Journal Pre-proof Microstructure and mechanical properties of lightweight TiC-steel composite prepared by liquid pressing infiltration process
Yeong-Hwan Lee, Namkyu Kim, Sang-Bok Lee, Yangdo Kim, Seungchan Cho, Sang-Kwan Lee, Ilguk Jo PII:
S1044-5803(19)32663-4
DOI:
https://doi.org/10.1016/j.matchar.2020.110202
Reference:
MTL 110202
To appear in:
Materials Characterization
Received date:
30 September 2019
Revised date:
12 February 2020
Accepted date:
12 February 2020
Please cite this article as: Y.-H. Lee, N. Kim, S.-B. Lee, et al., Microstructure and mechanical properties of lightweight TiC-steel composite prepared by liquid pressing infiltration process, Materials Characterization (2018), https://doi.org/10.1016/ j.matchar.2020.110202
This is a PDF file of an article that has undergone enhancements after acceptance, such as the addition of a cover page and metadata, and formatting for readability, but it is not yet the definitive version of record. This version will undergo additional copyediting, typesetting and review before it is published in its final form, but we are providing this version to give early visibility of the article. Please note that, during the production process, errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
© 2018 Published by Elsevier.
Journal Pre-proof
Microstructure and Mechanical Properties of Lightweight TiC-steel Composite Prepared by Liquid Pressing Infiltration Process
Yeong-Hwan Lee
a,c
, Namkyu Kim b, Sang-Bok Lee a, Yangdo Kim c, Seungchan Cho a,*,
Sang-Kwan Lee a,* Ilguk Jo d,*
a
of
Composites Research Division, Korea Institute of Materials Science (KIMS), Changwon
Industrial Technology Support & Safety Division, Korea Institute of Materials Science
(KIMS), Changwon 51508, Republic of Korea c
-p
b
ro
51508, Republic of Korea
re
School of Materials Science and Engineering, Pusan National University, Busan 46241,
d
lP
Republic of Korea
Advanced Materials Engineering, Dong-Eui University, Busan 47340, Republic of Korea
*
Abstract
Jo ur
[email protected] (I. Jo),
na
Corresponding authors:
[email protected] (S. -K. Lee),
[email protected] (S. Cho),
A TiC reinforced steel composite was fabricated by a liquid pressing infiltration (LPI) process. The TiC reinforced steel composites with density less than 6.0g/cm3 were fabricated with a high volume fraction of TiC reinforcement. The results showed that the core-rim structure in the composite was formed by partial dissolution of the reinforcement during the LPI process. The effect of dissolution of TiC particles on the microstructure and mechanical properties of the composites was investigated. Enhanced mechanical properties are attributed to the effective load transfer from the matrix to the TiC because of the strong interfacial bonding. This interfacial stability results from chemical bonding from the partial dissolution
Journal Pre-proof
and the precipitation of the TiC during the process. In order to establish the correlation between the core-rim structure and properties of the composite, the hardness (H) and Young's modulus (E) were examined by nano-indentation.
Keywords: Lightweight; TiC-steel composite; Liquid pressing infiltration; Microstructure;
ro
of
Mechanical property; Partial dissolution;
1. Introduction
-p
The development of advanced lightweight steels with excellent mechanical properties is
re
an important goal for industrial applications, such as automotive components, tools, and other
lP
wear-resistant components. Research on lightweight steels that use aluminum as the alloying element has been performed with the goal of reducing overall weight. However, there are
na
limits on the ways in which the alloying Al can reduce the weight of steel [1, 2]. One
Jo ur
promising way to achieve weight reduction in steel is to introduce lightweight ceramics into the steel matrix to create a composite, which can combine superior mechanical properties, in addition to high corrosion and wear resistance with a low density [3-5]. Among the reinforcement materials, titanium carbide (TiC) has received increasing attention in recent years due to its good thermal stability and superior mechanical properties, such as hardness, modulus, and wear resistance [6]. High volume fraction TiC reinforced steel composites fabricated by the conventional powder metallurgy (PM) method have been intensively studied. Z. Wang et al. [7] reported the microstructure and mechanical properties of TiC (> 60 vol. %) reinforced 35CrMo steel composite via vacuum sintering process which has a hardness of 65 HRC. B. Almangour et al. [8] produced TiC-316L composites using selective laser melting (SLM) process, where the TiC particle size, process parameter of the
Journal Pre-proof
SLM were analyzed. However, particle clustering and defect formation at the interfaces due to the poor wettability between the TiC and the steel matrix are the main drawbacks of the PM process [9, 10]. To overcome these disadvantages, liquid pressing infiltration (LPI) has been developed to infiltrate molten metal into a ceramic preform with a separated heating system using hydrostatic pressure, which leads to a uniform dispersion of reinforcements inside the steel matrix [11, 12].
