C H A P T E R
9 Microwave Pretreatment Jian Xu National Key Laboratory of Biochemical Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, China
9.1 INTRODUCTION 9.1.1 Microwave Microwave (MW) is electromagnetic waves with wavelengths in the range of 0.01e1 m and a corresponding frequency ranging from 0.3 to 300 GHz. The MW region in the whole electromagnetic spectrum is between the infrared and radio frequencies. As a kind of electromagnetic wave, MW has both electric and magnetic fields. Based on the interaction between MW irradiation and materials, a material can be categorized into three types [1]: (1) absorbing materials such as water and glycerol, which can absorb MW, are also called MW dielectric; (2) conductors (mainly metals), which MW cannot penetrate, and most of which is reflected; and (3) insulators or MW-transparent materials, including quartz and Teflon, which allow MW to pass through without loss. MW dielectric is commonly used as the heating medium [2].
9.1.2 MW Heating Mechanism MW heating is also called dielectric heating, because of the dielectric employed to absorb MW irradiation. To avoid interference with telecommunications and cellular phone frequencies, 915 MHz (896 in the United Kingdom) and 2450 MHz are two frequencies usually used for MW heating for industrial, scientific, and medical applications [3]. A domestic MW oven normally operates at 2450 MHz. The way a material is heated by MW depends on its shape, size, and dielectric constant, and the nature of the MW equipment used. The main MW heating mechanisms consist of dipolar polarization, conduction, and interfacial polarization [4e6]: (1) Dipolar polarization is responsible for most MW heating in the solvent systems. Polar molecules characterized with an electrical dipole moment will align themselves in an electromagnetic field. In an electromagnetic wave with rapid oscillation, the polar molecules will rotate continuously, aligning with it. This is called dipolar polarization. As Pretreatment of Biomass http://dx.doi.org/10.1016/B978-0-12-800080-9.00009-8
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TABLE 9-1
Comparison of conventional and MW heating
MW irradiation
Conventional heating
Conversion of energy
Transfer of energy
In corn volumetric and uniform heating
Superficial Heating via Convection/conduction
Rapid and efficient
Slow, inefficient
Selective
Non selective
Hot spots
No hot spot
Dependent of the properties of the material
Less dependent
Precise and controlled heating
Less controllable
the field alternates, the molecule reverses direction to align itself with it. This causes energy to be lost from the dipole by molecular friction and collisions, giving rise to dielectric heating. For this reason, MW heating is always called dielectric heating. (2) Conduction mechanism happens when the dissolved charged particles in a sample (electrons, ions, etc.) oscillate back and forth under the influence of the electric component of MW irradiation. They collide with the adjacent molecules or atoms, which cause agitation or motion, and heat is thus created. (3) Interfacial polarization is a phenomenon viewed as a combination of conduction and dipolar polarization. It is an important mechanism for systems composed of conducting and nonconducting materials.
9.1.3 MW Effects The action of MW irradiation results from materialewave interactions leading to thermal effects, specific MW effects and nonthermal effects [7e10]. A combination of these contributions is responsible for the observed effects. Heat from conventional heating is transferred from the surface toward the center of the material by conduction, convection, and radiation. It is relatively slow and inefficient, and depends on the thermal conductivity of the material and convection currents. MW heating is characterized by converting electromagnetic energy into thermal energy, which is a kind of energy conversion rather than heating. Compared with conventional heating, the heat produced by MW irradiation is throughout the volume of the materials rather than an external source. The differences between conventional and MW heating are presented in Table 9.1 [11].
