Chemical Engineering Journal 382 (2020) 122864
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Multifunctional and robust polyhydroxyalkanoate nanocomposites with superior gas barrier, heat resistant and inherent antibacterial performances
T
Pengwu Xua,b, Weijun Yanga, Deyu Niua, Manman Yua, Mingliang Dua, Weifu Donga, ⁎ Mingqing Chena, Pieter Jan Lemstraa,c, Piming Maa, a
The Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, Jiangnan University, 1800 Lihu Road, Wuxi 214122, China Institute of Physics, University of Freiburg, Hermann-Herder-Street, 3, 79104 Freiburg, Germany c PlemPolco BV, De Zicht 11, 5502 HV Veldhoven, The Netherlands b
HIGHLIGHTS
GRAPHICAL ABSTRACT
was tailor-synthesized as • GO-g-LAQ multifunctional fillers for bio-based PHA.
heat resistant and anti• Barrier, bacterial performances of PHA films are achieved.
adhesion, condensed crys• Interfacial tals and superior strength were generated simultaneously.
designed PHA nanocomposites • The could be ideal for eco-friendly (food-) packaging.
ARTICLE INFO
ABSTRACT
Keywords: PHA Nanocomposites Antibacterial Barrier Mechanical properties
Bio-based and biocompatible materials such as polyhydroxyalkanoates (PHA) suffer from severe bacterial infection, poor oxygen barrier, low strength and poor heat resistance that restrict their wide applications especially in packaging areas. In this work, high-performance PHA nanocomposites with antibacterial properties are successfully obtained by compounding PHA with tailor-made long alkyl chain quaternary salt (LAQ) functionalized graphene oxide (GO-g-LAQ). The GO-g-LAQ could disperse in the PHA matrix uniformly and improve the interfacial adhesion between GO and PHA due to the hydrophobic nature of LAQ. As a result, PHA/GO-g-LAQ nanocomposites have the antibacterial rate of 99.9% against Gram-negative and Gram-positive bacteria without any leaching. The oxygen barrier is improved which is suggested by a significantly reduced oxygen permeation. This could be due to the condensed crystal structure of PHA and the impermeable property of GO sheets. The tensile strength and storage modulus at room temperature of the PHA films increased by 60% and 140%, respectively at an optimized concentration of GO-g-LAQ. The heat resistant performance of the PHA nanocomposites was simultaneously improved significantly due to the enhanced crystallization capability. Therefore, the well-designed PHA/GO-g-LAQ nanocomposites could be ideal candidates of functional materials for (food-) packaging applications.
⁎
Corresponding author. E-mail address:
[email protected] (P. Ma).
https://doi.org/10.1016/j.cej.2019.122864 Received 25 May 2019; Received in revised form 18 August 2019; Accepted 16 September 2019 Available online 17 September 2019 1385-8947/ © 2019 Elsevier B.V. All rights reserved.
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1. Introduction
its use as multifunctional nanofillers to simultaneously improve the mechanical, gas barrier, heat resistance and no-leaching antimicrobial properties of PHA for (food-) packaging. In this work, we attempt to graft long alkyl chain quaternary salts (LAQ) onto GO to obtain GO-g-LAQ nanohybrids via a coupling reaction and a free radical polymerization process as a multi-functional nanofiller, in consideration of the combined advantages of both GO and the hydrophobic and inherent antibacterial feature of LAQ. Tan et al. prepared GO/quaternary salts nanocomposites with an efficient antibacterial feature via π-π interactions [39,40]. Unlike inorganic antibacterial agents such as ZnO that would leach out the polymer matrix and subsequently reduce of the antibacterial ability [41], LAQ was regarded as an efficient non-leaching antibacterial agent [42–44]. The combined advantages are ideal for food packaging applications. Various contents of GO-g-LAQ nanohybrids have been blended with the medium-chain-length PHA to prepare PHA nanocomposite films by a casting technique. We assumed that the interfacial interaction between GO and PHA will be improved due to the long hydrophobic alkyl chain, i.e., grafted LAQ. Finally, the mechanical, barrier, thermal, antibacterial behaviors of the nanocomposite films are expected to be improved. Therefore, the primary objective of this work was to provide a facile method for preparing bio-based nanocomposites with superior mechanical properties, gas barrier, heat resistant and antibacterial property for (food-) packaging.
