Investigation of RBCC performance improvements based on a variable geometry ramjet combustor

Investigation of RBCC performance improvements based on a variable geometry ramjet combustor

Accepted Manuscript Investigation of RBCC performance improvements based on a variable geometry ramjet combustor Jinying Ye, Hongliang Pan, Fei Qin, Y...

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Accepted Manuscript Investigation of RBCC performance improvements based on a variable geometry ramjet combustor Jinying Ye, Hongliang Pan, Fei Qin, Yajun Wang, Duo Zhang PII:

S0094-5765(18)30699-4

DOI:

10.1016/j.actaastro.2018.07.032

Reference:

AA 7013

To appear in:

Acta Astronautica

Received Date: 17 April 2018 Revised Date:

10 July 2018

Accepted Date: 21 July 2018

Please cite this article as: J. Ye, H. Pan, F. Qin, Y. Wang, D. Zhang, Investigation of RBCC performance improvements based on a variable geometry ramjet combustor, Acta Astronautica (2018), doi: 10.1016/ j.actaastro.2018.07.032. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.

ACCEPTED MANUSCRIPT

Investigation of RBCC performance improvements based

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on a variable geometry ramjet combustor

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Jinying Ye, Hongliang Pan*, Fei Qin, Yajun Wang, Duo Zhang

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Science and Technology on Combustion, Internal Flow and Thermo-structure

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Laboratory, Northwestern Polytechnical University, Xi’an Shaanxi 710072, PR China

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*

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Name: Hongliang Pan

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E-mail: [email protected]

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Corresponding Author

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Postal Address: School of Astronautics, Northwestern Polytechnical University, Xi’an

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Shaanxi 710072, PR China

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ACCEPTED MANUSCRIPT Nomenclature

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Variables

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A

Pre-exponential factor, (kmol/m3)1-ηF-ηO/s

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Ae

Cross-sectional area at the exit of the combustor, Dimensionless

17

Ai

Cross-sectional area at the inlet of the combustor, Dimensionless

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At

Cross-sectional area at the geometric throat, Dimensionless

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b

Temperature exponent, Dimensionless

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E

Activation energy, J/kmol

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Er

Fuel equivalent ratio, Dimensionless

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F

Thrust of the combustor, N

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go

Gravitational acceleration, m/s2

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H

Altitude of the isolator, Dimensionless

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Isp

Specific impulse, s

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k

Specific heat ratio, Dimensionless

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K

Constant, Dimensionless

28

m&

Mass flow rate of inflow, kg/s

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m& fuel ,total

Mass flow rate of total fuel, kg/s

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Ma

Mach number, Dimensionless

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Mae

Mach number at the exit of the combustor, Dimensionless

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Maflight

Flight Mach number, Dimensionless

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Mai

Mach number at the inlet of the combustor, Dimensionless

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Maisolator

Mach number at the inlet of the isolator, Dimensionless

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ACCEPTED MANUSCRIPT p

Static pressure, Pa

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p0

Total pressure at the inlet of the isolator, Pa

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pt

Total pressure, Pa

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pte

Total pressure at the exit of the combustor, Pa

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pti

Total pressure at the inlet of the combustor, Pa

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TAFT

Adiabatic flame temperature, K

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Tt

Total temperature, K

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Tte

Total temperature at the exit of the combustor, K

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Tti

Total temperature at the inlet of the combustor, K

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Greek symbols

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ηe

Combustion efficiency, Dimensionless

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ηF

Exponent of the fuel mole fraction, Dimensionless

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ηO

Exponent of the oxidizer mole fraction, Dimensionless

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τe

Heating ratio, Dimensionless

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Abstract

The use of a variable geometry combustor is one of the most effective methods to

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improve the performance of a rocket-based combined-cycle (RBCC) engine over a

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wide range of operating conditions. This paper aims to study the capabilities of a

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variable geometry combustor operating over a wide range of conditions and determine

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the performance of the combustor under various inflow conditions. Based on the 3

ACCEPTED MANUSCRIPT inflow conditions, the configuration parameters of the combustor were adjusted.

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Ground direct-connect experiments were conducted under the inflow conditions of

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Ma 2, Ma 3, Ma 4, and Ma 6, and numerical simulations were performed under the

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conditions of Ma 3 and Ma 6. The direct-connect experiments showed that the

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primary rocket operating at a low flow rate can reliably ignite the secondary fuel and

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maintain a stable and efficient combustion in a variable geometry combustor. Under

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the inflow conditions of both Ma 4 and Ma 6, smooth transitions of the variable

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geometry combustor from rocket-ramjet mode to ramjet mode were achieved, and the

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specific impulses were greatly improved and reached 28.2% and 37.1% of the

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amplitude, respectively. The numerical simulation showed that the variable geometry

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combustor can effectively control the combustion heat release region and greatly

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improve the performance of the combustor. The specific impulse in the combustor

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increased by 18.6% and 26.2% compared with that in the fixed geometry combustor

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under Ma 3 and Ma 6 inflow conditions, respectively. It is therefore strongly believed

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that the variable geometry combustor has significant performance advantages under a

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wide range of operating conditions.

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Keywords

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Rocket-based combined-cycle; Variable geometry; Geometric throat; Combustor;

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Performance

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_____________________________________________________________________

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ACCEPTED MANUSCRIPT 79

1. Introduction A rocket-based combined-cycle (RBCC) engine is a combined propulsion system

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that operates over a wide range of conditions and can be used in multiple missions. An

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RBCC engine integrates a rocket engine with a high thrust-to-weight ratio and a low

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specific impulse and a dual-mode ramjet (DMR) engine with a low thrust-to-weight

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ratio and a high specific impulse into one flow path. RBCC engines enable an aircraft

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to take off from zero speed to hypersonic flight and represent one of the major

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propulsion solutions for space transportation and hypersonic flight vehicles in near

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space. RBCC engines can be used as the first stage of two-stage-to-orbit (TSTO)

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vehicles and are expected to achieve single-stage-to-orbit (SSTO) operation in the

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future [1-4].

