH DOUHDG\ SRVVLEOH >@ 6HOIRSWLPL]LQJ V\VWHPV DUH DEOHWRDQDO\VHWKHFXUUHQWVLWXDWLRQFRQWLQXRXVO\GHWHUPLQH WDUJHWV GHSHQGLQJ RQ WKH FXUUHQW VLWXDWLRQ DQG DGDSW WKHLU EHKDYLRXU LQGHSHQGHQWO\ WR DFKLHYH WKHVH WDUJHWV >@ VHH )LJ:LWKWKLVGHILQLWLRQRIVHOIRSWLPL]DWLRQLWKDVDKXJH LPSDFWRQWKHIOH[LELOLW\DQGUHDFWLYLW\RIDSURGXFWLRQV\VWHP DQG WKHUHIRUH FRQWULEXWHV VLJQLILFDQWO\ WR LWV SURGXFWLYLW\ DQG WKHTXDOLW\RILWVSURFHVVHV )LJ)URPWUDGLWLRQDOFRQWUROOLQJWRVHOIRSWLPL]DWLRQ>@
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
Günther Schuh et al. / Procedia CIRP 29 (2015) 191 – 196
DYRLGHG 7KXV UHVRXUFH HIILFLHQF\ LV LQFUHDVHG DQG VXVWDLQDEOHPDQXIDFWXULQJSURFHVVHVDUHHVWDEOLVKHG
>@
4. Conclusion
>@
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
>@
Acknowledgments 7KH DXWKRUV ZRXOG OLNH WR WKDQN WKH *HUPDQ 5HVHDUFK )RXQGDWLRQ ')* IRU WKH NLQG VXSSRUW ZLWKLQ WKH &OXVWHU RI ([FHOOHQFH ,QWHJUDWLYH 3URGXFWLRQ 7HFKQRORJ\ IRU +LJK :DJH&RXQWULHV References >@ >@ >@ >@
>@ >@
>@
.DJHUPDQQ+:DKOVWHU:+HOELJ-8PVHW]XQJVHPSIHKOXQJHQIU GDV=XNXQIWVSURMHNW,QGXVWULH$EVFKOXVVEHULFKWGHV$UEHLWVNUHLVHV ,QGXVWULH .DJHUPDQQ+/XNDV::DKOVWHU:,QGXVWULH0LWGHP,QWHUQHW GHU'LQJHDXIGHP:HJ]XULQGXVWULHOOHQ5HYROXWLRQ9', QDFKULFKWHQ 6PDUW0DQXIDFWXULQJ/HDGHUVKLS&RDOLWLRQ$YDLODEOHIURP VPDUWPDQXIDFWXULQJFRDOLWLRQRUJ 6FKXK*3RWHQWH7:HVFK3RWHQWH&:HEHU$53URWH- &ROODERUDWLRQ0HFKDQLVPVWR,QFUHDVH3URGXFWLYLW\LQWKH&RQWH[WRI ,QGXVWULHQG&,535REXVW0DQXIDFWXULQJ&RQIHUHQFH5R0DF ± 6FKXK*5HXWHU&+DXSWYRJHO$'|OOH&+\SRWKHVHVIRUD7KHRU\ RI3URGXFWLRQLQWKH&RQWH[WRI,QGXVWULH,Q%UHFKHU&HGLWRU $GYDQFHVLQ3URGXFWLRQ7HFKQRORJ\6SULQJHU9HUODJS± :DKOVWHU:,QGXVWU\7KH5ROHRI6HPDQWLF3URGXFW0HPRULHVLQ &\EHU3K\VLFDO3URGXFWLRQ6\VWHPV,Q:DKOVWHU:HGLWRU 6HP3UR0)RXQGDWLRQVRIVHPDQWLFSURGXFWPHPRULHVIRUWKHLQWHUQHW RIWKLQJV6SULQJHUS± %UHWWHO0)ULHGHULFKVHQ1.HOOHU05RVHQEHUJ0+RZ 9LUWXDOL]DWLRQ'HFHQWUDOL]DWLRQDQG1HWZRUN%XLOGLQJ&KDQJHWKH 0DQXIDFWXULQJ/DQGVFDSH$Q,QGXVWU\3HUVSHFWLYH,QWHUQDWLRQDO -RXUQDORI0HFKDQLFDO,QGXVWULDO6FLHQFHDQG(QJLQHHULQJ±
>@ >@ >@ >@
>@
>@ >@ >@
>@
>@ >@ >@
>@ >@ >@ >@ >@
>@ >@ >@ >@
195
