Accepted Manuscript Numerical simulation of deflagration-to-detonation transition in large confined volumes Josef Hasslberger , Lorenz R. Boeck , Thomas Sattelmayer PII:
S0950-4230(14)00211-3
DOI:
10.1016/j.jlp.2014.11.018
Reference:
JLPP 2864
To appear in:
Journal of Loss Prevention in the Process Industries
Received Date: 12 September 2014 Revised Date:
21 November 2014
Accepted Date: 26 November 2014
Please cite this article as: Hasslberger, J., Boeck, L.R., Sattelmayer, T., Numerical simulation of deflagration-to-detonation transition in large confined volumes, Journal of Loss Prevention in the Process Industries (2014), doi: 10.1016/j.jlp.2014.11.018. This is a PDF file of an unedited manuscript that has been accepted for publication. As a service to our customers we are providing this early version of the manuscript. The manuscript will undergo copyediting, typesetting, and review of the resulting proof before it is published in its final form. Please note that during the production process errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain.
Highlights
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CFD simulations of hydrogen-air explosions in large confined volumes are presented. Adaptive mesh refinement is a key technique to minimize computational costs. The model is successfully validated by large-scale experiments in the RUT facility. Safety-relevant lean mixtures close to the lower detonation limit are considered. The influence of mixture inhomogeneity on flame acceleration and DDT is discussed.
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Numerical simulation of deflagration-to-detonation transition in large confined volumes Josef Hasslbergera,∗, Lorenz R. Boecka , Thomas Sattelmayera
f¨ ur Thermodynamik, Technische Universit¨ at M¨ unchen, Boltzmannstrasse 15, 85748 Garching, Germany
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a Lehrstuhl
Abstract
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A methodology for the computationally efficient CFD simulation of hydrogenair explosions (including transition to detonation) in large volumes is presented. The model is validated by means of the largest ever conducted indoor DDT experiments in the RUT facility. A combination of models is proposed with a particular focus on the influence of flame-instabilities, especially of thermaldiffusive nature, which are crucial for very lean mixtures. Excellent agreement is achieved in terms of flame acceleration. The quality of DDT predictions
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itself depends on the underlying mechanism. Whereas DDT by shock-focusing is successfully simulated on under-resolved meshes, DDT by local explosions in the vicinity of the turbulent flame brush remains a challenge. Adaptive mesh refinement therefore emerges as a key technique to resolve more of the essential phenomena at reasonable computational costs affordable by industry. Finally,
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a generic case demonstrates the influence of mixture inhomogeneity, which can promote flame acceleration and ultimately DDT.
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Keywords: Hydrogen safety, gas explosion, flame acceleration, DDT, RUT facility, under-resolved CFD
∗ Corresponding
author Email address:
[email protected] (Josef Hasslberger)
Preprint submitted to Journal of Loss Prevention in the Process IndustriesNovember 19, 2014
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1. Introduction
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In case of a core meltdown in water-cooled nuclear power plants, a considerable amount of hydrogen can be released. Together with the ambient air in the
reactor containment, a combustible mixture can be formed in a wide stoichiome5
try spectrum. According to Kuczera [1], several hundred kilograms of hydrogen
accident, eventually leading to severe explosions.
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were produced in each of the affected reactor blocks in the Fukushima-Daiichi
Homogeneous mixtures have intensely been studied in the past, experimentally as well as numerically. However, mixtures with concentration gradients represent more realistic scenarios of hydrogen distribution within a reactor con-
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tainment [2]. Due to gravity and the different densities of hydrogen and air (approximately one order of magnitude), hydrogen tends to accumulate below the roof of facilities. Following the scaling law of diffusion, the homogenizing effect of molecular diffusion is comparably slow in large volumes. 15
Once the mixture is ignited (e.g. by an electric spark or electrostatic dis-
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charge), the combustion process usually starts as a slow laminar deflagration, but can quickly transform into a fast turbulent deflagration through several accelerating mechanisms (e.g. instabilities and turbulence generation by obstacles) and finally undergo transition to detonation. Especially the abrupt 20
transition between the two different combustion regimes, deflagration and det-
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onation, is of interest since a detonation poses a major threat to the integrity of the containment.
Consequently, the goal in nuclear reactor risk assessment is to develop tools
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for the prediction of the hazardous potential in such accident situations. The
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analysis chain consists of 1. reactor core behavior (hydrogen release rate), 2. hydrogen dispersion (mixture composition), 3. combustion process (pressure loads), 4. structural response of the containment.
