New approach relevant to floor Nusselt number in floor heating system

New approach relevant to floor Nusselt number in floor heating system

Available online at www.sciencedirect.com Energy Conversion and Management 49 (2008) 1134–1140 www.elsevier.com/locate/enconman New approach relevan...

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Available online at www.sciencedirect.com

Energy Conversion and Management 49 (2008) 1134–1140 www.elsevier.com/locate/enconman

New approach relevant to floor Nusselt number in floor heating system Refet Karadag˘ a b

a,*

, Ismail Teke

b

Department of Mechanical Engineering, Harran University, 63300 S ß anlıurfa, Turkey Department of Mechanical Engineering, Yıldız Technical University, Istanbul, Turkey Received 30 January 2007; accepted 9 September 2007 Available online 18 October 2007

Abstract In this study, the Nusselt number over the floor is analysed numerically for different thermal conditions in a floor heated room. A new equation related to floor Nusselt number is developed. In the literature, there have been a number of equations, different from each other and appropriate only for the conditions at which the studies were performed, have been presented. While the mentioned equations were dependent only on the floor Rayleigh number, numerical data obtained in the current study show that the floor Nusselt number depends not only on the floor Rayleigh number but also the wall and ceiling Rayleigh numbers. Therefore, the new equation developed in the current study is a function of the Rayleigh numbers over the floor, wall and ceiling surfaces. This equation is compared with those found in the literature. It is seen that while the maximum deviation from the numerical data is 35% for the equations given in the literature, it is only 10% for the new equation. Therefore, the given equation is verified to be more reliable and appropriate for the calculation of Nusselt number.  2007 Elsevier Ltd. All rights reserved. Keywords: Floor heating; Natural convection; Nusselt number; Rayleigh number

1. Introduction Floor heating systems, which have been used since ancient times, have some advantages compared to other heating systems as: A more comfortable environment can be obtained because of the homogeneous temperature distribution. As the heat is accumulated on the floor, the effect of sudden air temperature drops outside is felt less [1]. So far, there have been some studies on floor heating systems. A theoretical and experimental study was performed by Badran and Hamdan [2] for an under floor heating system using solar collectors and solar ponds. Rekstad et al. [3] presented a new approach of temperature control and energy metering in low temperature heating systems. Cho and Zaheer-uddin [4] explored a predictive control strategy as a means of improving the energy efficiency of *

Corresponding author. Tel.: +90 414 344 00 20; fax: +90 414 344 00

31. E-mail address: [email protected] (R. Karadag˘). 0196-8904/$ - see front matter  2007 Elsevier Ltd. All rights reserved. doi:10.1016/j.enconman.2007.09.008

intermittently heated radiant floor heating systems. They conducted both computer simulations and experiments to assess and compare the energy performance of the predictive control strategy with an existing conventional control strategy. Athienitis and Chen [5] investigated the influence of the cover layer, thermal mass thickness and incident solar radiation on the floor temperature distribution and on the energy consumption in floor heating systems. Cho and Zaheer-uddin [6] tested and evaluated two flow control schemes in an experimental facility consisting of two identical 3 · 4.4 · 3.8 m3 rooms. They used a conventional onoff control for a valve controlled by feedback from the room thermostat and a two parameter switching control with switching intervals ranging from 30 s to 60 min. Zaheer-uddin et al. [7] made a numerical study on dynamic modelling and optimal control of an embedded piping floor heating system in order to minimize the energy input to the boiler. Khalifa [8] presented an extensive review of the studies about the natural convective heat transfer coefficient on isolated vertical and horizontal surfaces with special interest in their application to building geometries.