Most of polymer materials are non-biodegradable and produced from non-renewable fossil fuels, which result in serious environmental problems [1,2]. With the increasing concerns on the environmental sustainable development, there is a widespread consensus among industrial and academic community on developing sustainable biopolymer materials such as the natural carbohydrate derivatives starch, chitosan, cellulose and pectin [3–7]. In addition, there are many types of synthetic bio-based polymers including poly(glycolic acid) (PGA), poly(lactic acid) (PLA), poly(butylene succinate) (PBS), polyhydroxyalkanoate (PHA) etc., have been drawn tremendous attention [8–13]. Among them, PHA produced by the bacterial fermentation is considered as a promising material due to its preferable properties such as full biodegradability, non-cytotoxicity and high crystallinity [14]. Poly(3-hydroxybutyrate) (PHB) as the first generation products in PHA family has been widely studied. However, the disadvantages of PHB are also remarkable such as processability and high brittleness. Until now, the medium-chain-length-PHA copolymers poly(3-hydroxybutyrate-cohydroxyvalerate) (PHBV) and poly(3-hydroxybutyrate-co-hydroxyhexanoate) (PHBHHx), have been developed to improve the toughness and the processability of PHA, but physical strength, gas barrier and poor heat resistance are still insufficient [15,16]. Moreover, lacking of functionality such as antibacterial property further confined the application range of the PHA especially in packaging areas. Now PHAbased materials are mainly used in medical fields such as drug carriers, tissue engineering [17–19], and there are few papers to research the PHA-based composites to simultaneously overcome these problems for (food-) packaging. Lagarón et al. prepared the PHBV-silver nanoparticle composites with a strong antimicrobial activity but insufficient gas barrier and physical strength [20]. Nowadays, the nanotechnology presents a new opportunity to address these problems. Addition of nanofillers [21–30] such as carbon zinc oxide [21], nanotubes [23], boron nitride [24], nanocellulose [22,26,27], silver nanoparticles [20,26], nano-clays [25], graphene [28–31], has shown to be a powerful and efficient method to improve the above properties. Two-dimensional graphene oxide (GO) with a high aspect ratio, super barrier to most gases and excellent mechanical performance, was regarded as an efficient nanofiller for preparing high performance polymer nanocomposites [28–31]. However, nano-scale GO shows a poor dispersibility in the polymer matrix and as a result, unsatisfactory performance. Zhang et al. developed polyvinyl acetate (PVA) composites with GO as a nanofiller, showing increased tensile strength but a sharply decreased elongation at break, because the interfacial adhesion between GO filler and the PVA matrix was poor and GO sheets were agglomerated in the PVA matrix [32]. Hence, many physical and chemical modifications have been considered to improve the dispersion of GO into the polymer matrix [33–35]. Haddon et al. obtained covalently modified GO with alkylamine via the reaction between the acidic functional groups of GO and octadecylamine, leading to a stable dispersion in organic solutions [33]. Recently, Tran et al. synthesized the polyethylene glycol modified GO (PEG-GO) via the formation of ester linkings and then blended with PLA to prepare the bio-based PLA/PEG-GO nanocomposites. The nanocomposites displayed slightly improved tensile strength and thermal stability than PLA/PEG [36]. Ambrosio-Martin et al. developed PHBV-graphene nanocomposites by the high-energy ball milling method and graphene sheets have a good dispersion in PHBH matrix which was crucial for the improvement of barrier and tensile properties [37]. Chen et al. synthesized unsaturated PHA from microbial fermentation and then prepared PHA-graft-reduced GO nanocomposites with enhanced electricity conductivity and higher thermal degradation temperature through click reaction [38]. Therefore, it has been demonstrated by previous papers that GO can be exfoliated through a physical or chemical methods and dispersed in a polymer in good extent as a kind of efficient filler to give good mechanical properties. However, little attention has been paid on
2. Experimental section 2.1. Materials Polyhydroxyalkanoate (PHA, containing 93.1 mol% 3-hydroxybutyrate and 6.9 mol% of 3-hydroxyhexanoate) was bacterially synthesized with Mw of 5.9 × 105 g mol−1 and PDI of 2.5. Graphite (99.95%) was provided by The Six Element (changzhou) Materials Technology Co., Ltd China. The 2-(dimethylamino)ethyl methacrylate, 1-bromododecane (≥98%), benzoyl peroxide (BPO) (≥98%), 3-methacryloxypropyltrimethoxysilane (KH-570) (≥98%) and ethanol (≥99.5%) were supplied from Shanghai Aladdin Bio-Chem Technology Co., Ltd. 2.2. Synthesis of GO-KH570 GO was prepared by using Hummer’s method [45]. KH570 (10 ml) were first dispersed in a methanol/distilled water (45/5 ml) mixture under magnetic stirring to form homogeneous solution. Then, the solution was added to the GO/distilled water dispersion (10 mg/ml) under magnetic stirring in a silicone oil bath at 130 °C and the reaction was allowed for 12 h. The final product KH570-modified GO (GOKH570) was obtained by removing out the unreacted KH570 via centrifugation and extraction process. 2.3. Synthesis of long alkyl chain quaternary salts (LAQ) First, 2-(dimethylamino)ethyl methacrylate (20 mmol), 1-bromododecane (20 mmol), and ethanol (6 ml) were mixed together, and the reaction was maintained at 70 °C for 12 h. The LAQ was obtained via recrystallization in ethanol and a subsequent freeze-drying method. 2.4. Synthesis of GO-g-LAQ nanohybrids The GO-KH570 (0.5 g) was dispersed in 1-butanol (50 ml) at 80 °C under magnetic stirring and nitrogen atmosphere. Then BPO (8 mg) and LAQ (0.7 g) were added, and the reaction was continued for 24 h. The products were washed by distilled water for 3 times and then freezedried at −30 °C. Finally, the GO-g-LAQ nanohybrids were obtained. The synthesis processes are presented in Scheme 1. 2
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(1) GO-KH570 preparation
(3) GO-g-LAQ preparation KH570:
coupling
GO
LAQ homopolymer: GO-KH570
KH570
copolymerization
(2) LAQ preparation
+ + + +
+ +
+
+ ++
quaternization C12H25-Br
+ + +
+ +
GO-g-LAQ
+ +
LAQ
Two-step chemical grafting reactions
+
HO HO HO
(1)
(3)
+ n
GO KH570
LAQ
GO-KH570
GO-g-LAQ
Scheme 1. Schematic diagram of the synthesis of GO-g-LAQ nanohybrids: (1) GO-KH570 preparation via the coupling reaction between GO and KH570, (2) LAQ preparation via the quaternization reaction and (3) GO-g-LAQ preparation via the free radical copolymerization of the C]C bond between LAQ and GO-KH570.