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The output given in brackets is the necessary input for the subsequent step. The
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present work is supposed to make a contribution to the third step. In principle, the methodology is not limited to nuclear safety, but is generally applicable to other fields like process industries.
Regarding the numerical modeling of reactive flows, a large variety of codes 35
exists that are optimized for particular combustion regimes depending on the un-
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derlying physics. Whereas deflagrations are subsonic combustion waves driven by diffusive and turbulent exchange of heat and species, detonations are super-
sonic combustion waves mainly driven by gas-dynamic effects and auto-ignition.
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Since all different regimes are relevant to explosive combustion, a robust and efficient model with a wide range of validity has to be established. The fundamentally different mechanisms behind deflagrations and detonations complicate the development of consistent approaches. Therefore, the state-of-the-art in large-scale explosion modeling [3] is to evaluate empirical transition criteria providing information about the worst-case combustion regime that can be ex45
pected. Optimized solvers can then be used for consequence analysis. For the
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transition between slow and fast deflagrations, the so-called σ-criterion σ=
ρu > 3.75 ρb
(1)
has to be satisfied, i.e. a sufficiently high expansion ratio (ratio of densities of reactants ρu and products ρb ) of the hydrogen-air mixture must be given.
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Contrary to slow deflagrations, the propagation velocity of the flame front with respect to an external observer surpasses the speed of sound of the reactants
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for fast deflagrations. The second criterion, defined by means of the detonation cell width λ,
L > 7λ
(2)
describes a necessary requirement for the onset of detonation from a fast deflagration. Criticism about this approach is related to the characteristic geometric
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length scale L which is difficult to define for complex facilities as well as the stoichiometry-dependent detonation cell width that is approximated from experiments with some uncertainty. Furthermore, the effect of potential mixture 3
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inhomogeneity is not incorporated. Such empirical transition criteria are mainly
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deduced from experiments on laboratory scale and do not account for all of the underlying initial and boundary conditions. In contrast, CFD simulations are able to consider the complex three-dimensional geometry and the local fuel-
oxidator ratio of the particular system. A group of combustion and nuclear
experts [3] stated that it would be a significant improvement to simulate flame
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acceleration, DDT and detonation propagation within one solver framework,
not being reliant on empirical transition criteria and a combination of different codes.
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Common approaches for DDT or detonation simulations are based on onestep Arrhenius kinetics, require high spatial resolution and are therefore not qualified for real-world scenarios and particularly not for nuclear power plants 70
for which very large domains (approximately 50,000 m3 ) have to be discretized. Estimating the increase in computational power by means of Moore’s law, it is clear that even in the next few decades it will not be possible to resolve all smallscale phenomena for large-scale applications. Thus, there is an urgent need for
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efficient simulation techniques that perform well on comparably coarse meshes. Encouraging results on under-resolved meshes have recently been achieved for DDT simulations (Middha & Hansen [4] and Gaathaug et al. [5]) and pure detonation simulations (Zbikowski et al. [6]). Earlier (two-dimensional) deflagration
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simulations of the RUT facility (Sect. 3) have been conducted by Breitung & Kotchourko [7], Smiljanovski et al. [8] and Efimenko & Dorofeev [9]. CFD com80
bustion analysis of a full-scale AREVA EPR reactor containment is presented
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by Dimmelmeier et al. [10]. Latter study is, however, limited to deflagrations and not considering DDT events. Since for safety analysis, it is primarily interesting to know key characteristics
such as flame speeds and pressure loads on the containing structure, we abstain
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from resolving all small-scale mechanisms. The focus of this study is placed on the global propagation behavior rather than the micro-structure of DDT.
