Journal of The Franklin Institute 225B "0888# 66Ð84
Optimization of circular _ns with variable thermal parameters Lien!Tsai Yu\ Cha|o!Kuang Chen Department of Mechanical Engineering\ National Cheng!Kung University\ Tainan\ Taiwan 69090\ Republic of China "Received 03 September 0885^ accepted 14 February 0886#
Abstract The optimization of rectangular pro_le circular _ns with variable thermal conductivity and convective heat transfer coe.cients is discussed[ The linear variation of the thermal conductivity is considered to be of the form k ka"0¦b"T−Ta##\ and the heat transfer coe.cient is assumed to vary according to an exponential function with the distance from the bore of the form h hb exp "g"r−rb#:"re−rb##[ The nonlinear conductingÐconvectingÐradiating heat transfer equation is solved by the di}erential transformation method[ The e}ective of convectiveÐ radiative heat transfer at the _n tip is considered[ It is shown that\ considering the thermal conductivity and heat transfer coe.cient are both constant\ for a given _n volume\ the optimum _n length is almost independent of the _n base temperature for pure convection[ However\ for both convectionÐradiation and pure radiation\ the length of the optimum _ns for higher temperatures is shorter than the length of the _ns with lower temperatures[ Þ 0887 The Franklin Institute[ Published by Elsevier Science Ltd
0[ Introduction Extended surfaces are extensively used in various industrial applications ð0Ł[ Fins are employed to enhance the heat transfer between the primary surface and its convective\ radiative or convectiveÐradiative environment[ Naturally\ optimization of the _n shapes is of great interest for many engineering topics[ The optimization problem considered here focuses on _nding the shapes and dimen! sions of the _ns which has laid out two perspectives] one is to minimize the volume or mass for a given amount of heat dissipation\ and the other is to maximize the heat dissipation for a given volume or mass^ in other words\ we want to select a suitable
Corresponding author[ Department of Mechanical Engineering\ Cheng Shiu Junior College of Tech! nology + Commerce\ Neau!Song\ Kaohsiung\ Taiwan 72294\ R[O[C[ 9905Ð9921:87:, ! see front matter Þ 0887 The Franklin Institute[ Published by Elsevier Science Ltd PII] S 9 9 0 5 Ð 9 9 2 1 " 8 6 # 9 9 9 1 0 Ð 4
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pro_le\ and then to determine the dimensions of the _ns which yield the maximum heat dissipation for a given volume and shape of the _ns ð1Ł[ Optimum shapes for thin _ns with power law temperature distribution rejecting heat by convection and radiation has been considered by Cobble ð2Ł and Wilkins ð3Ł[ Guceri and Maday ð4Ł used the minimum principle to search the least weight of conductingÐconvecting circular cooling _n with constant thermal parameters[ Razani and Ahmadi ð5Ł studied the problem of minimizing the maximum temperature of a purely conducting circular _n with heat generation via a variational technique[ Raz! elos and Imre ð6Ł presented the optimum dimensions of circular _ns with a pro_le of constant slope\ including the e}ect of the linear variation of the thermal conductivity and the heat transfer coe.cient which is assumed to vary according to a power law with distance from the bore[ Heggs\ Ingham and Manzoor ð7Ł used linearly varying heat transfer coe.cient to discuss the e}ects of nonuniform heat transfer from an annular _n of triangular pro_le[ Netrakanti and Huang ð8Ł examined the optimization of annular _ns with variable thermal parameters by Invariant Imbedding method[ In this paper\ we consider the optimization of circular _ns with a rectangular pro_le\ including the e}ect of the variable thermal conductivity "which depends on temperature linearly#[ The e}ect of a variable heat transfer coe.cient in the exponent form of radius is also considered[ It is shown that the heat transfer coe.cient increases towards the _n tip ð6\ 7Ł[ The nonlinear heat transfer equation for conductiveÐ convectiveÐradiative rectangular pro_le circular _ns was solved by the di}erential transformation method[ The e}ects of convectiveÐradiative heat rejecting at the _ns tip were considered[ Therefore\ from a practical point of view\ we feel that maximizing the heat dissipation for a given volume or mass can cause a better consequence[
