Chapter
10
Organic Solvent NF (OSN) ACRONYM A APDEMS API APTMS
Aminopropyldiethoxymethylsilane Active pharmaceutical ingredients (3-Aminopropyl) trimethoxysilane
B BIS BPAPEEK and TBPEEK
N,N-methylenebis-(acrylamide) structure
O
O O O
BPEi
O
n n
O
branched polyethylene imine
Reverse Osmosis. https://doi.org/10.1016/B978-0-12-811468-1.00010-4 # 2019 Elsevier Inc. All rights reserved.
249
250 CHAPTER 10 Organic Solvent NF (OSN)
C cellulose acetate structure [1]
CA Catalyst complex L Me N Me2 2 N L
32.1 Å
M
NMe2Me2 N
M
M O
O
Me2 N Me2N L
L
NMe2Me2N
M
O
L NMe2 NMe2
O
M L
M
Me2N Me2N
O
O
O
O
NMe2 NMe2
L M
M L
Me2N Me2 N L
O
NMe2 NMe2
O O
O M
M N Me2 Me2N
M
NMe2Me2N
L
M
L
N NMe2 Me2
L
>99.9% Retention in a membrane reactor
Cotype Jacobsen catalyst structure [2]
trihexyl(tetradecyl)phosphonium structure
CyPhos 101
O N
CH3
N 3
O
O 2
S O O
chloride,
Acronym 251
D DBB DBX DEO DF DMAc DMF DMSO
1,4-dibromobutane α,α00 -dibromo-p-xylene 1,2,7,8-diepoxyoctane diafiltration dimethylacetamide dimethyl formamide dimethylsulfoxide
E ECOENG 500 EDA EDC [EMIM]OAc
cocosalkyl pentaethoxi Me ammonium methosulfate ethylenediamine 1-[3-(Dimethylamino)propyl]-3-ethylcarbodiimide 1-Ethyl-3-methylimidazolium acetate
G GA GO GTI
glutaraldehyde graphene oxide genotoxic impurities
H HDA HEMA HPB
hexane diamine 2-(hydroxy) ethyl methacrylate hexaphenyl benzene
M MEK MEOA MMM MOF MPD MSA MSTFA MWCO
methylethylketone monoethanolamine mixed matrix membrane metal organic frame work m-phenylene diamine methanesulfonic acid N-methyl-N-(trimethylsilyl) trifluoroacetamide (97%) molecular weight cutoff
N NHS NMP NIPAM
N-hydroxysuccinimide N-methylpyrrolidone N-isopropylacrylamide
252 CHAPTER 10 Organic Solvent NF (OSN)
O ODA Organic-inorganic hybrid network formation by ATPMS O
4,400 -Oxydianiline Reaction Scheme [3]
O
N
C H2
N
O
O
O
Polyimide repeate unit
+ OMe Si
H2N
OMe OMe
O
O N
N O
Aminopropyl trimethoxysilane
O
C H2
H N
O O
O
O
Si O Si
O H N
C H2
O
O
N
O N
O
O
Crosslinked structure
P PAN-H PDA PDCPD PDDA PDMS PEEK PEEKWC PEG
hydrolyzed PAN piperazine diacrylamide polydicyclopentadiene poly(diallyldimethylammonium chloride) polydimethylsiloxane polyetheretherketone phenolphthalein based poly(ether ether ketone) polyethylene glycol
Acronym 253
PEGDEG PI PIM PMP Polyanion in LBL assembly
poly(ethylene glycol) diglycidyl ether polyimide polymers of intrinsic microporosity poly(4-methyl-2-pentyne) structures [4]
Polyimide synthesized
structure [5]
CF3 N
OC
C
CO
OC
CF3
CO
PPSF PPy PSf PTMSP PTMSP (left), PMP (center), PIM1(right) H3C
CH3 C CH3
C
n Si CH3 CH3
N
Ar
n
polyphenylsulfone polypyrrole polysulfone poly[1-(trimethylsilyl)-1-propyne] structure [6]
CH
CH3
O
C
C n
O
CH3
CN O O CN
254 CHAPTER 10 Organic Solvent NF (OSN)
Q structure [7]
Quinidine based organic catalyst O
NO2
O
O
MeO
MeO
OMe Catalyst:
S
S
O OMe NO2
N N
OH
N
HO
O N
O
HO
O
N
N
R (R,R)-TADDOL
Ru-BINAP
(4R,5R)-()-2,2-dimethyl,α,α,α00 ,α00 -tetraphenyl-1,3dioxolane-4,5-dimethanol structure [8]
(R)-(+)-2,20 -bis(diphenylphosphino)-1,10 binaphthyl] ruthenium(II)
S SA SDS SPEEK SPESS Suzuki coupling reaction product
Sulfuric acid Dodecyl sulfate sodium salt Sulfonated polyetheretherketone poly(ether sulfide sulfone) structure [9]
Acronym 255
CH3
CH3
H3CO
3
CH3 91%
9 OCH3 H3CO 5 OCH3
O
4
9 O 90% H CO OCH3 3 6 OCH3
O
CH3 H O 5 2 2 45%
6 OH
4b
OCH3 OCH3
CH3
OH
7
4a
2
Pd(AcO)2, Et3N, PPh3, >95% OCH3 OCH3 H3CO H3CO N2,µW, t =30 min. 2 OCH3 1 OCH3 4a + 4b = 67%
H2, Pd/C 3
OH
CH3
7 OH
Br
1
CH3 9
H3CO O 7 OCH3
CH3
O O
O 6
H3CO
85%
H3CO
CH3
Overall yield: 20% OH Mean step yield: 76%
8
O
T tetrabutylammonium bromide triethylamine triethylenetetramine thin-film nanocomposite tetrahydrofuran 2,4,6-Trimethylbenzoyl-diphenyl-phosphine
TBAB TEA TETA TFN THF TPO
V VAPEEK reaction Scheme [10] OH O O
CH3 +
+
K2CO3
F HO
F
OH OH O
O CH3 +
170°C DMSO, toluene