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2. Numerical approach
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2.1. Solver basis The main characteristics of the finite-volume solver, implemented in the 90
open-source CFD package OpenFOAM, are briefly described. The code is writ-
ten in C++ and is able to handle geometrically complex unstructured meshes. Due to the mixed parabolic-hyperbolic nature of the explosion problems stud-
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ied (slow quasi-laminar deflagration shortly after weak ignition; fast detonation
propagation after DDT), the numerical methodology initially developed by Et95
tner et al. [11] is built on the unsteady compressible Navier-Stokes equations
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(in a Favre-averaged sense [12]) and a transport equation for the total internal energy. The system of equations is closed by the ideal gas law. Turbulence is included by the k-ω-SST model [13] in order to combine the advantages of the k-ω model in near-wall regions and the k-ε model in free-stream regions. An explicit 100
and density-based formulation ensures accurate reproduction of gas-dynamic effects, i.e. shocks, which is especially important since auto-ignition phenomena have to be considered. Convective fluxes are computed by the second order
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accurate Harten-Lax-van Leer with contact (HLLC) scheme [14] with linear reconstruction of the left and right cell face values and multi-dimensional gradi105
ent limiters. The time step is adjusted dynamically according to the CourantFriedrichs-Lewy (CFL) condition calculated with the maximum characteristic
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wave velocity (magnitude of convective flow velocity ui plus speed of sound of √ an ideal gas κRT ) in the domain: p |˜ ui | + κRT˜ ∆t CFL = . (3) ∆x A threshold value of CFL = 0.3 guarantees stability. Temperature-dependent
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gas properties are obtained from the Chemkin [15] database, molecular transport coefficients are calculated by Sutherland’s formula [16]. 2.2. Combustion model The comparably efficient reaction model consists of a flamelet deflagration model and a two-step auto-ignition model. Coupling is realized on the basis of 5
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a transport equation ∂ ∂ ∂ (¯ ρc˜) + (¯ ρc˜u ˜j ) − ∂t ∂xj ∂xj
∂˜ c 1−e c ρ¯Deff = ρ¯u GΞSL |∇˜ c| + ρ¯ H(e τ − 1) (4) ∂xj ∆t
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for the reaction progress variable c, where c = 0 indicates the unburned mixture and c = 1 denotes the completely burned state. The effective mass diffusivity 1 µT ScT ρ
(5)
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Deff = D + DT = D +
is composed of a laminar part D (negligible in highly turbulent flows) as well as a turbulent part DT which can be closed by defining a turbulent Schmidt number ScT = 1.0 and by using the eddy viscosity µT provided by the turbulence model.
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The frequently used gradient formulation defines the first source term for flame propagation by deflagration. Unlike the common approach for large-scale simulations, to directly close the TFC (turbulent flame speed closure) deflagration model via empirical correlations for the turbulent burning velocity ST , an 125
additional transport equation is solved for the sub-grid flame wrinkling factor
ST AT = . SL A⊥
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(following Damk¨ ohler’s ansatz)
Ξ=
(6)
The transport equation’s right hand side
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ρΞGΞ − ρ(Ξ − 1)RΞ
(7)
includes the generation rate GΞ =
0.28 τη
(8)
Ξeq Ξeq − 1
(9)
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and the reduction rate
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RΞ = GΞ
of flame surface area A, respectively. The Kolmogorov time scale of turbulence
is estimated as
r τη =
νu ε
(10)
through dimensional analysis whereas the constant 0.28 was determined by DNS simulations [17]. This approach incorporates non-equilibrium effects (in terms 6
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of flame wrinkling) which are likely to arise for rapid changes of state as in accelerated flames. Turbulence-chemistry interaction is therefore an inherent
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part of the combustion model itself. Ξ is related to the better-known flame area density Σ by Σ = Ξ|∇˜ c|. The laminar burning velocity SL is a priori
known from a polynomial representation, complemented by a pressure- and temperature-correction. G incorporates quenching effects at high turbulence intensities [18, 19, 20]: G=
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1 1 εcr σ + erfc − √ ln 2 ε 2 2σ
(11)
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with erfc indicating the complementary error function and σ representing the standard deviation of the turbulent dissipation rate ε. Modeling by lT σ = 0.28 ln lη
(12)
uses the integral turbulent length scale lT and the Kolmogorov length scale
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lη =
ν3 ε
0.25
.
(13)
The critical dissipation rate
2 εcr = 15νgcr
depends on the critical velocity gradient gcr which is approximated by
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(14)
gcr =
SL2 . au
(15)
Differing from Weller’s original formulation [17], the equilibrium wrinkling
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Ξeq (the flame wrinkling when source and sink term balance) calculation is replaced by the recently published correlation of Dinkelacker et al. [21]. Earlier simulations showed that the original model clearly underestimates the flame
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acceleration for lean mixtures in RUT experiments [22]. Insufficient modeling of flame-instabilities was identified as the main deficit as only turbulence-induced flame wrinkling was included. As proposed by e.g. Bradley et al. [23], the Lewis number of the premixture Le = 7
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(16)
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can be used to describe the strong influence of flame-instabilities, particularly of thermal-diffusive nature with subsequent secondary (hydrodynamic-) instabili-
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ties, on effective burning velocity for lean mixtures. It is given by the thermal diffusivity a divided by the diffusion coefficient D of the deficient reactant (hy-
drogen in case of lean mixtures). Besides standard turbulence input parameters (rms velocity fluctuation u0 and integral turbulent length scale lT ), Dinkelacker’s model Ξeq
0.46 =1+ ReT 0.25 Le
u0 SL
with the turbulent Reynolds number
p p0
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u0 lT , νu
0.3
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ReT =
(17)
(18)
additionally contains a dependency on Le and pressure p. The Lewis number is a priori calculated by the chemical package Cantera [24] using a mixture-based approach and ranges approximately between 0.36 (12.5 % of hydrogen) and 0.38 165
(15.5 % of hydrogen) for the simulations performed. In order to handle inho-
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mogeneous mixtures, Le is prescribed in the CFD code as a fuel concentration dependent polynomial. Dinkelacker et al. found that the Lewis number effect is especially important for increased pressure. In the context of explosion problems which are massively accompanied by pressure increase, this seems to be an 170
important finding. Moreover, even at high turbulence intensities, a significant
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influence of the Lewis number has been observed for lean premixed combustion. Other ways of instability modeling, e.g. via Markstein number (generally quantifying the effect of stretch rate on burning velocity) based correlations, might
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be a reasonable alternative.
