Accepted Manuscript Modified exergoeconomic modeling and analysis of combined cooling heating and power system integrated with biomass-steam gasification
Jiangjiang Wang, Tianzhi Mao, Jing Wu PII:
S0360-5442(17)31406-8
DOI:
10.1016/j.energy.2017.08.030
Reference:
EGY 11399
To appear in:
Energy
Received Date:
13 January 2017
Revised Date:
31 March 2017
Accepted Date:
08 August 2017
Please cite this article as: Jiangjiang Wang, Tianzhi Mao, Jing Wu, Modified exergoeconomic modeling and analysis of combined cooling heating and power system integrated with biomasssteam gasification, Energy (2017), doi: 10.1016/j.energy.2017.08.030
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ACCEPTED MANUSCRIPT 1
Modified exergoeconomic modeling and analysis of combined cooling heating
2
and power system integrated with biomass-steam gasification
3
Jiangjiang Wang*, Tianzhi Mao, Jing Wu
4
School of Energy, Power and Mechanical Engineering, North China Electric Power
5
University, Baoding, Hebei Province, 071003, China
6
Corresponding author. Jiangjiang Wang, E-mail address:
[email protected]
7 8 9
Abstract Biomass-steam gasification is an efficient unitization technology of biomass to
10
produce gas fuel for a combined cooling, heating and power (CCHP) system. The aim
11
of this paper is to modify the exergoeconomic method and analyze the cost allocations
12
of multi-products from CCHP system. Firstly, two integrated CCHP schemes with
13
biomass-steam gasification are designed. The difference lies in the gasification
14
endothermic process driven by electricity and thermal energy from the product gas,
15
respectively. The thermodynamic models are presented and validated. Then, a
16
modified exergoeconomic method based on energy level is proposed to accord with
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the principle of high quality and high price. Finally, a case study is presented to
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analyze the thermodynamic performances of two CCHP schemes and the production
19
cost allocations including electricity, chilled water for cooling (hot water for heating)
20
and domestic hot water in different operation modes. Compared with the previous
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exergoeconomic method, the unit exergy cost of electricity with higher energy level
22
increases 0.09 Yuan/kWh while the cost of other products with lower energy level
23
decrease. The results show that the modified exergoeconomic method is more
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reasonable and efficient.
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Keywords: combined cooling heating and power (CCHP) system; biomass-steam
29
gasification; energy level; exergoeconomic analysis
30 31
Contents (only for review)
32
1 Introduction .........................................................................................................................................3
33
2 CCHP schemes integrated with biomass-steam gasification ...........................................................7
34
2.1.1 Biomass-steam gasification driven by electricity .........................................................7
35
2.1.2 Biomass-steam gasification driven by thermal energy from product gas .................9
36
2.2 Models..............................................................................................................................................10
37
2.3 Operation mode and design parameters ......................................................................................12
38
3 Modified exergoeconomic method ...................................................................................................13
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3.1 Exergoeconomic balance equations ...............................................................................13
40
3.2 Auxiliary costing equations.............................................................................................13
41
3.3 Product costs ....................................................................................................................16
42
4 Results and discussions .....................................................................................................................17
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4.1 Thermodynamic performances .....................................................................................................17
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4.2 Exergoeconomic performances .....................................................................................................21
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4.2.1 Validity check................................................................................................................21
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4.2.2 Cost allocations .............................................................................................................23
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4.2.3 Sensitivity analysis ........................................................................................................25
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5 Conclusions ........................................................................................................................................27
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Acknowledgements ...............................................................................................................................28
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References .............................................................................................................................................28
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Nomenclature
55
CCHP
combined cooling heating and power
56
CHP
combined heat and power
57
COP
coefficient of performance
58
FEL
following the electrical loads
59
HPHE
heat pipe heat exchanger
60
ICE
internal combustion engine
61
LHV
lower heating value
62
PHE
plate heat exchanger
63 64
Symbols
65
a
mole amount of steam
66
A
energy level
67
c
cost per exergy unit (Yuan/kWh)
68
C
cost rate (Yuan/h)
69
E
exergy (kW)
70
f
exergoeconomic factor
71
H
enthalpy of stream (kJ)
72
K
equilibrium constant
73
m
mass flow rate (kg s-1)
74
p
unit price of product or stream (Yuan/kWh or Yuan/kg)
75
r
mole of the ingredient
76
S
entropy of stream (kJ)
77
T
temperature (K) 3
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w
number of atoms of sulfur
79
x
number of atoms of hydrogen
80
y
number of atoms of oxygen
81
z
number of atoms of nitrogen
82
Z
investment cost rate of component (Yuan/h)
83
β
coefficient of exhaust and residual of char
84
δ
coefficient of exhaust and residual of tar
85 86
Subscripts
87
f
fuel
88
l
loss
89
p
product
90 91 92
1 Introduction Currently, the increasing energy demand and limited fossil fuels have promoted
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the exploitation and utilization of renewable energy sources. Biomass can be used as a
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clean, renewable and relatively abundant energy resource for electricity generation
95
and other purposes [1]. Biomass can be converted to product gas for convenient
96
utilization through various types of gasification, which can replace the natural gas to
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some degree. A combined cooling, heating and power (CCHP) system is an ideal
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energetic, economic and environmental system. Integrating a CCHP system with
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biomass gasification is an excellent way to use renewable energy sources and improve
100 101 102
energy efficiency at the same time [2, 3]. Some researchers have proposed and developed some CCHP systems integrated with biomass gasification. J. Wang et al. [4] proposed a co-fired CCHP (combined 4
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cooling, heating and power) system based on the mixture gas of natural gas and
104
biomass gasification gas. The thermodynamic performance analysis for the increasing
105
volumetric mixture ratio of 0–1.0 indicates that the energy and exergy efficiencies are
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improved by 9.5% and 13.7%, respectively. Furthermore, the costs of multi-products,
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including electricity, chilled water and hot water, based on exergoeconomic analysis
108
are analyzed and discussed based on the influences of the mixture ratio of the two gas
109
fuels, investment cost and biomass cost. H. Wang et al. [5] used syngas directly as a
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fuel source for the renewable CCHP system, which can be produced through a
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biomass gasification process. The advantages and limitations of entrained flow
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gasifier were compared, followed by a discussion on the key parameters that are
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critical for the optimum production of syngas. E. Gholamian et al. [6] proposed a
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biomass-fueled combined cooling, heating and power (CCHP) system and assessed its
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thermodynamic properties. Taking into account the environmental considerations,
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energy and exergy analyses are conducted and its performance is compared with the
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corresponding power generation unit and the CHP system. Through a parametric
118
study, it is observed that the current density and fuel utilization factor play key roles
119
on the system performance.