2.5. Preparation of PHA-based nanocomposite films
TEM coupled with JEM-2100F energy-dispersive X-ray spectroscopy (EDS). The spherulite morphology and the spherulite growth rate G were investigated by a polarizing optical microscope, POM (Axio Scope 1, Zeiss, Germany). Each sample was first held at 190 °C for 3 min and then cooled to 90 °C to observe the growth of PHA spherulites with crystallization time. Then, G was calculated by the equation G = dR/dt, where R is the radius of the spherulite and t is crystallization time. The calculation of G is shown in Fig. S1.
In detail, GO-g-LAQ was first dispersed in CHCl3 (50 ml) using ultrasonication. Then PHA was added under continuous stirring. The nanocomposite films were prepared by solvent-casting onto a glass culture dish. It has to remark that solvent-casting as a commonly used method is handy in laboratory because a limited amount of GO-g-LAQ nanohybrids was made, however melt processing such as film blowing should be preferred for large-scale production of PHAs films. The films were marked as PHA/GO-g-LAQn where n represents the weight ratio of GO-g-LAQ, for instance, PHA/GO-g-LAQ1 indicates 1.0 wt% of GO-gLAQ.
2.6.5. Differential scanning calorimetry (DSC) The crystallinity was calculated by a DSC 8000 analyzer (PerkinElmer, USA) under nitrogen at temperatures of −30 to 190 °C and a heating rate of 10 °C min−1.
2.6. Characterization methods
2.6.6. Wide angle X-ray diffraction (WAXD) WAXD spectrum was performed on an X-ray diffractometer (Bruker AXS D8, Germany) with scan angles from 5 to 50° at a scanning rate of 2°/min.
2.6.1. Fourier transform infrared spectroscopy (FTIR) FTIR spectra were obtained on a FTIR spectrometer (Nicolet 6700, US) in the wavenumber range of 400–4000 cm−1 with the resolution of 1 cm−1 and 128 scans.
2.6.7. Mechanical properties Tensile performance was measured using a tensile tester (Instron 5967, USA) at the crosshead speed of 10 mm min−1 according to the ISO 527 standard.
2.6.2. X-ray photoelectron spectroscopy (XPS) XPS measurements of GO and GO-g-LAQ were conducted on a Thermo Fisher Scientific 250Xi XPS microprobe instrument (Thermo Fisher Scientific, England). 2.6.3. Thermogravimetric analysis (TGA) TGA curves of GO, LAQ and GO-g-LAQ were performed on an instrument (TGA; Q500, TA Instruments) under nitrogen at a heating rate of 10 °C min−1.
2.6.8. Dynamic mechanical analysis (DMA) Dynamic mechanical properties were performed on a Q800 TA Instrument. The samples were tested under a nitrogen atmosphere from −30 to 100 °C at a frequency of 1 Hz. The constant amplitude was 20 μm and the temperature ramp was 1 °C/min.
2.6.4. Morphology The morphology of the composites was characterized on a scanning electron microscopy (S-4800, HITACHI, Japan) and JEOL-JEM-2100
2.6.9. Oxygen permeation (OP) OP of samples with the exposure area of 38.48 cm2 at 23 °C and 63.5% RH was obtained using an Oxygen Permeation Analyzer VAC-V2 3
P. Xu, et al.
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(Labthink Instruments Co., LTD).