of
During the composite manufacturing process, high temperature environment cause the
ro
formation of the core-rim structure by dissolution and reprecipitation of the TiC particle [13, 14]. T. Lin et al [15] produced the TiC-steel composites with 36 wt.% TiC with core-rim
-p
structure and the hardness and transverse rupture strength of the composite were studied. J.
re
Pörnbacher et al. [16] adopted hot isostatic pressing process to fabricate TiC reinforced steel
lP
MMC and investigated the effect of powder milling process on the formation of core-rim structure. Jin [17] found the formation mechanism of core-rim structure in TiC-steel which
na
prepared by melt infiltration is competition of interfacial energy minimization and coherency
Jo ur
strain energy during the process. Core-rim structures in TiC reinforced steel composites are known to be an important microstructural feature influencing the mechanical properties of the composite. However, most studies were focused on the mechanical properties of the composites or microstructural analysis, so the evaluation on the relationship between the core-rim structure and the mechanical properties of the composites are rare. So it is necessary to characterize the core-rim structure of TiC reinforced steel composite to understand excellent properties of the composites. In this research, the LPI process under applied pressure was used to produce lightweight TiC reinforced steel composites with improved mechanical properties. The strengthening mechanisms of the high volume fraction composites fabricated under an isothermal temperature condition were investigated from a microstructural perspective, including the
Journal Pre-proof
interfacial stability results from core-rim structure which produced by partial dissolution and reprecipitation of the TiC reinforcement.
2. Materials and methods
2.1. Composite fabrication
of
The chemical composition of the matrix steel (JIS SKD11) was Fe-1.4C-11.1Cr-
ro
0.80Mo-0.23V in wt.% (equivalent to AISI D2). As the reinforcement, 99.5% purity TiC (Changsha Langfeng Metal Materials Co., Ltd) with particle size of 1~10 µm was used and
-p
the TiC preform was made by uniaxial pressing using a cylindrical mold with a height of
re
25mm and a diameter of 55mm (80 MPa). This preform with a green density of 61 ± 1% was
lP
subsequently sintered at 1400 oC for 2 h under an argon atmosphere. In accordance with the LPI process, the TiC preform was located in the crucible (60mm×60mm×6mm) beneath the
na
steel alloy ingots, followed by degassing and vacuuming. The preform and the ingots were
Jo ur
isothermally heated to 1600 oC by vacuum induction melting, and then were pressurized with argon pressure of 0.5 MPa for 5min followed by pouring.
2.2. Microstructural characterization The microstructures of the TiC powder, preform, and the composites were observed by a scanning electron microscope (SEM, LEO-1450). The volume fraction of the composite was measured from five SEM images using the ImageJ analysis program. Crystalline phases in the matrix alloy and the composite were characterized by using an X-ray diffractometer (XRD, D MAX-2500, Rigaku). Each sample was scanned by XRD using Cu-Kα (λ=0.154 nm) radiation at a scanning rate of 1°/ min over an angular range of 30–90°.
Journal Pre-proof
The interfacial morphology and the elements were characterized using transmission electron microscopy (TEM, JEM200). The element distribution of the matrix alloy and the composite was investigated using electron probe micro-analysis (EPMA, JXA- 8530F, JEOL). A field emission scanning electron microscope (FESEM, Tescan MIRA 1) with an electron backscatter diffraction (EBSD) detector was used for the grain size analysis.
ro
of
2.3. Characterization of mechanical properties
The density of the steel alloy and the composite was measured by the Archimedes
-p
method. The Vickers micro-hardness values reported are the average of 10 measurements for
re
each sample. Plate-type tensile specimens with a gage length of 5mm, a width of 2mm, and a
lP
thickness of 2 mm were prepared, and were tested at room temperature at a strain rate of 3.4×10-4 s-1. The compressive behaviors of both the matrix and the composite specimens
na
(Φ3mm x 6mm) were studied under strain rates of 5×10-4 s-1. The presented strength data are
Jo ur
the average of three measurements.
Nano-indentation was performed using a Nanoindenter XP (MTS) to measure the hardness (HIT) and elastic modulus (EIT) of the composite with a Berkovich indenter, using the continuous stiffness measurement (CSM) technique. To obtain reliable data, a total of 300 indentations were made on the composite specimen at room temperature and the penetration depth limit was 300 nm. The hardness and Young's modulus values were obtained at a depth of 300 nm. Each value of hardness and modulus was taken and averaged statistically.