120
Exergoeconomic analysis is a powerful method that combines exergy analysis
121
with economic studies [7]. Exergoeconomic theories have been applied to different
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energy systems, such as conventional power plant [8], energy storage system [9, 10],
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diesel engine powered cogeneration [11, 12], integrated solar combined cycle system
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[13], biomass combined cycle power plant energy system [14-19], and biomass
125
combined heating and power (CHP) system [20, 21]. Many researches have been done
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to study the exergoeconomic performance of the CCHP system. T. Kohl et al.[22]
127
assessed the exergoeconomic performance of three biomass upgrading processes, 5
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namely wood pellets, torrefied wood pellets and pyrolysis slurry (a mixture of
129
pyrolysis char and oil), integrated with a municipal combined heat and power plant.
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They concluded that the highest exergy destruction is caused in the combustion
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equipment, whereas the upgrading processes appear highly efficient. The systems’
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exergetic efficiency can be improved by 22%, 26% and 31% when integrated with
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pyrolysis slurry, torrefied wood pellets and wood pellets, respectively, making wood
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pellets the most efficient integration option. A. Abuadala and I. Dincer [23] developed
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a conceptual hybrid biomass gasification system to produce hydrogen and analyzed
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the exergoeconomic performance. They found that for a gasification temperature
137
ranging from 1023-1423 K and with an electricity cost of 0.1046 $/kWh considered,
138
the unit exergy cost of hydrogen ranges from 0.258 to 0.211 $/kWh. A. Sahin et al.[24]
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carried out an exergoeconomic analysis for a combined cycle power plant using the
140
first law and the second law of thermodynamics, and the economic principles while
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incorporating GT PRO/PEACE Software Packages. They compared four scenarios
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and found that the optimum size and the configuration of the power plant differ for
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each scenarios considered. The selection and optimization of the size and
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configuration of the power plant are found to be depending on the user priorities and
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the weight factors assigned to the performance indicators. S. Khanmohammadi et al.
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[25] made a thermodynamic and economic analysis of a combined gas turbine and
147
Organic Rankine Cycle integrated with a biomass gasifier. The result of multi-
148
objective optimization shows that the exergy efficiency of the system is 15.6%, which
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can be increase to 17.9% in the optimal state, regardless of the total cost rate of
150
system as objective function. A. Abusoglu and M. Kanoglu [11, 12] proposed the
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comprehensive exergoeconomic analysis of diesel engine powered cogeneration based
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on specific cost method, and the specific unit exergetic costs of power and steam
153
produced by the cogeneration plant are 10.31 $/GJ and 33.71 $/GJ respectively.
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Exergoeconomic analyses focus on the cost allocation. Common cost allocation
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methods include the equivalent method, the extraction method and the by-product
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method [26]. The above three methods ignore the unit cost of exergy flows changing
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along with energy level, which are against the principle of high quality and high price.
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To solve this problem, H. Qi et al.[27] analyzed the change of energy level during the
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energy utilization and built the function relationship between the cost and exergy to
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propose a new cost allocation method. Based on the new method, the influence of the
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main design parameters on the thermal power cost has been researched, and the
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results show that improving the efficiency of the compressor and turbine can reduce
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thermal power cost at the same time.
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The originality of this paper lies in proposing two CCHP schemes integrated
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with biomass-steam gasification and modifying the exergoeconomic method based on
166
energy level to analyze the cost allocation of multi-products in the CCHP system.
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Section 2 presents the energy flowcharts and thermodynamic models of two CCHP
168
schemes integrated with biomass-steam gasification, Section 3 proposes the modified
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exergoeconomic method based on energy level, Section 4 analyzes the
170
thermodynamic performances and illustrates the validity of the new method, and
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finally, the conclusions are obtained in Section 5.
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2 CCHP schemes integrated with biomass-steam gasification
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The CCHP system integrated with biomass-steam gasification can reasonably
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utilize the renewable biomass energy and provide multiple energy sources for users.
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However, biomass-steam gasification is an endothermic process, it is necessary to
176
provide heat to the biomass-steam gasification. The common methods are using 7
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electricity to drive the gasification process or burning the product gas to drive the
178
gasification process. Based on this, two CCHP schemes integrated with biomass-
179
steam gasification have been proposed.
180
2.1 Schemes
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2.1.1 Biomass-steam gasification driven by electricity
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The flowchart of the CCHP system integrated with biomass-steam gasification
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driven by electricity energy is shown in Fig. 1 (It is called with electricity-driving
184
CCHP system). The electricity-driving CCHP system integrated with biomass steam
185
gasification mainly includes gasifier, electric heater unit, heat pipe heat exchanger
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(HPHE), product gas conditioning subsystem (i.e., cyclone, spray scrubber), Roots
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blower, gas storage tank, internal combustion engine (ICE), two-stage Libr-H2O
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absorption chiller/heater, plate heat exchanger (PHE), and hot water tank.