a
b
c
d
2.6.10. Antibacterial activity The killing efficiency against S. aureus and E. coli of PHA nanocomposites was evaluated by the standard plate count method [46–48]. The leaching behavior of GO-g-LAQ nanohybrids was evaluated using the typical zone of inhibition test [48,49]. The detailed procedures are addressed in Supporting information. 3. Results and discussion 3.1. Preparation and characterization of GO-g-LAQ Graphite sheets were successfully oxidized into GO by using Hummer method (WAXD spectrum of graphite and GO are provided as Supporting information in Fig. S2) [45]. GO has abundant carboxyl and hydroxyl groups at the edges and hydroxyl and epoxy groups on the surface [50,51], which greatly improve the chemical activity of graphite materials. In this work, KH570 was coupled to the surface of GO to form GO-KH570 via the coupled reaction between the acidic functional groups of GO and the siloxane functions of KH570. Then the long alkyl chain quaternary salts (LAQ) was synthesized by the quaternization reaction [52,53]. Finally, the GO-g-LAQ nanohybrid was synthesized via the free radical polymerization of the C]C bond between LAQ and GO-KH570. The chemical reaction diagram was shown in Scheme 1. FT-IR spectra were recorded to analyze the chemical structure of LAQ, GO, GO-KH570 and GO-g-LAQ, as shown in Fig. 1a. GO showed characteristic absorption peaks at 1619, 1731 and 3390 cm−1 (a broad peak) corresponding to CeC ring, C]O and OeH vibration, respectively. For GO-KH570, new bonds appeared at 1633 and 2850–2960 cm−1, corresponding to and C]C and CeH stretching. Meanwhile, the C]O stretch was shifted to 1720 cm−1 and the intensity increased as well, confirming the successful coupling reaction
C
2920
(3)
1480
1440
1720 1720
(4)
1633
1731 1619 C-C ring
Intensity (a.u.)
Transmittance (a.u.)
(2)
2850
C-N
(2) 1520
Br Si
between KH570 and GO. Furthermore, when LAQ was grafted to GOKH570, the peak of C]C bond (1633 cm−1) became almost invisible and a new bond at 1465 cm−1 assigned to CeN+ appeared (insert in Fig. 1a), consistent with the structure of LAQ, indicating that LAQ was grafted successfully on the surfaces of GO. Wide-scan XPS spectra of GO, GO-KH570 and GO-g-LAQ samples are shown in Fig. 1b, and the fitted C1s spectra of GO and GO-g-LAQ samples are also given in Fig. 1c and d. It could be observed from Fig. 1b that GO showed the signals corresponding to C1s and O1s. Compared with GO, GO-KH570 showed the new signals for Si2p and
b C=C C=O
O
Fig. 2. TEM images (the same scale) of (a) GO and (b) GO-g-LAQ, and EDS curves of (c) GO and (d) GO-g-LAQ.
(1)
CH2
GO-g-LAQ
GO
O
a (1)
C
GO GO-KH570 GO-g-LAQ
C1s
Br2d Si2p Si2s
O1s N1s
1720
3200
1800
1500 Wavenumbers (cm-1)
1200
0
600
C-C
C-C
C-O
(59.8%)
(38.4%)
C=O (1.8%)
290
(71.2%)
Intensity (a.u.)
Intensity (a.u.)
400
d
c
292
200
Binding Energy (eV)
C-O
C=O
(18.8%)
C-N
(5.3%)
(4.7%)
288
286
284
Binding Energy (eV)
292
282
290
288
286
284
Binding Energy (eV)
282
Fig. 1. (a) FT-IR spectra of (1) GO-g-LAQ, (2) GO-KH570, (3) GO and (4) LAQ, and (b) XPS wide-scan spectra of GO, GO-KH570 and GO-g-LAQ. C1s XPS spectra of (c) GO and (d) GO-g-LAQ.
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a
b
100
LAQ
60 40
GO-g-LAQ
GO GO-g-LAQ LAQ
20
10
20
o
2θ ( )
30
0
40
a = 33.6
GO
100
200
300
400
500
Temperature (oC)
600
b = 47.1
plane
Weight (%)
002
Dg = 28.7 wt%
80
700
Fig. 3. (a) WAXD spectra and (b) TGA curves of GO, LAQ and GO-g-LAQ.