3. Results and Discussion
3.1 Microstructure
Journal Pre-proof
Fig. 1 shows SEM micrographs of raw and sintered TiC powder and TiC-SKD11 composite produced by the LPI process. As can be seen from Fig. 1(a), the starting TiC particles had an irregular shape with a size of 1~10 µm. The formation of necks was perceived in the preform after sintering at 1400℃ (Fig. 1(b)); however, no change in the TiC morphology was recognized. From this weak bonded-preform, a form suitable for composite
of
fabrication was identified. The microstructure of the TiC reinforced steel composites is
ro
presented in Figs. 1(c) and (d). The TiC was homogeneously distributed in the matrix at an area fraction of about 60% (± 2%), which is the same as the green density of the preform. It
-p
was noted from Figs. 1(c) and (d) that the boundaries of the TiC particles were smooth and
re
spherical as compared with the starting powder, as shown in Fig. 1(d), which indicates that
lP
partial dissolution and the precipitation of TiC occurred during the LPI process. It is reported that the TiC particles are partially dissolved in the matrix with a temperature over 1600° in
na
the TiC-SKD11 composite system, and that they are re-precipitated during the solidification
Jo ur
process [18]. The interfaces between the matrix and the reinforcement were clean with no defects such as pores, cracks, or de-bonding. Additionally, the infiltration of the steel melt was achieved even below the 100nm inter-particle distances, which indicates good wettability of the TiC through the steel melt in the LPI process.
lP
re
-p
ro
of
Journal Pre-proof
Fig. 1. Microstructure of (a) raw TiC powders, (b) sintered TiC preform, and (c,d) TiC-
na
SKD11 composites fabricated by the LPI process.
Jo ur
TEM analysis was applied to better understand the details of the interface of the composite. As Figs. 2(a) and (b) show, the interfaces between the TiC particle and the matrix were well-bonded to one another. Fig. 2(c) shows the selected area diffraction pattern (SADP) of TiC, which reveals that the TiC is single crystal with a face-centered cubic (FCC) structure. The diffraction pattern reflects the (020) and (200) planes in the [001] zone axis of the TiC reinforcement. The unidentified phases with a few hundred nanometer scale are identified between the reinforcements marked by a yellow arrow. In order to analyze the phases, EDS mappings of Fe, Ti, Cr, and C elements were obtained, and they revealed that the phases are chrome-rich carbide (Fig. 2(e)). Generally the SKD11 alloy includes chromium carbide in the matrix [19]. According to the Cr mapping in Fig. 2(e), it can be found that the Cr-rich carbide
Journal Pre-proof
phases are bridging the TiC particles, as indicated by a yellow rectangle. Furthermore, there is also a Cr-rich carbide phase attached to the surface of the TiC reinforcement (yellow circle). XRD and EPMA analyses was carried out on the matrix alloy and the composite to identify
Jo ur
na
lP
re
-p
ro
of
the carbide and the presence of elements.
Fig. 2. (a,b) TEM bright-field image of the composites; (c) SADP of TiC particle; (d) STEM annular dark-field image of the composite; and (e) EDS mapping of the composite.
Journal Pre-proof
3.2. Composition and Elemental Distribution Mapping
The XRD patterns of (a) SKD11 matrix alloy and (b) TiC-SKD11 composites produced by the LPI process are given in Fig. 3. It is found that alpha bcc iron (martensite) is the main phase of the SKD11 matrix (Fig 3a). It is noteworthy that diffraction peaks of M7C3 are detected in both specimens, which is in accord with the results of TEM observation. Very
of
low intensity of M23C6 peaks was also detected. M stands for random occupancy of the Fe
ro
lattice sites with Fe and appropriate fractions of other metal atoms substituting for Fe in the solid solution (M = Fe, Cr, V, Mo). XRD results show that the TiC reinforced SKD11
Jo ur
na
lP
re
-p
composites were successfully fabricated without unwanted reaction phases or impurities.
Fig. 3. XRD patterns for (a) SKD11 matrix, and (b) SKD11–TiC composite.
Journal Pre-proof
For further phase characterization, the distribution of the elements in the matrix alloy and the composite was characterized by EPMA and the results are shown in Fig. 4. Fig. 4(a) shows the SEM morphologies and EPMA analysis results of the SKD11 matrix alloy. According to the element maps shown in Fig. 4(a), carbides of various sizes (white arrows) with high color intensities of Cr, C, V were observed with rather less color intensity of Mo
of
element. With combine elemental mapping result and XRD pattern, these phases were
ro
concluded to be M7C3 or M23C6 type carbides.