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Since not only deflagrations have to be described, but also the transition to
detonation, the combustion model is extended for auto-ignition effects via the second source term (similar to approaches by Colin et al. [25] or Gaathaug et al. [5]). To do so, another transport equation ∂ ∂ ∂ ∂e τ ρ (ρe τ) + (ρe τu ej ) − ρDeff = ∂t ∂xj ∂xj ∂xj tign
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(19)
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is introduced in which the normalized quantity τ = t/tign (T, p, fH ) = y/ycrit compares the current simulation time t with the local auto-ignition delay time
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tign (T, p, fH ) depending on temperature T , pressure p and hydrogen mixture
fraction fH . Alternatively, τ can be seen as the ratio between the mass fraction of a fictitious intermediate species y and its critical mass fraction ycrit at which
auto-ignition occurs. The Heaviside function H activates the second source term in Eq. 19 when τ˜ = 1 and, as a result, c˜ = 1 is locally reached in the following
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time step t + ∆t. Ignition delay times are provided via multi-dimensional tables obtained from zero-dimensional isochoric explosion calculations [24] with the
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detailed reaction mechanism of O’Conaire et al. [26] during pre-processing. In doing so, the time until the inflection point of the temperature curve is measured. 190
Stiff hydrogen-oxygen chemistry (meaning that the chemical time scales are smaller than the characteristic flow time scales), when using Arrhenius source terms during runtime instead of pre-tabulation, is consequently not a limiting factor for the CFD calculations performed.
In this context, the code is optimized for massive parallelization as combustion usually takes place only in a small portion of the domain in the explosion
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problems under investigation. It would cause heavy load imbalances if chemistry was calculated during runtime. Parallelization in OpenFOAM is realized via the domain decomposition technique, communication between processors is
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implemented by the OpenMPI library.
Apart from initial and boundary conditions, the model requires no tuning (particularly of the reaction rate) and is therefore valid for a wide range of dif-
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ferent configurations. Furthermore, it is not necessary to incorporate empirical combustion regime transition criteria as e.g. in [4] where the likelihood of DDT is evaluated in terms of a parameter proportional to the spatial pressure gradient
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across the flame front. Both is essential as we want to investigate the model’s predictive capabilities for general large-scale accident scenarios involving hydrogen as the fuel and air as the oxidizer. In case of inhomogeneous mixtures, an
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additional transport equation ∂ f˜H ρ¯Deff ∂xj
! =0
(20)
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∂ ˜ ∂ ˜ ∂ ρ¯fH + ρ¯fH u ˜j − ∂t ∂xj ∂xj
with no source term is solved for the hydrogen mixture fraction. fH can be 210
interpreted as the mass fraction of hydrogen that would be present if no chemical
reaction occurred. Following the safety analysis chain mentioned in Sect. 1,
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realistic multi-dimensional mixture fields (e.g. gained from CFD dispersion simulations) can be imported as initial conditions for combustion simulations.
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2.3. Adaptive mesh refinement
To keep the overall computational costs at a reasonable level, we apply adap-
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tive mesh refinement (AMR). Manually refining the mesh is not an option due to the highly unsteady nature of explosions. The technique facilitates having high spatial resolution only in regions where small-scale phenomena are crucial while the base mesh can be chosen comparably coarse. Primarily the flame front 220
requires finer resolution as it dominates the propagation behavior. Obtaining
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realistic reaction rates is of highest importance in making accurate predictions of the flame acceleration process in closed systems because of the feedback mechanism via the expansion of combustion products. Since the position of the flame front is known from the reaction progress field, the refinement region is specified as
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0.001 < c˜ < 0.999,
(21)
implying unrefinement in the completely burned mixture. In this context, it is
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important to note that, because of the gradient formulation of the deflagration source term, the reaction rate does not scale with the thickness of the reaction zone which could be altered by AMR.