9.2 MW APPLICATION Since the first MW oven built in 1947 by Raytheon Corporation and an early commercial model introduced in 1954, MW heating has gained popularity in food processing because of its ability to achieve high heating rates, significant reduction in cooking time, more uniform heating, safe handling, ease of operation, and low maintenance [12,13]. Over the decades, this
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technology has spread widely to such applications as analytical chemistry, heating and vulcanization of rubber, plasma processing, chemical synthesis and processing, and waste remediation. MW irradiation has acquired a great deal of attention in domestic, industrial, and medical applications. It has been used in many applications including mineral and metallurgic processes [14e16], chemical catalysis [17,18], organic/inorganic syntheses [19e24], pyrolysis [25e27], phase separation and extraction processes [28e34], remediation of soil and hazardous/radioactive waste [35e41], and sewage sludge treatment [42,43]. The rapid and effective heating properties of MW have led to its application in biomass pretreatment since 1984 [44]. As a promising alternative feedstock to replace crude oil, biomass has gained attention recently owing to its potential in producing energy, materials, and chemicals. However, the recalcitrant nature of biomass makes the pretreatment step necessary to improve its enzymolysis efficiency. A good biomass pretreatment produces high enzyme-digestible biomass, low-cost inhibitors, and ease of operation. MW has been a powerful tool in the pretreatment of various biomass including agricultural residues, woody biomass, grass, energy plants, and industrial residuals. This chapter addresses the most commonly preferred MW-assisted biomass pretreatments: (1) MW/water alone, (2) MW/alkali, (3) MW/acid, (4) MW/ionic liquid, (5) MW/ salt, and (6) other combined MW-assisted pretreatment. Although MW-assisted pyrolysis and torrefaction have been widely used in biofuel production [45e49], it is a direct conversion technology rather than a pretreatment, which is not included in this chapter.
9.2.1 Microwave/Water Alone Ooshima et al. (1984) were the first to report the use of MW heating for the pretreatment of rice straw and bagasse [44]. It was found that the enzymatic accessibilities increased by 1.6 and 3.2 times for rice straw and bagasse, respectively, compared with untreated samples. In the same year, sugar cane bagasse, rice straw, and rice hulls were pretreated by Azuma et al., who observed no substantial change in cellulose crystallinity detected by short heating (<8 min) below 230 C [50]. The enzymatic hydrolysis of all the biomass was markedly improved by MW pretreatment above 160 C and showed a maximum at 223e228 C, independent of the source. The increase in surface area of cellulose resulting from the degradation of lignin and hemicellulose is considered a rate-determining factor for cellulose enzymolysis because of the stability of cellulose crystallinity under MW irradiation. The effects of temperature and duration of MW pretreatment of wheat straw on its enzymatic saccharification to fermentable sugars were evaluated [51]. The yield of 544 mg/g on monomeric sugars was obtained from straw from MW (200 C, 10 min) pretreated (8.6%, w/v, in water) after enzymatic saccharification (45 C, pH 5.0, 120 h) using a cocktail of three commercial enzyme preparations. Switchgrass soaked in water was also pretreated by MW irradiation [52]. The total sugar (xylose þ glucose) yield of 34.5 g/100 g biomass was obtained, which was 53% higher than that from conventional heating. A comparison made of pretreatment between MW and ultrasound was carried out by Nikolic et al, who found that MW pretreatment resulted in higher yields of glucose and bioethanol compared with ultrasound pretreatment. This investigation also indicated that the time for simultaneous saccharification and fermentation was markedly decreased by MW pretreatment, and thus, the bioethanol production cost could be reduced [53]. Lu et al. [54]
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also pointed out that MW generates higher power densities, enabling higher production rates and lower production costs compared with conventional heating. Ma et al. used a BoxeBehnken design (BBD) and response surface methodology optimizing MW pretreatment on rice straw [55]. MW intensity, irradiation time, and substrate concentration were identified as three main factors affecting enzymatic saccharification. It was also found that the silicified waxy surface and the ligninehemicellulose complex were broken down and silicon and lignin were partly removed under MW pretreatment. MW was also employed to pretreat milled barley, spring wheat, winter wheat, and oat straw for biogas [56]. However, the performance of anaerobic digestion for these four pretreated materials did not improve, which suggests that MW pretreatment might be not suitable for milled straw types in biogas plants.
