Accepted Manuscript Performance analysis and multi-objective optimization of a hybrid photovoltaic /thermal collector for domestic hot water application
J.F. Chen, L. Zhang, Y.J. Dai PII:
S0360-5442(17)31848-0
DOI:
10.1016/j.energy.2017.10.143
Reference:
EGY 11787
To appear in:
Energy
Received Date:
05 September 2017
Revised Date:
20 October 2017
Accepted Date:
31 October 2017
Please cite this article as: J.F. Chen, L. Zhang, Y.J. Dai, Performance analysis and multi-objective optimization of a hybrid photovoltaic/thermal collector for domestic hot water application, Energy (2017), doi: 10.1016/j.energy.2017.10.143
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ACCEPTED MANUSCRIPT 1.
3-D dynamic thermal-electrical models are developed and validated for PV/T.
2.
2-D temperature distributions of PV/T collector are illustrated and compared.
3.
The dynamic response characteristics of different collectors are analyzed.
4.
The comprehensive performances are studied under various operating conditions.
5.
A multi-objective optimization is carried out for the design of PV/T DHW system.
ACCEPTED MANUSCRIPT
1
Performance analysis and multi-objective optimization of a hybrid
2
photovoltaic/thermal collector for domestic hot water application
3
J.F. Chen, L. Zhang, Y.J. Dai*
4
Institute of Refrigeration and Cryogenics, Shanghai Jiao Tong University
5
Engineering Research Centre of Solar Power and Refrigeration, MOE
6
Shanghai, 200240 China
7
ABSTRACT
8
PV/T collector turns out to be a promising alternative for the traditional solar thermal collector for
9
domestic hot water (DHW) application. In this paper, four comprehensive thermal and electrical models
10
including unglazed PV/T, glazed PV/T, PV and flat plate thermal collector are established for the purpose
11
of accurate long-term simulation and optimization. The detailed 2-D temperature distributions of the
12
glazed and unglazed PV/T collector are illustrated and compared for the first time. Besides, the dynamic
13
response characteristics of different collectors are discussed and compared. By running the models under
14
a broad combination of the operating conditions, the comprehensive performances are obtained and
15
found to be significantly influenced by flow rate, temperatures, radiation and wind speed. A multi-
16
objective optimization model coupling TRNSYS and NSGA-II tool is established to study and optimize
17
the PV/T DHW system for a complete year. The Pareto frontier of conflicting objectives (life cycle
18
savings and prime energy saving efficiency) is obtained for the optimal system design. The mass flow
19
rate on the Pareto frontier is between 0.0085kg/s and 0.011kg/s in this study. The optimal value of tank
20
volume on Pareto frontier shows an equally scattering distribution between 99.5 Land 218.6Lfor a 2 m2
21
glazed PV/T collector.
*
Corresponding author: Tel.: +86-21-34204358; fax: +86-21-34206814.
E-mail address:
[email protected] (Y.J. Dai). 1
ACCEPTED MANUSCRIPT 22 23
Keywords:
Hybrid
photovoltaic/thermal
(PV/T);
dynamic
simulation;
multi-objective
optimization; co-simulation
24 25
Nomenclature A
area of collector [m2]
Subscripts
C
thermal capacity [J/kg K]
a
ambient
D
diameter [m]
air
air
E
electrical power [W]
abs
absorber
f
friction faction [-]
adh
adhesive
solar radiation intensity
[W/m2]
aux
auxiliary source
h
heat transfer coefficient
[W/m2
c
glass cover/conduction
I
invest [$]
d
discount
k
conductivity [W/m k]
ele
electrical
K
local resistance coefficient [-]
EVA
Ethylene-Vynil-Acetate
m
mass flow rate [kg/s]
f
working fluid
N
life time [year]
fuel
conventional fuel
Nu
Nusselt number [-]
g
PV glass
Pr
Prandtl Number [-]
i
inlet/inner/inflation
Ra
Rayleigh number [-]
ins
insulation
Re
Reynolds number [-]
o
outlet/outer
r
rate
O&M
operation and maintenance
T
temperature [K]
PV
photovoltaic
PWF
present worth factor
pump
circulation pump
v
speed [m/s]
prime
prime energy saving
ted
tedlar
G
k]
Greek symbols α
absorptivity [-]
r
radiation
δ
thickness [m]
ref
refernce
ε
emissivity [-]
sky
sky
η
efficiency [-]
t
tube
θ
[o]
th
thermal
v
convection
angle
[kg/m3]
ρ
density
τ
time constant/ transmittance
26 27 28 29 30 31 32 2
ACCEPTED MANUSCRIPT 33
1. Introduction
34
Solar photovoltaic (PV) modules are now widely used for power generation to lead a sustainable
35
and low-carbon economy. However, the temperature of PV modules is increased by the absorbed solar
36
radiation which is not converted into electricity, causing a decrease in conversion efficiency.