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The RBCC engine mainly undergoes four operating modes depending on the

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flight state: the ejector mode, the ramjet mode, the scramjet mode and the rocket

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mode. For engines operating in such a wide range of conditions with multiple modes,

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the change of inflow parameters inevitably results in changes in the engine design

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parameters. The combustor is a major component of the engine, and its performance is

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directly related to the overall performance of the engine. Previous schemes have

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generally employ a fixed geometry combustor in an expanded configuration, and the

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continuous and stable operation of the combustor requires thermal throat conditioning

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techniques in the ejector and ramjet modes [5] for the coordination of the multiple

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modes and the stability of the RBCC engine. For fixed geometry combustors, a large

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number of studies have been performed concerning the flow and combustion

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ACCEPTED MANUSCRIPT mechanisms in the combustor [6-11]. Li [12] conducted a study on the fixed geometry

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RBCC combustor in the ramjet mode and found that the engine performance loss in

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the designed state enabled improvement of the engine performance in the off-designed

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state. Wang [13] devised an RBCC flow path configuration that appropriately

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sacrifices some of the engine performance and can accommodate both high and low

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Mach numbers, with a better performance observed at Ma 3-6 and proper function

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observed at Ma 2 and Ma 7. To optimize the multi-mode performance and allow for

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operation in a wide range of conditions, considerable attention has been focused on

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variable geometry RBCC research.

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As an air-breathing engine, the ram effect dominates after the inlet starts, which

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operates in a typical Brayton cycle [14]. As shown in Fig. 1(a), the conventional

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ramjet (CRJ) engine [15] must form normal shock deceleration pressurization in the

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diffuser section to match the higher combustor pressure, and it also must accelerate

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the high temperature burned gas at the outlet of the combustor to supersonic through

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the geometric throat. For a dual-mode ramjet (DMR) engine [16, 17] with a thermal

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throat, an isolator section matches with the higher combustor pressure to ensure the

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stability of the inlet work as shown in Fig. 1 (b). For an engine that can operate over a

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wide range of conditions, the geometry of the combustor is adjusted according to the

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combustion organization principles of the CRJ and DMR engines. At low flight Mach

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numbers, a high expansion ratio combustor with the geometric throat configuration is

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adopted to reduce the total pressure loss in the combustor, in which subsonic

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combustion is adjusted to improve the engine performance. At high flight Mach

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ACCEPTED MANUSCRIPT numbers, a low expansion ratio combustor with a straight and diverging configuration

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is used to ensure the smooth transition from subsonic combustion to supersonic

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combustion. If an ejector rocket is placed in the isolator section, the engine becomes a

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typical RBCC engine. Therefore, the flow path of the combustor must be divergent to

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achieve supersonic combustion in the scramjet mode, and efficient combustion

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requires a convergent-divergent section in the ejector and ramjet modes [2]. Moreover,

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as the flight Mach number increases, the heating ratio is gradually reduced, and the

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expansion ratio of the combustor must be reduced accordingly to obtain better engine

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performance [18].

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(a) RBCC in a CRJ engine

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(b) RBCC in a DMR engine Fig. 1 Schematics for fixed geometry configurations of CRJ and DMR engines 7

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The corresponding variable geometry combustor has many applications in DMR

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engines. For example, the French wide-range ramjet (WRR) engine [19], with fully

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variable combustor profiles, shows high performance over the entire range of

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operating Mach numbers from Ma 2 to Ma12, in which hydrogen fuel is used. The

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PIAF engine [20] achieves a wide range operation through changing the geometry of

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the combustor by cowl translation. Feng [21-23] et al. adopted the PIAF variable

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geometry combustor configuration to experimentally and numerically study the

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performance of the combustor with different expansion ratios and fuel equivalence

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ratios. However, the detailed flow field and performance parameters of the relevant

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wide-range variable geometry combustor have not been previously reported.

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For the multi-mode RBCC engine, the variable geometry combustor can

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overcome the contradiction of the combustor area requirements in different modes and

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different flight states and can ensure optimal engine performance in all modes. The

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performances of different combustor configurations in the ramjet mode were

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compared between numerical simulations and experimental tests [24], and the results

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showed that through the variable geometry, the combustor forms a geometric throat

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that can allow the fuel to burn more efficiently, thereby substantially improving

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engine performance. Moreover, the geometric throat can improve the combustion

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quality of Ma 6.5 and Ma 7 to improve the engine performance and can effectively

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extend the range of the geometric throat to Ma 7 [25].

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The performance of an RBCC engine that employs a variable geometry 8

ACCEPTED MANUSCRIPT combustor and that operates in a wide range of Mach numbers is studied through

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numerical simulations and ground direct-connect experiments in this paper. The aim is

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to study the functions of the geometric throat and the ability of these throats to

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improve the performance of RBCC engines. First, the experimental and numerical

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simulation methods are introduced, and the accuracy of the numerical simulation

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method is validated. Next, the combustion organization under different inflow

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conditions is obtained experimentally, and the performance of the variable geometry

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combustor is estimated. Subsequently, the mechanisms underlying the geometric

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throat and thermal throat are compared in detail via numerical simulations. The

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performances of variable geometry and fixed geometry combustors under the same

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combustion organization method are compared.

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2. Experimental facility

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2.1. Combustor configurations

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The designed RBCC variable geometry combustor adjusts its expansion angle and

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geometric throat area in accordance with the inflow conditions and heat release to

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achieve high efficiency and stable operations of the combustor under a wide range of

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inflow conditions from Ma 2-7. With changes in the flight Mach numbers, the inlet

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parameters of the combustor changes greatly as well. Therefore, the configuration of

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the combustor is adjusted accordingly. The design principle of the combustor

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configuration is given below.

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Based on the basic assumption of isobaric heating, the airflow velocity in the

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combustor remains constant and is obtained by integrating the differential equations 9

ACCEPTED MANUSCRIPT 177

of total temperature and Mach number, where τ e = Tte Tti . Mae   k − 1   k −1 = τ e  1 + Mai 2  − Mai 2  Mai   2 2  

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−1/2

(1)

According to Eq. (1), if the inlet Mach number and the heating ratio of the

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combustor are known, then the viscous drag of the combustor and the mass adding

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effect of the secondary fuel are ignored and the area change of the combustor is given

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by Eq. (2).

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The ratio of the total pressure at the combustor inlet to that at the outlet is given

(2)

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Ae  k −1  k −1 = τ e 1 + Mai 2  − Mai 2 Ai 2   2

by Eq. (3).

k

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With the known parameters of the combustor inlet, the geometric throat area can be obtained according to equations (1) to (3) using the gas flow rate formula.