2KF
O O n
VESTAKEEP
PEEK polymer from Evonik Industries
+
CO2
+
H2O
256 CHAPTER 10 Organic Solvent NF (OSN)
Separation processes play a key role in the chemical and pharmaceutical industries, where the chemical synthesis is often performed in organic solvents. The highly valued products have to be separated from the organic solvent. As well, the organic solvent has to be recovered or discarded after the products are removed. Many conventional separation processes can be used for these purposes. Distillation, evaporation, adsorption, extraction, and chromatography are the examples. Recently, more attentions are focused on membrane separation due to the substantially lower energy requirement than the conventional processes [11]. The thermal damage of the heat-sensitive product molecules due to the room temperature operation of the membrane process is another reason. However, most of reverse osmosis (RO) works are for desalination and water treatment except for very few that are dealing with the treatment of organic solvents. The reason is that the molecular size of organic solvents is larger than water molecules, which makes the separation by the size exclusion of the solute less effective. Moreover, the electrostatic repulsive force working between the membrane and the solute is much weaker in the organic solvent due to the solvent’s low dielectric constant. Therefore, the charged solute will pass through the pore even when the pore is only slightly larger than the solute. The development of RO membrane for organic solvent remains as one of the future challenges. Compared with RO, a vast amount of papers has been published on the so-called organic solvent nanofiltration (OSN). This chapter is dedicated to OSN because of its importance in the pharmaceutical and chemical industries. Especially, new membrane materials and membranes have been proposed recently, which can widen the scope of OSN applications in the future. It should be noted that this chapter is written mainly based on the comprehensive review paper written by Livingstone and his group [11]. As usual, membranes are characterized by the flux (or pressure normalized solvent permeance) of the chosen solvent and the solute rejection. Unlike RO of aqueous solutions, inorganic salts are not used for the solute, instead the following organic solutes are used to measure the rejection. Linear and branched n-alkanes, dyes (rose bengal MW ¼ 973.7 is often used), hexaphenyl benzene, polyethylene glycol (PEG), polyisobutylene, and oligostyrenes.
10.1 OSN Membranes 257
10.1 OSN MEMBRANES The membranes used for OSN are classified as follows: (1) (2) (3) (4)
Polymeric membranes Integrally skinned asymmetric membranes Thin-film composite (TFC) membranes Ceramic membranes
The membranes used for OSN are listed in Tables 10.1–10.5 according to the above classification.
Table 10.1 Integrally Skinned Asymmetric Membranes (See the Acronym in the End of the Chapter) Polymer Dissolved in Solvent
Post Treatment
Phase inversion method P84 in DMF + Cross-linking dioxane with 1,6 hexane diamine Ultem 1000 Cross-linking Matrimid 5218 with P84 1,6 hexane HT P84 in diamine mixed solvent P84 in mixed Cross-linking solvent with 1,6 hexane diamine Polyimide Cross-linking (laboratory with synthesized) in 1,6 hexane DMF + dioxane diamine P84 in DMF + Cross-linking dioxane with diamines, ODA, EDA, PDA, HAD Udel in NMP and THF PSf Udel P1835 in NMP, DMAc, DMF, DMSO, with various additives
Permeance (L/m2 h bar)
Solute Rejection (%)
References
Styrene oligomers
ca 3
< 200 (MWCO)
[12]
Styrene oligomers
0.5
220 (MWCO)
[13]
Styrene oligomers
1.3
220 (MWCO)
[14]
DMF
Styrene oligomers
4.4
220 (MWCO)
[15]
DMF
Styrene oligomers
1–8
250–400 (MWCO)
[16]
Isopropanol
Rose bengal Rose bengal
37–92 47–76 > 90
[17, 18]
Isopropanol