A SEM image (Fig. 4b) taken from the TiC-SKD11 composite shows the presence of
-p
finely dispersed reinforcements. EPMA mapping for the elements such as Fe, Cr, V, and Mo
re
was carried out on dispersed phases of the composite to identify the elemental distribution.
lP
As stated previously, the XRD analysis confirms these phases as the formation of M7C3 or M23C6 precipitates at the SKD11 matrix. The EPMA mapping image clearly shows the
na
distribution of C, Cr, Fe, and V in the matrix area, as shown in Fig. 4b. The light green
Jo ur
colored rim observed from the Fig. 4b inside the TiC reinforcement was identified as a V and Mo rich region. It can be deduced that the TiC particles are partially dissolved during the LPI process, whilst V and Mo from the matrix diffused towards TiC before solidification of the steel melt. A (Ti, Mo, V)C solid solution consequently forms on the edge of the TiC reinforcement. As can be seen from Fig. 4b, it was confirmed that the V and Mo elements diffused to the center of the TiC particles. The dissolution of the reinforcement yields lowenergy interfaces and results in enhancement of the wetting of TiC in the matrix, and hence increases the interfacial bonding strength [20]. This effect will drastically increase the loadbearing capacity, thus improving the mechanical properties of the produced composites. The partial dissolution of TiC is also in agreement with Fig. 1 showing that the morphology of TiC is changed from an angular shape in the starting TiC to a spherical shape in the
Journal Pre-proof
Jo ur
na
lP
re
-p
ro
of
composites.
Fig. 4. Elemental mapping with EPMA in the (a) SKD11 matrix alloy, and (b) TiC-SKD11 composite.
3. 3 Mechanical Properties
Table 1 summarizes the physical and the mechanical properties of the matrix and the composite. The density of the composite was 5.77 g/cm3, which is about 25% lighter than that
Journal Pre-proof
of the matrix (7.81 g/cm3). The average Vickers hardness of the composite is about 1432.4 HV, which is 5.8 times higher than that of the SKD11 matrix (245.9 HV). The hardness of the 61 vol.% TiC reinforced steel composite fabricated by powder metallurgy process [7, 21] is about 720 HV and 830 HV, respectively. The hardness of a 70 vol.% TiC reinforced stainless steel produced through the powder technology is about 1035 HV [22]. Therefore, it can be seen that the TiC-SKD11 composite produced by the liquid pressing infiltration process has
of
an effective load transfer from soft matrix to hard reinforcement. Compared to the matrix, the
ro
composite exhibited a higher yield strength (YS), ultimate tensile strength (UTS), and elastic modulus. No necking was observed during the tensile test on the composite specimen, and
-p
YS (830MPa) seen in the stress-strain plots was close to the UTS value (935MPa), which
re
suggests that the composites failed after yielding. It should be noted that no distinct yielding
lP
would take place in the high volume fraction composites because of their brittleness [23]. Additionally, if the composite is not produced well, the tensile strength in high volume
na
fraction ceramic reinforced metal matrix composites is decreased due to the weak interfacial
Jo ur
bonding and defects [24]. In this research, however, the UTS of the high volume fraction TiC reinforced composite was 935 MPa, which is higher than that of the SKD11 matrix (743 MPa). The increase in the strength from the TiC addition could be attributed to good interfacial bonding and fewer defects, as compared to the composite prepared by conventional processes. As expected, the modulus of the composite (369 GPa) was highly increased, relative to the steel matrix (205 GPa). Above all, the compressive yield strength (CYS) of the composite (3.32 GPa) was 7.4 times higher than the corresponding values of the steel matrix (0.45 GPa).
Table 1. Summary of the physical and the mechanical properties of the matrix and the TiCSKD11 composite.