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Additionally, the mesh is refined in the unburned part of the domain Ωu
(˜ c < 0.001) where the normalized velocity gradient |∇|˜ ui || > 0.1. maxΩu (|∇|˜ ui ||)
10
(22)
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Normalization allows setting reasonable relative threshold values (10 % here)
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for per se unbounded quantities. The combined refinement criterion includes relevant physics (which stems from or generates velocity gradients) ahead of 235
the flame as is evident from Fig. 3. Enhanced turbulence production in the obstacles’ wake and precursor shock waves – two further phenomena of major importance in turbulent reactive flows with gas-dynamic effects.
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The underlying mechanism of the algorithm is isotropic cell division. Accord-
ingly, each mother cell fulfilling the refinement rule is split into eight daughter 240
cells for three-dimensional simulations. In principle, multiple refinement op-
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erations are possible and are therefore limited by a maximum refinement level related to the affordable computational effort. Good mesh quality is maintained through obeying the 2:1 criterion, i.e. cell faces can have a maximum of four neighbors in three-dimensional simulations. For the present calculations, the al245
gorithm is executed every ten time steps due to the profoundly unsteady nature of the problem. There might be potential to further reduce the computational cost by suspending AMR for a larger number of time steps. Contrary to the
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applied feature-driven strategy, an error-driven strategy is unfeasible due to the lack of analytical solutions as well as residuals in the explicit solver framework.
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3. Experiment and computational setup
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For the validation of the computational model, the largest ever conducted indoor DDT experiments in the RUT facility at Kurchatov Institute, Moscow region [27], have been chosen. So far, the methodology described in Sect. 2 has
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successfully been validated for laboratory-scale DDT experiments undertaken by
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Vollmer et al. [28]. Doing three-dimensional instead of two-dimensional simulations [11] had a relevant influence on the flame acceleration process [29]. Despite significantly higher computational costs, former strategy is the preferred choice to represent the complex geometry of the RUT facility (Fig. 1) with an approximate inner volume of 424 m3 (exclusive of the obstacles). The first channel
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(length ≈ 35 m; height 2.3 m; depth 2.5 m) causes effective flame acceleration
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Main direction of flame propagation 2.3 m
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Ignition point
4m ≈ 10.5 m
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≈ 35 m 2.5 m
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Figure 1: RUT configuration 22 (above) and configuration 16 (below); From left to right: obstructed first channel, canyon, curved second channel
via turbulence generation in the wake of obstacles etc. and is followed by a sudden jump in cross-section. A curved ramp (second channel) succeeds the canyon (length ≈ 10.5 m; height 4 m) after a sudden decrease in cross-section. It is therefore possible to examine various influences on flame acceleration and DDT, such as obstructions, transversal expansion, shock focusing, shock-flame
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interaction etc. For better interpretation, beginning and end of the canyon are indicated by straight lines in the subsequent plots describing the flame acceleration etc.
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Two different cases are investigated regarding fuel concentration and obstacle configuration (Tab. 1 and Fig. 1). Geometrical details (e.g. chamber bevels or obstacle gaps due to constructional reasons), which are expected to be important
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in terms of flame acceleration, are taken from Moser [30] and Breitung et al. [31]. Measurement infrastructure and further (turbulence-inducing) channel installations have to be neglected due to their small dimensions. Depending on
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the setup, the observed mechanism behind DDT differs. Klein & Rehm [32] generally distinguish between DDT by shock focusing e.g. near corners (strong solution or mode A) and DDT originating from hot spots and ultimately local explosions in the vicinity of the turbulent flame brush (weak solution or mode B).
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Table 1: Investigated RUT configurations
RUT 16
DDT mode
A
B
Hydrogen concentration (vol.)
14 %
12.5 %
Obstacle blockage ratio
60 %
30 %
Obstacle count
6 (5 m spacing)
12 (2.5 m spacing)
Base mesh
1,284,792 cells
1,277,155 cells
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RUT 22
Latter can be triggered by shock-flame interaction or the explosion of enclosed unburned pockets for instance. While in case 22, DDT happens through shock-
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obstacle interaction in the first channel, DDT is likely to function via mechanism B in the canyon for case 16.