9.2.2 Microwave/Alkali Lignin has been considered a barrier to enzymatic hydrolysis, and the removal of lignin has been confirmed to enhance biomass susceptibility for enzymes [57,58]. It was postulated that alkali treatment releases hemicelluloses as oligomers [59], causing less sugar degradation at a low alkali concentration [60,61]. Higher alkali used in pretreatment tends to form hemicellulose with a higher molecular weight, which is considered to expand its economic value [62]. However, a relatively long residence time is required to obtain high yields for alkaline pretreatment at a lower temperature [61]. It has been reported that 80% of hemicelluloses and 60% of lignin could be released from wheat straw by sodium hydroxide pretreatment at room temperature with a long time of 144 h [63]. As a rapid and effective heating source, MW irradiation has been widely employed in alkali pretreatment to obtain the higher temperature required in the delignification process. Some studies with MW-assisted alkali pretreatment on wheat straw and rice straw confirmed its effectiveness in enhancing the enzymatic hydrolysis and ethanol production [64e67]. Compared with pretreatment with alkali alone, biomass pretreated by MW and alkali had a higher hydrolysis rate and glucose content in hydrolysate. A higher yield of 90% maximum potential sugars was achieved with switchgrass pretreated by alkali (NaOH) at 0.1 g/g biomass with MW as the heat source [52]. It was also found from scanning electron microscope (SEM) images that MW was more effective in disrupting the recalcitrant structures compared with conventional heating. Another investigation with MW-assisted alkali pretreatment on wheat straw for saccharide- and lignin-releasing potential was carried out; it was confirmed effective by extracting more than 80% of hemicellulose and 90% of lignin at a very short pretreatment time and low degree of cellulose solubilization [68]. Rodrigues et al. [69] focused on the potential of MW-assisted alkali pretreatment to improve the rupture of the recalcitrant structures of the cashew apple bagasse (CAB). With an alkali concentration of 0.2 and 1.0 mol/L, solid percentage of 16% (w/v), and enzyme load of 30 FPU/g CAB, pretreatment time and MW power had no significant effect on glucose concentration. Zhao et al. [70] used an NaOH solution to pretreat rice hulls with MW irradiation; they mentioned that increased accessibility of the substrates by MW pretreatment was mainly achieved by rupturing the rigid structure of rice hulls, and the reducing sugar content was increased by 13% compared with that of rice hulls without
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pretreatment. Hu and Wen [52] described the pretreatment of switchgrass using MW. With MW-assisted alkali pretreatment, they reported that the total sugar yield was 53%, which was higher than that obtained by conventional heating. MW-assisted alkali pretreatment was also used to pretreat vinasse for L-lactic acid production. The maximum lactic acid concentration of 17.5 g/L was obtained with the alkali concentration of 8% and MW power of 700 W, higher than those of the independent method used. In addition, the fermentation time could be 1 day earlier than other methods [71]. Another follow-up study was done on L-lactic acid from vinasse, and an optimized condition for the MW-alkali coupling pretreatment process was obtained as follows: 0.06 g/g NaOH, 523 W for 8 min, and solid-to-liquid ratio at 1:2, which resulted in 86.0 mg/g L-lactic acid [72]. Compared with independent NaOH and MW pretreatment methods, MWeNaOH coupled pretreatment reduced hemicellulose and lignin in vinasse more markedly by 28.24% and 10.53%, respectively. The crystallinity of vinasse was also reduced significantly from 69.34% to 33.68%. Pretreated vinasse by MWeNaOH coupling exhibited more surface holes, resulting in a wider specific surface area. Orthogonal design and BBD have been used to optimize MW-assisted alkaline pretreatment [73,74]. The ethanol yield was 148.93 g/kg wheat straw at this condition, much higher than that from the untreated material, which was only 26.78 g/kg. Pretreatment on rice straw and hulls was optimized by Singh et al. using a BBD [73]. It was found that alkali (NaOH) concentration, irradiation time, and substrate concentration were main factors affecting the efficiency of saccharification. The optimal conditions for these three factors were 2.75%, 22.50 min, and 30 g/L, respectively. A study by Xu et al. used an orthogonal design to optimize MW pretreatment on wheat straw for ethanol production; pretreatment with a ratio of biomass to liquid of 80 g/kg, NaOH concentration of 10 kg/m3, and MW power of 1000 W for 15 min was confirmed to be optimal [74]. Energy consumption was compared between alkali-assisted MW pretreatment (AAMP) on cotton plant residue (CPR) and high-pressure reactor pretreatment [75]. The energy requirement to pretreat a unit quantity of CPR by AAMP was calculated to be 5 times less than by a high-pressure reactor treatment. Ammonia has also been widely used in pretreatment and has demonstrated great success in the delignification