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The biomass with steam is gasified in the gasifier, and then, the high temperature
190
product gas is cooled in the HPHE to transform water into steam. The biomass tar in
191
the product gas is condensed when the temperature is below 473 K [28], and it easily
192
combines with water and carbon granules to pollute the equipment. To prevent
193
pollution, the high temperature gas is cooled above 473 K. The cooled product gas is
194
then purified in the cyclone and further cooled in the spray scrubber, and the tar is
195
separated. The clean product gas is stored in a tank as fuel for the CCHP system. The
196
product gas is used as fuel in the ICE to generate electricity and part of the electricity
197
is provided to the users and other part of the electricity is used to drive the electric
198
heater unit because of the endothermic gasification process. The jacket water from the
199
ICE and the exhausted gas is sent to a two-stage Libr-H2O absorption chiller/heater to
200
produce cooling in summer and heating in winter, and the domestic hot water,
201
respectively. Additionally, the product gas is supplements to drive absorption 8
ACCEPTED MANUSCRIPT 202
chiller/heater when the recovered heat from jacket water and exhausted gas is
203
insufficient.
204
The system has realized the rational and step utilization of energy. The HPHE is
205
used to utilize the sensible heat of the product gas for getting steam, which prevents
206
the need for a separate steam generator. The exhausted gas is used by the two-stage
207
Libr-H2O absorption chiller/heater and the PHE successively, which realizes the
208
cascade utilization of exhausted gas.
209
2.1.2 Biomass-steam gasification driven by thermal energy from product gas
210
The difference of the CCHP system integrated with biomass-steam gasification
211
driven by thermal energy from product gas is to use gas high-speed burner to replace
212
the electric heater unit, and the flowchart is shown in Fig. 2 (It is called with product-
213
gas-driving CCHP system). Compared to the electricity-driving CCHP system, the
214
heat provided to the gasification process in this system comes from burning product
215
gas straightly, and the processes of generating electricity and heat utilization are
216
almost the same.
217
2.2 Models
218
The models in the two CCHP systems mainly include biomass-steam gasification,
219
ICE, absorption chiller/heater and heat exchanger. The ICE, absorption chiller/heater
220
and heat exchanger have been modeled and presented in our previous work [2]. The
221
ICE model was modified at the base of natural gas ICE because of the difference
222
characteristics between natural gas and product gas [2]. Herein, they are not
223
introduced in detail. Due to the difference with the previous works, the biomass-steam
224
gasification model is constructed as follows.
225
The gasification process can be simplified to
9
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226
CH x O y N z Sw +aH 2 O rchar Char rtar Tar rCO CO rH 2 H 2 rCO2 CO 2
(1)
rCH 4 CH 4 rH 2O H 2 O rN2 N 2 rSO2 SO 2
227
where x, y, z and w are the numbers of atoms of hydrogen, oxygen, nitrogen and sulfur
228
per number of atoms of carbon in the feedstock, respectively; a is the mole amount of
229
steam; rchar , rtar , rCO , rH 2 , rCO2 , rCH 4 , rH 2O , rN2 and rSO2 are the numbers of moles
230
of the species in the final product gas; rchar and rtar are the numbers of mole of the
231
char and tar produced in the pyrolysis unit; and and are the coefficients of
232
exhaust and residual of the production in the pyrolysis unit after gasification.
233
The aim of modeling biomass-steam gasification is to predict the compositions
234
and the lower heating value (LHV) of product gas. Herein, thermochemical
235
equilibrium modeling [29] is adopted, and the equilibrium constants K1 and K2 for
236
water-gas shift reaction and methane reaction mainly affect the calculation results.
237
They are estimated according to the formulations from Zainal et al. [29] as follows:
238
ln K1 =
239
ln K 2 =
240 241
5870.53 58200 1.86 ln TG 2.7 104 TG 18.007 TG TG 2
(2)
7082.848 7.446 103 2.164 106 2 0.701105 -6.567 ln TG TG TG + +32.541 TG 2 6 2TG 2 (3)
Figure 3 shows the simulation procedure of gasification. Firstly, the
242
compositions based on biomass ultimate analysis ( x, y, z , w ) and the coefficients of
243
exhaust and residual based on experiment data ( =40% and =5% ) are set, and the
244
gasification temperature (TG) to affect the equilibrium constants is initialized. Then,
245
the pyrolysis temperature (TG), equilibrium constants (K1 and K2), and char and tar
246
moles ( rchar and rtar ) are calculated, and the species moles in the product gas ( ri ) are
247
calculated and predicted. Finally, the enthalpy balance between biomass input and gas 10
ACCEPTED MANUSCRIPT 248
output is judged and verified. The simulation procedure ends when the judged
249
condition is satisfied. Otherwise, the gasification temperature is modified and the
250
simulation procedure is repeated again. The detail information can be found in
251
literature [4].
252
The model of biomass-steam gasification is compared with the experiment from
253
literature [30]. The experiment conditions in [30] are inputted into the simulation
254
model as follows: the gasification temperature is 1200 ℃, the mass rate of biomass
255
and steam is 0.325, and the steam is 0.2 MPa and 450 ℃. The comparison results are
256
listed to in Table 1. The root-mean square error is 0.62%, and the precision of the
257
simulation model can be satisfied the calculation demand of the integrated CCHP
258
system.
259
2.3 Operation mode and design parameters
260
The proposed two CCHP systems both take the ‘following the electrical loads
261
(FEL)’ mode to work, which means the system should first meet the demand of
262
building electric load and when the recoverable heat is larger than the heat demand,
263
the redundant heat is released to the environment or provided to other users. When the
264
recoverable heat is smaller than the heat demand, the absent heat is provided through
265
burning the product gas. The common design parameters are listed in Table 2 to
266
compare the thermodynamic performance of two CCHP schemes.
267
3 Modified exergoeconomic method
268
3.1 Exergoeconomic balance equations
269
The exergoeconomic analysis is an effective way to calculate the cost per exergy
270
unit of the product streams of the system and find the influence factors. The base is
271
the exergy balance, and the exergy balance of k-th component is expressed to:
272
El ,k E f ,k E p ,k 11
(4)
ACCEPTED MANUSCRIPT 273
where E is the exergy of each stream, E f ,k , E p ,k and El ,k are exergy of fuel, product,
274
and loss, respectively.
275
A cost balance applied to the k-th component shows that the sum of product costs
276
equals the sum of fuel costs plus the appropriate charges (cost rate) due to investment
277
capital and operating and maintenance expenses. The sum of the last two terms is
278
defined by Z . Accordingly, for the k-th component: c f ,k E f ,k Z k c f ,k E p ,k
279
(5)
280
where C cE and C is the total cost of per exergy of each stream, c is the cost per
281
exergy unit of each stream. Z k is the cost rate, and it consists of the levelized
282
investment capital and the levelized operation and maintenance cost.