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(3)

At =

m& Tte Kpte

(4)

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k −1 k −1  2  pte  1 + 2 Mae  =  pti  1 + k − 1 Ma 2  i  2 

Table 1 shows the design parameters of the combustor at different Mach numbers.

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The expansion ratio of the combustor and the area of the geometric throat in the range

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of Ma 2-6 gradually decrease as the flight Mach number increases. Moreover, the

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combustor transits from a configuration with a geometric throat to an expanded

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configuration over Ma 6. Fig. 2 shows the schematic diagram of the variable geometry

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combustor and the internal geometry layout of the variable section of the combustor. 10

ACCEPTED MANUSCRIPT The movable part of the combustor is connected by four rods, the two ends are fixed

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hinge supports, and the middle three parts are constrained by the cylinder hinges. The

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two parallel hydraulic actuators can meet the changes of the combustor configuration

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during the experiment.

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Maflight

τe

Ae Ai

2

3.5

3.2

3

3

2.8

2.1

4

2.5

2.4

1.8

6

1.7

1.7

1.5

7

1.5

1.7

/

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At Ai

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Table 1 Variable geometry combustor configuration parameters

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Fig. 2 Variable geometry combustor assembly

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2.2. Experimental system

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The experiments are conducted on the RBCC direct-connect test bench of

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Northwestern Polytechnical University in China. The inflow air is heated by a 11

ACCEPTED MANUSCRIPT gas-oxygen-alcohol generator, and it is capable of simulating the total temperature

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conditions at different Mach numbers. Additional oxygen is supplied to maintain its

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mass fraction 0.23 in the heated products. The heated high enthalpy air accelerates

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through the facility nozzle to achieve the desired combustor inlet Mach numbers. Fig.

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3 shows a schematic diagram of the model engine, which consists of a facility nozzle,

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an isolator section, a primary rocket, a rectangular combustor and an inner nozzle.

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The primary rocket is located in the central strut. The straight flow path on both sides

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of the strut serves as an isolator section to avoid being affected by the pressure rise of

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the combustion chamber and thus avoid inlet unstart. The combustor is composed of a

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straight section, a fixed section and a variable section, and the fuel pylons are located

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in the fixed section. The geometric throat is located at the junction between the

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combustion chamber and the inner nozzle. Through the configuration transition, the

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expansion structure with no geometric throat formed in the variable section is the

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fixed geometry combustor. In the direction of the engine set, a series of pressure

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sensors are used to obtain the pressure distribution of the engine wall to conduct

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engine performance evaluations. The pressure sensors provide a full range of -0.1∼1

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MPa, an uncertainty of 0.25% of full scale, and a maximum sampling frequency of

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1000 Hz.

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Fig. 3 Model engine and pressure measurement point distribution diagram 228

The ground direct-connect experiments are conducted for the flight Mach

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numbers of 2, 3, 4 and 6. The corresponding inflow parameters are shown in Table 2,

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wherein the flow rate of the primary rocket is 0.12 kg/s, the oxygen-fuel ratio is

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approximately 1.0, and the chamber pressure is 1.5 MPa. The primary rocket works at

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a low flow rate, with a maximum of no more than 5% of the flow rate at Ma 2.

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Secondary fuel is injected through the flow direction vortex pylons, whose

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equivalence ratio is listed in Table 2. Fig. 4 shows the schematic of the operation

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sequence for the test facility. First, the secondary fuel is supplied, which is followed

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by the primary rocket operation and secondary fuel ignition, and then the primary

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rocket is turned off to achieve a rocket-ramjet to a ramjet combustion mode transition.

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Table 2 Experimental flow parameters

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Maflight

m& (kg/s)

Tt (K)

pt (MPa) 13

Maisolator

Er

ACCEPTED MANUSCRIPT 2.8

400

0.3

1.3

0.6

3

4.7

600

0.6

1.6

0.6

4

4.0

880

0.9

2.0

0.7

6

3.3

1650

1.3

2.5

1.0

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Fig. 1 Schematic of the operation sequence for the test facility

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3. Numerical methods

References [8, 23, 26]

showed that Reynolds-averaged Navier-Stokes

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(RANS)-based CFD modeling is widely used for dual-mode scramjets and RBCC

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engines. In this paper, the nonlinear RANS equations were solved by using the cubic

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k-ε turbulence model in CFD++, an unstructured three-dimensional fluid calculation

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software [27]. In [26, 28, 29], this model was used to simulate the combustor of the

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HIRIRE-2 scramjet engine, and the model results were consistent with the

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experimental data.

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The Eulerian Dispersed Phase (EDP) model is utilized to simulate the spray of

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liquid kerosene as the secondary fuel in a gaseous medium. In this paper. 14

ACCEPTED MANUSCRIPT turbulence-chemistry interactions were neglected. As a result, certain deficiencies may

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occur in the prediction of ignition delay times; however, steady state simulations were

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used in this study. Therefore, turbulence-chemistry interactions should not play a

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crucial role. In the present work, C10H20 [30] was selected as kerosene, and a

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multi-step quasi-global chemical kinetics model proposed by Westbrook [31] was

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used for the chemical kinetic calculations. This model consists of 10 species and 12

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finite rate reactions, as listed in Table 3.

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Table 3 Quasi-global chemical kinetics model for kerosene fuel [31] A [(kmol/m3)1-ηF-ηO/s]

b

E (J/kmol)

ηF

ηO

C10H20+5O2=>10CO+10H2

4.50E+09

0

1.256E+08

0.25

1.5

H+O2=O+OH

2.20E+11

0

7.032E+07

1.0

1.0

1.80E+07

1

3.725E+07

1.0

1.0

6.80E+10

0

7.702E+07

1.0

1.0

OH+H2=H+H2O

2.20E+10

0

2.135E+07

1.0

1.0

CO+OH=CO2+H

1.50E+04

1.3 -3.349E+06

1.0

1.0

H2+O=H+OH

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CO+O2=CO2+O

3.10E+08

0

1.574E+08

1.0

1.0

CO+O+M=CO2+M

5.90E+09

0

1.716E+07

1.0

1.0

OH+M=O+H+M

8.00E+16

-1

4.341E+08

1.0

1.0

O2+M=O+O+M

5.10E+12

0

4.814E+08

1.0

1.0

H2+M=H+H+M

2.20E+11

0

4.018E+08

1.0

1.0

H2O+M=H+OH+M

2.20E+13

0

4.395E+08

1.0

1.0

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ACCEPTED MANUSCRIPT 262

In a previous work, a grid-independence verification of the RBCC fixed geometry

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combustor under the simulated inflow Ma 5.5 was conducted, and the results also