1[ Differential transformation method 1[0[ Basic theory Let u"x# be an analytic function in a domain D and the Taylor series expansion of the function u"x# about ordinary point x xi is well known to be of the form "x−xi#s dsu"x# s; s9 dxs
0 1
u"x# s
[x W D[
"0#
xxi
When xi 9\ "0# is called the Maclaurin series of u"x# and has the form of xs dsu"x# s9 s; dxs
u"x# s
0 1
By the de_nition ð09Ł
x9
[x W D[
"1#
L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
U"s#
Hs dsu"x# s; dxs
0 1
\
68
"2#
x9
and substitute eqn "2# into eqn "1#\ the result becomes
u"x# s s9
x s U"s#[ H
01
"3#
Hence\ the di}erential!transform pair in the variable x for the function u"x# are di}erential transform] Hs dsu"x# U"s# s; dxs
0 1
\
"4#
x9
and inversion formula] x s u"x# s U"s#\ s9 H
01
"5#
where H is a constant "domain or subdomain#[ In the real application\ the function u"x# may be expressed in _nite terms[ From eqn "5#\ it becomes n
u"x# s s9
x s U"s#[ H
01
"6#
s Equation "6# implies S sn¦0 "x:H# U"s# was neglected[
1[1[ Domain split In order to speed up the convergent rate and the accuracy of calculation\ the entire domain of x needs to be divided into subdomains[ To illustrate the domain division\ we consider an example of di}erential equation du"x# ¦u"x# 9\ 9 ¾ x ¾ L[ dx
"7#
By di}erential transformation\ eqn "7# becomes U"s¦0# −
H U"s#[ s¦0
"8#
Now\ let Hi represent the subdomains interval as shown in Fig[ 0\ where SHi L\ i 9\ 0\ 1\ [ [ [ [ In the _rst subdomain\ the function u9"x# is represented by
"09#
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Fig[ 0[ Domain split[
n
u9"x# s s9
n x s x s U9"s# U9"9#¦ s U9"s#\ H9 s0 H9
0 1
0 1
"00#
where 9 ¾ x ¾ H9 and the given left boundary condition is u9"9# "for the time domain\ it is initial condition#[ Setting x 9 in eqn "00#\ it yields U9"9# u9"9#[
"01#
The _nial value of the function u9"x# is n
u9"H9# s U9"s#[
"02#
s9
However\ u9"H9# is also the _rst value "left boundary condition# of function u0"x# in the second subdomain[ In the second subdomain\ the function u0"x# is n
u0"x# s s9
n x−H9 s x−H9 s U0"s# U0"9#¦ s U0"s#\ H0 H0 s0
0
1
0
1
H9 ¾ x ¾ H9¦H0[
"03#
In this subdomain\ if we take x¦H9 instead of x in eqn "03#\ it becomes n
u0"x# s s9
n x s x s U0"s# U0"9#¦ s U0"s#\ 9 ¾ x ¾ H0[ H0 s0 H0
0 1
From eqns "02# and "04#\ we have
0 1
"04#
L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
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u0"9# U0"9# n
u9"H9# s U9"s#[
"05#
s9
Similarly\ the right boundary value of u0"x# is exactly the same as the left boundary value of u1"x#[ As a result\ the formula for the left boundary value of the ith subdomain is ui"9# Ui"9# n
ui−0"Hi−0# s Ui−0"s#[
"06#
s9
We conclude that the left boundary value of ui"x# can always be calculated from the transformed functions obtained in the previous subdomain[ In a similar manner\ the di}erential equation can be subsequently solved from one subdomain to the next subdomain\ by keeping the subdomain interval small enough to ensure a high con! vergent rate for the expansion series and the calculation accuracy[ 1[2[ Accuracy check To ensure the overall accuracy is satisfactory\ an accuracy check is executed after the second subdomain according to the following equation ð09Ł[ n
ui−0"9# ui"9#¦ s s0
Hi−0 s Ui"s#[ Hi
0 1
"07#
The right hand side of eqn "07# may be calculated[ If the result is not close enough to the value of the left hand side of eqn "07#\ the processes of the transformation are repeated by increasing the number of subdomains[
2[ Analysis of _ns 2[0[ Governin` equation and boundary conditions The steady state energy equation for a conductiveÐconvectiveÐradiative rectangular pro_le circular _n with variable thermal parameters as shown in Fig[ 1 can be written as