,PWLD]--DVSHUQHLWH-6FDODELOLW\RI23&8$GRZQWRWKHFKLSOHYHO HQDEOHV³,QWHUQHWRI7KLQJV´,Q,(((WK,QWHUQDWLRQDO &RQIHUHQFHRQ,QGXVWULDO,QIRUPDWLFV,1',1 S± 'DYLV-(GJDU73RUWHU-%HUQDGHQ-6DUOL06PDUWPDQXIDFWXULQJ PDQXIDFWXULQJLQWHOOLJHQFHDQGGHPDQGG\QDPLFSHUIRUPDQFH &RPSXWHUV &KHPLFDO(QJLQHHULQJ± .DJHUPDQQ+:DKOVWHU:+HOELJ-5HFRPPHQGDWLRQVIRU LPSOHPHQWLQJWKHVWUDWHJLFLQLWLDWLYH,QGXVWULH6HFXULQJWKHIXWXUH RI*HUPDQPDQXIDFWXULQJLQGXVWU\ %U\QMROIVVRQ(+LWW/0%H\RQG&RPSXWDWLRQ,QIRUPDWLRQ 7HFKQRORJ\2UJDQL]DWLRQDO7UDQVIRUPDWLRQDQG%XVLQHVV 3HUIRUPDQFH7KH-RXUQDORI(FRQRPLF3HUVSHFWLYHV± +LOEHUW0/ySH]37KHZRUOG VWHFKQRORJLFDOFDSDFLW\WRVWRUH FRPPXQLFDWHDQGFRPSXWHLQIRUPDWLRQ6FLHQFH± =DHK0)5HLQKDUW*2VWJDWKH0*HLJHU)/DX&$KROLVWLF DSSURDFKIRUWKHFRJQLWLYHFRQWURORISURGXFWLRQV\VWHPV$GYDQFHG (QJLQHHULQJ,QIRUPDWLFV± 6FKXK*3RWHQWH7+DXSWYRJHO$0OOHU&:HUWVWURPRULHQWLHUWH .RQILJXUDWLRQGHU3URGXNWLRQVVWHXHUXQJGXUFKZHEEDVLHUWH 6LPXODWLRQ,Q:LOKHOP'DQJHOPDLHU&KULVWRSK/DURTXH$OH[DQGHU .ODDVHGLWRU6LPXODWLRQLQ3URGXNWLRQXQG/RJLVWLN (QWVFKHLGXQJVXQWHUVWW]XQJYRQGHU3ODQXQJELV]XU6WHXHUXQJ 3DGHUEURQ+1,S± -RKQ/0LFKDORVNL*XRGRQJ6KDR-RUJH$ULQH].HYLQ/\RQV6ZHH /HRQJ)UDQN5LGGLFN$QDO\VLVRI6XVWDLQDEOH0DQXIDFWXULQJ8VLQJ 6LPXODWLRQIRU,QWHJUDWLRQRI3URGXFWLRQDQG%XLOGLQJ6HUYLFH,Q 6RFLHW\IRU&RPSXWHU6LPXODWLRQ,QWHUQDWLRQDOHGLWRU 6\PSRVLXPRQ6LPXODWLRQIRU$UFKLWHFWXUHDQG8UEDQ'HVLJQ S± %UHFKHU&HG ([]HOOHQ]FOXVWHU,QWHJUDWLYH3URGXNWLRQVWHFKQLNIU +RFKORKQOlQGHU3HUVSHNWLYHQLQWHUGLV]LSOLQlUHU6SLW]HQIRUVFKXQJ $DFKHQ$SSULPXV .\RXQJ'DH.LP.XPDU35&\EHU±3K\VLFDO6\VWHPV$ 3HUVSHFWLYHDWWKH&HQWHQQLDO3URF,(((± 6FKXK*6WLFK9%URV]H7)XFKV63XO]&4XLFN-HWDO+LJK UHVROXWLRQVXSSO\FKDLQPDQDJHPHQWRSWLPL]HGSURFHVVHVEDVHGRQ VHOIRSWLPL]LQJFRQWUROORRSVDQGUHDOWLPHGDWD3URG(QJ5HV 'HYHO± *HFHYVND99H]D,&XV)$QLVLF=6WHIDQLF1/HDQ3/0 ,QIRUPDWLRQ7HFKQRORJ\6WUDWHJ\IRU,QQRYDWLYHDQG6XVWDLQDEOH %XVLQHVV(QYLURQPHQW,QWHUQDWLRQDO-RXUQDORI,QGXVWULDO(QJLQHHULQJ DQG0DQDJHPHQW± (LJQHU0)HKUHQ]$0DQDJLQJWKH3URGXFW&RQILJXUDWLRQWKURXJKRXW WKH/LIHF\FOHS± %RVH58QGHUVWDQGLQJPDQDJHPHQWGDWDV\VWHPVIRUHQWHUSULVH SHUIRUPDQFHPDQDJHPHQW,QGXVWULDO0DQDJHPHQW 'DWD6\VWHPV ± 6FKXK*3RWHQWH77KRPDV&%UDPEULQJ)$SSURDFKIRU5HGXFLQJ 'DWD,QFRQVLVWHQFLHVLQ3URGXFWLRQ&RQWURO,Q=DHK0HGLWRU (QDEOLQJ0DQXIDFWXULQJ&RPSHWLWLYHQHVVDQG(FRQRPLF 6XVWDLQDELOLW\&KDP6SULQJHU,QWHUQDWLRQDO3XEOLVKLQJS± /DNVKPLQDUD\DQ.