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verified the accuracy of the numerical simulation method in the RBCC fixed

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combustor [32]. To verify the accuracy of this method in a variable geometry

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combustor, experimental pressures at the combustor wall under Ma 3 and Ma 6 inflow

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will be compared with three-dimensional numerical pressures. The computational

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domain covers the entire test facility, from the entrance of the facility nozzle to the

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combustor exit. Only one-half of the flow path is considered to save computational

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time. At the inlet of the facility nozzle, the static temperature and mass flow rate are

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set equal to the experimentally measured values. All the inlet boundary conditions are

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enumerated in Table 2. The primary rocket inlet species and temperature are

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calculated by the Chemical Equilibrium with Applications (CEA) code from NASA

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[33, 34]. The mass fractions of the main gas species in the primary rocket chamber are

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listed in Table 4, and the mass flow rate and temperature are set as the boundary

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conditions. Moreover, the mass flow rate and temperature values for the secondary

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fuel injector obtain from the experimental measurements are used as boundary

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conditions. Furthermore, the outlet of the combustor is specified as supersonic

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outflow boundary. The walls are considered no-slip and adiabatic, and the center plane

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of the combustor is set as a symmetric boundary. The computational mesh was

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established using the ICEM software. A computational grid of 1.2 million nodes was

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selected for this study. The boundary-layer cells, particularly the first cell height, play

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ACCEPTED MANUSCRIPT a significant role; therefore, the height of the first cell center above the test-section

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floor was chosen to be 0.01 mm with a maximum combustor y+ of 30. The structured

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core cell spacing was generally uniform with modest gradients to smooth the

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transition to the boundary-layer cells. Each case was run on 64 processors and

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required approximately 5 days of run time.

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Table 4 Mass fractions of the main gas species and the gas parameters in the primary

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rocket chamber Species

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CO2 H2O H2

Mass fraction (%)

0.1

5.7 94.1

1,850

Chamber pressure (MPa)

1.5

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Chamber temperature (K)

Mass flow rate (kg/s) 292

0.1

CO

0.12

Fig. 5 shows a comparison of the pressure on the sidewall of the combustor

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between the numerical simulation and the experiment. The pressure curve obtained by

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the numerical simulation well fits the measured data of the experiment. Moreover, the

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tendency of the pressure curve obtained by the numerical simulation reflected at each

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characteristic position is also consistent with the experiment and shows a slight

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oscillation of the pressure at the fuel pylons and a slight decrease of the pressure

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caused by heat release. The numerical method adopted in this paper is feasible and

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can accurately reflect the actual flow field.

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(a) Inflow of Ma 3

(b) Inflow of Ma 6

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4. Results and discussion

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Fig. 5 Numerical simulation pressure validation against the experiment

The typical ramjet mode conditions at Ma 2, Ma 3, Ma 4 and Ma 6 are studied in

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this paper. When the Mach number is low, the total temperature of inflow is relatively

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low and the primary rocket operates at a low flow rate to ignite the secondary fuel and

307

stabilize the flame. As the Mach number increases, the total temperature increases, at

308

which time, the primary rocket turns off. The flame is stabilized through the

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combination of the central strut and fuel pylons.

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4.1. Experimental results

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Fig. 6 shows the static pressure curves of the combustor in direct-connect

313

experiments under the conditions of Ma 2 [Fig. 6(a)], Ma 3 [Fig. 6(b)], Ma 4 [Fig.

314

6(c)] and Ma 6 [Fig. 6(d)]. In Fig. 6(a) and Fig. 6(b), the wall pressure gradually

315

decreases in the cold flow state; moreover, it increases slightly because of the friction 18

ACCEPTED MANUSCRIPT in the straight isolator section. After exiting the isolator, the pressure in the combustor

317

suddenly decreases because of the expansion wave. Next, the pressure rises via the

318

squeezing effect of the fuel pylons on the flow path. At the same time, the shock

319

caused by the high-speed airflow strikes the leading edge of the fuel pylons, leading to

320

pressure oscillations. Afterwards, the pressure in front of the throat increases slightly

321

via the restriction of the geometric throat. Finally, the pressure at the exit of the

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combustor is close to atmospheric pressure. The secondary fuel cannot be reliably

323

ignited without an ignition source. When the primary rocket operates at a low flow

324

rate, small molecular plume operates as a pilot flame that provides a continuous

325

source of ignition, which greatly reduces the ignition delay time and enhances the

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reaction speed of the fuel. With a stable supply of secondary kerosene fuel, the

327

pressure in the combustor rises after the primary rocket begins to operate. The high

328

pressure generated in the combustor causes a separation of the boundary layer. When

329

the adverse pressure gradient is large enough, a stable normal shock train is generated

330

in the isolator. At this time, the gas flow at the entrance of the combustor is reduced to

331

subsonic speed and the combustor works in the ramjet mode. Because of the

332

geometric throat effect, the entire combustor can maintain an isobaric combustion.

SC

M AN U

TE D

EP

AC C

333

RI PT

316

In Fig. 6(c) and Fig. 6(d), the pressure distribution of the combustor for the cold

334

flow is basically the same as that of Ma 3. The pressure in the combustor increases

335

with the ignition of the primary rocket; moreover, its higher combustor pressure

336

separates the boundary layer in the isolator section, which results in a precombustion

337

shock train. The pressure in the combustor decreases slightly after the primary rocket 19

ACCEPTED MANUSCRIPT is turned off. The precombustion shock train moves toward the combustor and

339

stabilizes in the isolator section. At this time, the secondary kerosene fuel can

340

maintain a stable combustion, and the transition from rocket-ramjet mode to ramjet

341

mode is realized.