Si2s due to the coupling reaction between GO and KH570. GO-g-LAQ showed new signals for Br2d and N1s because of the grafting of LAQ onto GO. The C1s peak for GO were fitted into three peaks, i.e. C]O (288.6 eV), CeO (286.3 eV) and CeC (284.8 eV), respectively (Fig. 1c). In the case of GO-g-LAQ, one new peak emerged at 285.8 eV, correlated with the C-N bond. More importantly, the intensity of CeO bond decreased from 38.4 to 18.8%, while the intensity of CeC increased from 59.8 to 71.2% (Fig. 1d), suggesting that a considerable amount of LAQ was grafted onto the surface of GO. The TEM images of GO and GO-g-LAQ are shown in Fig. 2a and b, respectively. The GO sheet (1.5 um in length) exhibited a smooth surface, whereas GO-g-LAQ demonstrated a coarse surface. EDS characterization (Fig. 2c and d) elucidated that C/O ratio of GO was higher than that of GO-g-LAQ, and the new signals of Br and Si appeared, indicating the successful grafting of LAQ, in agreement with XPS results. Fig. 3a shows WAXD patterns of GO, LAQ, and GO-g-LAQ. The spectrum of GO exhibited an intense peak at 2θ = 10.5°, showing a 0.84 nm d-spacing (002 plane), which indicates that the oxidizing reaction increased the distance between graphitic interlayers (WAXD spectra of graphene are given in the Supporting Information) [34]. However, for GO-g-LAQ, the peak (0 0 2) almost disappeared, suggesting that GO became exfoliated after grafting LAQ. The similar results were also reported by Wu et al., who successfully grafted of polyepoxide onto GO [54]. Furthermore, the characteristic peaks of pure LAQ were also detected for GO-g-LAQ. These results also confirmed the successful grafting of LAQ onto the surface of GO. The GO, LAQ and GO-g-LAQ nanohybrids were further characterized by TGA (Fig. 3b). GO showed an initial decomposition temperature around 100 °C due to the water evaporation, and followed with a major decomposition around 220 °C that was ascribed to the decomposition of surface oxygenic functional groups. Finally, a 47.1 wt% of residual mass at 750 °C was detected. The LAQ sharply decomposed at 200–440 °C and almost completely decomposed, while the residual weight of GO-gLAQ was recorded as 33.6 wt% at 750 °C. The grafting degree of LAQ (Dg) could be estimated from TGA results according to following equation reported in our previous work [55]
Dg = 100
100 × a b
LAQ in the PHA matrix is much better than that of GO due to the long hydrophobic alkyl chain, greatly improving the interfacial adhesion between PHA and GO. Meanwhile, the photographs of GO and GO-gLAQ dispersed in chloroform are also shown in the inserted Fig. 4a and b, respectively. It can be observed that the GO was deposited in the bottom of vial, while GO-g-LAQ was uniformly dispersed in chloroform and formed a stable suspension. The microscopic morphologies of PHA/ GO5 and PHA/GO-g-LAQ5 nanocomposites were further studied by TEM, as shown in Fig. 4c and d. GO sheets obviously agglomerated while GO-g-LAQ showed a better separated sheet structure. These results suggested that GO-g-LAQ nanohybrids could be more compatible with PHA matrix than GO, due to the grafted long hydrophobic alkyl chain. The morphology of 5 wt% of GO and GO-g-LAQ incorporated within a PHA matrix was further examined by SEM. Fig. 5 displays the cryofractured surface of neat PHA, PHA/GO5, and PHA/GO-g-LAQ5 film, respectively. Neat PHA shows an extremely smooth surface (Fig. 5a), while PHA/GO5 exhibits a high rough surface, where some agglomerates could be seen (Fig. 5d), indicating a poor interfacial adhesion between PHA and GO. However, in the case of PHA/GO-g-LAQ5, it shows a homogeneous morphology and even unable to distinguish the GO phase from the PHA phase through SEM images. Therefore, TEM was used for better observation of the fine dispersed GO-g-LAQ. The TEM image (Fig. 5b′) is inserted in Fig. 5b, showing an exfoliated GO structure and a uniform dispersion, which is attributed to the improved interfacial adhesion between GO and PHA. POM was used to investigate the effect of GO-g-LAQ on the spherulite morphology of PHA nanocomposites. The spherulite images of PHA, PHA/GO5 and PHA/GO-g-LAQ5 at 90 °C are shown in Fig. 6. Neat PHA shows a large diameter spherulite (∼500 µm), indicating inferior crystallization behavior, which is consistent with the literature [56]. For PHA/GO nanocomposites, GO sheets agglomerated in the PHA matrix and could serve as nucleators to improve the overall crystallization speed of PHA, as shown in Fig. 6b. As a comparison, there are no aggregates in PHA/GO-g-LAQ, and smaller size of spherulites formed rapidly in 5 min and then crystalized completely in 20 min. To further quantify the crystallization of PHA, the nucleation density (N) was calculated as the following Eq. (2) [57].
(1)
where a and b are residual weights of GO-g-LAQ and GO from the TGA curves, respectively. In this study, the Dg was ca. 28.7 wt%.
N
3k (4 G )3
(2)
where Avrami constant k was obtained from the DSC results and the detailed process is shown in the Supporting information (Fig. S3). The growth rate G (3.7 µm min−1) of PHA spherulites is calculated from POM data (Fig. S1). It can be observed that The N values of PHA/GO and PHA/GO-g-LAQ increased from 0.5 cm−3 (PHA) to 92 cm−3 and 4700 cm−3, respectively (Fig. 7). Meanwhile, the DSC results indicate
3.2. Characterization of PHA/GO-g-LAQ nanocomposites PHA/GO-g-LAQ nanocomposite films were prepared by a solutioncasting method. The digital images of PHA/GO5 and PHA/GO-g-LAQ5 film are shown in Fig. 4a and b. Obviously, the dispersibility of GO-g5
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Fig. 4. The digital photographs of (a) PHA/GO5 and (b) PHA/GO-g-LAQ5 film inserted with photos of (a′) GO and (b′) GO-g-LAQ in chloroform (30 mg/mL) and TEM images of (c) PHA/GO5 and (d) PHA/GO-g-LAQ5 nanocomposites.