+DUS66DPDG7,PSXWDWLRQRI0LVVLQJ'DWDLQ ,QGXVWULDO'DWDEDVHV$SSOLHG,QWHOOLJHQFH± 0HVVHUVFKPLGW06WEHQ-9HUERUJHQH6FKlW]H(LQHLQWHUQDWLRQDOH 6WXGLH]XP0DVWHU'DWD0DQDJHPHQW 6FKXK*3RWHQWH7.XSNH'9DUDQGDQL5,QQRYDWLYH$SSURDFKHV IRU*OREDO3URGXFWLRQ1HWZRUNV5REXVW0DQXIDFWXULQJ /X6&(O0DUDJK\:6FKXK*:LOKHOP5$6FLHQWLILF)RXQGDWLRQ RI&ROODERUDWLYH(QJLQHUHHULQJ&,53$QQDOV0DQXIDFWXULQJ 7HFKQRORJ\± *DQL\XVXIRJOXg&KLQHVHDSSURDFKHVWRVXVWDLQDEOHPDQXIDFWXULQJ ,Q&,53HGLWRU,QQRYDWLYHVROXWLRQVWK*OREDO&RQIHUHQFHRQ 6XVWDLQDEOH0DQXIDFWXULQJ%HUOLQ*HUPDQ\UGWK6HSWHPEHU &%HUOLQ8QLYHUVLWlWVYHUOG78S± /LQ.3DQDKL0$UHDOWLPHVHUYLFHRULHQWHGIUDPHZRUNWRVXSSRUW VXVWDLQDEOHF\EHUSK\VLFDOV\VWHPV,QWK,(((,QWHUQDWLRQDO &RQIHUHQFHRQ,QGXVWULDO,QIRUPDWLFV,1',1 S± )UD]]RQ(0+DUWPDQQ-0DNXVFKHZLW]76FKRO]5HLWHU%7RZDUGV 6RFLR&\EHU3K\VLFDO6\VWHPVLQ3URGXFWLRQ1HWZRUNV3URFHGLD &,53± :DJHOV&6FKPLWW5%HQFKPDUNLQJRI0HWKRGVDQG,QVWUXPHQWVIRU 6HOI2SWLPL]DWLRQLQ)XWXUH3URGXFWLRQ6\VWHPV3URFHGLD&,53 ± /HH-/DSLUD(%DJKHUL%.DR+5HFHQWDGYDQFHVDQGWUHQGVLQ SUHGLFWLYHPDQXIDFWXULQJV\VWHPVLQELJGDWDHQYLURQPHQW 0DQXIDFWXULQJ/HWWHUV±
196
Günther Schuh et al. / Procedia CIRP 29 (2015) 191 – 196
>@ 6FKXK*.ORFNH)%UHFKHU&6FKPLWW5([FHOOHQFHLQ3URGXFWLRQ )HVWVFKULIWIU8QLY3URI'U,QJ'LSO:LUW,QJ'UWHFKQKF'U RHFKF:DOWHU(YHUVKHLP$DFKHQ$SSULPXV9HUO >@ 6FKXK*5XGROI6$UQRVFKW-3URGXFW2ULHQWHG0RGXODU3ODWIRUP 'HVLJQ,Q,QWHUQDWLRQDO&RQIHUHQFHRQ&RPSHWLWLYH0DQXIDFWXULQJ S± >@ 4XHXGHYLOOH<9URRPHQ8%KULJ3RODF]HN$0RGXODUL]DWLRQ PHWKRGRORJ\IRUKLJKSUHVVXUHGLHFDVWLQJGLHV7KH,QWHUQDWLRQDO -RXUQDORI$GYDQFHG0DQXIDFWXULQJ7HFKQRORJ\± >@ %UHFKHU&KULVWLDQHWDOHG ,QWHJUDWLYH3URGXFWLRQ7HFKQRORJ\IRU +LJK:DJH&RXQWULHV%HUOLQ+HLGHOEHUJ6SULQJHU >@ 7|QLVVHQ6.ORFNH))HOGKDXV%%XFKKRO]6$VWXG\RQWKURXJKSXW WLPHRIPXOWLWHFKQRORJ\SODWIRUPV3URFHGLD&,53± >@ ^7|QLVVHQ`
>@ 6FKXK*3RWHQWH7)XFKV67KRPDV&6FKPLW]6+DXVEHUJ&HWDO 6HOI2SWLPL]LQJ'HFLVLRQ0DNLQJLQ3URGXFWLRQ&RQWURO,Q5REXVW 0DQXIDFWXULQJ&RQWUROS± >@ *DXVHPHLHU-)UDQN8'RQRWK-.DKO66SHFLILFDWLRQWHFKQLTXHIRU WKHGHVFULSWLRQRIVHOIRSWLPL]LQJPHFKDWURQLFV\VWHPV5HVHDUFKLQ (QJLQHHULQJ'HVLJQ±