9.7–0.07 2.4–0.08 4.5
Solvent
Solute
DMF toluene
DMF
DMS
[19]
(Continued)
258 CHAPTER 10 Organic Solvent NF (OSN)
Table 10.1 Integrally Skinned Asymmetric Membranes (See the Acronym in the End of the Chapter)—cont'd Polymer Dissolved in Solvent
Post Treatment
PSf Udel P1835 in NMP/THF with PEG, PVDF additive PPSf in DMAc, NMP DMF/NMP PPSf PPSf/Matrimid in NMP PEEKWC BPAPEEK and TBPEEK in NMP/THF TBPEEK in NMP and THF VAPEEK in THF/ EDC/NHS VESTAKEEP 4000P in MSA/SA at high temperature P84 in THF/NMP
P84
Torlon in NMP PSf or PI
Cross-linked with 1,6-hexane diamine Solvent exchange and drying
Cross-linked with pxylylenediamine added to the gelation bath Cross-linker Jeffamine 400 with no pore preserving agent Cross-linking with Diisocyanate Cross-linked with photoinitiator and UV
Solvent
Solute
Permeance (L/m2 h bar)
Solute Rejection (%)
References
Isopropanol
Rose bengal
0.1
ca 96
[20]
Methanol
Rose bengal
1.8
88
[21]
Isopropanol MEK Acetone Isopropanol Methanol Isopropanol
Rose bengal Sudan II
98.6 95 96.9 99.8 90 90 87
[22] [23]
Isopropanol
Rose Bengal
0.02 2.1 1.8 0.9 1.7 0.4(TBPEEK) 0.1 (BPAPEEK) 1
90
[26]
Isopropanol Acetone
Rose bengal
0.1 0.2
ca 90 ca 90
[10]
THF
Polystyrene
0.4
250 (MWCO)
[27]
DMF NMP
Rose bengal
0.4 0.2
98 98
[28]
Acetone Toluene
–
Very low
–
[29]
Acetone
Polystyrene
1.2
260 (MWCO)
[30]
PSf with ethyl acetate isopropanol PI with isopropanol
Rose bengal 8.1 0.2 1.4
91 94 96
Rose bengal Rose bengal
[24] [25]
[31]
10.1 OSN Membranes 259
Table 10.1 Integrally Skinned Asymmetric Membranes (See the Acronym in the End of the Chapter)—cont'd Polymer Dissolved in Solvent PSf
PSf in DMF/THF
P84 coated Polyamic acid blend
PBI in DMAc
Post Treatment
Solvent
Solute
Permeance (L/m2 h bar)
Solute Rejection (%)
References
Cross-linker pentaacrylate, photoinitiator acyl phosphine oxide and UV Cross-linker pentacrylate, photoinitiator TPO and UV Cross-linked by heating Thermal treatment in a bath of dioctyl sebacate Cross-linkers DBX, DBB
Stable in acetone, butyl acetate, ethyl acetate, toluene, xylene Isopropanol
–
–
–
[32]
Rose bengal
1.2
94
[33]
–
–
–
[34]
Gasoline/ kerosene mixture
–
Drastically reduced –
[35]
Acetonitrile
PEG 2000
10 by DBX
Ethanol Ethyl acetate DMAc
Brilliant blue R
3.7 5.2
19.5 (gasoline/ kerosene separation factor) 100% rejection by DBX 100% rejection oligonucleotides and carbon capture and storage
PBI in [EMIM] OAc Commercially available Celazole PBI (30,000 Da)
Cross-linkers GA or DEO Crosslinking with 3 wt% p-α,αdibromoxylene (DBX)
Good rejection performance even after extreme acid and base treatment PI
[38]
Tris was added to the dope.
Isopropyl alcohol
Polystyrene oligomers dissolved in solvent mixtures used for the synthesis of peptides,
Dye
270% increase in permeance by Tris addition
Slight decline in separation
[36]
[37]
[39]
Substrate
Monomers in In Situ Polymerization (polymer used in thin layer coating)
P84 UF
TMC MPD, Piperazine, Hexanediamine
P84 UF
TMC + Fluoroacylchloride, MPD, Fluoroalkylamine, Siliconealkylamine Same as [41]
PI, PEEK
Permeance (L/m2 h bar)
Rejection
Reference
Polystyrene (Mw 220)
1.5
100
[40]
Polystyrene (Mw 220)
0.3
95
[41]
1.9
99
Posttreatment
Solvent
Solute
In situ polymerization, posttreatment with DMF In situ polymerization
THF
Toluene THF
In situ polymerization, posttreatment with DMF In situ polymerization
THF
Polystyrene
0.9
99
[42]
Methanol
Oleic acid
6
93
[43]
Oleic acid
6 –
92 –
[44]
13 1.2
92
[45]
1 4.8
96 90
[46]
28.6
99
[47]
0.79 (without GO) 3.17 (with GO) 2.4
99.1
[48]
PAN
TMC, Piperazine/MPD
PAN
TMC/PDMS, Piperazine/MPD blended with PDMS Isophthaloyl chloride, Polyethyleneimine
In situ polymerization
PI
(PTMSP)
Coated
Ethanol
PSf/PEEK PSf/PI PAN-H PAN-H
(PTMSP)
Casting
THF
Bromothymol blue Crystal violet Remazol brilliant blue R Rose bengal
(PPy)
In situ polymerization with and without GO