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Nomenclature A h H L T W Nu Ra Gr f

surface area (m2) convective heat transfer coefficient (W m2 K) height (m) length (m) temperature (C) width (m) Nusselt number Rayleigh number Grashof number coefficient defined in Eq. (7)

Kilkis and Ritter [9] gave an approximate panel surface heat output algorithm as a function of size and orientation of the heated space and outdoor exposure. Khalifa and Marshall [10] developed some correlations for the heat transfer coefficients on interior building surfaces using a real size indoor test cell, the dimensions of which were 2.95 · 2.35 · 2.08 m3 (L · W · H). Li et al. [11] investigated the heat transfer coefficient experimentally in an occupied office room with the dimensions of 3.4 · 2.6 · 4 m3 under normal working conditions. They gave a correlation related to the floor convective heat transfer coefficient that is valid only if the difference in the temperature between the floor surface and the indoor air is low. Min et al. [12] conducted experimental studies for three different floor heated rooms (3.6 · 2.4 · 7.35 m3, 3.6 · 3.6 · 7.35 m3 and 3 9 3.6 · 2.4 · 3.6 m ) and for 10 –1011 of Rayleigh number. By using ‘‘computational fluid dynamics’’ (CFD), Awbi [13] investigated the natural convective heat transfer coefficients of wall, floor and ceiling heated surfaces for 3 · 2.3 · 3 m3 dimensioned room corresponding to the ranges of 9 · 108–1 · 1011 of Grashof number. Alamdari and Hammond [14] and CIBSE [15] give a correlation for Nusselt number as a parameter of the Grashof number over the floor in a floor heating system. Awbi and Hatton [16] recommended correlations related to natural convective heat transfer coefficients for wall, ceiling and floor heated surfaces in enclosures. Table 1 presents the correlations relevant to floor Nusselt number or convective heat transfer coefficient for the floor heating systems that are given in the literature. It is seen from the table that the equations given for the floor convective heat transfer coefficient in Refs. [9,11,16] are dependent only on the temperature difference over the floor. Similarly, the floor Nusselt number is a function only of the floor Rayleigh number or Grashof number in the equations specified in Refs. [12–15]. It is seen that there are no other parameters concerned with the wall and ceiling thermal conditions in the equations. As a result, when the room thermal conditions and dimensions change, the equations will not give reasonable results. Therefore, the primary objective of this numerical study is to discover and propose a new equation for the floor Nusselt number

DT

temperature difference (C)

Subscripts c ceiling f floor w wall i indoor air wc general wall–ceiling value wcm wall–ceiling average value

Table 1 Equations given in literature for the floor surface in the floor heating system Correlations

Conditions

Reference

h ¼ ð1  2:22  105 zÞ2:627 0:08 ð4:96  2:12ðT f  T i Þ0:31 L Þ

Analytical study

[9]

h = 3.08Æ(Tf  Ti)0.25

3.4 · 2.6 · 4 m Office room (experimental)

[11]

3.6 · 2.4 · 7.35 m (experimental)

[8,12]

Nu = 0.269ÆGr0.308

3 · 2.3 · 3 m, DT = 5– 35 C Gr = 9.108–1.1011 (experimental)

[13]

Nu = [(0.52ÆGr1/4)6 + (0.126Gr1/3)6]1/6

0 < Gr < 1 Laminar/ turbulent

[14]

Nu = 0.132ÆGr1/3

108 < Gr < 1010

[15]

Nu ¼ 0:33Ra0:33 0:31

2:16ðT f  T i Þ h¼ L0:08



2:175 :ðT f L0:076

0:308

 T iÞ

8

9.10 < Gr < 7.10

10

[16]

as a function of the floor, wall and ceiling Rayleigh numbers. 2. Computational method In this study, a numerical solution method is used for two different situations (insulated and non-insulated ceiling). In both situations, the solutions are obtained at different room dimensions (L = 1–6 m, H = 1–3.25 m) and floor temperatures (Tf = 28–57 C). The wall temperature varies from 10 to 25 C for the insulated ceiling condition. In the non-insulated ceiling situation, the wall temperature is maintained at 15 C and the ceiling temperature is changed between 10 and 25 C. The Nusselt number over the surfaces and the temperature of the indoor air are calculated numerically for different thermal conditions and room dimensions that are specified in Table 2 extensively. As the room dimensions and surface temperatures are selected within extensive ranges, the results can be used in different applications of the floor heating system. A sche-