RI PT

338

(b) Inflow of Ma 3

AC C

EP

TE D

(a) Inflow of Ma 2

M AN U

SC

342

(c) Inflow of Ma 4

(d) Inflow of Ma 6

Fig. 6 Pressure distribution of the combustor in direct-connect experiments

343 344

Fig. 7(a) and Fig. 7(b) show the outlet flame of the combustor under Ma 2 and Ma

345

3 inflow conditions, respectively. The variable geometry combustor can work stably 20

ACCEPTED MANUSCRIPT in the rocket-ramjet mode of Ma 2 and Ma 3 inflow. Fig. 7(c) and Fig. 7(e) show the

347

outlet flame of the combustor operating in the rocket-ramjet combustion mode of Ma

348

4 and Ma 6 inflow, respectively. Fig. 7(d) and Fig. 7(f) show the outlet flame of the

349

ramjet combustion mode of Ma 4 and Ma 6 inflow, respectively. The variable

350

geometry combustor can achieve the smooth transition from the rocket-ramjet mode

351

to the ramjet mode at Ma 4 and Ma 6 inflow. The combustor outlet forms a bright

352

flame in different combustion organization modes, indicating that the secondary fuel

353

in the combustor is in a good combustion state. In the ramjet mode after the rocket is

354

turned off, the combustor outlet forms a bright Mach disk. This is because the fuel in

355

the ramjet mode is more fully burned, and the gas pressure is higher than the

356

atmospheric pressure at the combustor outlet; therefore, the gas continues to expand in

357

the atmosphere, forming a Mach disk.

SC

M AN U

TE D EP AC C

358

RI PT

346

(a) Ma 2 in rocket-ramjet mode

(b) Ma 3 in rocket-ramjet mode

21

ACCEPTED MANUSCRIPT (d) Ma 4 in ramjet mode

(e) Ma 6 in rocket-ramjet mode

(f) Ma 6 in ramjet mode

RI PT

(c) Ma 4 in rocket-ramjet mode

SC

Fig. 7 Flame photographs at the combustor outlet

360

M AN U

359

Specific impulse and combustion efficiency are both key parameters to evaluate

361

the performance of the combustor. The specific impulse is defined as I sp =

362

The combustion efficiency is given as ηb =

F g0 m& fuel ,total

.

TE D

Tt ( x) − Tti . TAFT − Tti

Because of the inability to measure the internal drag of the combustor during the

364

experiment, the drag force of the combustor is evaluated via numerical simulations.

365

The pressure force is obtained by integrating the wall pressure. The test facility also

366

cannot measure the total temperature in the combustor. However, because of the

367

existence of the geometric throat in the variable geometry combustor, if the

368

combustion chamber functions properly, then the throat will inevitably become

369

choked, and the Mach number will be 1 at this moment. The total pressure of the

370

throat can be obtained from the static pressure of the throat, and the total temperature

371

can be obtained by determining the mass flow rate of the combustor. The theoretical

372

adiabatic flame temperature in the combustor can be calculated via CEA. Table 5

AC C

EP

363

22

ACCEPTED MANUSCRIPT presents the performance parameters of the combustor for different inflow

374

experiments. Under Ma 4 and Ma 6 inflow conditions, switching on the primary

375

rocket can achieve a transition from a higher thrust rocket-ramjet mode to a higher

376

specific impulse ramjet mode. The thrust of the combustor decreased by

377

approximately 10.8% and 12.2% after the rocket was turned off for Ma 4 and Ma 6

378

inflow conditions, respectively. However, the specific impulse increased significantly

379

by 28.2% and 37.1% for Ma 4 and Ma 6 inflow conditions, respectively. The results

380

also show that the combustion efficiency can be improved by turning off the primary

381

rocket. The overall equivalent ratio in the combustor is reduced after the primary

382

rocket in the fuel-rich state is turned off, and the secondary fuel is more fully in

383

contact with the oxygen in the incoming flow. Thus, the combustion efficiency is

384

improved in an appropriate combustion organization.

TE D

M AN U

SC

RI PT

373

385

Table 5 Performance parameters of the combustor for different inflow experiments Pressure

Drag

Thrust

Specific

Combustion

status

force (N)

force (N)

(N)

impulse (s)

efficiency

EP

Maflight

Rocket

AC C

386

Ma 2

on

2044

-235

1809

730

0.713

Ma 3

on

3705

-257

3367

1103

0.927

on

3650

-340

3310

1011

0.898

off

3292

-340

2952

1408

0.947

on

3086

-471

2737

808

0.890

off

2752

-471

2403

1026

0.966

Ma 4

Ma 6

23

ACCEPTED MANUSCRIPT 387 388

4.2. Numerical results To further reveal the mechanisms of the geometric throat, the flow field in

390

different structural combustors obtained by the numerical simulations will be

391

analyzed in detail below to obtain the details of the different combustion flow fields in

392

the geometric throat and the thermal throat combustor.

4.2.1. Flow field analysis of Ma 3 inflow

M AN U

394

SC

393

RI PT

389

Fig. 8 presents a comparison of the heat release distribution [Fig. 8(a)] and the

396

static temperature distribution [Fig. 8(b)] between the variable geometry combustor

397

(the upper part of Fig. 8(a) and Fig. 8(b)) and the fixed geometry combustor (the

398

lower part of Fig. 8(a) and Fig. 8(b)) under the Ma 3 inflow condition. The

399

distribution of heat release is calculated directly from the chemical kinetic equation in

400

units of W/m3. A comparison of the heat release of the variable geometry and the

401

fixed geometry combustor shows that the combustion heat release starts from the

402

shear layer formed by the primary rocket plume and the supersonic inflow. Because

403

the rocket high temperature plume is a small molecule rich fuel gas, the reaction rate

404

in the shear layer is obviously faster. The secondary fuel reacts rapidly under the pilot

405

of the rocket's high temperature plume and forms a pronounced exothermic region

406

behind the fuel pylons. Because of the role of the geometric throat, the exothermic

407

area is concentrated between the fuel pylons and the geometric throat, and it is 20%

408

shorter than that of the fixed geometry combustor, making it more beneficial to the

AC C

EP

TE D

395

24

ACCEPTED MANUSCRIPT thermal protection of the combustor. The heat release is faster and the region is

410

broader in the variable geometry combustor than the fixed geometry combustor. The

411

static temperature distribution of the combustion chamber shows that the high

412

temperature region of the variable geometry combustor expands into the entire

413

combustor, and its temperature distribution is more uniform than that of the fixed

414

geometry combustor. Furthermore, the secondary fuel and air mix better in variable

415

geometry combustors, leading to more heat release and higher temperatures.