Isopropanol
Rose bengal
Dip-coated and cross-linked by PEGDEG
n-Heptane
PSf/SPESS
PAN
(PIM-1)
In situ polymerization
Acetone Methanol Acetone n-Hexane Methanol
HPB
98.5 97
[49]
260 CHAPTER 10 Organic Solvent NF (OSN)
Table 10.2 Thin-Film Composite (TFC) Membranes
Cellophane
(PIM1, PMP, PTMSP)
Dip-coated
Ethanol
Free standing transferred to polymeric or ceramic support Polymeric or ceramic support PAN
(PIM-1)
Spin-coated
(Polystyrene-b-poly (ethylene oxide)/ polyacrylic acid blend) (Polyacrylic acid crosslinked by bisacrylate terminated polyethylene oxide in situ polymerized)
PAN-H
(PDDA/SPEEK)
0.05
98
[6]
n-Heptane
Remazol brilliant blue R HPB
18
90
[50]
Spin- or dipcoated
–
–
–
–
[51]
Thin layer formation of amphiphilic segmented polymer networks Layer-by-layer assembly
Isopropanol
Rose bengal
0.4
99
[52]
Ispropanol THF DMF
Rose bengal
0.5
99
[53]
98 92 99
[4]
(PDDA/PSSNa, PSSH, PVSNa, PVSH)
Layer-by-layer assembly
Isopropanol DMF
Rose bengal
PAN-H
(PDDA/PAA)
THF
Rose bengal
0.2 13
98 99
[54]
PSf
(Branched BPEi/PAA)
THF
Anthracene
29.6
68
[55]
Charged silicon composite with PAN-H Polyimide
(PDDA/SPEEK)
Layer-by-layer assembly Layer by layer assembly Layer-by-layer assembly
Isopropanol THF DMF
Rose bengal
0.1
99
[56]
10 0.07
Water, Methanol, Acetonitrile Water
Methylene blue
98 89 >99.9
[57]
86.5
97.5
[58]
74.2
88.5
Nylon MF membrane or anodic aluminum oxide membrane
Polybenzimidazole
Hollow fiber coextrusion
Reduced GO (r-GO)
Vacuum filtration of r-GO on the substrate and washed by solvent or water
Methanol
Basic fuchsin
10.1 OSN Membranes 261
PAN-H
8.82 0.05 1.6
Polymer and Filler
Solute
Solvent
Permeance (L/m2 h bar)
Rejection (%)
Polystyrene
DMF
21
240 (MWCO)
[59]
Bromothymol blue
Ethanol
0.5
80.5–82.5
[60]
Bromothymol blue, Methyl orange
Isopropanol
35
97.1
[61]
Heated by argon ion laser beam
Rose bengal
Isopropanol
0.8
99.5 95
[62]
Organic inorganic hybrid network formed by APTMS MOF (HKUST-1)
Styrene oligonmers
Dichloromethane
0.8
236 (MWCO)
[3]
Lower flux decline with MOF
Higher rejection with MOF
[63, 64]
Posttreatment
Integrally skinned asymmetric membrane P84 in Cross-linked by 1,6DMF/1,4 dioxane hexanediamine mixture TiO2 Cellulose acetate in Heated by argon ion acetone/formamide laser beam mixture, Gold nanoparticles PDMS in hexane, Heated by argon ion Gold nanoparticles laser beam precross-linked at room temperature Matrimid 9725 P84 in DMA, DMA/ Dioxane, DMA/THF and DMF/Dioxane mixture P84 in DMF/Dioxane/Maleic acid mixture P84
Styrene oligomers
References
262 CHAPTER 10 Organic Solvent NF (OSN)
Table 10.3 Mixed Matrix Membranes (Asymmetric Membrane by Phase Inversion)
Table 10.4 MMM for TFC
Substrate
Monomer (Polymer Used for Thin Layer Coating) and Filler
Posttreatment
Solvent
Solute
Permeance (L/m2 h bar)
Rejection
References
0.58
98.5
[65]
0.132
96
[66]
(PDMS) with zeolite ZSM-5 and USY
Cross-linked
Toluene
Matrimid 5218
(PDMS) with silicalite zeolites (CBV3002, PQ-Corporation, USA) (PDMS) with MOF [Cu3(BTC)2], MIL-47, MIL-53(Al), Zif-8 silylated by MSTFA MPD and TMC with ZIF-8, MIL-53(Al), NH2MIL-53(Al) and MIL101(Cr) in organic phase Ethylenediamine and Isophthaloyl chloride (Precoated with polyethleneimine solution) with TiO2 filler fuctionalized by MEOA or TETA TMC and MPD
Cross-linked
n-Propanol
Wilkinson catalyst (925 Da) Rose bengal
Cross-linked
Isopropanol
Rose bengal
0.7
98
[67]
In situ polymerization
THF
Styrene oligomer
11
200 (MWCO)
[68]
In situ polymerization
Methanol
Bromothymol blue
25
94.7
[69]
In situ polymerization
MEK/Toluene mixture
Lune oil
0.7
94.7
[70]
Polymerized by UV photoinitiation
Acetone Toluene
–
–
200 (MWCO)
[71]
Mtrimid 9725
P84
Matrimid 5218
PEI with silica nanoparticles functionalized by APDEMS PI
NIPAM, HEMA are polymerized in the presence of cross-linker BIS and stabilizer SDS and TEA.