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Table 2 Thermal boundary conditions and dimensions at which this numerical study was performed First situation (insulated ceiling thermal conditions) No

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Dimensions (m · m · m)

Temperatures (C)

1·1·1 1 · 1.75 · 1 1 · 2.5 · 1 1 · 3.25 · 1 2·1·2 2 · 1.75 · 2 2 · 2.5 · 2 2 · 3.25 · 2 4·1·4 4 · 1.75 · 4 4 · 2.5 · 4 4 · 3.25 · 4 6·1·6 6 · 1.75 · 6 6 · 2.5 · 6 6 · 3.25 · 6 3 · 2.5 · 5 3 · 3.25 · 5 4 · 2.5 · 6 4 · 3.25 · 6

Tc H

Second situation (non-insulated ceiling thermal conditions) No

Wall

Floor

Ceiling

10–25

28–57

Insulated

Tw g

Ti L Tf L

Fig. 1. Schematic drawing of the room heated from floor for the cases studied.

matic presentation of the heated floor room is given in Fig. 1. A commercial computational fluid dynamics (CFD) package FLUENT, which uses a control volume based technique to convert the governing equations to algebraic equations is used for the solutions. Because of its accuracy, robustness and convenience, it is one of the most widely used commercial codes for simulating engineering fluid flow and heat transfer problems [17–20]. The GAMBIT 1.3-mesh generator associated with the solver has been used to plot and mesh the figure of the floor heated room. In order to ensure grid independence solutions, a series of

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Dimensions (m · m · m)

1·1·1 1 · 1.75 · 1 1 · 2.5 · 1 1 · 3.25 · 1 2·1·2 2 · 1.75 · 2 2 · 2.5 · 2 2 · 3.25 · 2 4·1·4 4 · 1.75 · 4 4 · 2.5 · 4 4 · 3.25 · 4 6·1·6 6 · 1.75 · 6 6 · 2.5 · 6 6 · 3.25 · 6 3 · 2.5 · 5 3 · 3.25 · 5 4 · 2.5 · 6 4 · 3.25 · 6

Temperatures (C) Wall

Floor

Ceiling

15

28–57

10–25

trial calculations have been conducted for two types of grid distributions (constant and variable grid size distributions). It has been found that the constant grid distribution is not suitable because the results differ depending on the grid size. So, the variable grid distribution of very small size near the surfaces but larger towards the center (the ratio of the smallest grid size to the largest grid size is 0.01) is used in the present study. Table 3 gives the Nusselt numbers at different grid sizes or numbers for the variable grid distribution (the dimension of room is 2 · 1.75 · 2 m). It is seen that the difference between the results of the grid numbers of 56,000 (average grid size is 5 · 5 · 5 cm) and 110,000 (average grid size is 4 · 4 · 4 cm) is 0.85%. Therefore, the grid number is chosen as 110,000 (4 · 4 · 4 cm). Further, the results are checked by equalizing the conduction heat transfer in the boundary layer region with the convection heat transfer in the free flow region. It has been observed that the equality is verified approximately. A constant temperature boundary condition is applied to the inner surfaces. The radiation heat transfer at the surfaces is neglected in order to calculate the convective heat transTable 3 The Nusselt numbers at different grid sizes or numbers for variable grid distribution Grid number

Mean grid size (cm · cm · cm)

Nu

7200 13,750 31,581 56,000 110,000

10 · 10 · 10 8·8·8 6·6·6 5·5·5 4·4·4

427.058 436.598 442.998 450.36 454.2142

The room dimension is 2 · 1,75 · 2 m and the ratio of the smallest grid size to the largest grid size is 0.01.