Journal Pre-proof
Density
Hardness
YS
UTS
Modulus
CYS
(g/cm3)
(HV)
(MPa)
(MPa)
(GPa)
(GPa)
Steel
7.81
245.9
340
743
205
0.45
TiC- SKD11
5.77
1432.4
830
935
369
3.32
Fig. 5 indicates that particle cracking is the main mode of failure under the tensile and the
of
compressive load. As shown in Fig. 5(a), there is a primary crack path (marked as P) and
ro
several secondary crack paths (marked as S) through the TiC particles that are perpendicular
-p
to the tensile loading axis. The fracture in the composite under the tensile load might be initiated by the nucleation and formation of micro-pores within the TiC reinforcement.
re
Further increase in the stresses can cause the micro-pores to coalesce into a primary micro-
lP
crack. In this stage, strong interfacial bonding increases the resistance to the crack propagation before the plastic deformation of the steel matrix. These primary cracks then
na
extend to the matrix through secondary crack formation, and the final fracture occurs through
Jo ur
the primary crack path. The crack propagation, even at a small TiC size (which can be observed from the detailed microstructure of the secondary crack path and is shown in Fig. 5(b)), indicates effective load transfer at the interface. This is attributed to good interfacial bonding, such that it is able to perfectly transfer the load from the matrix to the TiC particles. Also, it is known that the fracture path is likely to develop from the residual porosity and particle/matrix de-bonding in the composite [25]. However, because of a strong interfacial bonding, no defects or de-cohesion at the interface is observed in the fracture specimen (Figs. 5(a) and (b)). As compared to the tensile test specimen, compressive test specimen showed roughly 45 degrees shear failure to the direction of compressive axis. The fractography of the compression test specimen (Fig. 5(d)) showed a micro-dimple pattern, by the ductile matrix fracture with the brittle reinforcement fracture. The matrix dimple was not observed on the
Journal Pre-proof
other side of the reinforcement, which reveals the constraints in plastic flow of the composite
Jo ur
na
lP
re
-p
ro
of
matrix in the presence of discontinuous TiC reinforcement.
Fig. 5. Fracture morphologies of the (a,b) side view of the tensile test specimen; (c) tensile fracture surface; and (d) compressive fracture surface.
As shown in Fig. 6, the morphology of an indent on the sample surface is captured using FESEM. No interfacial debonding, TiC particle cracking or radial crack propagating from the indent corner is found for any indent area on the specimen. Triangular pyramid craters were formed during penetration of the indentation tip in different phases. The size of the residual nano-indentation impression corresponds to the indentation displacements during the loading process [26]. For this reason, the distance between the center and the vertex of the equilateral triangle indentation mark was measured to compare the displacement of each region. The
Journal Pre-proof
indent position was divided into five regions: TiC core, TiC core-rim interfaces, TiC rim, SKD11/TiC interface, and SKD11 matrix area. The average length of three distance between the center of the indent and three vertexes of each area was 814.32, 889.53, 992.65, 1402.04, and 1507.92 nm, respectively. The displacement gradually increased from the center of the TiC particle towards the SKD11 matrix. This indicates that the hard ceramic particle was less deformed compared with the soft matrix. The lower hardness values are mostly associated
of
with indents that are placed in the matrix alloy and have the largest distances from the indent
Jo ur
na
lP
re
-p
ro
center to the vertex among indent positions.
Jo ur
na
lP
re
-p
ro
of
Journal Pre-proof
Fig. 6. (a) Schematics and detailed microstructure of impression after nano-indentation on (b) TiC core; (c) TiC core-rim interface; (d) TiC rim; (e) TiC/SKD11matrix interface; and (f) matrix alloy.
Representative load-displacement curves of five regions during nano-indentation on the composite specimen are shown in Fig. 7. Compared to other phases, a higher indentation
Journal Pre-proof
load is needed to reach an indentation depth of 300 nm at the center of TiC reinforcement, which means that the TiC particle possesses a relatively higher hardness. For a given depth of 300 nm, the applied load for the TiC phase was 44.6 mN, which is higher than that of the matrix (15.1 mN). The load-displacement curves of the TiC core-rim interface and the TiC rim phase show similar trends. Furthermore, it is noted that the maximum indentation loads for the core-rim interface (49.2 mN) are higher than at the TiC/SKD11 interface (32.1 mN),
of
indicating the area near the matrix alloy has a lower average hardness. In the load-
ro
displacement curve, large elastic recovery is observed by a reduction in displacement at an analysis point close to the center of a TiC particle. For an elastic-plastic contact, the
-p
unloading curve is different from the loading curve and the area between them represents the
re
energy lost as not only heat but also deforming energy of crystals during the plastic
lP
deformation. As shown in the inset of Fig. 7, the elastic recovery of indentation, he, can be calculated from the following equation [27]:
na
he = hmax - hf
Jo ur
where hmax is the maximum penetration depth and hf is the residual penetration depth. The elastic recovery of the TiC core, the TiC core-rim interface, the TiC rim, TiC/SKD11 interface, and the SKD11 matrix regions was about 45.9, 44.7, 46.3, 41.8, and 27.2% of the maximum penetration depth, respectively. The elastic recovery of the TiC/SKD11 interface was not substantially less than that of the TiC particle. The high elastic recovery for the reinforcement and matrix appears to be mainly due to the strong interfacial bonding. The elastic recovery of the SKD11 matrix (27.2%) was lower than at the other positions.