10.1 OSN Membranes 263
PAN
264 CHAPTER 10 Organic Solvent NF (OSN)
Table 10.5 Inorganic Membranes Material
Method
Solute
Solvent
Permeance (L/m2 h bar)
Rejection (%)
Reference
Carbon nanosheet SilicaZirconia coated on alphaalumina Titania SilicaZirconia coated on alphaalumina Methylated SiO2 colloid sol γ-Alumina/ anataseTiO2
Plasma-enhanced vapor deposition Sol-gel method
Ethanol
Azobenzene
26–250
23–94.4
[72, 73]
Methanol at 50 °C
PEG
1.8
600 (MWCO)
[74]
Sol-gel method Sol-gel method
Hexane Ethanol at 60°C
– 0.06
– 80 for MW ¼ 200
[75] [76]
Sol-gel method
n-Hexane
Linoleic acid Alcohols and hydrocarbon of different molecular weight Polyolefin oligomers
7.2–27
1000–2000 (MWCO)
[77]
Treated by organo-silane reagents, (CH3)2SiCl2 and C8H17CH3SiCl2 Functionalized with methyl, pentyl, octyl, dodecyl groups by Grignard reagent
n-Hexane (Water)
PEG
3–5
410–650 (PEG MWCO in water)
[78]
Acetone
PS580
81
[79]
TiO2
10
Other interesting works on the fabrication of OSN membranes are as follows: According to Marchetti et al. recent OSN membrane development is more focused on ultrathin membrane with high flux. But the development of OSN membranes with high selectivity is equally important [80]. Mautner et al. manufactured OSN membranes from nanocellulose by applying paper making process. (2,2,6,6-tetramethylpiperidin-1-yl)oxy (TEMPO) oxidized nanofibrillated cellulose (NFC) (called NFC-O) fibers were suspended in water and multivalent cations were added. The suspension was then filtered and the resulting filter cake, that is, the fiber mat, was pressed to remove water. The filter cake was further hot pressed at 120°C. The OSN performance of the membrane was as follows. The permeance depended on the
10.2 OSN Membrane Applications 265
grammage (g/m2, gsm) of the nanopaper. At 65 gsm, the permeance for water, tetrahydrofuran (THF), and n-hexane was ca. 3, 10, and 17 L/m2 h MPa, respectively. Molecular weight cut-off (MWCO) measured by PEG and polystyrene (PS) oligomers in THF was 3.2 and 6 kDa [81]. Amirilargani et al. made a comprehensive review on the surface modification of membranes for OSN. A major challenge of OSN membrane is to maintain membrane stability in terms of selectivity and permeability. For this purpose, the selective layer of OSN membranes was functionalized by grafting, light-induced modification, plasma treatment, polyelectrolyte modification, etc. This paper reviews the recent progress in this field on the surface modification of different types of polymeric and ceramic OSN membranes [82].
10.2 OSN MEMBRANE APPLICATIONS Priske et al. recently wrote a review article on the applications of OSN. According to Priske et al. the first commercial successes were in the early 1990s and since then a number of new applications and processes were developed that prove the potential of OSN as a resource-efficient cold separation technology that enables new processes and even new products [83]. Buonomenna and Bae wrote a review article on the OSN applications in pharmaceutical industry, focusing on all aspects related to OSN (i.e., membrane materials, commercial membranes, transport theories, and applications) to understand the role of this technology in pharmaceutical industry [84]. According to Marchetti et al. [11] the OSN applications are classified to concentration, solvent exchange, and purification. In concentration, solute is separated from solvent to obtain a high-value solute or to recover the solvent. OSN is an excellent alternative to distillation due to mild operating conditions. In the pharmaceutical industry, isolation and concentration of the bioproducts such as antibiotics, pharmaceutical intermediates, or peptides from organic solvents are necessary. Interest in the natural compounds with biological activities and benefits for the human health has grown recently. Those are vitamins, antioxidants, flavonoids, terpenoids, carotenoids, catechins, phytoestrogens, and minerals found in aromatic herbs and other plants. Extraction and concentration are necessary to recover those natural compounds. A large amount of solvent is used in organic synthesis and the solvent is lost unless it is recovered. As well, purification of industrial products often requires a large volume of solvent.
266 CHAPTER 10 Organic Solvent NF (OSN)
Handling organic solvent has undesirable effects such as risk of cancer, mental diseases, air and water pollution, soil contamination, degradation of ozone layer, and greenhouse gas effect. Reduction in the amount of solvent used in the industry by solvent recovery is thus necessary. For this purpose, the impurities in the solvent should be removed. One thing common in solute enrichment and solvent recovery is that solutes should be retained by the membrane while solvent passes through the membrane. In solvent exchange, the solution changes from being rich in solvent A to solvent B. The main advantage of using OSN in solvent exchange is that a high boiling solvent A can be changed to low boiling solvent B without applying heat. Thus, the removal of solvent from the high-value product can be done by evaporation with less heat requirement. The chemical reaction is performed by several reaction steps and often different solvents are required to obtain the final product. As well, concentration and purification steps also need solvents. Thus, solvent exchange is an important process for chemical reaction and reaction product recovery. After product enrichment, the purification is necessary to obtain high-value products. In fact, the purification process accounts for up to 90% of the total production cost. As well, more than one-half of capital investment in the pharmaceutical industries is related to purification processes. In general, low energy consumption, continuous operational mode, and modularity are the main advantages of the membrane-based processes. It should be emphasized that purification is different from solute enrichment because high selectivity is required among different solute species, that is, the membrane should exhibit high selectivity for one major product component over the other contaminants. In this respect, the current OSN membrane’s selectivity is not necessarily high enough and improvement of membrane is needed to compete with the conventional purification processes such as chromatography and recrystallization. Another application where high selectivity of one solute over the other solutes is required is OSN-assisted chemical reaction. One of the examples is the membrane-enhanced peptide synthesis (MEPS). The first amino acid is attached to PEG and then chain extension is performed by repeating coupling and deprotection steps. At each step, the reaction byproducts and excess reactants are removed by diafiltration through the OSN membrane while the growing chain of peptide is retained. Isolation of stereo isomer is another example. Physical or biological receptors are often capable of distinguishing stereoisomers since different isomers may have different physical and biological properties. Thus, it is
10.2 OSN Membrane Applications 267
important to isolate one enantiomer from the racemic mixture. Often, one enantiomer is enlarged by the complex formation with resolver (or catalysis, etc.) and precipitates while the other passes through OSN membrane. OSN is a new membrane technology with many applications in pharmaceutical and fine chemicals development and manufacture, from laboratory through production scales. One application of particular industrial relevance is the ability to recover and recycle homogeneous catalysts, in particular asymmetric, organometallic, homogeneous transition metal catalysts. Industrial application of this group of catalysts is often limited due to the cost of applying these catalysts to single reactions and the subsequent product yield losses associated with removal of the catalyst from solution. OSN provides a technique that can maximize the value of the catalyst through catalyst recycle from one reaction batch to the next, whilst minimizing the concentration of catalyst present in the reaction product. OSN application examples are listed in Tables 10.6–10.8. The following papers have been published recently on the characterization of OSN membranes. A new method for determining the MWCO of an OSN membrane was proposed by Davey et al. utilizing poly(propylene) glycol (PPG) oligomers instead of currently popular polystyrene oligomer and PEG. The accuracy of the method was demonstrated in three different solvents (methanol, acetone, and toluene) and five different commercially available OSN membranes (DuraMem 150, 200, 500, PuraMem 280, and StarMemTM 240) [123]. The radius of gyration of the solute, which determines its size, can be completely different in water than in acetone due to different solvation. In this work, the diffusion of different PEG oligomers in water and acetone through a ceramic TiO2 membrane is studied in three steps. (1) The radius of gyration of PEG oligomers in water or acetone is obtained. (2) TiO2 membrane is characterized by pore size and pore size distribution. (3) Information obtained in the previous steps will be combined to model the diffusion of the solvated PEG oligomers through the membrane [124]. When the molecular weights of the solutes are closer, their fractionation becomes more difficult. A single membrane stage is insufficient and a multistage system is required. Abejo´n et al. established mathematical models for nanofiltration membrane cascades aiming at the reduction of solvent consumption in a pharmaceutical separation process [125].