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fer coefficient. In fact, it should be taken into account to compute the total heat transfer coefficient because a significant part of the heat transfer over the surfaces is by radiation. The relation between the radiative and convective heat transfer coefficients over the surfaces in a floor heated room was investigated by the present authors [21]. The standard k–e turbulence flow model is used. The studies done in the literature show that this model is appropriate for solution of the free convection. Omri and Galanis [22] calculated the turbulent flow of air in a 2D cavity with Ra = 1.58 · 109 using the standard and re-normalization group (RNG) k–e models and three different near wall treatments. The turbulence quantities predicted by the k– e model were in very good agreement with large eddy simulation. Peng and Davidson [23] investigated the buoyant flow in a cavity for a relatively low turbulence level (Ra = 1.58 · 109) by means of large eddy simulation. They found the numerical predictions were in good agreement with experimental values [24]. The segregated solution method has been used in the study. Corvaro and Paroncini [25] investigated, numerically and experimentally, the natural convection heat transfer in a square cavity heated from below and cooled by the sidewalls. They used the segregated method in the numerical solution and compared the results with experimental data. They found that the numerical results were suited to the experimental data. The physical properties of air have been taken from the tables given by Holman [26] and shown in Table 4.

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The Rayleigh numbers over the floor, wall and ceiling can be calculated by using numerical data as follows: g  b  ðT f  T i Þ  pr  L3 m2 g  b  ðT i  T w Þ Raw ¼  pr  H 3 m2 g  b  ðT i  T c Þ Rac ¼  pr  L3 m2 Raf ¼

ð2Þ

For the insulated ceiling conditions (Rac = 0), Eq. (1) takes the following form n Nuf ¼ C 1  Ram f þ C 2  Raw

ð3Þ

Numerical data show that there is a relation between the Rayleigh numbers over the floor and wall. The relation is given in Figs. 2 and 3 for insulated ceiling conditions. It is seen that the relation varies depending on the dimensions. In order to simplify Eq. (1), a general wall–ceiling Rayleigh number (Rawc) is defined as, Rawc ¼

Raw  Aw þ Rac  Ac Aw þ Ac

ð4Þ

Figs. 4 and 5 show the variation of the general wall–ceiling Rayleigh number with the floor Rayleigh number. It is seen from the figures that the relation between the Rayleigh numbers is not identical for all dimensions. In order to efface this difference, Eq. (4) is modified as, 2

Raw  Aw  1:25  ðL=H Þ þ Rac  Ac Aw þ Ac

3. Results and discussion

Rawcm ¼

Numerical data obtained for insulated and non-insulated ceiling conditions at different dimensions are used in order to discover a new general equation related to floor Nusselt number as a function of the floor, wall and ceiling thermal conditions. The equations given in the literature (Table 1) are functions of the Rayleigh or Grashof numbers over the floor only. Karadag˘ and Teke [27] explored the effect of the wall and ceiling thermal conditions and dimensions on the floor Nusselt number, and they found that the floor Nusselt number was increasing with respect to the room dimensions and temperature differences over the floor, wall and ceiling surfaces. From this result, it can be understood that the floor Nusselt number is proportional to the Rayleigh numbers around the floor, wall and ceiling surfaces. Therefore, the new general equation can be given as;

The variation of the floor Rayleigh number with wall–ceiling average Rayleigh number (Rawcm) is shown in Figs. 6 and 7. It is seen from these figures that the relation between the Rayleigh numbers is identical for all dimensions. Therefore, Eq. (1) is modified as,

Nuf ¼ C 1 

Ram f

þ C2 

Ranw

þ C3 

Rapc

ð1Þ

3

Nuf ¼ C 1  Ramf þ C 2  Ranwcm

ð6Þ

From Figs. 6 and 7, a correlation can be obtained between the Rayleigh numbers as, 2.4E+10 2.0E+10 1.6E+10

Raw 1.2E+10 8.0E+09

LxW = 2x2 LxW = 4x4

4.0E+09

Table 4 The properties of the air depending on the temperatures [22] T (K)

q (kg/m )