0
1
dT 1 1s d k"T#r h"r#r"T−Ta#¦ r"oT3−aT3e #\ rb ¾ r ¾ re\ dr dr W W
"08#
where k"T# is the thermal conductivity\ W the _n thickness\ h"r# the convective heat transfer coe.cient between the _n surface and the ambient\ r the radius of the _n\ Ta the ambient temperature\ Te the e}ective temperature of radiative surface except the
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Fig[ 1[ Rectangular pro_le circular _ns[
_n\ a the absorptivity of the _n at Te\ o the emissivity of the _n at T\ and s the StefanÐ Boltzmann constant[ In order to consider the e}ect of possible di}erences in the emitting and absorbing spectra\ the emissivity\ o\ and the absorptivity\ a\ are not taken to be equal ð00Ł[ The thermal conductivity\ k of the _n material is assumed to be a linear function of temperature according to k"T# ka"0¦b"T−Ta##\
"19#
where ka is the thermal conductivity at the ambient temperature\ Ta\ and b is the parameter describing the variation of thermal conductivity[ The heat transfer coe.cient is shown both theoretically and experimentally ð6\ 7Ł to increase towards the _n tip[ In order to estimate its e}ect on the optimal _n dimensions "at least qualitatively#\ we have assumed h as an exponential function of the _n radius according to h"r# hb exp "g"r−rb#:"re−rb##\
"10#
where hb is the convective heat transfer coe.cient at the _n base\ rb the bore radius\ re the _n tip radius\ and g the parameter of heat transfer coe.cient\ where g 9 indicates a constant heat transfer coe.cient[ Equation "08# should be solved with the boundary conditions at the bore and the _n tip[ These boundary conditions are assumed as r r b\ T T b\ r re\ −k"T#
dT h"r#"T−Ta#¦s"oT3−aT3e #[ dr
Now\ we introduce the dimensionless parameters as follows] u
Tb Te r−rb r−rb T \ ub \ ue \ R ^ L re−rb[ Ta Ta Ta re−rb L
"11# "12#
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Then\ substituting eqns "19# and "10# into the eqn "08#\ the dimensionless form of governing eqn "08# and boundary condition eqns "11# and "12# become L"0−bTa#
du du d1u d1u ¦LbTau ¦rb"0−bTa# 1 ¦rbbTau 1 dR dR dR dR
du Lhb LsT2a 3 "u−0# exp "gR#¦ "ou −au3e #[ dR ka ka
"15#
R 0\ −"0¦bTau−bTa# 2[1[ Temperature distribution
We divide the unit dimensionless _n length into four equivalent subdomains "one may take more or less#[ Hence\ the subdomains are H9 H0 H1 H2 03 "Fig[ 1#[ Via the inversion formula "5#\ the _rst four terms "one may take more terms# of the power series of the solutions of each domain are 2
u9"R# s s9 2
u0"R# s s9 2
u1"R# s s9 2
u2"R# s s9
R s U9"s#\ 9 ¾ R ¾ 9[14\ H9
"16#
R s U0"s#\ 9 ¾ R ¾ 9[14\ H0
"17#
R s U1"s#\ 9 ¾ R ¾ 9[14\ H1
"18#
R s U2"s#\ 9 ¾ R ¾ 9[14[ H2
"29#
0 0 0 0
1 1 1 1
Subdomain 0 ð9\ 03Ł] In this subdomain\ from the boundary eqn "14# and solution eqn "16#\ we obtained "Fig[ 1\ point 9#[ U9"9# u9"9# ub[ Via di}erential transformation\ the governing eqn "13# becomes
"20#
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L"0−bTa#
s s¦0 l¦0 U9"s¦0#¦LbTa s U9"s−l# U "l¦0# H9 H9 9 l9
"s¦0#"s¦1#
¦rb"0−bTa#
1 9
H s
¦L"0−bTa# s
s
U9"s¦1#¦rbbTa s U9"s−l# l9
"s¦0−l#"s¦1−l# H19
l9 s
l
¦LbTa s U9"s−l# s l9
"l¦0#"l¦1#
U9"l¦1#
U9"s¦1−l#Hd"l−0#
"l¦0−m#"l¦1−m#
m9
H19
H19
U9"l¦1−m#Hd"m−0#
s
"s¦0−l# l¦0 U9"s¦0−l# U9"l¦0# H H9 9 l9
¦rbbTa s s
l "s¦0−l# "l¦0−m# U9"s¦0−l# s U9"l¦0−m#Hd"m−0# H9 h9 l9 m9
¦LbTa s
1L1rbhb s "gH9#l "gH9#s − s U9"s−l# Wka l9 l; s;
0 0
1
¦
l s 1L2hb s "gH9#l−m "gH9#s−l s U9"s−l# s Hd"m−0#− s Hd"l−0# Wka l9 m9 "l−m#; l9 "s−l#;
¦
s l m 1L1rbsT2a o s U9"s−l# s U9"l−m# s U9"m−n#U9"n#−au3e d"s# Wka l9 m9 n9
¦
s l m n 1L2sT2a o s U9"s−l# s U9"l−m# s U9"m−n# s U9"n−q#Hd"q−0# Wka l9 m9 n9 q9
1 1
0
0
1
−au3e Hd"s−0# \ "21#
where d"s#
0 for s 9
6
9 otherwise[
Setting s 9\ 0\ from the equation "21#\ we may obtain "0¦bTaU9"9#−bTa#U9"1# −
Finally "at point 3#\ the boundary condition eqn "15# of the _n tip becomes R H2\ −"0−bTa¦bTau2"R##
du2"R# Lhb exp "gH2#"u2−0# dR ka ¦
LsT2a 3 "ou2−au3e #[ ka
"49#
Substituting eqn "29# into eqn "49#\ we have