37
Experiments show that every 1 oC rise in operating temperature reduces the electrical conversion
38
efficiency by about 0.5% for the crystalline silicon cells [1]. Thus, a variety of researches have been done
39
to decrease the temperature of PV panels in order to increase their conversion efficiency.
40
During the past few years there have been significant technological advancements concerning all
41
types of PV/T collectors[2-4] and some commercial products start to show up in the market. At present,
42
four types of PV/T collectors that focus on working media: air[5], water[6], refrigerant[7] and heat
43
pipe[8], are available.
44
The sheet and tube PV/T collector working with water is the most common type. Many researches
45
concerning the performance analysis have been reported[9]. Steady state[10] or quasi dynamic
46
models[11, 12] have been developed to evaluate the static performance for PV/T collectors. In these
47
studies, the PV/T collector is assumed to operate under steady conditions. However, the weather
48
conditions as well as boundary conditions vary frequently with time in real application. In this case, a
49
dynamic model is necessary for practical performance analysis.
50
T. T. Chow[13] presented an explicit dynamic model of a glazed PV/T collector. The temperature
51
of each layer is assumed to be uniform. A number of studies based on the 1-D model has been published
52
to evaluate the dynamic performance of PV/T collector[14, 15] and for long-term simulation[16].
53
Although these studies with 1-D model provide an acceptable solution to thermo-electrical model of
54
PV/T collectors, the accuracy can be further improved with a higher dimensional model. On the other 3
ACCEPTED MANUSCRIPT 55
hand, as the temperature of each layer is assumed to be uniform, the temperature distribution in each
56
layer cannot be obtained with the 1-D model.
57
Some studies have been conducted to evaluate the performance of PV/T collector through CFD
58
simulations[17-19]. The accuracy is satisfying, but considering the meshing and calculating time, this
59
type of model is inappropriate for long-term simulation. Ilaria et al[20] presented a finite difference
60
model of glazed PV/T model to predict the dynamic performance as well as the temperature distribution.
61
Therefore, it’s possible to develop a 3-D numerical model for annual performance analysis.