283
Taken product-gas-driving CCHP system in Fig. 2 as an example, there are eight
284
equipments and two separation points, and ten balance equations can be written and
285
summarized into Table 3.
286
3.2 Auxiliary costing equations
287
A proper ‘fuel-product-loss’ (F-P-L) definition of the system is the key to
288
indicate the real production purpose of its subsystem. The F and P principles in
289
exergoeconomic methodology are the key points of the specific exergy costing
290
approach that is employed in literature [31]. The costing principles for multi-products
291
[7] are:
292
(1) The F principle states the specific cost (cost per exergy unit) associated with
293
this removal of exergy from a fuel stream must be equal to the average specific cost at
294
which the removed exergy was supplied to the same stream in upstream components.
295 296
(2) The P principle states that each exergy unit is supplied to any stream associated with the product at the same average cost.
12
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According to the F-P principles, the following auxiliary equations in the cascade heat utilization of exhausted gas in Fig. 4 are listed as:
299
c16 c20 c28
(6)
300
c22 21 c27
(7)
301
where c16 , c20 and c28 are the unit exergy costs of exhausted gas, respectively, and
302
they are equal because of the same fuel stream. c21 22 and c27 are the unit exergy costs
303
of chilled water and domestic hot water, respectively, and they are equal according to the P
304
principle.
305
Obviously, the input exhausted gas of the absorption chiller/heater has the higher
306
energy level than the input exhausted gas of the PHE because of their different
307
temperature. It is against the principle of the high quality and high price. In fact,
308
during the use of the exhausted gas, its cost should decrease along with its decreasing
309
energy level. Additionally, the output exhausted gas is released to the air and not be
310
used so that its unit exergy cost should be zero. According to the principle of the high
311
energy level and high price, the rate of cost of per exergy unit is directly proportional
312
to energy level. Therefore, Eq.(6) and Eq.(7) can be modified to
313
c16 c20 c28 A16 A20 A28
(8)
314
c22 21 c27 A22 21 A27
(9)
315
where A is the energy level per exergy unit of each stream. Energy level is used to
316
evaluate the ability of energy transforming into useful work, which reflects the quality
317
of the energy and shows the physical and chemical nature at the same time. The
318
definition formula is: 13
ACCEPTED MANUSCRIPT A
319
dE dS 1 T0 ( ) dH dH
(10)
320
where dE is the max power capability, dH and dS is the enthalpy change and entropy
321
change in the process, and T0 is the reference temperature and
322
c21 20 and A21 20 are the unit cost and energy level of chilled water. During heating/cooling
323
supply, the heating/cooling energy amount being product is sold to users. Consequently,
324
c21 20 and A21 20 represent the unit cost and energy level of the heat exchange energy
325
in the process of water from high temperature state to low temperature state. The
326
energy levels of heating energy and cooling energy can be estimated respectively:
A1415 327
328
A22 21
T0 298.15 K .
In Eq.(9),
ET ET15 dE1415 14 dH1415 H T14 H T15 TT140 mc p (1
TT022 mc p (
T0 T )dT TT150 mc p (1 0 )dT T0 T T T 1 ln 14 mc p (T14 T15 ) T14 T15 T15
T0 T 1)dT TT021 mc p ( 0 1)dT T0 T T T ln 22 1 mc p (T22 T21 ) T22 T21 T21
(11)
(12)
329
where m and c p are mass flow rate and specific heat of chilled/hot water respectively, T14
330
and T15 are temperatures of supply and return hot water respectively ( T14 T15 ), and T22 and
331
T21 are temperatures of supply and return hot water respectively ( T22 T21 ).
332
Based on the above costing principle, the auxiliary equations of the product-gas-
333
driving CCHP system are listed into Table 3.
334
3.3 Product costs
335
In above equations, the cost of the income air streams (such as states 6, 13 and
336
18 in Fig. 2 and C16 C13 C18 0 ) and the cost of the exhausted gas stream (state
14
ACCEPTED MANUSCRIPT 337
28 in the Fig. 2 and C28 0 ) is also assumed to be zero. The cost of the biomass
338
stream to the system C1 is calculated by the following formula:
C1 3600 p1m1
339 340
where p1 is the unit price of biomass (Yuan/kg) and
341
biomass stream to the system (kg/s).
342
(13)
m1 is the mass flow rate of the
The domestic hot water cannot be cycle used like the chilled water or the hot
343
water for heating. To calculate the unit exergy cost of domestic hot water, it is
344
necessary to take the additional price of tap water into account. The cost of tap water
345
to the system C2 is calculated as:
C2 3600 p2 m2
346
(14)
347
where p2 is the unit price of tap water (Yuan/kg), m2 is the mass flow rate of the tap
348
water (kg/s).
349
Finally, the product costs of the CCHP system can be obtained as:
351
C12 E12
(15)
C12 C21 E22 E21
(16)
C29 E29
(17)
ce
350
cchilled / hot water
cd hot water
352
353
where ce , cchilled / hot water and cd hot water are the unit costs of exergy of electricity,
354
chilled/hot water and domestic hot water, respectively.
