Microwave synthesis and characterization of Pt nanoparticles supported on undoped nanodiamond for methanol electrooxidation

Microwave synthesis and characterization of Pt nanoparticles supported on undoped nanodiamond for methanol electrooxidation

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Microwave synthesis and characterization of Pt nanoparticles supported on undoped nanodiamond for methanol electrooxidation L.Y. Bian a,b, Y.H. Wang a, J.B. Zang a,*, F.W. Meng a, Y.L. Zhao a a

State Key Laboratory of Metastable Material Science and Technology, College of Material Science and Engineering, Yanshan University, Qinhuangdao 066004, China b College of Physics and Chemistry, Henan Polytechnic University, Jiaozuo, Henan 454000, China

article info

abstract

Article history:

Platinum nanoparticles supported on undoped nanodiamond (ND) with an average particle

Received 21 July 2011

size of 50 nm were prepared using a microwave-heating polyol method. This method

Received in revised form

involves the addition of different amounts of chloroplatinic acid in the synthesis solution

17 September 2011

to obtain different Pt mass percentages. The Pt/ND catalysts were characterized by energy-

Accepted 27 September 2011

dispersive spectroscopy, transmission electron microscopy, and X-ray diffraction. The

Available online 19 October 2011

small and uniform Pt nanoparticles were highly dispersed on ND supports. The mean size of the Pt particles was 4e5 nm. The effect of Pt loading on catalytic performance was

Keywords:

investigated. Electrochemical measurements demonstrate that the Pt/ND catalysts

Undoped nanodiamond

prepared with proper Pt mass percentage exhibited a significantly high electrocatalytic

Microwave

activity for methanol electrooxidation.

Platinum

Copyright ª 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.

Catalyst

1.

Introduction

A direct methanol fuel cell, which uses methanol directly without prior complex reforming, has attracted significant attention due to several advantages, such as easy transportation and storage of the fuel, reduced system size, weight, complexity, and high energy efficiency [1e6]. The importance of catalyst support for fuel cells has recently been recognized, and various forms of carbon, such as activated carbon, carbon black, carbon nanotubes (CNTs), and carbon nanofibers, have been suggested [7e15]. Structure, surface area, and porosity directly affect the performance of the catalysts. However, sp2bonded carbon is susceptible to corrosion and microstructural degradation during anodic polarization [16], leading to a loss of activity due to catalyst detachment. Moreover, this

susceptibility can lead to catastrophic electrode failure [16e21]. Thus, the development of advanced and more stable supporting materials is highly advantageous [16]. Undoped nanodiamond (ND) powder is a novel carbon material synthesized by detonation [22e24] or milling of synthetic microdiamonds [25]. ND powder not only has the properties of diamond, but also possesses the features of a nanoscale material, such as an ultrafine particle size and a giant specific surface area as well as large numbers of surface defects. Therefore, this powder can provide a large catalytic area similar to other sp2-bonded carbon nanomaterial. Moreover, ND powder, unlike sp2-bonded carbon nanomaterials, has excellent thermal and chemical stability. These properties facilitate the feasibility of the ND powder as a stable catalytic support material. In a previous work, the

* Corresponding author. Tel.: þ86 13930308747; fax: þ86 335 8387679. E-mail address: [email protected] (J.B. Zang). 0360-3199/$ e see front matter Copyright ª 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved. doi:10.1016/j.ijhydene.2011.09.118

i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 7 ( 2 0 1 2 ) 1 2 2 0 e1 2 2 5

Fig. 1 e XRD pattern of the Pt/ND catalyst.

authors coated platinum (Pt) nanoparticles on undoped ND powder with average particle sizes of 5 and 100 nm using electrodeposition from 1.1 mmol/L chloroplatinic acid. The Pt/ ND nanoparticles exhibited good electrocatalytic properties for methanol electrooxidation [26]. The microwave-assisted polyol process, a rapid and uniform heating method, has received considerable attention

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as a promising method to synthesize nanosized materials [27e32]. In this method, ethylene glycol (EG) is commonly used as a solvent and reducing agent for metal salt compounds as well as a protecting agent for metal nanoparticles. The polymer-stabilized Pt, Ru, Ag, and Pd colloids with small and uniform particle sizes have been prepared using the microwave-assisted polyol process [30,33e36]. In previous studies, Pt/XC-72 carbon [37], Pt/graphite nanofibers [38] and Pt/CNTs [39] were prepared using this process and showed very good electrocatalytic properties for methanol electrooxidation. In the present work, Pt was coated on the surface of ND powder by microwave-heating EG solutions of platinum precursor salt. The electrocatalytic effects of the catalysts with different Pt mass percentages on methanol oxidation were investigated.

2.

Experimental

ND powder with an average particle size of 50 nm was fabricated by mechanical crushing and was supplied by Henan Boreas Technological Development Co. A platinum precursor (H2PtCl6$6H2O), EG, and sulfuric acid (H2SO4) were purchased from Shanghai Chemical Products Ltd. Deionized water was

Fig. 2 e TEM images of (a) Pt/ND-a, (b) Pt/ND-b, (c) Pt/ND-c, and (d) Pt/ND-d.