62
As the demand for electricity and thermal energy shows up in the same time, the PV/T system seems
63
to be the most promising renewable energy solution without extending the installation area in residential
64
domestic hot water (DHW) system. Since the PV/T collector produces electricity and heat
65
simultaneously, the design of the DHW system with PV/T will be quite different from the solar thermal
66
systems. The design and operation of the PV/T collector and the system is a trade-off between the
67
operational temperature and the collector efficiencies. For the flat plate PV/T collectors, adding a glazed
68
cover can increase the outlet fluid temperature by reducing the heat loss from the top surface. In this way,
69
a glazed PV/T collector can achieve a higher outlet fluid temperature and thermal efficiency, which is
70
more suitable for a DHW system. However, this results in a lower electrical efficiency when compared
71
with an unglazed PV/T collector under the same condition[9]. On the other side, an increase in fluid flow
72
rate reduces the operational temperature of the PV module. This leads to a higher electrical and thermal
73
efficiency but the outlet fluid temperature will be reduced[21]. However, the increased electrical energy
74
at high flow rates (reducing average PV cell temperature) may not benefit the overall system that requires
75
relatively high temperature due to the drop in the outlet fluid temperature. Therefore, an optimum mass
76
flow rate needs to consider usable outlet fluid temperature and energy extraction[22]. Accordingly, 4
ACCEPTED MANUSCRIPT 77
operation and design of the PV/T collectors and systems must be optimized for the specific purposes of
78
DHW application scenario. The optimal design for PV/T DHW system is rarely reported. Vera et al[23]
79
presented a multi objective optimization model on the PV/T DHW system based on the 1-D thermal-
80
electrical model. The efficiencies and invest are optimized with different size parameters.
81
As a summary, the main contribution of this study is as follows:
82
(1) Four comprehensive thermal and electrical models including unglazed PV/T, glazed PV/T, PV
83
and flat plate thermal collector are established, which are suitable for accurate long-term simulation and
84
optimization. In addition, the flowchart of solving procedures is also presented.
85
(2) The detailed 2-D temperature distributions of the glazed and unglazed PV/T collector are
86
illustrated and compared for the first time under typical operating conditions. Besides, the dynamic
87
response characteristics of different PV/T collectors are discussed and compared with the traditional flat
88
plate solar thermal collectors.
89
(3) The performances of the four collectors are evaluated under a broad combination of the operating
90
conditions. The influences of different operating conditions (flow rate, temperatures, radiation and wind
91
speed) are also discussed. This kind of detailed and comprehensive comparison of solar utilization
92
technologies for residential application has not been reported.
93
(4) A multi-objective optimization model coupling TRNSYS and NSGA-II tool is established to
94
study and optimize the PV/T DHW system for a complete year. The Pareto frontier of conflicting
95
objectives (life cycle savings and prime energy efficiency) is obtained for the optimal system design.
96
This work has not been reported in the previous literatures.
97
2. Configuration of PV/T collector 5
ACCEPTED MANUSCRIPT 98
The configurations of the four different solar systems presented in this study are based on a
99
monocrystalline photovoltaic module MS-M300 and a flat plate solar collector. The configuration of the
100
PV/T collector is illustrated in Fig. 1. As is shown in Fig. 2, the constituent layers of the collectors are
101
as follows:
102
(1). Glass cover (glazing for covered PV/T and flat plate solar collector).
103
(2). Air gap in covered PV/T and solar collector.
104
(3). PV module MS-M300, consisting of the following elements:
105
Protective PV glass.
106
First polymer layer EVA (Ethylene-Vynil-Acetate).
107
PV cell.
108
Second polymer layer EVA.
109
Protective layer of Tedlar.
110
(4). Adhesive layer between the PV module and thermal absorber
111
(5). Thermal absorber.
112
(6). Pipe and heat transfer fluid.
113
(7). Insulation layer.
114
The main parameters are shown in Table 1 and the optical and thermal properties of different layers
115
are listed in Table 2. In a flat plate solar thermal collector, a selective coating on the absorber is necessary
116
to improve the absorptivity of solar radiation. Besides, the selective coating will also reduce the radiative
117
loss of the absorber due to the low emissivity. The emissivity and the absorptivity of absorber in Table 2 6
ACCEPTED MANUSCRIPT 118
are the parameters for flat plate solar thermal collector. However, in a PV/T collector, the PV module is
119
directly encapsulated on the front side of the absorber. In this case, the solar radiation is firstly absorbed
120
and converted into electricity and heat by the PV module. Then, part of the heat is transferred to the
121
absorber by heat conduction through the adhesive layer[24]. As the solar radiation can’t reach the
122
absorber directly, the selective coating in PV/T collector is no longer required. Therefore, the extra
123
material and processing of the selective coating on the absorber is saved.