re
-p
ro
of
Journal Pre-proof
na
for nano-indentation test).
lP
Fig. 7. Representative load-displacement graph (inset graph: typical load-displacement curve
Jo ur
A summary of hardness (H) and elastic modulus (E) from the nano-indentation tests is shown in Fig. 8. The H and the E of the composite had different values depending on the location where the indentation was applied. The H and the E values of the TiC core and corerim interfaces are similar but decrease gradually close to the matrix area. The TiC core and the TiC core-rim interface exhibit a hardness of 443.5 GPa and 448.3 GPa, and a modulus of 29.7 GPa and 29.3 GPa, respectively. The nano-hardness measured from the TiC rim and TiC-SKD11 interface was 415.7 GPa and 368.5 GPa, respectively, and their elastic modulus was 25.3 GPa and 13.9 GPa, respectively. The SKD11 matrix has hardness and a modulus of about 327.1 GPa and 7.3 GPa, which are the lowest among all five regions. The hardness at the TiC core zone is about 443.5 GPa, which is about 35% higher compared to the hardness of the matrix (327.1 GPa). According to the literatures [28, 29], an H/E ratio also determines
Journal Pre-proof
the elastic recovery of a material upon deformation. The calculated H/E value increased as the indent position moved towards the TiC particle. The TiC core has the H/E ratio of 0.067, which is much higher compared to the matrix alloy (0.022). This indicates the incorporation
Jo ur
na
lP
re
-p
ro
of
of a high volume fraction of TiC particle increases the resistance to mechanical damage.
Fig. 8. Summary of average nano-hardness (H) and elastic modulus (E) as a function of indentation position of composite.
3.4 Grain size distribution
Detailed information of the grain size distribution in the matrix and the composite was obtained by EBSD (Fig. 9). The average grain size of 11.6 μm (equivalent diameter) was calculated from the matrix and can be compared to an average grain size of 5.4 μm in the
Journal Pre-proof
composite (Fig. 9). The improved YS stemming from grain refinement (∆𝜎𝐺𝑅 ) could be estimated from the Hall-Petch relationship as follows [30]: ∆𝜎𝐺𝑅 = 𝑘(𝑑 −0.5 − 𝑑0−0.5 ) where k is a constant (1.0 MN·m-3/2 for low-carbon steel [31, 32]), and d and d0 are the average grain size of the composite and the matrix, respectively. The ∆𝜎𝐺𝑅 predicted from the equation is about 130 MPa, which was smaller than the YS improvement (490 MPa)
of
measured experimentally. This result shows that the grain refinement might contribute to
Jo ur
na
lP
re
-p
ro
strengthening of the composite, and that other strengthening mechanisms are also combined.
Fig. 9. EBSD maps and grain size distribution of (a) the steel matrix and (b) the TiC- SKD11 composite.
Journal Pre-proof
From the experimental data, we have deduced the following findings, which may all contribute to the strengthening mechanism of TiC-SKD11 composites: (a) Effective load transfer from the matrix to the reinforcement takes place because of the strong interfacial bonding by the partial dissolution of TiC during the LPI process. (b) Fewer defects and a uniform distribution of TiC prevent premature fracture of the composite under an applied load.
ro
of
(c) Grain refinement of the matrix occurs due to the incorporation of reinforcements.
These strengthening mechanism factors, whether independently or concurrently, are
-p
considered to be responsible for enhancing the mechanical properties of TiC–SKD11
lP
Conclusion
re
composites.
na
The strengthening mechanism of a high volume fraction TiC reinforced steel composite
Jo ur
fabricated by the LPI process has been investigated through the extensive characterization of microstructure and mechanical properties of the composite. The composite with a density of 5.77g/cm3 exhibited superior mechanical properties, as compared with the matrix. The increases in the mechanical properties is attributed to the incorporation of the hard ceramic reinforcement and effective load transfer from the matrix to the reinforcement. Interfacial stability and strong bonding between the reinforcement and the matrix could be obtained from the enhanced wettability from the partial dissolution and reprecipitation of the TiC reinforcement during the LPI process. In conclusion, core-rim structure formation of TiC by V and Mo diffusion and grain refinement of the matrix contributed to enhanced mechanical properties of TiC-SKD11 composites fabricated by the LPI process.