355
4 Results and discussions
356
4.1 Thermodynamic performances
357 358
To compare the thermodynamic performances of CCHP schemes integrated with different biomass gasification, the following schemes are considered: 15
ACCEPTED MANUSCRIPT 359
S1: Electricity-driving system in Fig. 1
360
S2: Product-gas-driving system in Fig. 2 operating in the cooling mode
361
S3: Product-gas-driving system in Fig. 2 operating in the heating mode
362
S4: CCHP system integrated with biomass-air gasification in literature [2]
363
S1 and S2 are taken consideration into the thermodynamic analysis due to the
364
different cooling/heating loads. The gasification results of the four CCHP schemes are
365
shown in Figure 5. Compared between CCHP schemes integrated with biomass-steam
366
gasification, the LHV of product gas through electricity-driving, 9.7 MJ/Nm3 is larger
367
than the LHV of the product-gas-driving CCHP, 6.3 MJ/Nm3. The reason is that, to
368
the product-gas-driving CCHP system, the exhausted gas from the gas high-speed
369
burner is inlet to the gasifier to provide heat for gasification process, which is mixed
370
with the gasification gas and affects its composition and LHV. Consequently, the
371
nitrogen content accounts for 28.3% approximately in the product-gas-driving CCHP
372
system while only 0.4% in the electricity-driving system. Meanwhile, the hydrogen
373
content reaches approximately 60.7% in the electricity-driving system and it is main
374
constituent in the product gas. Then, compared the gasification of product-gas-driving
375
CCHP system in cooling and heating modes, the compositions are similar, but they
376
are different. It is resulted from the different heat balances in different biomass flow
377
rates under cooling and heating modes. Moreover, the biomass gasification results
378
with steam and air are compared, and the LHV is the lowest in the biomass-air
379
gasification because the nitrogen content accounts for 79% while the gasifying agent
380
is only 21%.
381
Then, the thermodynamic results of the four CCHP schemes are shown in Figure
382
6. It can be found that the three CCHP systems have larger system energy efficiency
383
in cooling condition than heating condition. This phenomenon is caused by the larger 16
ACCEPTED MANUSCRIPT 384
COP of the two-stage Libr-H2O absorption chiller/heater in cooling condition than
385
heating condition. However, the system exergy efficiency shows the opposite results.
386
The system exergy efficiencies of electricity-driving and product-gas-driving CCHP
387
systems in the cooling condition are 13.27% and 16.38%, which are smaller than the
388
14.13% and 21.20% efficiencies in the heating condition. The reason is that the
389
exergy of chilled water with 280/285K is much lower than the exergy of hot water
390
with 338/328 K. Compared between CCHP schemes integrated with biomass-steam
391
gasification, the gasification efficiency of the electricity-driving CCHP system, 87%,
392
is larger than the product-gas-driving CCHP system. However, the system energy
393
efficiency and exergy efficiency of the product-gas-driving CCHP system are larger
394
than the electricity-driving CCHP system both in the cooling and heating conditions.
395
Analyzed the influence mechanism, the main factor is that the biomass self-
396
consumption ratio in the electricity-driving gasification process is larger than the
397
product-gas-driving gasification. The gasification process consumptions are shown in
398
Table 4. The electricity-driving CCHP system consumes 67.61% of power in the
399
cooling condition and 64.29% of power in the heating condition respectively. In
400
contrast, the product-gas-driving CCHP system consumes only 20.65% and 20.50%
401
respectively.
402
Compared between CCHP schemes integrated with biomass-steam and biomass-
403
air gasification, the two biomass-steam gasification CHHP systems both have the
404
higher energy and exergy efficiencies. The key factor is that biomass-steam
405
gasification has the higher gasification efficiency than the biomass-air gasification.
406
Finally, it can be concluded that the CCHP scheme integrated with product-gas-
407
driving gasification is the best scheme from the energy and exergy efficiencies.
408
4.2 Exergoeconomic performances 17
ACCEPTED MANUSCRIPT 409
According to the thermodynamic results, the exergoeconomic performances of
410
the product-gas-driving CCHP system with the highest efficiency are analyzed. The
411
initial investment and parameters of the CCHP system integrated with biomass steam
412
gasification are shown in Table 5. Gasification system includes gasifier, gas
413
conditioning and auxiliary equipment, which the gasifier accounts for 95% of the
414
investment and the gas conditioning and other auxiliary components account for 5%.
415
At the building loads in Table 2, the absorption chiller/heater is only used to produce
416
chilled/hot water for cooling/heating and no domestic hot water is outputted. Thus,
417
C27 0 , and the tank is only used to store hot water so that it can be neglected.
418
4.2.1 Validity check
419
To verify the validity of the modified exergoeconomic method based on the
420
energy level, the multi-products of ICE including electricity, exhausted gas and jacket
421
water are calculated, and the unit costs are shown in Fig. 7 in the cooling mode. If the
422
previous method adopting the F-P principles is applied, the unit exergy costs of three
423
products are same and approximately 0.38 Yuan/kWh, which cannot reflect the
424
principle of high quality with high price. Comparably, the costs adopting the modified
425
exergoeconomic method are 0.48 Yuan/kWh, 0.23 Yuan/kWh and 0.07 Yuan/kWh,
426
which are proportional to their energy levels 1.0, 0.48 and 0.15 respectively. The
427
electricity with the highest energy level has the highest cost while the jacket water has
428
the lowest cost due to its lowest energy level. The comparisons between three
429
products from the same component indicate the principle of high quality with high
430
price. Therefore, the modified method based on energy level is more reasonable and
431
validate.
432 433
Additionally, the unit exergy cost of the output exhausted gas of the PHE is equal to the input exhausted gas in the previous exergoeconomic method. However, in the 18
ACCEPTED MANUSCRIPT 434
modified method, the unit exergy cost of the output exhausted gas is apportioned by
435
the products and is set to zero. There are two different methods of apportionment. One
436
is that since the hot water is the last product which using the exhausted gas and the
437
output exhausted gas is released to the air after the PHE, the cost of the output
438
exhausted gas is shared by the hot water. The result is that the unit exergy cost of the
439
three products is 0.45 Yuan/kWh, 2.63 Yuan/kWh and 6.08 Yuan/kWh (electricity,
440
chilled water and domestic hot water, respectively) in the cooling mode.
441
The other one is that, the ICE produces the exhausted gas, the absorption
442
chiller/heater and the PHE both use the exhausted gas. So, the cost of the output
443
exhausted gas should be shared by all the three products. The result is that the unit
444
exergy cost of the three products is 0.48 Yuan/kWh, 2.69 Yuan/kWh and 5.06
445
Yuan/kWh (electricity, chilled water and domestic hot water). It can be found that the
446
costs of electricity and chilled water increase while the hot water cost decreases due to
447
the cost shares by ICE, absorption chiller and PHE. This method is more reasonable to
448
the principle of high quality with high price.