124 125
Fig. 1 Configuration of studied PV/T collector
126 127
Fig. 2 Detailed layers of the studied collector
128 129 7
ACCEPTED MANUSCRIPT 130
Table 1 Main parameters of PV/T collector Parameters
Value
Collector area (m2)
2 (Length: 2m&Width: 1m)
Nominal efficiency of PV panel (%)
15
Tube spacing(m)
0.1
Tube diameter(m)
0.01
Absorber thickness
0.0003
Number of glass cover
0/1
Glass cover spacing (m)
0.025
Insulation thickness (m)
0.035
Temperature coefficient of PV cell efficiency(1/oC)[25]
-0.0045
131 132
Table 2 Optical and thermal properties of the different layers
Layer
Glass cover/PV glass
EVA
PV cell
Tedlar
Adhesive
Absorber
Parameter
Value
Unit
g
0.01
-
g
0.9
-
g
0.9
-
Cg
790
J/kg K
kg
1.1
W/m k
kEVA
0.35
W/m k
CEVA
2090
J/kg K
PV
0.9
-
k PV
148
W/m k
CPV
677
J/kg K
kted
0.167
W/m k
Cted
1250
J/kg K
kadh
0.35
W/m k
abs
0.95
-
abs
0.05
-
kabs
237
W/m k
Cabs
880
J/kg K
8
ACCEPTED MANUSCRIPT
Insulation
kins
0.025
W/m k
Cins
1670
J/kg K
133 134
3. Mathematical model
135
3.1. Heat transfer model
136
In order to simulate the dynamic thermal performance of PV/T collector, solar thermal collector and
137
PV panel, four dynamic models are established. Considering the thickness of each layer, heat transfer
138
models with different dimensions are chosen. The models are based on the following assumptions:
139
(1) The thermal and optical properties of different layer materials are constant, because the
140
properties (such as conductivity, emissivity and thermal capacity, etc.) barely change within the range of
141
operating conditions[26].
142
(2) The thermal losses from the edge are neglected.
143
(3) The cooling water is distributed equally in the pipes.
144
(4) The boundary conditions of radiation, temperature and wind speed for simulation are uniform.
145
(5) The sky is treated as a blackbody.
146
3. 1.1. Unglazed PV/T component
147
For the dynamic model of PV/T and flat plate collector, as is shown in Fig. 3, the glass cover, PV
148
module and absorber are discretized in x, y direction and the insulation layer is discretized in three
149
dimensions due to the considerable thickness. A group of difference equations based on the discretization
150
is established in order to solve the partial differential energy balance equations numerically in Matlab.
9
ACCEPTED MANUSCRIPT
151 152 153
Fig. 3 Discretization of the heat transfer model for PV/T and flat plate solar collector
The heat transfer and thermal resistance network of the unglazed PV/T collector is shown in Fig.
154
4. The different types of thermal resistances are also marked with corresponding signs. The heat losses
155
of the collector mainly consist of two parts: the radiative loss to the sky and the convective loss to the
156
ambient environment. The solar radiation (G) is firstly absorbed by the PV cell and then converted into
157
heat and electricity (Eele). The heat is transferred through different layers by conduction. The useful
158
heat (Q) is collected by convection of the working fluid in the tubes. The heat resistances in Fig.4 are
159
the reciprocals of the corresponding heat transfer coefficients in the heat transfer models. The detailed
160
calculations of the heat transfer coefficients are listed in section 3.2.