416

Therefore, because of the role of the geometric throat, the heat release performance of

417

the combustor is obviously improved compared with that of the fixed geometry

418

combustor.

M AN U

SC

RI PT

409

TE D

419

AC C

EP

(a) Heat release distribution

(b) Static temperature distribution

Fig. 8 Comparison of the heat release distribution and the static temperature distribution between the variable geometry and the fixed geometry combustors under the Ma 3 inflow condition 25

ACCEPTED MANUSCRIPT 420

Fig. 9 shows a comparison of the mass weighted average pressure of the cross

422

section along the flow path between the variable geometry and fixed geometry

423

combustors under the Ma 3 inflow condition. The variable combustor with a

424

geometric throat maintains isobaric combustion. However, because of the small

425

expansion angle (2 degrees) in the fixed geometry combustor, the pressure rapidly

426

increases via the heat release of rich fuel by the primary rocket before the secondary

427

fuel injection. Behind the secondary fuel injection position, the combustion of the

428

secondary fuel cannot well counteract the expansion effect of the combustor, which

429

causes the pressure to decrease gradually.

M AN U

SC

RI PT

421

AC C

EP

TE D

430

Fig. 9 Numerical comparison of the static pressure along the flow path under the Ma 3 inflow condition 431 432

Fig. 10 shows a comparison of the Mach number distribution between the variable 26

ACCEPTED MANUSCRIPT geometry and fixed geometry combustors under the Ma 3 inflow condition; in Fig. 10

434

(b), the black line is a sonic line (Ma=1). Both combustors are in the ramjet mode

435

because of the large adverse pressure gradient in the combustor, which generates a

436

normal shock deceleration at the exit of the facility nozzle. Therefore, the gas speed at

437

the combustor entrance is decelerated to subsonic. For the variable geometry

438

combustor, choking occurs because of the presence of the geometric throat. The fixed

439

geometry combustor also forms a thermal choke. From the sonic surface, the thermal

440

throat is found to have a complex three-dimensional structure. For a fixed geometry

441

combustor, because of its large quantity of heat release at the thermal throat and based

442

on the distribution of heat release, the Mach number here is higher than that in the

443

combustor, which inevitably leads to a higher total pressure loss. This pressure loss is

444

unfavorable to the operation of the nozzle.

SC

M AN U

TE D EP AC C

445

RI PT

433

(a) Combustor Ma≥1 field

27

ACCEPTED MANUSCRIPT

M AN U

SC

RI PT

(b) Mach number distribution

TE D

(c) Mass weighted average of the Mach number distribution Fig. 10 Comparison of the Mach number distributions between the variable geometry

447 448

4.2.2. Flow field analysis of Ma 6 inflow

AC C

446

EP

and fixed geometry combustors under the Ma 3 inflow condition

Fig. 11 presents a comparison of the heat release distribution [Fig. 11(a)] and

449

static temperature distribution [Fig. 11(b)] between the variable geometry and fixed

450

geometry combustors under the Ma 6 inflow condition. In Fig. 11a, the exothermic

451

region of the variable geometry combustor is concentrated between the fuel pylons

452

and the geometric throat because of the role of the geometric throat. In addition, its

453

heat release is obviously faster than that of the fixed geometry combustor, and the 28

ACCEPTED MANUSCRIPT exothermic region of the variable geometry combustor is larger than that of the fixed

455

geometry combustor. Although the primary rocket is turned off, the low velocity

456

recirculation zone behind the rocket also causes the flame to propagate upstream,

457

resulting in a certain amount of heat release there as well. Similar to the Ma 3 inflow,

458

the high temperature area of the variable geometry combustor diffuses to the entire

459

combustor, and its temperature distribution is also more uniform than the fixed

460

geometry combustor, the heat release is more sufficient, and the combustor

461

temperature is higher. Compared with the temperature distribution of Ma 3, the total

462

temperature of the inflow increases and the diffusion of the high temperature region in

463

the combustor advances ahead of time, indicating that the secondary fuel evaporating

464

atomization distance is significantly shortened. Moreover, the heat release

465

performance of the combustor is significantly higher than that of the fixed geometry

466

because of the role of the geometric throat.

SC

M AN U

TE D

EP AC C

467

RI PT

454

(a) Heat release distribution

(b) Static temperature distribution 29

ACCEPTED MANUSCRIPT Fig. 11 Comparison of the heat release distribution and static temperature distribution between the variable geometry and fixed geometry combustors under the Ma 6 inflow condition

RI PT

468

The large amount of heat released in the combustor will inevitably lead to an

470

increase of pressure. Fig. 12 shows a comparison of the mass weighted average

471

pressure of the cross section along the flow path under the Ma 6 inflow condition. The

472

pressure of the variable geometry combustor is obviously higher than that of the fixed

473

geometry. Because of the existence of geometric throat, the secondary fuel releases a

474

large amount of concentrated heat in the variable geometry combustor, and the

475

pressure increases rapidly. Concurrently, an isobaric platform is formed in the

476

expansion section. The pressure of the fixed geometry combustor is relatively low,

477

which leads to the simultaneous occurrence of subsonic and supersonic areas in the

478

combustor. The pressure in the combustor fluctuates slightly. In the variable geometry

479

combustor, the adverse pressure gradient is large and the pressure is transmitted to the

480

entrance of the isolator section. However, the pressure in the fixed geometry

481

combustor is lower and the pressure only affects the outlet of the isolator section.

M AN U

TE D

EP

AC C

482

SC

469

30

SC

RI PT

ACCEPTED MANUSCRIPT

M AN U

Fig. 12 Numerical comparison of the static pressure along the flow path under the Ma 6 inflow condition 483

Fig. 13 shows a comparison of the Mach number distribution between the variable

485

geometry and fixed geometry combustors under the Ma 6 inflow condition. Under the

486

action of a geometric throat, a precombustion shock train forms in the isolator section

487

via the violent combustion heat release in the variable geometry combustor. The

488

airflow at the entrance of the combustor is decelerated to subsonic and the entire

489

combustor operates in the ramjet mode. Although the Mach number distribution of the

490

fixed geometry combustor still remains supersonic at the entrance of the combustor,

491

the Mach number outside the pylons is greater than 1. The subsonic region is

492

obviously less than the variable geometry combustor, and ramjet-scramjet mixed

493

mode is observed.