The average cell size of the base mesh, ≈ 7 cm, is apparently much larger than best practice guidelines (if available) would suggest for detailed DDT simu285
lations. It is by far not possible to resolve the half-reaction length or other characteristic scales. Regardless, the method has to prove robust for under-resolved
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meshes in order to be applicable to large-scale scenarios. The significance of sub-grid models for turbulence and flame wrinkling becomes obvious. Much finer meshes are not reasonable, anyway, since the application to realistic scales 290
would then demand access for supercomputers which are not broadly available
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to industry.
Initial values of the turbulent quantities k and ω are chosen comparably low, and in any case, are not crucial as the main stage of flame acceleration
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is dominated by the turbulence production behind obstacles. Basically, some
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initial turbulence must have been present since mixing fans were used to assure a nearly homogeneous mixture at the time of ignition, yielding a mixing accuracy of 0.1 % in terms of the hydrogen content [27]. The turbulence level was not measured however. No-slip adiabatic walls are imposed at all boundaries including the vent opening at the end of the second channel which had no effect
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on the transition to detonation according to Dorofeev et al. [27]. Heat losses
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2000
Exp. (14 %)
CJ theory (14 %)
Sim. (14 %)
40
Sim. (14 % - No AMR)
1600
30 20
Sim. (14 %)
Sim. (14 % - No AMR) 1200 800
400
10 0
0
0
0.05
0.1
0.15
0
10
20
30
40
50
Distance [m]
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Velocity [m/s]
Distance [m]
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Figure 2: RUT configuration 22 flame-tip acceleration
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to the walls are assumed to be negligible for the fast explosion process. Initial temperature and pressure are set to 293 K and 1 atm, respectively. The delicate issue of accurately modeling weak spark ignition is avoided by starting at a predefined flame front, i.e. by patching a sphere of 1 m radius around the 305
ignition point (beginning of the first channel) to the fully burned state.
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4. Results and discussion 4.1. RUT configuration 22
Fig. 2 shows the numerical results together with experimental data from Dorofeev et al. [27]. The time shifting of experimental data (− 0.29 s) enables 310
better comparison and does not distort the flame acceleration behavior which
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is of interest here. Excellent agreement can be observed between simulation and experiment. The flame gradually accelerates until DDT occurs at the last
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obstacle. DDT is recognizable by the kink in the flame-tip trajectory in the distance-time diagram as well as the sudden jump in velocity in the velocity-
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distance diagram. After DDT, the detonation front steadily propagates at the theoretically predicted Chapman-Jouguet (CJ) speed. Latter diagram provides further insight into the effect of obstacles. Instead of continuous acceleration, the flame-tip velocity oscillates which is due to the jet behavior when the flow passes each obstacle.
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Figure 3: Level 1 adaptive mesh refinement for regions of high turbulence production (left; 5th obstacle; 100 ms after ignition) and precursor shock waves (right; 6th obstacle; 104 ms
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after ignition) ahead of the flame; Pressure field p is given in Pa; The white-colored c˜ = 0.5 contour line indicates the flame front.
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To demonstrate its benefit, AMR is switched off in a second computation of the same case. It can be seen that the flame acceleration in the obstructed channel is more or less the same. However, no DDT takes places without AMR, presumably because of insufficient reproduction of the strength of shocks. Whereas
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the deflagration decelerates when passing the canyon (momentum loss due to transversal expansion), the detonation continues to propagate at constant velocity independent of changes in cross-section. AMR was essential in this case to capture the critical conditions for the onset of detonation. The effect of the refinement rule described in Sect. 2.3 is highlighted in Fig. 3. The mesh is
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locally refined in the vicinity of the flame front (white-colored c˜ = 0.5 contour line), known as the turbulent flame brush. Refinement ahead of the flame includes regions of enhanced turbulence production, e.g. in the wake of obstacles
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(left picture), and precursor shock waves (right picture). The leading pressure wave in the left picture is not yet strong enough to be refined. The burned part of the domain is regarded as minor important and thus, in order to save
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computational resources, not refined. AMR comes at extra costs of course. Fig. 4 gives an impression of the
relative increase in computational effort which scales with the overall number of cells in the domain. To reflect the dynamic behavior, the current number
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1.6E+06
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Number of cells [-]
1.7E+06
1.5E+06 1.4E+06
Sim. (14 %)
1.3E+06 1.2E+06
0
10
20
30
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Sim. (14 % - No AMR)
40
50
60
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Distance [m]
Figure 4: Overall number of computational cells evolution
of cells is plotted versus the flame-tip position. Resulting from the refinement 340
rule, the interaction with obstacles in the first channel as well as entering and leaving the canyon manifest in the number of cells. Note the general decrease after transition to stable detonation propagation, for which the mixture ahead
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of the front is predominantly unaffected. A detailed look at DDT is presented in Fig. 5. In the first picture (103 ms), 345
from left-to-right propagating precursor shock waves and the flame are clearly separated, indicating a deflagration. At 104 ms after ignition, the leading shocks
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are reflected off the sixth obstacle. Obviously, the reflected shock is not strong enough to cause auto-ignition directly at the obstacle. The local explosion rather seems to originate from the intersection point of shock waves reflected from the obstacle and the bottom of the channel (105 ms). Equally to the
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overdriven forward propagating wave, a retonation wave emerges, propagating into the burned part of the domain (106 ms). The overdriven state, characterized by propagation velocities higher than the CJ velocity, can be recognized in the velocity-distance diagram in Fig. 2 as well. At this point in time, the
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strong forward propagating wave and the flame are already coupled. The overdriven wave quickly decays to the steady CJ solution, transition to detonation
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Figure 5: DDT by shock-obstacle interaction in detail (times 103 ms, 104 ms, 105 ms, 106 ms
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107 ms after ignition); Pressure field p is given in Pa (note change of scale); The white-colored c˜ = 0.5 contour line indicates the flame front.