10
ACCEPTED MANUSCRIPT
161 162 163 164 165
Fig. 4 Thermal resistance network of studied PV/T module
With the thermal resistance network presented in Fig.4, the energy balance equations of the unglazed PV/T module are expressed in the following equations[27]:
For the PV glass: Cg g g
Tg t
g G hv , g a (Tg Ta ) hr , g sky (Tg Tsky ) hc , g EVA,1 (Tg TEVA,1 ) kg g (
166
2Tg x 2
2Tg y 2
)
For the first EVA layer:
CEVA,1 EVA,1 EVA,1
TEVA,1 t
hc , g EVA,1 (Tg TEVA,1 ) hc , EVA,1 PV (TEVA,1 TPV ) k EVA,1 EVA,1 (
167
(1)
2TEVA,1 x 2
2TEVA,1 y 2
For the PV cell:
11
)
(2)
ACCEPTED MANUSCRIPT CPV PV PV
168
TPV g PV G hc , EVA,1 PV (Teva ,1 TPV ) hc , PV EVA,2 (TPV TEVA,2 ) t 2T 2T k PV PV ( PV PV ) Eele 2 x y 2
Where Eele is calculated with PV efficiency: 𝐸𝑒𝑙𝑒 = 𝐺𝜂𝑃𝑉 = 𝐺𝜂𝑟𝑒𝑓[1 ‒ 𝛽(𝑇𝑃𝑉 ‒ 𝑇𝑟𝑒𝑓)]
169
(4)
For the second EVA layer:
CEVA,2 EVA,2 EVA,2
170
TEVA,2 hc, PV EVA,2 (TPV TEVA,2 ) hc, EVA,2ted (TEVA,2 Tted ) t 2T ,2 2TEVA,2 kEVA,2 EVA,2 ( EVA ) x 2 y 2
(5)
For the tedlar layer:
Cted ted ted
171
Tted hc , EVA,2 ted (TEVA,2 Tted ) hc ,ted abs (Tted Tabs ) t 2T 2Tted kted ted ( ted ) x 2 y 2
(6)
For the absorber:
Cabs abs abs
172
Tabs hc ,ted abs (Tted Tabs ) hc , abs ins (Tabs Tins ) hc , abs t (Tabs Tt ) t 2T 2Tabs kabs abs ( abs ) x 2 y 2
(7)
For the tube
( Do2 Di2 ) 4
173
Cf f
Tt hc , abs t Do (Tabs Tt ) hv ,t f Di (Tt T f ) hc ,t ins (1 ) Do (Tt Tins ) t 2 ( Do2 Di2 ) 2Tt kt 4 y 2
(8)
For the heat transfer fluid
Di2 4
174
(3)
Cf f
T f t
hv ,t f Di (Tt T f )
Di2 4
vf Cf f
For the insulation layer:
12
T f dy
(9)
ACCEPTED MANUSCRIPT Tins 2T 2Tins 2Tins kins ( ins ) t x 2 y 2 z 2
Cins ins
175
Instant electrical efficiency
Eele,total
ele 176
178
C f m f (T f , o T f ,i )
For the glass cover: Tc g G hv ,c a (Tc Ta ) hr ,c sky (Tc Tsky ) hv,c g (Tc Tg ) t 2T 2T hr,c g (Tc Tg ) kc c ( 2c 2c ) x y
Tg t
g g G hv,c g (Tc Tg ) hr,c g (Tc Tg ) hc , g EVA,1 (Tg TEVA,1 ) kg g (
2Tg x
2
2Tg y 2
which is listed in section 3.1.1.
182
3. 1.3. Flat plate thermal collector
)
For the glass cover:
Cc c c
184
(14)
The heat balance equations for the rest of the layers are the same with the unglazed PV/T module,
181
183
(13)
For the PV glass: Cg g g
180
(12)
AG
3. 1.2. Glazed PV/T component
Cc c c
179
(11)
AG
Instant thermal efficiency
th 177
(10)
Tc g G hv ,c a (Tc Ta ) hr ,c sky (Tc Tsky ) hv,c abs (Tc Tabs ) hr,c abs (Tc Tabs ) t 2T 2T kc c ( 2c 2c ) x y
For the absorber:
13
(15)
ACCEPTED MANUSCRIPT
Cabs abs abs
185
Tabs g abs G hv,c g (Tc Tabs ) hr,c abs (Tc Tabs ) hc , abs ins (Tabs Tins ) hc , abs t (Tabs Tt ) t 2T 2Tabs kabs abs ( abs ) 2 x y 2
(16)
The heat balance equations for the rest of the layers are the same with the unglazed PV/T module,
186
which is listed in section 3.1.1.