Cp (J/kg K)

l (kg/ms)

K (W/mK)

250 300 350 400

1.4128 1.1774 0.998 0.882

1005.3 1005.7 1009 1014

1.599 · 105 1.846 · 105 2.075 · 105 2.286 · 105

0.0222 0.0262 0.03 0.0336

ð5Þ

0.0E+00 0.0E+00

LxW = 3x5 LxW = 6x6

6.0E+10

1.2E+11

1.8E+11

2.4E+11

3.0E+11

3.6E+11

Raf

Fig. 2. The variation of the floor Rayleigh number with the wall Rayleigh number at different floor dimensions for insulated ceiling conditions (Tw = 15, H = 2.5).

R. Karadag˘, I. Teke / Energy Conversion and Management 49 (2008) 1134–1140

1138 3.6E+10

1.8E+11

3.0E+10

1.5E+11

2.4E+10

1.2E+11

Raw 1.8E+10

Ra wcm

9.0E+10 6.0E+10

1.2E+10 H = 1.75

6.0E+09

3.0E+10

H = 2.5 H = 3.25

0.0E+00 0.0E+00

0.0E+00 0.0E+00

3.0E+10

6.0E+10

9.0E+10

1.2E+11

1.5E+11

1.8E+11

9.0E+10

1.8E+11

2.7E+11

Ra f

3.6E+11

4.5E+11

5.4E+11

Ra f

Fig. 3. The variation of the floor Rayleigh number with the wall Rayleigh number at different heights for insulated ceiling conditions (Tw = 15, L · W = 4 · 4).

Fig. 6. The relation between the floor Rayleigh number and wall–ceiling average Rayleigh number at different floor dimensions for non-insulated ceiling conditions (L · W = 2 · 2–6 · 6, Tc = 10–25, H = 2.5).

5.4E+10

1.2E+11

4.5E+10 1.0E+11

3.6E+10 8.0E+10

Rawcm 2.7E+10

Ra wc 6.0E+10 1.8E+10 4.0E+10

LxW=4x4(Tw=10) LxW=4x4(Tw=25) LxW=4x6(Tw=10) LxW=4x6(Tw=25) LxW=6x6(Tw=10) LxW=6x6(Tw=25)

2.0E+10 0.0E+00 0.0E+00

1.0E+11

2.0E+11

3.0E+11

4E0E+11

5.0E+11

9.0E+09 0.0E+00 0.0E+00

3.5E+10

7.0E+10

1.1E+11

6.0E+11

Ra f

Fig. 4. The variation of the general wall–ceiling Rayleigh number with the floor Rayleigh number at different floor dimensions for non-insulated ceiling conditions (H = 2.5).

3.0E+10 2.4E+10

2.1E+11

Fig. 7. The relation between the floor Rayleigh number and wall–ceiling average Rayleigh number at different heights for non-insulated ceiling conditions (L · W = 4 · 4, Tc = 10–25, H = 1.75–3.25).

Wall–ceiling temperature conditions

The ratio of height to characteristic length

Tw > Tc

0.166 < H/L < 1

c 2:14  ½ðT wTT Þ  HL 0:35 f

1 6 H/L 6 3.25

c 12:97  ½ðT wTT Þ  HL 0:76 f

0.166 < H/L < 1.75

0:93:ðHL Þ0:21

1.175 < H/L 6 3.25

3:8:ðHL Þ1:16

0.166 < H/L 6 0.5

1:2  ½ðT c TTf w Þ þ HL 0:04

0.5 < H/L 6 3.25

0:8  ½ðT c TTf w Þ þ HL 0:2

1.8E+10

Tw = Tc 1.2E+10

H=1.75(Tw=10) H=1.75(Tw=20) H=2.5(Tw=10) H=2.5(Tw=20) H=3.25(Tw=10) H=3.25(Tw=20)

6.0E+09 0.0E+00 0.0E+00

1.8E+11

Table 5 The coefficient (f) defined in the current study in Eq. (7)

3.6E+10

Rawc

1.4E+11

Raf

3.5E+10

7.0E+10

1.1E+11

1.4E+11

1.8E+11

Tw < Tc and Qc = 0

2.1E+11

Raf

Fig. 5. The variation of the general wall–ceiling Rayleigh number with the floor Rayleigh number at different heights for non-insulated ceiling conditions (L · L = 4 · 4).