449
4.2.2 Cost allocations
450
Under this apportionment method, Table 6 shows the unit energy cost and unit
451
exergy cost of the three products of the product gas-driving CCHP system by taking
452
the energy level into consideration.
453
From Table 6, the unit energy cost and unit exergy cost of the hot water is the
454
highest, which is mainly caused by the unit price of tap water because the hot water
455
cannot be cycle used. The unit price of tap water (7.15 Yuan/t) is equivalently
456
converted to 3.31 Yuan/kWh. The cost of tap water accounts for a large proportion
457
over 65.42% of the unit exergy cost of hot water in the cooling mode and 46.36% of
458
the unit exergy cost of hot water in the heating mode. Moreover, the electricity with 19
ACCEPTED MANUSCRIPT 459
high energy level has the low unit exergy cost, which is caused by two reasons: 1) The
460
power unit is in the front of the system process, while making chilled water and hot
461
water is the follow-up process, thus their unit exergy costs increase with the
462
equipment initial investment. 2) The energy levels of the chilled water (heating water)
463
and hot water are low and their exergy values are small, so their unit exergy costs are
464
high.
465
Comparing the unit exergy cost of products in cooling and heating modes, it can
466
be seen that the unit exergy cost of products in cooling mode is larger than these in
467
heating mode. The reason is that the loads in summer is larger than the loads in winter,
468
so the needs of biomass is larger and the unit exergy cost of product gas is smaller,
469
which leads to the smaller unit exergy cost of products.
470
Similarly, the unit exergy cost of products of the product-gas-driving CCHP
471
system in the two operation modes (S2 and S3 schemes) using the previous and
472
modified methods are compared in Fig. 8. The results of the modified method show
473
that the unit cost of electricity is higher and other unit cost of chilled water and
474
domestic hot water are lower than before. This phenomenon is in keeping with the
475
principle of high quality with high price. Moreover, the unit cost differences of the
476
three products are 0.08, 0.24 and 0.75 Yuan/kWh (electricity, chilled water and
477
domestic hot water, respectively) in the cooling mode and 0.09, 1.16 and 0.51
478
Yuan/kWh (electricity, hot water for heating and domestic hot water, respectively) in
479
the heating mode. The cost ratio of the three products of the product-gas-driving
480
CCHP system is 1.0: 5.6: 10.6 (electricity: chilled water: domestic hot water) in the
481
cooling mode and 1.0: 6.8: 13.1 (electricity: hot water for heating: domestic hot water)
482
in the heating mode.
20
ACCEPTED MANUSCRIPT 483
Compared to the unit exergy costs of the biomass-air gasification CCHP system
484
(S3 scheme) in the reference [31] in Fig. 8, the biomass-steam gasification CCHP
485
system has the larger unit exergy costs of products except to the chilled water, which
486
is mainly caused by the larger initial investment. The chilled water cost calculated in
487
the modified method is lower than that in the previous method. It is caused by the
488
different energy flowchart that the higher upstream cost of gasification system is early
489
allotted to chiller (the recovered heat from gasification is utilized to drive absorption
490
chiller) in the biomass-air gasification system.
491
4.2.3 Sensitivity analysis
492
Sensitivity analysis can visually display the variations of the unit cost of products
493
caused by changes in important parameters. Figure 9 shows the variation of the unit
494
cost of products with biomass cost in the cooling mode. The biomass cost is set to the
495
increase or decrease from 5% to 25% from the base design. The unit exergy cost of
496
electricity, chilled water, and domestic hot water increase linearly with increasing
497
biomass cost. The different products have different increasing rates. The chilled water
498
has the biggest increasing rate, while the electricity has the smallest increasing rate.
499
This phenomenon is caused by the energy levels of the products. The smaller the
500
energy level is, the more sensitive the unit cost will be.
501
Figure 10 shows the variation of the unit cost of products with operation
502
coefficient (which is defined to the ratio of annual operation hours to 8760 hours). It
503
can be seen that the unit exergy cost of product decreases with the increasing
504
operation time, which is mainly caused by the decreasing levelized investment capital.
505
The decreasing rate of electricity in the cooling mode is larger than in the heating
506
mode.
507
5 Conclusions 21
ACCEPTED MANUSCRIPT 508
This paper proposed two biomass CCHP systems in which the gasification
509
endothermic process is driven by electricity energy and thermal energy from product
510
gas, and modified the exergoeconomic analysis method based on energy level. A case
511
study was presented to analyze the thermodynamic and exergoeconomic performances
512
and to verify the validity of the modified exergoeconomic method. The following
513
conclusions were obtained:
514
The biomass-steam gasification driven by electricity is helpful to improve the
515
LHV of product gas. The LHV of product gas in electricity-driving, 9.7 MJ/Nm3 is
516
larger 53% than that in product-gas-driving, 6.3 MJ/Nm3. However, the system energy
517
and exergy efficiencies of product-gas-driving CCHP system are higher than that of
518
electricity-driving CCHP system because the electricity-driving gasification process
519
consumes overlarge power driven by product gas. From the aspects of energy and
520
exergy efficiencies, the product-gas-driving CCHP system is better than the
521
electricity-driving CCHP system.
522
The costing principles for multi-products in the CCHP systems dramatically
523
influence the cost collations. The modified exergoeconomic method illustrates the
524
principle of high energy level with high cost. Compared with the previous
525
exergoeconomic method, the results of the modified method show that the electricity
526
with higher energy level increases 0.09 Yuan/kWh while the cost of other products
527
with lower energy level decrease. To the product-gas-driving CCHP system under the
528
base design, the average unit exergy cost of electricity water for cooling and heating,
529
and domestic hot water are respectively 0.52 Yuan/kWh, 2.69 Yuan/kWh, 3.74
530
Yuan/kWh and 6.10 Yuan/kWh when the biomass cost is 0.35 Yuan/kg. The
531
sensitivity analysis indicates that the chilled water cost is more sensitive to biomass
532
cost while the electricity cost is influenced slightly. The long operation time is helpful 22
ACCEPTED MANUSCRIPT 533
to decrease the product cost due to the lower levelized investment capital in the
534
exergoeconomic balance equations.