Journal Pre-proof
Declaration of competing interest None
Acknowledgments
of
This work was financially supported by the Fundamental Research Program (PNK7020) of the Korea Institute of Materials Science (KIMS). This work was also
ro
supported by the Korea Basic Science Institute(KBSI) National Research Facilities & Equipment Center(NFEC) grant funded by the Korea government(Ministry of Education)
na
Data availability
lP
re
-p
(No.2019R1A6C1010045)
Jo ur
The raw/processed data required to reproduce these findings cannot be shared at this time as the data also forms part of an ongoing study.
Journal Pre-proof
Reference [1] C.Y. Lee, J. Jeong, J. Han, S.J. Lee, S. Lee, Y.K. Lee, Coupled strengthening in a medium manganese lightweight steel with an inhomogeneously grained structure of austenite, Acta Mater. 84 (2015) 1–8. [2] S. Lee, J. Jeong, Y.K. Lee, Precipitation and dissolution behavior of κ-carbide during continuous heating in Fe-9.3Mn-5.6Al-0.16C lightweight steel, J. Alloys Compd. 648 (2015)
of
149–153.
ro
[3] H. Springer, R. Aparicio Fernandez, M.J. Duarte, A. Kostka, D. Raabe, Microstructure refinement for high modulus in-situ metal matrix composite steels via controlled
-p
solidification of the system Fe–TiB2, Acta Mater. 96 (2015) 47–56.
re
[4] I. Sulima, S. Boczkal, L. Jaworska, SEM and TEM characterization of microstructure of
lP
stainless steel composites reinforced with TiB2, Mater. Charact. 118 (2016) 560–569. [5] D. Abolhasania, S. M. H. Seyedkashi, T.W. Hwang, Y.H. Moon, Selective laser melting of
na
AISI 304 stainless steel composites reinforced by Al2O3 and eutectic mixture of Al2O3–ZrO2
Jo ur
powders, Mater Sci Eng A. 763 (2019) 138161 [6] I.H. Song, D.K. Kim, Y.D. Hahn, H.D. Kim, Investigation of Ti3AlC2 in the in situ TiC– Al composite prepared by the exothermic reaction process in liquid aluminum, Mater Lett. 58 (2004) 593–597.
[7] Z. Wang, T. Lin, X. He, H. Shao, B. Tang, X. Qu, Fabrication and properties of the TiC reinforced high-strength steel matrix composite, Int. Journal of Refractory Metals and Hard Materials 58 (2016) 14–21. [8] B. AlMangour, D. Grzesiak, J.-M. Yang, In-situ formation of novel TiC-particlereinforced 316L stainless steel bulk-form composites by selective laser melting, J. Alloys Compd. 706 (2017) 409-418. [9] W. Jing, W. Yisan, In-situ production of Fe–TiC composite, Mater. Lett. 61 (2007) 4393–
Journal Pre-proof
4395. [10] E. Olejnik, Ł. Szymański, P. Batóg, T. Tokarski, P. Kurtyka, TiC-FeCr local composite reinforcements obtained in situ in steel casting, J. Mater. Process. Technol. 275 (2020) 116157. [11] M. Bahraini, J.M. Molina, M. Kida, L. Weber, J. Narciso, A. Mortensen, Measuring and tailoring capillary forces during liquid metal infiltration, Curr Opin Solid St M. 9 (2005) 196–
of
201.
ro
[12] S. Kim, D. Kim, W. Rhee, D. Suh, Hardness and Transverse Rupture Strength of TiCReinforced SKD11 Steel Matrix Composite, Met Mater Int. 12 (2019) 1-8.
-p
[13] M. Gao, Y. Pana, F. J. Oliveira, L. Yang, J. L. Baptista, J. M. Vieira, The formation of
re
core–rim structures in Fe40Al/(TiC–TiN–WC) cermets produced by pressureless melt
lP
infiltration, Mater Sci Eng A. 371 (2004) 277–282.
[14] A. Rajabi, M.J. Ghazali, J. Syarif, A.R. Daud, Development and application of tool wear:
na
A review of the characterization of TiC-based cermets with different binders, Chem Eng. 255
Jo ur
(2014) 445-452.
[15] T. Lin, Y. Guo, Z. Wang, H. Shao, H. Lu, F. Li, X. He, Effects of chromium and carbon content on microstructure and properties of TiC-steel composites, Int J Refract Met H. 72 (2018) 228–235.