187
3.1.4. PV module
188
As the area of the edge is much smaller than the area of aperture of the PV module, the boundary
189
effect can be neglected. In this study,a 1D lumped parameters model is developed to simulate the
190
thermal behavior of the PV module. The structure of the five layers is shown in Fig. 2. Each of the five
191
layers is treated as isothermal and the temperature of the center of layer is assumed to represent the
192
average temperature of the layer.
193
For the PV glass:
Cg g g
194
dTg dt
g G hv , g a (Tg Ta ) hr , g sky (Tg Tsky ) hc , g EVA,1 (Tg TEVA,1 )
For the first EVA layer:
CEVA,1 EVA,1 EVA,1
195
dTEVA,1 dt
hc , g EVA,1 (Tg TEVA,1 ) hc , EVA,1 PV (TEVA,1 TPV )
dTPV g PV G hc ,eva ,1 PV (Teva ,1 TPV ) hc , PV EVA,2 (TPV TEVA,2 ) Eele dt
(19)
The electricity generated by the PV cell is evaluated by the following equation:
Eele Gref [1 (TPV Tref )] 197
(18)
For the PV cell:
CPV PV PV 196
(17)
(20)
For the second EVA layer:
CEVA,2 EVA,2 EVA,2
dTEVA,2 dt
hc , PV EVA,2 (TPV TEVA,2 ) hc , EVA,2 ted (TEVA,2 Tted ) 14
(21)
ACCEPTED MANUSCRIPT 198
For the tedlar layer:
Cted ted ted
dTted hc , EVA,2 ted (TEVA,2 Tted ) hv ,ted a (Tted Ta ) dt
(22)
199 200
3.2. Heat transfer coefficients
201
3.2.1. Conductive coefficients
202 203
Because the temperature of each discretized node is assumed to be uniform and is represented by the temperature of the center, the conductive coefficient of the adjacent layer is equal to:
hc ,i j
204 205 206
1
(23)
i j 2 ki 2 k j
3.2.2. Convective coefficients The coefficient of convective heat transfer to the ambient due to wind is estimated by the following equation[26]:
hv ,i a 2.8 3vwind 207 208
The coefficient of convection heat transfer through the air gap under the glass cover is estimated by the following equation[26]:
hv,c g
209 210 211
(24)
1/3 1.6 kair 1 1.44 1 1708(sin1.8 ) 1 1708 Ra cos 1 air Ra cos Ra cos 5830
(25)
This equation is valid for tilt angle ranging from 0o to 75o and the terms with sign (+) mean that only positive values are taken into account.
Convective heat transfer coefficient of fluid inside the tube is given by the following equation:
15
ACCEPTED MANUSCRIPT hv ,t f Nu f
212
kf
(26)
Di
Nusselt number for laminar flow is given by the following equation[28]:
Nu f 4.36 213 214 215
(27)
3.2.3. Radiative coefficients The radiative heat transfer coefficient between the glass cover and sky is determined by the following equation[26]: 2 hr , g sky g (Tg2 Tsky )(Tg Tsky )
216 217
(28)
Where g is the emissivity of the glass and
219
(29)
The radiative heat transfer coefficient between two parallel flat plates is determined by the following equation[26]:
hr ,i j
(Ti 2 T j2 )(Ti T j ) 1
i 220
is the Stefan Boltzmann constant. The sky
temperature is evaluated by the relation[29]:
Tsky 0.0552Ta1.5 218
1
j
(30)
1
3.3. Numerical solution procedure
221
The dynamic models of the four different collectors are discretized and solved based on an implicit
222
scheme. A flowchart diagram of the numerical solution procedure is presented in Fig. 5. At the beginning
223
of the simulation, the system parameters are read and the initial temperature distribution is set. The time-
224
varying variables (radiation, ambient temperature, fluid inlet temperature and wind speed) are taken as
225
the boundary conditions to solve the model numerically. Since the dynamic models are discretized and
16
ACCEPTED MANUSCRIPT 226
solved in an implicit form, iterations are required in each time step until the maximum residual is less
227
than 10-6. The computations are continued until the end of simulation time.