535
The modified exergoeconomic model combines energy level with energy quality
536
to obtain the cost allocations of multi-products from the CCHP system. The results
537
indicate that the product cost is more reasonable, and the allocations are in agreement
538
with the principle of high energy level with high cost. Especially, the energy levels of
539
different forms of energy sources such as renewable energy, thermal energy, high-
540
temperature exhausted gas, and the gas emitted to ambient are emphasized and
541
obtained during the application analysis.
542
Acknowledgements
543
This research has been supported by National Natural Science Foundation of
544
China (51406054).
545
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27
ACCEPTED MANUSCRIPT 640
Table captions
641
Table 1 Comparison between simulation and experimental data
642
Table 2 Base design parameters
643
Table 3 Exergoeconomic and auxiliary costing equations of the components
644
Table 4 The gasification process consumption results
645
Table 5 Initial investment and parameters in economic analysis
646
Table 6 The unit energy cost and unit exergy cost of the products
647
28
ACCEPTED MANUSCRIPT 648
Figure captions
649
Fig. 1 Flowchart of the CCHP system integrated with biomass-steam gasification
650
driven by electricity
651
Fig. 2 Flowchart of the CCHP system integrated with biomass steam gasification
652
driven by thermal energy from product gas
653
Fig. 3 Simulation procedure of biomass-steam gasification model
654
Fig. 4 The cascade heat utilization of exhausted gas
655
Fig. 5 Product gas parameters in different gasification methods
656
Fig. 6 thermodynamic performances of different CCHP schemes
657
Fig. 7 Unit exergy costs of multi-products from ICE adopting previous and modified
658
methods
659
Fig. 8 Unit exergy cost of products in the two operation modes
660
Fig. 9 Sensitivity of unit exergy cost of products to biomass cost
661
Fig. 10 Sensitivity of unit exergy cost of electricity to operation coefficient
662 663
29
ACCEPTED MANUSCRIPT Gasifier 1
Biomass
Gas conditioning
4 Steam
HPHE 7
6
5
8 Biomass gas
3 Water
2
10 Air 24
28 Absorption chiller/heater
PHE
16
Gas ICE 9
13
23 26 Exhausted gas
14 15 Jacket water
Tank
25
22
27
Domestic hot water
20 21 Cooling water
Biomass Steam Gasification gas
11 12 5 17 Power
19 18 Chilled water Jacket water Domestic hot water Exhausted gas
Product gas Air Power
Air
Chilled water Water Cooling water
Fig. 1 Flowchart of the CCHP system integrated with biomass-steam gasification driven by electricity
Gasifier 1
Gas high-speed burner
5
Biomass
6
Air
7
4 Steam
Gas conditioning
HPHE
8
9 10 Biomass gas
3 2
Water
12 Air 23
19 Absorption chiller/heater
PHE
18
11
16
20
28 Exhausted gas
Gas ICE
14
24
Tank
Domestic hot water
29
Biomass Steam Gasification gas
13
15 Jacket water
Air
27 25 26 Cooling water Product gas Air Power
22 21 Chilled water Jacket water Domestic hot water Exhausted gas
17 Power Chilled water Water Cooling water
Fig. 2 Flowchart of the CCHP system integrated with biomass steam gasification driven by thermal energy from product gas
ACCEPTED MANUSCRIPT
Begin
Initialization: Gasification temperatureTG
x, y, z, w, a, ,
Calculate pyrolysis temperature TP , equilibrium constants( K1 , K 2 ), and rchar , rtar
Calculate specie moles ri
Modify TG
Calculate enthalpy balance difference H
No
H 0? Yes End
Fig. 3 Simulation procedure of biomass-steam gasification model
c16 Exhausted gas
c27 Hot water
Fig. 4
c20
Absorption chiller/heater
22
21
Chilled water
c22 21
PHE
c24 Hot water
The cascade heat utilization of exhausted gas
c28
ACCEPTED MANUSCRIPT 21
19.9 19.8 S1:Electricity-driving S1:Electricity-driving system system 60.7
59.7
Ultimate analysis, %
60
18
S2: Product-gas-driving S2: Product-gas-driving system- system15.2 cooling mode cooling mode 13.8 13.3systemS3:Product-gas-driving S3:Product-gas-driving system12.1 38.8 39.0 heating mode heating mode 11.0 S4: Biomass-air S4:11.1 Biomass-air gasification gasification
50 40
15 12 9.7 28.4 28.2
30 20 10 0
1.9 1.8 0.5 0.5 1.9 1.81.1 1.1
CH CH4 4
15.2 13.8 11.0 11.1
9
23.2 19.9 19.8
6.3 6.3
LHV, MJ/Nm3
70
6
13.3
12.1
3.3 9.7 6.3 6.3 3.3
0.4 0.4
3 0
CO
CO2 CO2
H2 H2
N2 N2
LHV
Fig. 5 Product gas parameters in different gasification methods
100
100
Efficiency, % Efficiency, %
10080 80 60 60 40
83.9
87.0
87.0
81.3
83.1
80 83.9 66.1
58.3 58.350.0
81.3
Efficiency, %
87.0
60 66.1 40
64.3 58.3 50.8 50.0
37.8
40
13.316.4 20
20 20
0 0
13.3
6.2
21.2 14.1 12.5 16.4 6.2
0 Gasification Energy Gasification Cooling mode S1:Electricity-driving system
Exergy
Gasification Energy
S2/S3: Product-gas-driving system
Energy
Heating mode
Exergy Exergy
S4: Biomass-air gasification
Fig. 6 thermodynamic performances of different CCHP schemes