0
2
0−bTa¦bTa s U2"s# s9
10
1
0
1
2 0 2 Lhb s sU2"s# ¦ exp "gH2# s U2"s#−0 H2 s0 ka s9
¦
3 2 LsT2a o s u2"s# −au3e 9[ ka s9
00
1
1
"40#
By eqns "20#\ "22#\ "23#\ "25#\ "26#\ "39#Ð"38# and "40#\ we can solve for U9"0#[ After
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L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
substituting U9"0# into eqns "22#Ð"23#\ "25#Ð"26# and "39#Ð"38#\ we then obtain Ui" j#^ i\ j 9\ 0\ 1\ 2[ Finally\ we _nd out the dimensionless temperature distribution of each subdomain u9"R#\ u0"R#\ u1"R# and u2"R# via eqns "16#Ð"29#[ 2[2[ Heat transfer rate The heat dissipation is de_ned by applying the Fourier|s law at the _n base[ q −kA
dT dr
b
−
rrb
6
1prbWkaTa du9 "0¦bTau9−bTa# L dR
7
[
"41#
R9
Substituting eqn "16# into eqn "41#\ we have q−
1prbWkaTa"0¦bTaU9"9#−bTa#U9"0# [ H9L
"42#
2[3[ Fin optimization The optimization of the cooling properties of _ns can be made by either minimizing the volume "weight# for any required heat dissipation or maximizing the heat dis! sipation for any given _n volume[ The solutions in the _rst group of problems result in _n shapes with curved surfaces[ Such optimum shapes are di.cult and expensive to fabricate[ Therefore\ from a practical point of view\ in this study the second group method is used[ The volume of _n is V pW"re−rb#"re¦rb# pWL"L¦1rb#\
"43#
where V is the _n volume and L re−rb[ From eqn "42#\ the dimensionless heat dissipation rate is de_ned as N
q 1pW"0¦bTaU9"9#−bTa#U9"0# \ − rbkaTa H 9L
"44#
where N the dimensionless parameter of an optimum _n[ The maximum heat dissipation value expressed the optimum _n characteristics and the dimensions are the optimum _n con_guration[ The optimization procedure is to keep the _n volume constant\ and then by eqns "43# and "44# to search the dimensions of the _n thickness\ W\ and the _n length\ L\ for that the maximum value of N reaches[
3[ Results and discussions In order to show the optimization calculations of a conductingÐconvectingÐrad! iating rectangular pro_le circular _n[ The following values are used as an example only] ka 52[8 W:mK\ b 9\ Ta Te 299 K\ hb 19 W:m1 K\ g 9\
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Fig[ 2[ The optimum dimensionless parameter\ N\ as a function of re:rb[
o a 0\s 4[56×09−7 W:m1 K3\ V 9[999901 m2\ rb 9[91 m[ Figure 2 shows the pure convection optimum dimensionless parameter\ N\ as a function of the value of re:rb\ for three di}erent base temperatures of Tb 349 K\ Tb 599 K and Tb 899 K[ It presents that the optimum _n dimensions are almost independent of the _n base temperature\ Tb\ for pure convection[ Figures 3 and 4 show the pure radiation and convectionÐradiation optimum dimen! sionless parameter\ N\ as a function of the ratio of tip radius to bore radius\ re:rb\ for three di}erent base temperatures of Tb 349 K\ Tb 599 K and Tb 899 K[ It states that the optimum _ns length for higher base temperatures are shorter than the length of the _ns with lower base temperatures[ The curves for optimum dimensionless parameter\ N\ as a function of the value of re:rb are similarly for both pure radiation and convectionÐradiation _ns[ Figure 5 presents the temperature distribution for the optimum _n of the di}erent _n base temperature\ Tb\ for convectingÐradiating heat dissipation[ Figure 6 states the pure radiation optimum dimensionless parameter\ N\ at di}erent e}ective temperature\ Te[ It presents that the optimum _ns length are almost inde! pendent of the e}ective temperature\ Te[ Figure 7 shows the optimum dimensionless parameter\ N\ for di}erent heat transfer coe.cients\ hb\ at Tb 349 K in pure convection heat dissipation[ It states that the optimum _ns length at higher heat transfer coe.cient\ hb\ are shorter than the length of the _ns with lower heat transfer coe.cients[ From the results of the analysis\ it appears that the present method is a simple\ fast and straightforward method[ Hence\ the di}erential transformation method is one of
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L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