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used to prepare the solutions, and high-purity nitrogen gas was also used in the experiments. In a typical procedure, 2.0 mL aqueous H2PtCl6 solution (0.055 mol/L) was mixed with 25 mL EG in a 100 mL beaker. Then, the mixture was uniformly mixed with 80, 40, 20, or 10 mg of 50 nm ND using ultrasound to obtain different Pt mass percentages. The beaker was placed at the center of a microwave oven and was heated for 80 s at 800 W. The resulting suspension was filtered, and the residue was washed with acetone and deionized water. The solid products were dried at 100  C for 12 h in a vacuum oven. Pt/ND-a, Pt/ND-b, Pt/ ND-c, and Pt/ND-d samples, corresponding to the addition of 80, 40, 20, and 10 mg ND in the mixtures were obtained, respectively. Energy dispersion spectra (EDS) analysis was performed to determine the metal mass fraction of the Pt/ND catalysts. Xray diffraction (XRD) was employed to determine the crystalline structure of the samples. A JEM-2010 high-resolution transmission electron microscope (TEM) was used to characterize the morphology of the catalysts. Electrocatalytic activities of Pt/ND electrocatalysts for methanol electrooxidation were measured by cyclic voltammetry (CV) and chronoamperometry (CA) using a CHI660A electrochemical workstation. A conventional three-electrode system was used, consisting of a Pt/ND electrode as the working electrode, a platinum coil auxiliary electrode, and an Ag/AgCl electrode as the reference electrode. The experiments were conducted at 25  C. The working electrode was obtained as follows: Pt/ND catalysts (10 mg) were dispersed in 10 mL ethanol by ultrasonication for 30 min to achieve a 1.0 mg/mL suspension, and one drop of the suspension was directly cast on the surface of the glassy carbon electrode and evaporated at room temperature. The active specific surface area of the Pt particles was calculated according to a hydrogen electrosorption curve. The potential was cycled between þ1.0 and 0.3 V in 1.0 mol/L H2SO4 electrolyte at 50 mV/s to obtain the voltammograms of hydrogen adsorption. All electrolyte solutions were deaerated by high-purity nitrogen for 30 min prior to any electrochemical measurement.

3.

Results and discussion

3.1.

XRD characterizations of Pt/ND catalysts

d (d) catalysts prepared using the microwave polyol process with different Pt mass percentages. Table 1 lists the corresponding relations between the ratio of Pt to ND support in the starting mixture and the Pt mass percentage in Pt/ND electrocatalysts based on the EDS analysis. H2PtCl6 added in the starting mixture was suggested to be almost totally reduced. Fig. 2 shows that the Pt nanoparticles are dispersed on the facet surfaces of ND, and that these nanoparticles are approximately 4e5 nm and are uniformly distributed. Pt nanoparticles become denser on the surface of ND as the Pt mass percentage of the Pt/ND nanocomposite increases. When the Pt mass percentage is 50.1%e51.5% (Pt/ND-c), the ND surface is almost studded with Pt particles (Fig. 2c). Further increase in Pt mass percentage results in the onset of agglomeration of Pt particles (Fig. 2d), which could lead to a reduction on the surface area of Pt.

3.3.

Methanol electrooxidization over Pt/ND catalysts

Fig. 4 shows the CV curves of methanol electrooxidization by the prepared catalysts in 1.0 mol/L CH3OHþ0.5 mol/L H2SO4 solutions. Two peaks of methanol oxidation are observed at 0.64 and 0.43 V. The characteristics of the CV curves and peak potentials (Ep) are similar to those of other catalysts with sp2bonded carbon as support [40,41], proving the catalytic activity of the Pt/ND composite toward methanol oxidation. As shown in Fig. 4, Pt/ND-a displays the lowest peak current (curve a) for methanol electrooxidation among the Pt/ND catalysts. The

The structure of the Pt/ND composite was characterized by XRD (Fig. 1). The XRD measurement confirmed the presence of crystalline Pt nanoparticles with characteristic peaks at 2q values of 39.8 , 46.2 , 67.4 , and 81.2 , corresponding to the reflection planes (1 1 1), (2 0 0), (2 2 0), and (3 1 1), respectively. The peaks could be indexed to face-centered cubic platinum, and the widening of the peaks implies the nanoscale characteristic of the Pt particles. The most intense peaks appeared at 43.98 , 75.28 , and 91.68 , corresponding to the (1 1 1), (2 2 0), and (3 1 1) cubic diamond planes.

3.2.

TEM and EDS characterizations of Pt/ND catalysts

Figs. 2 and 3 show the TEM images and the corresponding EDS spectra of the Pt/ND-a (a), Pt/ND-b (b), Pt/ND-c (c), and Pt/ND-

Fig. 3 e EDS spectra of (a) Pt/ND-a, (b) Pt/ND-b, (c) Pt/ND-c, and (d) Pt/ND-d.