ACCEPTED MANUSCRIPT
1.00
0.5
Previous method Modified method Energy level
0.48
0.38
0.4
0.38
0.3
0.38
1.0 0.8 0.6
0.23
0.48
1.2
0.2
0.4
Energy level
Unit exergy cost, Yuan/kWh
0.6
9
0.1
7.65
8
0.15 0.07 7.14
Cost, Yuan/kWh
7
0.0
6
0.0
4.90
5
Electricity
4
Exhuasted 3.74 gas
3
0.2
Jacket water
4.86
2.64
2 Fig. 7 Unit exergy costs of multi-products from ICE adopting previous and modified methods 0.46
1
0.55
0.44
0
8
Cost, Yuan/kWh
7 6 5 4 3
Heating water Domestic hot water 9 S2/S3:Previous method S2/S3:Modified method 7.65 8 7.14 S4:Biomass-air gasification CCHP system 7 5.81 6 5.06 4.90 4.86 4.75 5 3.74 4 2.932.69 3.08 3 2.64
Cost, Yuan/kWh
Electricity
9
2 1
2 1
0.40 0.48 0.41
0
0.46 0.55 0.44
0 Electricity
Chilled water
Cooling mode
Domestic hot water
Electricity
Heating water
Heating mode
Fig. 8 Unit exergy cost of products in the two operation modes
Domestic hot water
ACCEPTED MANUSCRIPT
5.0
y = 0.042x + 4.811
4.0
Electricity Chilled water Hot water
3.0
y = 0.066x + 2.295
2.0 1.0 y = 0.011x + 0.406
0.0 -25% -20% -15% -10%
-5%
0.350
+5% +10% +15% +20% +25%
Biomass cost, Yuan/kg
Fig. 9 Sensitivity of unit exergy cost of products to biomass cost 1.0
Unit cost of electricity , Yuan/kWh
Unit costs of three products, Yuan/kWh
6.0
0.9 Cooling mode
0.8
Heating mode 0.7 0.6 0.5 0.4 0.3
0.4
0.5
0.6
0.7
0.8
0.9
Operation coefficient
Fig. 10 Sensitivity of unit exergy cost of electricity to operation coefficient
1.0
ACCEPTED MANUSCRIPT Highlights: > Propose two CCHP schemes integrated biomass-steam gasification. > Modify the exergoecnomic analysis method based on energy level. > Compare thermodynamic performances of CCHP systems integrated with different gasification methods. >Analyze the cost allocations of multi-products with energy level consideration.
ACCEPTED MANUSCRIPT Table 1 Comparison between simulation and experimental data Compositions(%) H2
CO
CO2
Experiment
54.42
44.22
1.36
Simulation
54.38
43.25
1.80
Root-mean-square error
0.62
Table 2 Base design parameters Building loads Biomass
Air Technical parameters
Parameters Cooling condition, kW Heating condition, kW Material Moisture content, % Ultimate analysis, % Low heating value (LHV), kJ/kg Ultimate analysis, % Pressure, kPa Temperature, K Chilled water temperature, K Hot water temperature for heating, K Domestic hot water temperature, K ICE Absorption chiller HPHE
Values Electricity: 446, cooling: 1804, hot water: 335 Electricity: 446, heating: 595, hot water: 335 Wheat straw 3.28 C: 45.17, H: 5.75, O: 35.66, N: 0.86, S: 0.14 19.054 N2: 79, O2: 21 101.325 298 280/285 338/328 333 Generation efficiency 35% Coefficient of performance (COP): 1.27 (cooling), 0.93 (heating) Thermal efficiency 94%
ACCEPTED MANUSCRIPT Table 3 Exergoeconomic and auxiliary costing equations of the components. Component
Exergoeconomic balance equations
Gasifier
C8 C1 C4 C5 Z G
Gas high-speed burner
C5 C6 C7 Z GH
HPHE
C4 C3 C8 C9 Z HPHE
Gas conditioning
C10 C9 Z GC
c8 A8 c9 A9
(C22 C21 ) (C27 C19 )
Absorption chiller/heater
(C12 C18 C16 C20 ) (C14 C15 ) Z AC / H
Gas ICE
C17 C16 (C14 C15 ) C11 C13 Z GI
PHE
C24 C23 C20 C28 Z PHE C29 C24 C27 ZT C10 C7 C11 C12 C2 C24 C28 C3
Tank Separation point
Auxiliary costing equations
c22 21 A22 21 c16 A16 , c27 19 A27 19 c20 A20 c17 A17 c1415 A1415 , c16 A16 c17 A17
c7 c11 , c11 c12 c2 c24 , c24 c28 , c28 c3
Table 4 The gasification process consumption results CCHP system
Mode
Electricitydriving Product-gasdriving
Cooing Heating Cooing Heating
Total power/product gas (kW) 1377 1249 3306 2265
Power/Product gas for gasification (kW) 931 803 682 464
Self-consumption ratio (%) 67.61 64.29 20.63 20.49
Table 5 Initial investment and parameters in economic analysis Items
Component
Investment
Gasification system Gas high-speed burner Electric heater unit Gas ICE Absorption chiller/heater HPHE PHE
Parameter
Unit cost (Yuan/kW) 2500 1200 220 4800 1200 210 210
Capacity (kW) 3164 695 1377 446 1804 612 182
Investment (103 Yuana) 7910 834 302.9 2140.8 2164.8 128.52 38.22
Service life, year 20 Interest rate, % 6.15 Operation hours, h 6000 Maintenance cost ratiob, % 2.5 Unit price of biomass, Yuan/kg 0.35 Unit price of tap water, 10-3Yuan/kg 7.15 a 1 US$=6.12 Yuan. b The maintenance cost ratio is defined as the ratio of the maintenance cost to the investment cost.
ACCEPTED MANUSCRIPT
Table 6 The unit energy cost and unit exergy cost of the products Cooling mode Energy Exergy (Yuan/kWh) (Yuan/kWh) Electricity 0.48 0.48 Chilled/Heating water 0.14 2.69 Hot water a 0.28 5.06 Hot water b 0.10 1.75 a: the hot water cost includes tap water cost. b: the hot water cost doesn’t include tap water cost. Products
Heating mode Energy Exergy (Yuan/kWh) (Yuan/kWh) 0.55 0.55 0.17 3.74 0.40 7.14 0.21 3.83