Rawcm ¼ 0:3583  Ra0:9957 f

ð7Þ

Using correlation (7) and Eq. (6), the Eq. (8) is found. Nuf ¼ 0:15  Ra0:339 þ 0:01069  Ra0:4166 f wcm  f

f

ð8Þ

The coefficient (f) defined in the current study is given in Table 5 with respect to the thermal conditions and dimensions. In Figs. 8–10, the new equation developed in the current study (Eq. (8)) and the equations given in the literature (Table 1) are compared with the numerical data. It is seen that the results of the equations given in the literature are different from each other. As they do not contain the effect of wall and ceiling thermal conditions, they match the numerical values for similar conditions only, but they devi-

R. Karadag˘, I. Teke / Energy Conversion and Management 49 (2008) 1134–1140

suitable to use the new equation for the operation conditions specified in Table 2.

2400 2000 1600

4. Conclusions

Nuf 1200 800

In this study, in a floor heating system, a common Rayleigh number for the wall and ceiling is defined, and a correlation is obtained as,

Numerical values Equation (Current study) Kilkis (1998) Li et al. (1983) Min et al. (1956)

400 0 0.0E+00

1139

8.0E+10

1.6E+11

2.4E+11

3.2E+11

4.0E+11

4.8E+11

Ra f

Fig. 8. The comparison of the new equation developed in the current study (Eq. (7)) and the equations given in the literature (Table 1) with the numerical data at different floor dimensions (L · W = 2 · 2–6 · 6, H = 1.75, Tw = Tc = 15).

2

Raw  Aw  1:25  ðL=H Þ þ Rac  Ac Aw þ A c ¼ 0:3583  Ra0:9957 f

Rawcm ¼ Rawcm

Moreover, a new equation related to the floor Nusselt number is developed as a function of the Rayleigh numbers as, þ 0:01069  Ra0:4166 Nuf ¼ 0:15  Ra0:339 f wcm  f

2400

A table (Table 5) is obtained for the coefficient (f) as depending on the thermal conditions and dimensions. The new equation and the equations given in the literature are compared with the numerical data. Results show that the maximum deviation is 10% for the new equation while it is 35% for those in the literature. Therefore, it will be more appropriate to use the equation of the present study.

2000 1600

Nuf 1200 800 Numerical values equation (current study) Kilkis (1998) Li et al. (1983) Min et al. (1956)

400 0 0.0E+00

9.0E+10

1.8E+11

2.7E+11

3.6E+11

4.5E+11

References 5.4E+11

Ra f

Fig. 9. The comparison of the new equation developed in the current study (Eq. (7)) and the equations given in the literature (Table 1) with the numerical data at different floor dimensions (L · W = 2 · 2–6 · 6, H = 2.5, Tw = Tc = 15).

2400 2000 1600

Nuf 1200 800 Numerical values Equation (current study) Kilkis (1998) Li et al. (1983) Min et al. (1956)

400 0 0.0E+00

8.0E+10

1.6E+11

2.4E+11

3.2E+11

4.0E+11

4.8E+11

Ra f Fig. 10. The comparison of the new equation developed in the current study (Eq. (7)) and the equations given in the literature (Table 1) with the numerical data at different floor dimensions for insulated ceiling conditions (L · W = 2 · 2–6 · 6, H = 1.75, Tw = 15).

ate from them up to 35% depending on the thermal conditions and dimensions. However, the new equation matches the numerical values for all conditions (maximum deviation 10%) because it includes the influence of all the surfaces thermal conditions. For this reason, it will be more

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