Solvent
Solute
Permeance (L/m2 h bar)
Butyl acetate Ethanol
Spiramycin (antibiotic) Rosemary (antioxidant)
1 –
–
Rice bran oil
γ-oryzanol (antioxidant)
39–53 L/m2 h
DK (GE-Osmonic), NF-45 (Film Tec), TFC-SR1(Koch)
Ultrafiltered corn extract
Xanthophyll
Starmem 122 DuraMem 150
Methanol, Ethanol, Isopropanol, Ethyl acetate Crystallization mother liquor (Hybrid with distillation) Decane (low boiler) MEK/toluene
Imatinib, Riluzole, Donepezil, Atenolol, Alprazolam Drug product API (Active pharmaceutical ingredients)
DK: 0.16–0.37 NF-45: 0.45–0.63 TFC-SR1: 1.20–2.34 All at 50 °C 0.35 (DuraMem 150/Atenolol/ Methanol)
Membrane Polyimide synthesized DuraMem 4in Spiral module
a
Starmem 122
GMT oNF1 TFN with aminofunctionalized UZM-5 nanoparticles PVDF coated with Siloc (PDMS) or CA STARMEMTM122, SOLSEP NF030306
STARMEM
Crude soybean oil/n-hexane mixture Soybean oil/ acetone
Ethyl acetate
Rejection (%)
References
99 Antioxidant capacity of retentate is not low. Higher molecular weight oxidant does not go into the permeate. Oryzanol enriched from 0.5 to 4.1 wt% 98–99
[5] [85]
98 (DuraMem 150/ Atenolol/Methanol)
[88]
1.2
99.9
[89]
Hexacosane (heavy boiler)
1.4
80
[90]
Oil
0.92
96.3
[91]
Oil
1 (with Siloc coating)
80 (with Siloc coating) 58(with Siloc coating)
[92]
16.8 L/m2 h (STARMEMTM) 4.8 L/m2 h (SOLSEP) 2.3
70 (STARMEMTM)
[93]
Fatty acid Oil
Cyphos 101 (MW: 519) ionic liquid
[86] [87]
78 (SOLSEP) 97.3
[94]
268 CHAPTER 10 Organic Solvent NF (OSN)
Table 10.6 Application Examples
DuraMem™ membrane
Methyl oleate and Palargonic acid permeate
Ionic liquid rejected 96%, monomethyl azelate is also rejected.
[95]
Erythromycin
0.3 (NF)
95 (NF)
[96]
0.17 (DF)
>95 of Erythromycin (DF)
MEK
API and GTI
>3 (Solsep and MEK)
300 (MWCO)
[97]
–
Intermediate I (MW 221, API) and bromomethane (MW 188, GTI)
–
–
[98]
Toluene, Ethyl acetate
Palladium catalyst on adsorbent, API
–
–
[99]
THF/water with HCl
Dimer (API)
0.3 (Duramem)
99.8 (Duramem)
[100]
API-intermediate (GTI)
66 (Duramem)
–
C (API), A (excess reagent)
–
–
[101]
DMF,THF
Janssen PharmaceuticaNV Intermediate of drug candidate (MW 675) Oligomeric impurities (MW > 1000) Roxithromycin macrolide antibiotic (Roxi) (API),
–
99% of oligomeric impurity removed with >99% of API-int recovery.
[102]
–
95% product yield with
[103]
– Two cascade DF and
[MOct3N] {Tf2N} ionic liquid
(Continued)
10.2 OSN Membrane Applications 269
MPF-50 and MPF-60 (Koch) (Ethyl acetate is exchanged with methanol in DF, while retaining erythromycin in the feed.) GMT-oNF-2, SolSep NF010206, GTI (MWCO h300) is removed from API (MWCO >300). DuraMem150 and 200 GTI removal from API using membrane cascade (Product yield increased from 35.5 to 84.3.) Palladium (GTI) is adsorbed to the adsorbent (polystyrenebound trimercaptotriazine) and retained by membrane while the product permeates. Duramem, Starmem, Solsep, Inopor Puramem and Duramem used in stripping cascade for enrichment of API that is further purified by crystallization Duramem spiral wound module, by DF The second diafiltration for solvent recovery is required.