of sugarcane bagasse, sorghum bagasse, corn stover, barley hull, and municipal waste [76e79]. Combined pretreatment of MW and dilute ammonia proved effective in removing 48% of the original lignin from sorghum bagasse at comparatively low ammonia concentrations and lower temperature, and in a relatively short reaction time compared with other technologies. The best results in terms of glucose (4.2 g glucose/10 g dry biomass) and ethanol yields (2.1 g ethanol/10 g dry biomass) were observed with 1- to 2-mm biomass fibers pretreated at 130 C for 1 h. SEM images indicated that the biomass structure was deformed as a result of the swelling of cellulose and delignification, with both factors contributing to improved digestibility. In addition, glycerol, organic acid, and furfural concentrations were too insignificant to have caused toxicity to the enzymes and yeast during enzymatic hydrolysis and fermentation studies, respectively [80]. In addition to NaOH and ammonia, lime is another alkaline used in biomass pretreatment. MW-assisted lime pretreatment on sweet sorghum bagasse (SSB) was evaluated and the optimal pretreatment condition was identified as 0.1 g lime and 10 mL water/g SSB in 4 min. Under these conditions, a sugar yield of 32.2 g/100 g SSB (equivalent to 52.6% of maximal potential sugars) was achieved. With the same water content and exposure time,
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but without lime, a sugar yield of 39.8 g/100 g SSB (equivalent to 65.1% of maximal total sugars) was observed. The higher sugar recovery without lime was mainly due to high sugar release during pretreatment. However, with lime, sugar degradation took place, which resulted in less sugar yield although lime made cellulose more accessible to enzymes, as evidenced by a higher percentage of increase of total reducing sugars during enzymatic hydrolysis. Results from this study were strongly supported by Fourier transformeinfrared spectroscopy (FTIR) and SEM images. Overall, in a short time and with a simple setup, MW irradiation showed great promise as a leading pretreatment technique for SSB [81]. Saha compared pretreatment on wheat straw between MW-alone and MW-assisted lime; the release of 604 mg total sugars/g straw after enzymatic hydrolysis was achieved from MW pretreatment with lime (0.1 g/g straw) at 160 C for 10 min, higher than that from pretreatment by MW alone (200 C, 10 min), which was 544 mg/g straw [51].
9.2.3 Microwave/Acid Dilute acid pretreatment is able to convert hemicellulose contained in biomass to soluble sugars and facilitates the subsequent enzymatic hydrolysis of cellulose [82e84]. However, the hydrolysis of polysaccharides also leads to the formation of sugar degradation products: namely, inhibitors such as furfural and 5-hydroxymethylfurfural (HMF) [85], which not only reduce the yield of sugar monomers but also act as fermentation inhibitors. It is therefore necessary to choose reaction conditions that keep the generation of inhibitors at a lower level. To achieve dilute acid pretreatment, the process is usually carried out in a high-temperature environment using conventional heating. Apart from the conventional heating, MW heating is another way to accomplish disruption of recalcitrant structures in biomass. This arises from the fact that water, cellulose, hemicellulose, and other low-molecular compounds (e.g., organic acid) belong to dielectrics [44]. Consequently, the dilute acid solution can be heated by MW through a process of dielectric heating [86e88]. MW-assisted dilute acid pretreatment had remarkable results in promoting the enzymatic saccharification of water hyacinth [89]. After pretreatment, hemicellulose was hydrolyzed into monosaccharide units, and a large amount of cellulose was released from the degraded lignocellulose matrix to react with cellulase on larger surface areas. As a result, glucose yield increased after enzymatic hydrolysis. When 20 g/L water hyacinth feedstock was pretreated with MW at 140 C for 15 min with 1% H2SO4, the highest reducing sugar yield obtained after enzymatic hydrolysis was 48.3 g/100 g hyacinth, which was 94.6% of the theoretical reducing sugar yield. In the study of Palmarola-Adrados et al. [90], starch-free wheat fibers were pretreated in dilute sulfuric acid solutions using MW heating; biomass pretreatment with MW heating was able to give a higher sugar yield compared with steam explosion. Li et al. [91] carried out pretreatment of swine manure in sulfuric acid solutions heated by MW; MW irradiation led to a higher yield of reducing sugar, shorter reaction time, and lower energy consumption, and was a suitable technique for the saccharification process of swine manure. Sugarcane bagasse was pretreated via MW-assisted heating in a dilute sulfuric acid solution (0.2 M); an increase in reaction temperature significantly intensified destruction of the biomass structure of bagasse and the pretreated bagasse particles were simultaneously characterized by fragmentation and swelling [92]. Another investigation was made by the same research group with acid concentrations in the range of 0e0.02 M at 180 C for 30 min [93].