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Table 1 e Comparison of calculated and measured values of Pt mass percentage. Samples

Pt/ND-a Pt/ND-b Pt/ND-c Pt/ND-d

Calculated ND H2PtCl6 Measured values mass (55 mmol/L) values of (mL) of Pt mass (mg) Pt mass percentage percentage (%) (%) (from EDS) 80 40 20 10

2 2 2 2

21.2 34.9 51.8 68.2

20.6e21.6 31.5e35.4 50.1e51.5 65.6e66.9

low electrocatalytic activity is due to the sparse distribution of the Pt particle on the ND surface (Fig. 2a). When the Pt mass percentage is increased, Pt/ND catalysts display higher peak currents for methanol electrooxidation. The highest oxidation current occurs on Pt/ND-c (curve c), whose surface presents the most uniform and dense Pt nanoparticles (Fig. 2c). However, with increasing Pt mass percentage (Pt/ND-d), peak currents begin to decrease significantly (curve d) because of the agglomeration of Pt particles on the surface (Fig. 2d). The CA profiles of methanol electrooxidation on Pt/ND electrodes at 0.6 V are displayed in Fig. 5. The Pt/ND-c catalysts (curve c) exhibit not only high initial current, but also a higher current compared with those of the other prepared catalysts (curve a, b, and d). This characteristic indicates that catalysts with 50.1%e51.5% Pt mass percentages yield better performance. The currents of methanol electrooxidation on the Pt/C catalysts decrease moderately with time (Fig. 5). The current decay is due to the intermediate products of methanol oxidization such as CO and other ions in the electrolyte adsorbed onto the Pt nanoparticles that inhibit methanol electrooxidization. The Pt/ND-d catalysts (curve d in Fig. 5) exhibited not only lower currents compared with Pt/ND-c (curve c in Fig. 5), but also a faster decrease in speed compared with that of Pt/ND-b (curve b in Fig. 5). These results indicate that the agglomeration of Pt particles on the ND surface leads to an unstable electrocatalytic activity.

Fig. 4 e CV curves of methanol electrooxidization on (a) Pt/ ND-a, (b) Pt/ND-b, (c) Pt/ND-c, (d) Pt/ND-d in 1.0 mol/L CH3OHD0.5 mol/L H2SO4.

Fig. 5 e CA curves of (a) Pt/ND100-a, (b) Pt/ND100-b, (c) Pt/ ND100-c, and (d) Pt/ND100-d electrodes in 1.0 mol/L CH3OHD0.5 mol/L H2SO4.

3.4.

Active specific surface area of Pt/ND catalysts

The actual surface area of Pt particles is generally one of the important parameters in determining the catalytic properties of catalysts for methanol electrooxidation considering that this reaction is surface sensitive. The active specific surface area of Pt particles for Pt/ND-c catalysts can be estimated from the integrated charge in the hydrogen adsorption region of the CV curves (hatched area of Fig. 6). The areas (m2/g) were calculated from the following formula, assuming a correspondence value of 0.21 mC/cm2, a value generally used for polycrystalline Pt electrodes [42], and Pt loading:    AEL m2 =g Pt ¼ QH = 0:21  103 C  ðg ptÞ

(1)

where AEL is the active specific surface area of Pt particles obtained electrochemically, QH is the amount of charge exchanged during the electro-adsorption of hydrogen atoms

Fig. 6 e Hydrogen electro-adsorption CV curve for Pt/ ND100-c in 1.0 mol/L H2SO4, v [ 0.05 V/s.

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on Pt, and C is the unit Coulomb. The obtained AEL of the Pt/ ND-c catalysts was 64.5 m2/g Pt, corresponding approximately to that of Pt/C catalysts with Pt nanoparticles of the same size [43].

4.

Conclusions

Pt/ND catalysts with different Pt mass percentages were synthesized using a microwave-assisted polyol method. The mean size of the Pt particles was 4e5 nm. Pt/ND catalysts with 50.1%e51.5% Pt mass percentages exhibited better electrocatalytic performance for methanol oxidation. The improvement in electrocatalytic performance was because the fact that the prepared Pt/ND catalyst had small, uniform, dense, and highly dispersed Pt nanoparticles when a proper amount of chloroplatinic acid was added to the synthesis solution. However, further increase in Pt mass percentage resulted in the agglomeration Pt particles on the ND surface, leading to a worse catalytic performance. The microwave-assisted polyol method for preparing Pt/ ND catalysts in the present paper is simple, effective, and can be used as an alternative process for preparing highperformance electrocatalysts.

Acknowledgements This work was funded by the National Natural Science Foundation of China (Grant Nos. 50872119 and 50972125) and the Natural Science Foundation of Hebei Province (Grant Nos. E2011203126 and E2010001187). The authors also gratefully acknowledge the funding from Element Six Co. J.B. Zang thank the China Postdoctoral Science Foundation (Grant No. 20100480197) as well for its assistance.

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