Methyl oleate (reactant), Palargonic acid + Monomethyl azelate First NF with Ethyl acetate
Membrane
Solvent
solvent purification by active charcoal PBI membrane, Two-stage membrane cascade Duramem, Puramem and Kock SelRo
Solute
Permeance (L/m2 h bar)
4-Dimethylaminopyridine (DMAP) and ethyl tosylate (EtTS)(GTIs) Feed stream containing API of 78% Ethyl acetate
Puramem was found best
Rejection (%)
References
GTI, 5 ppm in the final solution
Roxithromycin (API), 4-dimethylaminopyridine (DMAP) (GTI) High value monomeric chemicals (vanillin, methyl vanillate, 2-benzyl phenol, benzyl phenyl ether) separated from high MW byproducts of lignin oxidation Transesterification products
–
API purity >99%
[104]
–
–
[105]
0.4–1.4 (Solsep 30,705 at pH 9)
Date for Solsep 30,705 at pH 9 100 (triolein) 97 (diolein) 70 (glycerol) 30 (monoolein) Very low (ester) > 98 Both for total phenolics and total flavonoids –
[106]
Cis-fatty acids combine with triisobutylamine and rejected. Trans- and saturated fatty acids go through the membrane.
[109]
Desal, MPF, STARMEM, Solsep their capability in biodiesel separation process
Methanol
Duramem 300 and 500
Ethanol
Polyphenol Flavonoids
0.65–0.8
Review Starmem 200 & 400, Duramem 200 to 900 Combination with other separation processes PDCPD membrane for separation of fatty acids soybean oil
Plant extracts from sideritis, grape seeds, propolis, etc.
Polyphenols
–
Toluene/hexane mixture
Cis-fatty acid (oleic, petroselinic, vaccenic, linoleic, linolenic) from saturated (stearic), and trans-fatty acid (elaidic)
39 L/m2 h
[107]
[108]
270 CHAPTER 10 Organic Solvent NF (OSN)
Table 10.6 Application Examples—cont'd
Starmem 122
Methanol
Membrane-enhanced peptide synthesis (MEPS) DF removes byproducts and excess reagents of coupling and deprotection. Separation of rasemic tartaric acid to its enanciomers
–
STARMEM 122
Hexane for resolution, Toluene for decomplexation
Acetone
13.6
55.2
[110]
–
–
[111]
Diastereomeric salt formation of α-phenylethylamine with D-tartaric acid and di-ptoluoyl-D-tartaric acid as resolving agents The complex is rejected by the membrane while L-tartaric acid passes through. S-phenethylalcohol forms complex with resolver ((R,R)-TADDOL) and precipitates while R-enantiomer passes through the membrane. Catalyst (see Acronym, Quinidine-based organic catalyst)
–
–
[112]
–
–
[8]
[Pd0(PPh3)OAc] catalyst and Suzuki coupling reaction product (See acronym Suzuki coupling reaction product 4a and 4b)
About 2
[7]
Catalyst 98% Reaction product 78%
[9]
10.2 OSN Membrane Applications 271
Asymmetric API synthesis Quinidine-based organocatalyst is designed for high enantioselectivity and high membrane rejection. Commercially available second-generation membranes (Evonik MET Ltd., UK) Polyimide MWCO 200
–
Half generation (amidoamine) dendrimers (MW ¼ 404) and Rhodamine B (MW ¼ 479) were used as sarrogate. Pentapeptide
Table 10.7 Catalyst Recycling in Various Reactions with Homogeneous Metal Organic Catalyst Membrane
Solvent
Reaction
Starmem 228, Puramem 280 Catalyst successfully retained
Toluene
–
Methanol
Starmem 228
Octene/ tetradecene mixture
Starmem 122
50/50:Ethyl acetate/ionic liquid (ECOENG 500, TBAB, CyPhos1101)
POSS (polyhedral oligomeric silsesquioxane) enlarged Ru catalysts and (Ring closing methathesis) RCM reaction product of diethyl diallylmalonate Ru-BINAP Asymmetric hydrogenation of dimethyl itaconate (DMI) to dimethyl methylsuccinate (DMMS) Metathesis reaction of 1-octene to 7-tetradecene and ethene 4-bromoacetophenone (BrAP) and phenylboronic acid
Poly (dimethylsiloxane) (PDMS) layer cast on a porous sublayer of poly(acrylonitrile) (PAN)
Suzuki coupling of aryl chloride and bromide
Catalyst
Product
Reference [113]
–
–
Various Ru-type catalysts
Pd type catalyst for Suzuki coupling + ionic liquid
Suzuki catalyst imidazolylidene catalyst, bis(1,3dibenzylimidazoline-2-ylidene)diiodopalladium (II) and palladium(II) acetate stabilized by the quaternary phosphonium salt (quat) tetraphenylphosphonium bromide Palladium complexes with the phosphinated polymer
[114]
[115]
4-Acetyl-biphenyl (ABP)
[116]
[117]
[118]
N30F
Isopropanol
Hydrolytic kinetic resolution of epoxyhexane
Cotype Jacobsen catalyst
Epoxidation, Alcohol oxidation, Heteroatom oxidation
Sandwich type polyoxometalate ([MeN(n-C8H17)3]12[WZn3(ZnW9O34)2]) catalyst
[119]
Multiple NCN-palladium, NCN-platinum catalyst Rigidity of polymer backbone is important. Ligand stabilized copper
[1]
MPF-60 (MWCO ¼ 400) Laboratory made Polyimide membrane
DMF
Polymer functionalized by click reaction
95% (Catalyst rejection) 0.23 L/m2 h bar (permeance)
96%(Polymer rejection), 45% (catalyst rejection), Flux 0.67 After five stages of diafiltration 99% of catalyst is removed.