is finished. In the final picture (107 ms), detonation and retonation wave are stably propagating in opposite directions. The mechanism in the simulation
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[27].
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corresponds very well to the DDT mode conclusions drawn by Dorofeev et al.
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4.2. RUT configuration 16 An overview of the results is given in Fig. 6. The time shifting for measured
data is − 0.34 s in this case. In the original publication [27], the mechanism
behind DDT is analyzed by means of pressure recordings and two-dimensional
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flame shape reconstructions from photodiode measurements. The authors conclude that the onset of detonation did not directly result from the reflection of the leading shock at the canyon end wall but from local explosions in the
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2000 Exp. (12.5 %) Sim. (12.5 %) Sim. (13.5 %)
30 20
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1200 800
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Figure 6: RUT configuration 16 flame-tip acceleration
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close vicinity of the flame brush, i.e. DDT mode B. This particular experiment represents the lowest ever measured detonation limit (12.5 %) of hydrogen-air 370
mixtures. For laboratory-scale facilities, the lower detonation limit usually is several percent of hydrogen higher (minimum of 15 %) [27].
Again, the simulation matches the experiment very well in terms of flame acceleration. However, DDT does not occur for the same hydrogen concentration as in the experiment (12.5 %). Unfortunately, experimental data points for the canyon section (Fig. 6) are missing in the original publication. To en-
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force DDT for this geometrical configuration, the molar hydrogen concentration is increased by 1 %. As a consequence, DDT seems to originate from a local explosion nearby the end wall of the canyon - similar to, but not exactly by the
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same mechanism as in the experiment. The clearly stronger flame acceleration underlines the strong sensitivity on hydrogen concentration close to the lower detonation limit which is well-known from experiments.
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DDT mode B is obviously more ambitious to simulate than DDT mode A.
Klein & Rehm [32] have drawn similar conclusions. The reason is probably connected to several flame-instabilities [33] that are crucial but not adequately
385
treated (modeled or resolved). Particularly the Richtmyer-Meshkov instability could play a key role for DDT mode B via shock-flame interaction [34]. If pressure gradients (due to shocks) and density gradients (due to flames) are not aligned with each other, baroclinic vorticity is generated that wrinkles the flame
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80 Sim. (12.5 %)
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Figure 7: RUT configuration 16 pressure at the canyon rear wall
and suddenly leads to enhanced heat release. Secondary instabilities like the 390
Kelvin-Helmholtz instability follow [35]. Another important mechanism might be the turbulent mixing of hot products and cold reactants, eventually causing explosions of enclosed unburned pockets. Relevant instabilities are usually act-
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ing on very small scales compared to the length scales of the geometry which explains the difficulties in doing under-resolved CFD simulations. Due to the 395
lack of appropriate sub-grid models, there is not really an alternative to trying to resolve such phenomena. AMR is certainly a step in the right direction.
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Numerical pressure recordings impressively demonstrate the hazards associated with DDT. The probing point is located at the canyon rear wall, 1.5 m above the canyon bottom, close to the origin of the local explosion in the 13.5 % case. The peak pressure is at about 10 bar for the case without DDT in
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the simulation (12.5 %), contrary to almost 80 bar for the DDT case (13.5 %). According to Boeck et al. [36], 10 bar roughly represents a critical pressure level for the onset of detonation. 4.3. Generic RUT configuration with a concentration gradient
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Mixture inhomogeneity - an issue that is rarely considered in explosion research. A generic study is therefore presented on the influence of concentration 19
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Figure 8: Generic RUT configuration molar hydrogen concentration distribution (120 ms after
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ignition)
gradients. The geometry is the same as for RUT configuration 22. For the sake of simplicity, we assume a one-dimensional vertical concentration gradient (i.e. perpendicular to the main direction of flame propagation) in this work. Basi410
cally, there is no impediment in importing realistic multi-dimensional mixture fields from CFD dispersion simulations. A linear vertical distribution yields 15.5 % of hydrogen at the top and 10.5 % at the bottom of the obstructed channel.