AC C

EP

TE D

484

494

31

M AN U

SC

(a) Combustor Ma≥1 field

RI PT

ACCEPTED MANUSCRIPT

AC C

EP

TE D

(b) Mach number distribution

(c) Mass weighted average Mach number distribution

Fig. 13 Comparison of the Mach number distribution between the variable geometry and fixed geometry combustors under the Ma 6 inflow condition 495 32

ACCEPTED MANUSCRIPT 496

4.3. Variable geometry combustor performance improvement results The performance of different combustion chamber configurations is compared

498

based on the total pressure recovery coefficient, which is defined as the ratio of the

499

mass weighted average total pressure pt at different sections of the combustor to the

500

total pressure p0 at the inlet. Fig. 14 shows a comparison of the total pressure recovery

501

coefficient along the flow path. The total pressure of the combustion chamber

502

decreases rapidly in the isolator section via the influence of the precombustion shock

503

train and decreases with the total pressure loss during the combustion process in the

504

combustor. Because a stronger precombustion shock train is observed in the isolator

505

section of the variable geometry combustor, a larger total pressure loss is observed.

506

However, the Mach number in the variable geometry combustor is lower than that of

507

the fixed geometry combustor, and the total pressure loss caused by combustion is

508

also significantly smaller. Therefore, the total pressure recovery coefficient at the

509

outlet of the variable geometry combustor is higher than that of the fixed geometry

510

combustor. The total pressure recovery coefficient at the outlet of the combustor with

511

different configurations at Ma 3 was 0.63 and 0.58, respectively, thus indicating an

512

increase of 8.6%. The total pressure recovery coefficient at the outlet of the combustor

513

with different configurations in Ma 6 was 0.32 and 0.24, respectively, thus indicating

514

an increase of 33.3%. These results also show that the stronger isolator compression

515

combined with the lower combustor Mach number produces a higher total pressure

516

recovery coefficient.

AC C

EP

TE D

M AN U

SC

RI PT

497

517 33

RI PT

ACCEPTED MANUSCRIPT

(b) Inflow of Ma 6

SC

(a) Inflow of Ma 3

Fig. 14 Comparison of the total pressure recovery coefficient along the flow path

M AN U

518

Fig. 15 shows the combustion efficiency along the flow path for Ma 3 [Fig. 15(a)]

520

and Ma 6 [Fig. 15(b)]. Fig. 15(a) shows that the combustion heat release starts at the

521

rocket exit (x/H=10) and the combustion efficiency rises rapidly after the secondary

522

fuel addition (x/H=14), with the highest combustion efficiency at the exit of the

523

combustor. The combustion efficiency of a variable geometry combustor is 0.90,

524

which is higher than that of a fixed geometry combustor of 0.81. Fig. 15(b) shows that

525

the combustion heat release begins at the secondary fuel injection position and

526

releases heat more rapidly than the Ma 3 inflow after the fuel addition. This finding

527

indicates that the higher total temperature of the inflow is beneficial to the evaporation

528

and atomization of liquid kerosene and shortens the mixing distance. The combustion

529

efficiency of a variable geometry combustor is 0.92, which is higher than that of a

530

fixed geometry combustor (0.78).

AC C

EP

TE D

519

531

34

RI PT

ACCEPTED MANUSCRIPT

(b) Inflow of Ma 6

SC

(a) Inflow of Ma 3

Fig. 15 Comparison of the combustion efficiency along the flow path

M AN U

532

The thrust of the combustor is shown in Table 6. The thrust of the variable

534

geometry combustor is increased by 18.6% and 26.2% for Ma 3 and Ma 6,

535

respectively. The significant increase in the thrust performance also lead to a higher

536

specific impulse performance. It can be seen that under the influence of the geometric

537

throat, the fuel burns and releases heat at a lower Mach number, which leads to a

538

lower total pressure loss and a higher combustor pressure. On the other hand, the

539

combustion of the secondary fuel in the variable geometry combustor is more

540

complete, and the combustion efficiency is higher. By combining these two

541

advantageous effects, the variable geometry combustor produces better thrust and

542

achieves better specific impulse performance.

AC C

EP

TE D

533

543 544

Table 6 Comparison of the performance parameters of combustors with different

545

inflows and configurations

35

ACCEPTED MANUSCRIPT Inflow

Pressure

Drag force

force (N)

(N)

Fixed

3163

-274

2889

924

Variable

3684

-257

3427

1096

Fixed

2427

-582

1845

805

Variable

2849

-471

2378

1016

Configuration condition

Specific Thrust (N) impulse (s)

Ma 6

5. Conclusions

M AN U

547

SC

546

RI PT

Ma 3

In this paper, an RBCC variable geometry combustor was designed that can

549

operate in the range of Ma 2-7, in which kerosene fuel is used. The performance of

550

the RBCC variable geometry combustor operating at Ma 2-6 was studied using

551

ground direct-connect experiments. A comparison of the performance with a fixed

552

geometry combustor was studied using numerical simulations under the Ma 3 and Ma

553

6 inflow conditions. Based on the results, the following conclusions were obtained.

TE D

548

(1) The experiments showed that reliable ignition and stable high-efficiency

555

combustion of secondary fuel can be achieved by the primary rocket operating at a

556

low flow rate under a wide range of inflow conditions from Ma 2-6. The performance

557

of the variable geometry combustor was obtained via direct-connect experiments. The

558

transition from the rocket-ramjet mode to the ramjet mode under the conditions of Ma

559

4 and Ma 6 inflow were realized. The specific impulse was greatly improved by

560

28.2% and 37.1% through the transition of the combustion mode under Ma 4 and Ma

561

6 inflow conditions, respectively.