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The derivative thermogravimetric analysis (DTG) curve evolved from a double-peak distribution to a single-peak one owing to hydrolysis of most of the hemicellulose. However, the characteristics of crystalline cellulose and lignin were obviously exhibited in X-ray diffraction and FTIR analyses, revealing that the two constituents were barely affected by the pretreatment. However, a higher acid concentration led to higher yields of furfural and HMF, stemming from the further degradation of xylose and glucose. From the operating point of view for sugarcane bagasse pretreatment, an optimal acid concentration of 0.005 M and a heating temperature of 180 C for 30 min were suggested by this study. A comparison of pretreatment with MW alone, MWelime and MWedilute acid revealed that the highest yield of total sugars (glucose, xylose, arabinose, and galactose) after enzymatic hydrolysis was 651 mg/g straw, obtained from wheat straw pretreated by MW dilute acid (0.5% H2SO4, w/v) at 160 C for 10 min, higher than that from MW pretreatment with lime (0.1 g/g straw) at 160 C for 10 min (604 mg total sugars/g straw) and MW alone at 200 C for 10 min (544 mg/g straw) [51].
9.2.4 Microwave/Ionic Liquid The main advantage of using ionic liquids for bioethanol production is represented by the possibility of complete solubilization of the biomass. Swatloski et al. suggested that solubilization results from breakdown of the H-bonds of the polysaccharides by the anion of the ionic liquids [94]. A variant of the pretreatment with ionic liquids is represented by the MW-assisted pretreatment of biomass in ionic liquids [95,96]. The method is characterized by a shorter reaction time (owing to MW irradiation) and better solubilization of the biomass. According to Zhu et al., the raw biomass is directly solubilized in the ionic liquid in the presence of MW and cellulose is precipitated by adding water. The other organic compounds (such as lignins) remain in solution. Experimental results [96] showed that the yields in ethanol are similar to the ones obtained through steam explosion or chemical pretreatment. Liu et al. used 1-n-butyl-methylimidazolium chloride ([Bmim]Cl) with MW to pretreat cellulose and found that degree of polymerization of cellulose decreased after being pretreated [97]. The saccharification rate reached a maximal value of 18.3 g/L/h at 300 W, 90 C after 1 h, increased by 160% compared with untreated cellulose. SEM and FTIR spectroscopic analysis showed that the cellulose was depolymerized into fragments and the crystallinity of the cellulose significantly decreased after pretreatment. Ha et al. compared different pretreatments with and without MW irradiation on cotton cellulose [98]. They observed that the rate of enzymatic hydrolysis of cotton cellulose increased by at least 12-fold after pretreatment at 110 C, and by 50-fold after ionic liquid dissolution with MW irradiation, showing that cellulose pretreatment with ionic liquid and MW irradiation could be a potential alternative pretreatment method. A novel alternative extraction method for the fast extraction and determination of patchouli alcohol from Pogostemon cablin with MW irradiation-assisted ionic liquid pretreatment (MRAILP) was developed [99]. Under optimized conditions, the extraction yield of patchouli alcohol by MRAILP was 1.9%, which increased to 166% compared with MW-assisted extraction. MW-assisted ionic liquid pretreatment (MILP) was also used to destroy the cell walls of medicinal plants (Cynanchum paniculatum) before solvent extraction, to increase the accessibility of active ingredients to the solvents. The paeonol extraction yield by MILP was higher