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Accordingly, the gradient is given by the difference of 5 % along the channel height of 2.3 m. The average concentration in the obstructed channel is ≈ 13 415
% whereas it is ≈ 11.6 % in the whole domain because of the very lean region in the canyon. A snapshot of the hydrogen distribution, 120 ms after ignition,
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can be seen in Fig. 8. Large-scale mixing behind obstacles can be identified. It should be kept in mind that the mixture ahead of the flame (entering the picture from the left) is not equal to the unperturbed initial field - contrary to homogeneous mixtures.
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Despite the same average fuel concentration in the first channel, the flame-
tip trajectory in Fig. 9 reveals transition to detonation for the gradient case but not for the homogeneous case. It seems like the stronger flame acceleration is responsible. For comparison, the 14 % reference experiment is additionally
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plotted. Although there is no direct validation in the RUT facility, the result generally agrees with experimental observations of Boeck et al. [37] on laboratory scale. In both studies, the conclusion is that inhomogeneous mixtures 20
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Exp. (14 %) Sim. (13 %)
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Figure 9: Generic RUT configuration flame-tip acceleration
can promote flame acceleration and ultimately DDT, especially in the very lean regime. 430
The reason for the diverging flame acceleration might be connected to a different evolution of the flame surface area. Since the (laminar) burning velocity
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is higher at the top than at the bottom, the flame is likely to elongate more for the gradient case, thus relatively increasing its surface area. Fig. 10 shows the evolution of the overall macroscopic flame surface area depending on the flame435
tip position. In this context, macroscopic is understood as the c˜ = 0.5 contour
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surface which excludes the wrinkling of the flame on sub-grid level. A contourbased piecewise-linear reconstruction algorithm [38] is therefore implemented and evaluated during the runtime of the solver. The higher flame surface area
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for the gradient case consequently implies a higher integral heat release rate 440
which in turn promotes the feedback mechanism behind flame acceleration via the expansion of combustion products.
5. Concluding remarks The methodology presented seems to be able to capture the essential physics behind flame acceleration and DDT in obstructed channels. A decisive improve-
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80 Area [m2]
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Figure 10: Macroscopic flame surface area evolution
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ment in terms of flame acceleration was achieved by modifying Weller’s original deflagration model. The recently published, Lewis number based, flame wrinkling correlation of Dinkelacker et al. models the influence of flame-instabilities, especially of thermal-diffusive nature, which are crucial for very lean mixtures
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(. 15 % with Lewis numbers far smaller than unity). In contrast to very successful simulations of DDT mode A (DDT by shockfocusing as in RUT configuration 22), DDT mode B (RUT configuration 16) remains a challenge. The reason is probably related to insufficiently modeled or
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resolved flame-instabilities like the Richtmyer-Meshkov instability or the explosion of enclosed unburned pockets in the vicinity of the flame front. 455
Adaptive mesh refinement is an appropriate numerical technique to resolve
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more of the underlying phenomena at reasonable computational costs. A combined refinement criterion is applied to dynamically refine the turbulent flame brush as well as relevant physics ahead of the flame (primarily precursor shock waves and regions of enhanced turbulence generation).
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Since homogeneous mixtures are generally not realistic for accident scenarios,
the effect of mixture inhomogeneity is discussed by means of a generic case. The conclusion that inhomogeneous mixtures can promote flame acceleration and
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ultimately DDT corresponds well to laboratory-scale experiments.
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In the future, we want to combine adaptive mesh refinement with massive parallelization on a high performance cluster in order to reproduce DDT mode B
and to come closer to the measured lower detonation limit of 12.5 % [27]. After
successful validation for the RUT facility, the long-term objective is to analyze
a full-scale Konvoi-type (PWR) reactor containment, similar to the work of
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Dimmelmeier et al. [10] but with a focus on DDT.
Acknowledgements
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The presented work is funded by the German Federal Ministry of Economic Affairs and Energy (BMWi) on the basis of a decision by the German Bundestag (project no. 1501338 and 1501425) which is gratefully acknowledged.
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