[16] J. Pörnbachera, H. Leitner, P. Angerer, T. Wojcik, S. Marsoner, Gerald Ressel, TiC(Ti,M)C core-rim structures in solid-state manufactured steel-based MMCs, Mater. Charact. 156 (2019) 109880. [17] C. Jin, K. P. Plucknett, Microstructure instability in TiC-316L stainless steel cermets, Int J Refract Met H. 58 (2016) 74-83. [18] T.Z. Kattamis, T. Sunganuma, Solidification processing and tribological behavior of particulate TiC-Ferrous Matrix composites, Mater. Sci. Eng. A 128 (1990) 241–252.
Journal Pre-proof
[19] A. Okada, Y. Okamoto, Y. Uno, K. Uemura, Improvement of surface characteristics for long life of metal molds by large-area EB irradiation, J. Mater. Process. Technol. 214 (2014) 1740–1748. [20] J. V. Wood, K. Dinsdale, P. Davies, J. L. F. Kellie, Production and properties of steel– TiC composites for wear applications, J. Mater Sci Technol. 11 (1995) 1315–1320. [21] G. Lia, H. Yang, Y. Lyu, H. Zhou, F. Luo, Effect of Fe–Mo–Cr pre-alloyed powder on
of
the microstructure and mechanical properties of TiC–high-Mn-steel cermet, Int J Refract Met
ro
H. 84 (2019) 105031.
[22] F. Akhtara, S.J. Guo, Microstructure, mechanical and fretting wear properties of TiC-
-p
stainless steel composites, Mater. Charact. 59 (2008) 84-90
re
[23] M.H. Loretto, D.G. Konitzer, The effect of matrix reinforcement reaction on fracture in
lP
Ti-6Ai-4V-base composites, Metall Mater Trans A. 21 (1990) 1579–1587. [24] E. Pagounis, V.K. Lindroos, Processing and properties of particulate reinforced steel
na
matrix composites, Mater Sci Eng A. 246 (1998) 221–234.
Jo ur
[25] N. Shi, R.J. Arsenault, Plastic Flow in SiC/Al Composites-Strengthening and Ductility, Annu Rev Mat. Sci. 24 (1994) 321–357. [26] H.L. Yu, W. Zhang, H.M. Wang, X.C. Ji, Z.Y. Song, X.Y. Li, B.S. Xu, In-situ synthesis of TiC/Ti composite coating by high frequency induction cladding, J. Alloys Compd. 701 (2017) 244–255. [27] Z-H. Xu, X. Li, Estimation of residual stresses from elastic recovery of nanoindentation, Phil. Mag. 19 (2006) 2835–2846. [28] B. R. LAWN, V. R. HOWES, Elastic recovery at hardness indentations, J of Mater Sci. 16 (1981) 2745–2752. [29] W. Liu, L. Chen, Y. Cheng, L. Yu, X. Yi, H. Gao, H. Duan, Model of nanoindentation size effect incorporating the role of elastic deformation, J Mech Phys Solids. 126 (2019) 245–
Journal Pre-proof
255. [30] B. Chen, S. Li, H. I, L. J, J. Umeda, M. Takahashi, Load transfer strengthening in carbon nanotubes reinforced metal matrix composites via in-situ tensile tests, Compos Sci Technol. 113 (2015) 1–8. [31] J. Li, T. Ohmura, K. Tsuzaki, Evaluation of Grain Boundary Effect on Strength of Fe--C Low Alloy Martensitic Steels by Nanoindentation Technique, Mater Trans. 46 (2005) 1301–
of
1305.
ro
[32] Y. Bergstrom, H. Hallen, Hall–Petch relationships of iron and steel, Mater Sci Tech. 17
Jo ur
na
lP
re
-p
(1983) 341–347.
Journal Pre-proof
Declaration of interests
☒ The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
☐The authors declare the following financial interests/personal relationships which may
of
be considered as potential competing interests:
ro
Ref: MATERIALSCHAR_2019_2572
Pressing Infiltration Process
Jo ur
na
lP
Journal: Materials Characterization
re
-p
Title: Microstructure and Mechanical Properties of Lightweight TiC-steel Composite Prepared by Liquid
Journal Pre-proof
Highlights The strengthening mechanisms of the TiC/steel composites fabricated under an isothermal temperature condition is clarified. The core-rim structure was formed by partial dissolution of the TiC reinforcement.
Jo ur
na
lP
re
-p
ro
of
Effective load transfer from the matrix to the reinforcement takes place because of the strong interfacial bonding from the partial dissolution of TiC.
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9