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than that of ionic liquid aqueous solution and Soxhlet extraction. In addition, the results of bioassay test showed that the antibacterial effect of crude extract by MILP was almost the same with that of Soxhlet extraction [100]. Because of the strong dissolution abilities of ionic liquids for plant cell walls, integrated MW-assisted ionic liquids pretreatment followed by hydro-distillation (MILPeMHD) was carried out for the efficient extraction of essential oil from the rare Dryopteris fragrans [101]. The MILPeMHD was effective in obtaining much higher yield (0.9%) of essential oil within a shorter duration (14.2 min) than that from the reported solvent-free MW extraction (0.3% and 94 min). The antioxidant efficacy of the extracted essential oil in the stabilization of sunflower oil was comparable to the commonly employed atocopherol (VE), indicating that MILPeMHD might be a potential and highly efficient technique for the extraction of valuable essential oils in flavor food industries. Another investigation into MILT-MHD for isolating essential oil from Fructus forsythiae seed was done by Jiao et al. [102]. Compared with conventional hydro-distillation (HD) and emerging MW-assisted aqueous ionic liquid hydro-distillation (MAILHD), MILT-MHD obtained a yield of essential oil (9.6%) in 29.3 min, much higher than those from HD (4.1% and 100 min) and MAILHD (5.4% and 45 min).
9.2.5 Microwave/Salt Molecular dynamics study has been done on MW heating of water, ice, and saline solution [103]. Dilute salt water was significantly more heated than pure water because of the fieldinduced motion of salt ions, especially for large ions, by MW electric field and energy transfer to water molecules by collisions. Other research explored the effects of selected salts (NaCl, CaCl2, FeCl3, Na4P2O7, and Na3P3O10) on the MW heating profile of a starch solution. Results showed that samples containing salt heated faster than those that contained no salt for heating times in excess of 40 s [104]. The reason might be that the addition of salt could increase water’s loss factor, causing the water to heat faster. Because of this, if slat is added to MW-assisted pretreatment, it might lead to better results. In fact, Liu et al. [105] demonstrated that MW-assisted pretreatment with FeCl3 could easily and effectively solubilize hemicellulose into monomeric and oligomeric sugars and disrupt ether and ester linkages between lignin and carbohydrates, but did not affect delignification. Enzymatic hydrolysis of pretreated corn stover resulted in an optimum yield of 98.0%, which was significantly higher than that from untreated corn stover (22.8%). SEM and XRD analysis indicated that MW-assisted FeCl3 pretreatment apparently damaged the surface of corn stover. The conditions for MW-assisted FeCl3 pretreatment of rice straw were optimized using BBD [106]. Optimal conditions were as follows: 0.14 mol/L FeCl3, 160 C, 19 min with substrate concentration at 109 g/L. Reducing sugar of 6.6 g/L was produced from the degradation of pretreated rice straw with Trichoderma viride and Bacillus pumilus, 2.9 times higher than that of untreated rice straw. Li and Xu [107] used CaCl2-assisted MW pretreatment to pretreat corn stover using the central composite design of response surface methodology. Temperature and time were identified as the main factors affecting the enzymatic digestibility of corn stover. The enzymatic hydrolysis ratio of cellulose was 90.7% and glucose recovery was 65.5% under optimal conditions at 162.1 C for 12 min with a solid-to-liquid ratio of 10% (w/v). This process achieved a temperature of about 160 C, necessary for lignocellulose pretreatment under atmospheric pressure using cheap calcium chloride as the heating medium.