Fig. 5. SEM images of the cryo-fractured surface of (a) PHA, (b) PHA/GO-g-LAQ5 and (c) PHA/GO5 composites. A TEM image of PHA/GO-g-LAQ5 as Fig. 5b’ is inset in Fig. 5b, and the green rectangle religion in 5c is enlarged as Fig. 5d for better visualization of GO agglomeration in the PHA/GO5 composites.
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10
5
10
4
10
3
10
2
10
1
10
0
10
that the crystallinity (Xc) of PHA increased from 28.1% to 35.4%, when 5 wt% of GO-g-LAQ was present (Fig. S4). These results demonstrate that GO-g-LAQ nanohybrids greatly increase the nucleation density and the crystallinity of PHA, which would be beneficial to improve the barrier and physical performance. The oxygen permeation (OP) of the nanocomposite films is significant for packaging applications. The OP of PHA and PHA/GO-g-LAQ nanocomposite films was evaluated and the results are shown in Fig. 8, while the OP of PHA/GO-KH570 was shown in Fig. S5 as Supporting information. In general, it is considered as a promising barrier film for food packaging when the OP value is below 1.0 [11,58]. In this study, the neat PHA film showed an OP value of 1.45, suggesting a poor oxygen barrier property. After incorporation of 5 wt% of GO-g-LAQ, the OP value reduced significantly by 86% to 0.21, demonstrating a pronounced barrier performance. However, after incorporation of 5 wt% of GO-KH570, the OP value increased to 1.61, indicating even poorer barrier property. The mechanism of barrier improvement is usually attributed to increasing the pathway (tortuosity) of gas molecules to
4.7
-3
N (cm )
Fig. 6. Polarized optical microscopy images of (a) PHA, (b) PHA/GO5 and (c) PHA/GO-g-LAQ5 nanocomposites that isothermally crystallized at 90 °C for different crystallization times.
9.2
5
-1
PHA
PHA/GO
PHA/GO-g-LAQ
Fig. 7. The nucleation density N of PHA, PHA/GO5 and PHA/GO-g-LAQ5 nanocomposites at 90 °C.
Oxygen permeation (OP) (cm3 mm m-2 d atm)
a
b
2.0
GO-g-LAQ
1.6
PHA amorphous PHA crystal
O2
1.2 suitable for barrier food packaging
0.8 0.4 0.0
0
1
3
5
GO-g-LAQ content (wt %)
7
O2
Tortuosity pathways
Fig. 8. (a) Oxygen permeation of neat PHA and PHA/GO-g-LAQ nanocomposite films (b) illustration of gas barrier mechanism of PHA/GO-g-LAQ nanocomposite films.
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104
b
PHA PHA/GO5
PHA PHA/GO5
0.16
PHA/GO-g-LAQ5
10
525 35.4% 103 795
15
20
25
0
30
20
30
32.2%
1240
0.04
28.1%
-20
17.0
10
0.08
1890
102
PHA/GO-g-LAQ5
0.12
3
16.5 0.1 15.6
Tan δ
Storage modulus (MPa)
a
Xc
35
20
40
60
Temperature (oC)
80
100
-20
0
20
40
60
Temperature ( oC)
80
100
Fig. 9. (a) Storage modulus (E’) and (b) Tan δ of PHA, PHA/GO5 and PHA/GO-g-LAQ5.
traverse the films [59–61]. There are three main factors to improve the barrier of nanocomposite films, i.e., i) the effect of nanofiller such as the microstructure and the aspect ratio, ii) the inherent performance of the polymer such as the crystallization behaviors, and iii) the interfacial interaction between nanofillers and matrix that could be the most significant factor for the barrier performance. Kyu et al. [34] have demonstrated that the OP value of the PVC/GO nanocomposites with a poor interfacial adhesion was higher than neat PVC, indicating lower barrier properties, while the oxygen barrier of the PVC/GO nanocomposites with a uniform dispersion was improved greatly. In this work, we designed GO-g-LAQ nanohybrids as suitable nanofillers with a two-dimensional nanostructure having a high aspect ratio. Meanwhile, the POM and DSC results have further demonstrated that GO-g-LAQ could be an efficient nucleator to enhance the crystal density of PHA matrix (Figs. 6 and 7), because of forming more condensed crystal structure and higher crystallinity (Fig. S4), resulting in a longer pathway of gas molecules. Importantly, GO-g-LAQ sheets could become exfoliated and disperse uniformly in the PHA matrix which could be observed obviously from the morphology (Fig. 5b and b′), illustrating an improved interfacial adhesion between GO-g-LAQ and PHA matrix. Therefore, the OP of PHA films was improved greatly and were obviously adequate for packing application. The illustration of gas barrier mechanism of the PHA/GO-g-LAQ nanocomposite films was shown in Fig. 8b. DMA measurements were performed to study the storage modulus (E′) and tan δ of the nanocomposites, as shown in Fig. 9. E′ of all samples decreased with increasing the temperature and followed the sequence of PHA/GO-g-LAQ5 > PHA/GO5 > PHA. For example, the E′ of PHA/GO5 at 25 °C increased from 795 to 1240 MPa, while that of