[2]
[120]
274 CHAPTER 10 Organic Solvent NF (OSN)
Table 10.8 OSN with Crystallization Membrane
Solvent
In Permeate
In Retentate
Effect
References
PI, PBI, and PEEK membranes Mixedsuspension, mixed-productremoval (MSMPR) crystallization
THF/ ethanol/ water
Purge impurity 4-hydrazinobenzoic acid (MW ¼ 152 Da)
Concentrate API (deferasirox, MW ¼ 373 Da)
98.0% and 98.7% yield is achieved.
[121]
API (griseofulvin)
Crystal size is large at high flux and small at low flux of the membrane.
[122]
10.3 ORGANIC LIQUID RO Despite the attempt of separating inorganic electrolytes from methanol and ethanol by using cellulose acetate RO membrane in as early as 1983 [126–128], there are only few reports on organic solvent RO since then. Some examples are as follows. A comprehensive patent was granted to Exxon Mobile in 1992 for the recovery of aromatic solvents, such as N-methyl pyrollidone (NMP), phenol, sulfolane, furfural, N,N-dimethyl formamide (DMF), dimethyl sulfoxide (DMSO), and dimethyl-acetamide (DMAc), preferably NMP, phenol, or furfural which were used for oil extraction, by interfacially in situ polymerized TFC membranes. The in situ interfacial polymerization is carried out on a solvent resistant ultrafiltration membrane composed of generally insoluble polymers such as nylon 6,6, cellulose, polyester, Teflon, polypropylene, and other insoluble polymers, preferably nylon 6,6 with pore sizes in the range of 0.02–0.1 μm. For in situ polymerization, the multifunctional amino group reactants include polyethylenimine, polyvinylamine, polyvinylanilines, polybenzylamines, polyvinylimidazolines, amine modified polyepihalohydrins, and other amine containing compounds, m-phenylene diamine, p-phenylene diamine, triaminobenzene, piperazine, piperidine, 2,4-bis (p-aminobenzyl) aniline, cyclohexane diamine, cycloheptane diamine, etc. and mixtures thereof, which are reacted with chlorides, acid anhydrides, aliphatic and aromatic diisocyanates, thioisocyanates, haloformates (e.g., chloroformates) and sulfonyl halides, (e.g., sulfonyl chlorides), and mixtures thereof. A few examples of these agents are trimesoyl chloride, cyclohexane-1,3,5 tricarbonyl chloride, isophthaloyl chloride, terephthaloyl
References 275
chloride, diisocyanatohexane, cyanuric chloride, diphenylether disulfonyl chloride, formyl chloride, acetyl chloride, propionyl chloride, butyryl chloride, valeryl chloride, caproyl chloride, heptanoyl chloride, octanoyl chloride, pelargonyl chloride, capryl chloride, lauryl chloride, myristyl chloride, palmityl chloride, margaryl chloride, stearyl chloride, etc., oxalyl chloride, malonyl chloride, succinyl chloride, glutaryl chloride, fumaryl chloride, glutaconyl chloride, acetic anhydride, propionic anhydride, butyric anhydride, phthalic anhydride, ethylene diisocyanate, propylene diisocyanate, benzene diisocyanate, toluene diisocyanate, naphthalene diisocyanate, methylene bis (4-phenylisocyanate), ethylene thioisocyanate, toluene thioisocyanate, naphthalene thioisocyanate, ethylene bischloroformate, propylene bischloroformate, butylene bischloroformate, 1,3-benzenedisulfonyl chloride, 1,4benzene disulfonyl chloride, 1,3-naphthalene disulfonyl chloride and 1,4naphthalenedisulfonyl chloride, etc., and mixtures thereof. Following the sequential deposition of these solutions, the resulting film is heated to promote crosslinking of any unreacted amine. This post-heating step can be at a temperature of about 60–150°C, preferably 80–120°C, for from 1 to 20 min. RO performance of one of those membrane was tested with a sample of an extract oil solution (average molecular weight of oil ¼ 400 g/mol) containing 12 vol% oil in NMP at 70°C and feed pressure of 500 psig. Fluxes ranging from about 200 to 750 L/m2 day with corresponding oil rejections of 98 vol% to 88 vol% were obtained [129]. Lively prepared asymmetric carbon molecular sieve (CMS) hollow fibers with thin selective skin layers from poly(vinylidene fluoride) (PVDF). Cross-linking of as-spun hollow fibers “locked-in” the porous substructure and the fiber morphology even after the cross-linking and high-temperature pyrolysis. This organic solvent reverse osmosis (OSRO) membranes could be used to purify xylene without phase change [130]. Halford highlighted the above CMS membrane for the purification of p-xylene from an isomer mixture by RO [131].
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276 CHAPTER 10 Organic Solvent NF (OSN)
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