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9.2.6 Other MW-Based Combined Pretreatments Pretreatment of beech wood with MW-assisted ammonium ions and peroxometal complexes was evaluated. A maximum sugar yield of 59.5% was obtained by MW-assisted ammonium molybdate and H2O2 at 140 C for 30 min, whereas external heating in an autoclave gave a sugar yield of 41.8% [108]. MW-assisted pretreatment of recalcitrant softwood in aqueous glycerol containing a series of organic and inorganic acids was carried out by Liu et al. [109]. The pulp obtained by organosolvolysis with 0.1% hydrochloric acid at 180 C for 6 min gave the highest sugar yield of 53.1%. The pretreatment efficiency correlated linearly with the pK(a) of the acids, with the exception of malonic and phosphoric acids. Organosolvolysis with 1.0% phosphoric acid (pK(a) 2.15) gave a saccharification yield 50.6% higher than that expected from its pK(a), whereas the catalytic effect of malonic acid (pK(a) 2.83) was negligible. Extensive exposure of crystalline and noncrystalline cellulose by glycerolysis with strong inorganic acids was demonstrated using fluorescent-labeled recombinant carbohydrate-binding modules. Because of the low concentration of the acid catalysts and the availability of glycerol as a byproduct from biodiesel and fatty acid production, organosolvolysis in glycerol is an appealing process for the pretreatment of recalcitrant softwood. MWealkali (1% NaOH) followed by acid pretreatment (1% H2SO4) was developed by Binod et al. (2012). The enzymatic hydrolysis gave a higher reducing sugar yield of 0.83 g/g dry sugarcane bagasse [110]. MW-assisted ammonium hydroxide (NH4OH) followed by phosphoric acid (H3PO4) treatments was used to release monomeric sugars from Miscanthus sinensis. Treatment with NH4OH at 120 C for 15 min liberated 2.9 g of monomeric sugars per 100 g of dried biomass, whereas the corresponding yield for a treatment with H3PO4 at 140 C for 30 min was 62.3 g/100 g. The two-stage pretreatment, treatment with NH4OH at 120 C for 15 min followed by treatment with H3PO4 at 140 C for 30 min, impressively provided the highest total monomeric sugar yield of 71.6 g/100 g dried biomass [111]. A novel combined pretreatment of ball milling (BM) and MW irradiation (MWI) was developed by Peng et al. [112]. To achieve the same or higher glucose yield of BM for 3 and 6 h, BM for 1 h with MWI for 20 min could save 54.8% and 77.4% energy consumption, respectively. Moreover, chemicals were not required in this process, which made it an environmentally friendly, economical, and effective pretreatment approach.
9.3 MW PRETREATMENT REACTORS Although MW irradiation has been widely used to pretreat many kinds of biomass for several decades, most pretreatments still take place in the laboratory in domestic MW ovens or are modified as listed in Table 9.2 In the first report on MW pretreatment, Ooshima et al. [44] pretreated rice straw and bagasse with water individually placed in sealed glass vessels in a domestic MW oven. Rose and Inglett used a special MW with well energyecontrolled system to heat wheat bran and induce the autohydrolysis of arabinoxylan in wheat bran when heated to 200e210 C [117]. A continuous flowetype MW irradiation system with a capacity of 30 kg/h at 5.0 kW (2.45 GHz) equipped with two magnetrons was successfully used to
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TABLE 9.2 Summary of MW Reactors Used to Pretreat Different Biomass Feedstock
MW Device
References
Barley husk
MLS-1200 Mega MW workstation, Milestone, Sorisole, Italy
[113]
Barley straw Spring wheat straw Winter wheat straw Oat straw
CEM MW Max asphalt oven
[56]
Beech wood
Biotage Initiator 2.0 MW reactor (Biotage Co. Ltd., Uppsala, Sweden)
[108]
Corn stover Cotton cellulose
CEM DiscoverÔ unit (CEM company Matthews, USA)
[98,114]
Cotton plant residue Sugarcane bagasse
CE2877 N MW oven (Samsung, Korea)
[75,110]
Cynanchum paniculatum