Stress (MPa)
Tensile strength (MPa)
PHA/GO-g-LAQ5
40
PHA/GO-g-LAQ3
PHA/GO-g-LAQ1
30
PHA/GO-g-LAQ7 PHA
20 10 0
0
4
8
Strain (%)
12
16
45 b
40
40
30
Elongation at break (%)
a
PHA/GO-g-LAQ5 increased to 1890 MPa (the inset in Fig. 10a). This improvement was due to the improved dispersion of GO-g-LAQ in PHA matrix. Mitra et al. also found that the E′ of polyimide/surface-imidized GO nanocomposites was 25–30% higher than unmodified GO due to the improved dispersion.[29] Interestingly, at a high temperature 75 °C, E′ of PHA decreased sharply to only 115 MPa, while that of PHA/GO-gLAQ still kept 525 MPa, demonstrating that GO-g-LAQ greatly improved heat resistance. The improvement was mainly attributed to the denser crystal structure and higher crystallinity of PHA/GO-g-LAQ nanocomposites. Moreover, the addition of GO-g-LAQ slightly increased the glass transition temperature (Tg) of PHA from 15.6 °C to 17.0 °C because GO-g-LAQ hindered the motion of PHA chains, as shown in Fig. 9b. Fig. 10 showed the stress-strain curves of PHA and PHA/GO-g-LAQ, elongation at break and tensile strength, respectively. The elongation at break and tensile strength of PHA/GO-KH570 were shown in Fig. S6. Neat PHA exhibited a tensile stress of ∼25 MPa and a low strain at break (∼4%), which are comparable to the values of commercial PHAs [62,63]. The tensile strength of our PHAs/GO-g-LAQ films increased from 24.8 MPa to 39.8 MPa with increasing the GO-g-LAQ content up to 5 wt%, which is higher than the reported results, e.g, Díez-Pascual et al. prepared PHA/ZnO nanocomposites with a tensile strength of 29.5 MPa when the content of ZnO is 4 wt% [62], while Turng et al. prepared PHA/nanofibrillated cellulose (NFC) nanocomposites with a tensile strength of 34.4 MPa when the content of NFC is 5 wt% [63]. On the other hand, the tensile strength of PHA/GO-KH570 film with 5 wt% GO-KH570 is only 24.2 MPa due to the poor interfacial adhesion between PHA and GO (Fig. S6). Neat PHA shows a low elongation at break because of its large size of spherulite. After incorporation of 1 wt% GOg-LAQ, the size of spherulite become much smaller resulting in higher
35
20
30
10
25 20
0
3 1 5 7 GO-g-LAQ content (wt %)
0
Fig. 10. (a) Stress-strain curves and (b) tensile strength and elongation at break of PHA/GO-g-LAQ nanocomposites. 8
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a
b
100
80
ln{ln[(1-Wf)/WT]}
Weight (%)
80
70
60
60 260
40
270
280
PHA PHA/GO-g-LAQ1
20 0
300
400
PHA/GO-g-LAQ3
a
PHA/GO-g-LAQ5
a
-20
500
Fig. 11. (a) TGA curves and (b) Plots of ln ln
a
GO-g-LAQ
0
:84.8kJ mol-1
PHA/GO-g-LAQ1
a
:103.2kJ mol-1 :112.3kJ mol-1
:162.0kJ mol-1
-4
PHA/GO-g-LAQ5
Temperature (oC)
2
:76.7kJ mol-1
a
-2
PHA/GO-g-LAQ3
200
PHA
4
90
( ) 1
Wf
WT
toughness, thus higher elongation at break. However, the size of spherulite did not change so much with further increasing the GO-gLAQ content. On the other hand, GO-g-LAQ as a rigid reinforcing nanofiller would restrict the deformation of PHA matrix at higher loadings. Consequently, the elongation at break of PHA/GO-g-LAQ decreases when the content of GO-g-LAQ nanofillers is higher than 1 wt%. These results manifested that GO-g-LAQ also can greatly improve heat resistant performance and tensile strength of PHA. The thermal stability of PHA and PHA/GO-g-LAQ nanocomposites was analyzed by TGA as shown in Fig. 11a. Neat PHA decomposed in a narrow temperature range from 240 to 290 °C. When adding GO-g-LAQ nanohybrids, the thermal stability of PHA was improved. This improvement was supposed that the GO-g-LAQ nanohybrids might hinder the motion of PHA chains, thus increasing the activation energy of degradation (Ea) [64], which could be calculated from the following equation [65,66]:
vs
-10
0
10
of PHA and PHA/GO-g-LAQ nanocomposites.