Fig[ 3[ The optimum dimensionless parameter\ N\ as a function of re:rb[
Fig[ 4[ The optimum dimensionless parameter\ N\ as a function of re:rb[
the powerful techniques for solving nonlinear heat transfer equations for _ns with nonlinear boundary conditions at the tip[ Although the temperature distribution solution requires numerical calculations\ the solution is a close form series ðsee eqns
L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
82
Fig[ 5[ The temperature distribution for the optimum _n for di}erent value of base temperatures[
Fig[ 6[ The optimum dimensionless parameter\ N\ as a function of re:rb for di}erent values of the e}ective temperature\ Te[
"16#Ð"29#Ł[ It is particularly advantageous when we want to _nd di}erentiation or integration[ Hence\ it does not require curve _tting[ In _n optimization\ we used Fourier|s law to obtain the maximum heat transfer
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L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
Fig[ 7[ The optimum dimensionless parameter\ N\ as a function of re:rb for di}erent values of heat transfer coe.cient\ hb[
rate[ So\ the close form series solution may be directly di}erentiated to get the temperature distribution gradient at the _n base[
4[ Conclusion In pure convection heat dissipation\ the length of the optimum _n is almost inde! pendent of the _ns base temperature\ Tb[ But for a given base temperature\ Tb\ the length of the optimum _ns at higher heat transfer coe.cient\ hb\ is shorter than that with a lower heat transfer coe.cient[ In convectionÐradiation and pure radiation heat rejection\ the optimum _ns length at higher base temperature is shorter than that with a lower base temperature[ For pure radiation\ the length of the optimum _ns is almost independent of di}erent e}ective temperatures\ Te\ at a given base temperature\ Tb[ From the results of the analysis\ it appears that the present method is a simple\ fast and straightforward method[ Hence\ the di}erential transformation method is one of the powerful technique for solving nonlinear heat transfer equations for _ns with nonlinear boundary conditions at the tip[ Although the temperature distribution solution requires numerical calculations\ the solution is a close form series ðsee eqns "16#Ð"29#Ł[ It is particularly advantageous when we want to _nd di}erentiation or integration[ Hence\ it does not require curve _tting[
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References ð0Ł Q[D[ Kern\ D[A[\ Kraus\ Extended Surface Heat Transfer[ McGraw!Hill\ New York\ 0861[ ð1Ł A[ Aziz\ Optimum dimensions of extended surfaces operating in a convective environment[ ASME Applied Mechanics Review\ 0881\ 34 "4#[ ð2Ł M[H[ Cobble\ Optimum _n shape[ Journal of the Franklin Institute\ 0860\ 0 "3#[ ð3Ł J[E[ Wilkins\ Jr[\ Optimum shapes for _ns rejecting heat by convection and radiation[ Journal of the Franklin Institute\ 0863\ 186 "0#[ ð4Ł S[ Guceri\ C[J[ Maday\ A least weight circular cooling _n[ ASME Journal of Engineering for Industry\ 0864\ 0089Ð0082[ ð5Ł A[ Razani\ G[ Ahmadi\ On optimization of circular _ns with heat generation[ Journal of the Franklin Institute\ 0866\ 292 "1#[ ð6Ł P[ Razelos\ K[ Imre\ The optimum dimensions of circular _ns with variable thermal parameters[ ASME Journal of Heat Transfer\ 0879\ 091\ 319Ð314[ ð7Ł P[J[\ Heggs\ D[B[ Ingham\ M[ Manzoor\ The e}ects of nonuniform heat transfer from an annular _n of triangular pro_le[ ASME Journal of Heat Transfer\ 0870\ 092\ 073Ð074[ ð8Ł M[N[ Netrakanti\ C[L[D[ Huang\ Optimization of annular _ns with variable thermal parameters by invariant imbedding[ ASME Journal of Heat Transfer\ 0874\ 096\ 855Ð869[ ð09Ł X[ Zhou\ Di}erential transformation and its applications for electrical circuits[ Wuhan China] Huazhong University Press\ in Chinese\ 0875[ ð00Ł A[ Razani\ H[ Zohoor\ Optimum dimensions of convectiveÐradiative spines using a temperature correlated pro_le[ Journal of the Franklin Institute\ 0880\ 217 "3#\ 360Ð375[