MP23C-BF (KA) MW oven (Midea, China)
[100]
Dryopteris fragrans Fructus forsythiae
MAS-II (2450 MHz) MW system(Shanghai Sineo MW Products Company (Shanghai, China)
[101,102]
Microcrystalline cellulose Corn stover
MCR-3 MW reactor (Yuhua Equipment Co., Ltd., China)
[107,112]
Pogostemon cablin
MW-assisted extraction unit (Media, Shunde, China)
[99]
Rice straw
WP800T MW (Galanz)
[55]
Rice straw and hulls Wheat straw
M510 laboratory MW oven (Whirlpool)
[43,74]
Switchgrass
Customized Sharp/R-21 HT MW oven
[52]
Switchgrass
NN-S954 MW oven (Panasonic Corporation)
[115]
Water hyacinth
WX-4000 MW system (Shanghai Yiyao MW Chemistry Company)
[89]
Wheat straw
MLS ETHOS PLUS MW reactor (MLS GmbH, Leutkirch/Germany)
[68]
Wheat bran
NE-1756 MW oven (Panasonic Corporation)
[116]
pretreat biomass including softwoods, hardwoods, and monocotyledons [118]. Recently, a continuous MW biomass pretreatment reactor was invented by Xu et al. (Chinese patent application no. CN201210107472.8) [119], which consists of a feeding system, a continuous linear adjustable power MW reaction system, anti-MW leakage systems, control and detection systems, heat/humidity systems, material mixing systems, and discharge systems, as shown in Figure 9.1.
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FIGURE 9.1 Continuous MW irradiation reactor. ① Reversing gear control bracket; ② Feed hopper; ③ MW suppressor; ④ Power box; ⑤ Exhaust heat shield; ⑥ Humidity-discharging device; ⑦ Heating cabinet; ⑧ Safety gate; ⑨ Control panel; ⑩ Conveyor belt; ⑪ Discharge hopper; ⑫ End bracket; ⑬ Vibration motor.
9.4 SUMMARY AND PROSPECTS MW-assisted pretreatment has been successfully employed to pretreat various biomass, and has many advantages: (1) It improves pretreatment speed, and thus reduces the reaction time; (2) it increases pretreatment selectivity; (3) it decreases the pretreatment energy input; and (4) it enhances enzymatic hydrolysis efficiency. All of these are mainly caused by the thermal and nonthermal effects of MW irradiation. Because the heat triggered by MW irradiation occurs mainly by two main mechanismsddipolar polarization and ionic conductiondit is critical to choose an appropriate reaction medium. In general, a reaction medium with a high loss tangent is required for good absorption, and consequently, for efficient heating. Although water has been widely used as a good absorbing solvent, the addition of polar or ionic substances such as salt, acid, alkali, or ionic liquids can increase the absorbance level of the medium. In addition, the additives can act on the biomass directly and accelerate rupture of the biomass structure under MW heating. In addition, the combination of MW irradiation and other pretreatment technologies, such as MW with ball milling [118], has also proven effective. Despite the successful investigations of MW-assisted pretreatment of biomass, there are several aspects still need to be improved: (1) a reactor design for biomass pretreatment and scale-up for commercialized purposes; (2) modeling of MW-assisted pretreatment for different origins of biomass; (3) the establishment of a product chain based on MW-assisted pretreatment; and (4) exploration of an MW heating medium similar to ionic liquid, but at a low cost.
Acknowledgments The author gratefully acknowledges support from the National High Technology Research and Development Program of China (863 Program: 2012AA022301), the National Basic Research Program of China (973 Program: 2011CB707401), the National Natural Science Foundation of China (No. 21276259), and the 100 Talents Program of the Chinese Academy of Sciences.
References [1] Motasemi F, Muhammad TA. A review on the microwave-assisted pyrolysis technique. Renew Sustainable Energy Rev 2013;28:317e30. [2] Kappe CO, Stadler A, Dallinger D, Mannhold R, Kubinyi H, Folkers G. Microwaves in organic and medicinal chemistry. John Wiley & Sons; 2012.
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