ln ln
1
Wf WT
=
Ea 2 RTmax
(3)
where Wf is the final weight percent. WT is residual weight at T. Tmax is the temperature that the decomposition rate was the highest. = TTmax. Then, Ea could be calculated from the plots ofln ln
(
1
Wf
WT
)
vs
as given in Fig. 11b, where PHA/GO-g-LAQ showed a Ea of 162.0 kJ mol−1, higher than that of PHA (76.7 kJ mol−1), demonstrating that GO-g-LAQ could increase the thermal stability of PHA. Antimicrobial activity of PHA (the control sample) and PHA/GO-gLAQ nanocomposites against Gram-negative (E. coli) and Gram-positive (S. aureus) bacteria was shown in Fig. 12. After 24 h incubation, the bacteria evidently aggregated on the film surface and formed larger colonies for the control sample, indicating a poor bactericidal ability (Fig. 12a and c). It has been demonstrated that GO does not antibacterial effects [67,68]. Compared to the control sample, PHA/GO-gLAQ sample showed significant bacterial reduction against both E. coli and S. aureus, indicating a remarkable antibacterial performance due to the presence of LAQ (the antibacterial rate is 99.9%), which caused disruption of bacteria cell membrane [69]. Therefore, the antibacterial ability of GO-g-LAQ in this work is even higher than or comparable to that of the traditional antibacterial agents, e.g., Díez-Vicente et al. prepared PHA/ZnO composites via solution casting method with an antibacterial rate of 97% after incorporation of 10 wt% ZnO [70], while Kang et al. prepared PHA/Ag nanocomposites with an antibacterial rate of 99.9% after incorporation of 1.0 wt% Ag [71]. It is known that the antimicrobial agents might leach out from polymer matrix, resulting in significant reduction of antibacterial ability and food security issues
Fig. 12. Formation of bacteria colonies: antibacterial activity of PHA (a and c) and PHA/GO-g-LAQ5 (b and d) composite towards E. coli and S. aureus.
Fig. 13. Inhibition zone test of PHA (left) and PHA/GO-g-LAQ5 (right, the black sample) composite towards E. coli (a) and S. aureus (b). 9
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[72]. Inhibition zone test as a standard technique is widely used to qualitatively characterize leaching behaviors of antibacterial agent for packaging materials [48,49]. In the present work, typical zone-of-inhibition results against E. coli and S. aureus indicate no leaching of LAQ from the films (Fig. 13). Since the antibacterial component LAQ was polymerized into large molecules via free radical polymerization in this work and further chemically immobilized onto GO particles, thus it is not expected to leach out regardless of the type of intermedium. To support this remark, an overall migration experiment (the detailed procedures were shown in Supporting information) was performed using nonpolar isooctane and polar ethanol 10% (v/v) in aqueous solution respectively as food simulants according to EN-1186-1 [73]. As a result, the overall migration values of PHA/GO-g-LAQ films are almost equal to that of neat PHA films which accomplish the requirements for food packaging according to Commission Regulation No. 10/2011/EU [74], as shown in Table S1.
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4. Conclusions Long alkyl chain quaternary (LAQ) salt was successfully grafted onto graphene oxide to obtain GO-g-LAQ nanohybrids as a functionalized nanofiller by free radical polymerization of vinyl bond of LAQ on the surface of GO. Then, a series of PHA/GO-g-LAQ nanocomposite films were prepared by a solvent cast method. The results showed that the interfacial adhesion between GO and PHA matrix and the dispersibility of GO was improved greatly by the incorporation of GO-gLAQ, inducing a remarkable enhancement of crystallization behaviors of PHA. Thus, the antimicrobial ability, gas barrier, heat resistant and mechanical properties of the resulted PHA/GO-g-LAQ nanocomposite films were significantly improved, indicating that functionalized GO with the long alkyl chain of LAQ was beneficial to enhance the properties of PHA. For example, the oxygen permeation of the PHA films was reduced by 86%, while the tensile strength (room temperature) and storage modulus (100 °C) of the PHA films was increased from 25 MPa and 40 MPa to 40 MPa and 285 MPa, respectively, after incorporation of 5 wt% of GO-g-LAQ. Moreover, an antibacterial activity of 99.9% of the PHA/GO-g-LAQ nanocomposites without any leaching of antibacterial agent was obtained. Therefore, this work may provide a facile and highefficiency solution to design the high-performance PHA-based nanocomposites that could be promising candidates for multi-functional packaging materials in wide application ranges. Acknowledgements This work is supported by the National Natural Science Foundation of China (51573074, 51873082), the Excellent Youth Natural Science Foundation of Jiangsu Province (BK20170053), the Fundamental Research Funds for the Central Universities (JUSRP21909), the MOE & SAFEA 111 Project (B13025) and the scholarship from China Scholarship Council (201806790039). Appendix A. Supplementary data The growth rate G of PHA, WAXD spectrum of graphite and GO, Avrami curves and the crystallinity upon first melting DSC curves of PHA, PHA/GO5 and PHA/GO-g-LAQ5, the oxygen permeation and mechanical properties of PHA/GO-KH570, the detailed method of the antibacterial activity test and overall migration test. Supplementary data to this article can be found online at https://doi.org/10.1016/j.cej. 2019.122864. References [1] C.M. Rochman, M.A. Browne, B.S. Halpern, B.T. Hentschel, E. Hoh, H.K. Karapanagioti, L.M. Rios-Mendoza, H. Takada, S. Teh, R.C. Thompson, Policy: classify plastic waste as hazardous, Nature 494 (2013) 169.
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