AC C

EP

554

36

ACCEPTED MANUSCRIPT (2) The heat release region of the variable geometry combustor was concentrated

563

between the fuel pylons and the geometric throat, resulting in better combustion of the

564

secondary fuel than in the fixed geometry combustor. Under the Ma 3 inflow

565

condition, the length of the heat release region of the variable geometry combustor

566

was shortened by 20% compared with that of the fixed geometry combustor and thus

567

was more conducive to the thermal protection of the combustor

RI PT

562

(3) The variable geometry combustor achieved better combustor performance

569

than that of the fixed geometry combustor under the same inflow conditions. The

570

studies showed that the combustion efficiency of the variable geometry combustor

571

reached 0.9 under Ma 3-6 inflow conditions. The total pressure recovery coefficients

572

were increased by 8.6% and 33.3% under the Ma 3 and Ma 6 inflow conditions,

573

respectively. The specific impulses were increased by 18.6% and 26.2% under the Ma

574

3 and Ma 6 inflow conditions, respectively. The increase in performance was due to

575

the dual effects of a lower Maher number and a higher combustion efficiency in the

576

variable geometry combustor. Therefore, variable geometry combustors show

577

significant performance advantages under a wide range of operating conditions and

578

thus represent an important direction of research for further improving engine

579

performance in the future.

580

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581

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582

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615

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642

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643

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644

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647

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648

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649

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ACCEPTED MANUSCRIPT Throat in RBCC Variable Structure Combustion Chamber, J. Northwest. Polytech.

651

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652

[26] R.J. Yentsch, D.V. Gaitonde, Numerical Investigation of Dual-Mode Operation in

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a Rectangular Scramjet Flowpath, J. Propul. Power, 30 (2014), pp. 474-489.

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[27] METACOMP, CFD++ & CAA User Manual, in: M. Technologies (ed.), Agoura

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Hills, CA, 2011.

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[28] J. Liu, M. Gruber, Preliminary Preflight CFD Study on the HIFiRE Flight 2

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Experiment, in: 17th AIAA International Space Planes and Hypersonic Systems and

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Technologies Conference, (2011).

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[29] A. Storch, M. Bynum, J. Liu, M. Gruber, Combustor Operability and

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Performance Verification for HIFiRE Flight 2, in: 17th AIAA International Space

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Planes and Hypersonic Systems and Technologies Conference, Francisco, California

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(2011).

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[30] B. Franzelli, E. Riber, M. Sanjosé, T. Poinsot, A two-step chemical scheme for

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kerosene–air premixed flames, Combust. Flame, 157 (2010), pp. 1364-1373.

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[31] C.K. Westbrook, F.L. Dryer, Simplified Reaction Mechanisms for the Oxidation

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of Hydrocarbon Fuels in Flames, Combust. Sci. Technol., 27 (1981), pp. 31-43.

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[32] J. Ye, H. Pan, F. Qin, X.g. Wei, X. Tang, S.k. Zhang, Simulation of Kerosene

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Combustion Sustaining with Cavities in a Strut-Based RBCC Engine, in: 51st

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AIAA/SAE/ASEE Joint Propulsion Conference, Orlando, FL (2015).

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[33] S. Gordon, B.J. McBride, Computer program for calculation of complex

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chemical equilibrium compositions and applications. Part 1: Analysis, in, 1994.

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[34] B.J. McBride, S. Gordon, Computer Program for Calculation of Complex

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Chemical Equilibrium Compositions and Applications II. Users Manual and Program

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Description, in, 1996.

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List of Captions for the Figures and Tables

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Fig. 1 Schematics for fixed geometry configurations of CRJ and DMR engines: (a)

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RBCC in a CRJ engine, (b) RBCC in a DMR engine

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Fig. 2 Variable geometry combustor assembly

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Fig. 3 Model engine and pressure measurement point distribution diagram

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Fig. 4 Schematic of the operation sequence for the test facility

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Fig. 5 Numerical simulation pressure validation against the experiment: (a) Inflow of

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Ma 3, (b) Inflow of Ma 6

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Fig. 6 Pressure distribution of the combustor in direct-connect experiments: (a) Inflow

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of Ma 2, (b) Inflow of Ma 3, (c) Inflow of Ma 4, (d) Inflow of Ma 6

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Fig. 7 Flame photographs at the combustor outlet: (a) Ma 2 in rocket-ramjet mode, (b)

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Ma 3 in rocket-ramjet mode, (c) Ma 4 in rocket-ramjet mode, (d) Ma 4 in ramjet mode,

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(e) Ma 6 in rocket-ramjet mode, (f) Ma 6 in ramjet mode

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Fig. 8 Comparison of the heat release distribution and the static temperature

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distribution between the variable geometry and fixed geometry combustors under the

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Ma 3 inflow condition: (a) Heat release distribution, (b) Static temperature

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distribution

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Fig. 9 Numerical comparison of the static pressure along the flow path under the Ma 3

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Fig. 10 Comparison of the Mach number distributions between the variable geometry

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and fixed geometry combustors under the Ma 3 inflow condition: (a) Combustor

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Ma≥1 field, (b) Mach number distribution, (c) Mass weighted average of the Mach

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number distribution

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Fig. 11 Comparison of the heat release distribution and static temperature distribution

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between the variable geometry and fixed geometry combustors under the Ma 6 inflow

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condition: (a) Heat release distribution, (b) Static temperature distribution

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Fig. 12 Numerical comparison of the static pressure along the flow path under the Ma

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6 inflow condition

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Fig. 13 Comparison of the Mach number distributions between the variable geometry

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and fixed geometry combustors under the Ma 6 inflow condition: (a) Combustor

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Ma≥1 field, (b) Mach number distribution, (c) Mass weighted average of the Mach

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number distribution

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Fig. 14 Comparison of the total pressure recovery coefficient along the flow path: (a)

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Inflow of Ma 3, (b) Inflow of Ma 6

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Fig. 15 Comparison of the combustion efficiency along the flow path: (a) Inflow of

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Ma 3, (b) Inflow of Ma 6

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Table 1 Variable geometry combustor configuration parameters

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Table 2 Experimental flow parameters

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rocket chamber

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Table 5 Performance parameters of the combustor for different inflow experiments

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Table 6 Comparison of the performance parameters of combustors with different

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inflows and configurations

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ACCEPTED MANUSCRIPT Highlights

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A RBCC variable geometry combustor is designed. The performance of the combustor operating at Ma 2-6 is studied. The performance of the variable geometry combustor is obtained via experiments. The heat release region is concentrated between the pylons and the geometric throat. A variable geometry combustor presents significant performance advantages.