228 229
Fig. 5 Numerical solution procedure of the dynamic models
230
4. Performance analysis
231
4.1. Model validation
232
In order to validate the proposed model, a PV/T solar collector was fabricated and tested, as is shown
233
in Fig.6. The schematic diagram of the experiment unit is shown in Fig. 7. In order to obtain the efficiency
234
curves, a thermostatic water bath was applied to maintain the inlet temperature of the collector at several
235
controlled levels. The temperatures of the system were measured by a group of PT1000 sensors. The
236
water flow rate was measured by an electromagnetic flow meter. The ambient condition was monitored 17
ACCEPTED MANUSCRIPT 237
by a micro weather station (Davis 6152c) and Kipp & Zone CM22 pyranometer. The power generation
238
of the PV module was monitored by a DC voltage and current sensor. All the data was captured and
239
handled by a Graphtec GL800 acquision system. The accuracies of the sensors are listed in Table 3. By
240
means of equation (11) and (12), the electrical and thermal efficiencies under different working
241
conditions were obtained with the captured data.
242 243
Fig. 6 Picture of the main experiment components
244
18
ACCEPTED MANUSCRIPT
245 246
Fig. 7 Schematic diagram of experiment unit
247 248
Table 3 Components and transducer accuracy Component
Type
Accuracy
Temperature sensor
PT 1000 thermal resistance
Temperature:±0.1oC Ambient temperature:±0.5oC
Davis 6152c/ Kipp & Zone Wind speed:±0.1m/s
Weather station and pyranometer CM22
Radiation: ±5% of the reading KROHNE electromagnetic Flow meter
±0.5% of the reading flow meter
Voltage and current sensor
DC
±5% of the reading
Thermostatic water bath
TZL-1010D
Water temperature:±0.1oC
249 250 19
ACCEPTED MANUSCRIPT 251
The comparison of electrical efficiency of PVT collector is shown in Fig. 8. The simulated result
252
shows a good agreement with the experiment value. The maximum relative error (RE) of the electrical
253
and thermal efficiency is about 8.7% and 9.1%, respectively. Another point worth noting is that the
254
thermal efficiency of PV/T module is significantly lower than the flat plate solar collector. This is due to
255
two main reasons: (1) Part of the solar radiation is converted into electricity, (2) The silicon pellet is not
256
a selective layer for solar radiation so the emissivity is high. The PV/T collector losses partial thermal
257
efficiency but can generate heat and electricity simultaneously, which makes an efficient synthetically
258
utilization of solar energy. Experimental thermal efficiency Linear (Experimental thermal efficiency) 15%
40% 35%
Electrical efficiency
Thermal efficiency
45%
Simulated thermal efficiency Linear (Simulated thermal efficiency)
10%
30% 25% 5%
20% 15% 10%
0% 0
0.005
0.01
0.015
0.02
0.025
0.03
(Tin-Tamb)/I (m2·oC/W) (Tin-Tamb)/I (m2·oC/W)
259 260 261
Fig. 8 Comparison of efficiencies between experiment and simulation(PVT) 4.2. Temperature distribution of PV module
262
The temperature distribution on the PV module has a direct influence on the electrical and thermal
263
performance of the PV/T collector. The temperature distributions of the PV module in unglazed and
264
glazed PV/T collector are shown in Fig. 9. Due to the assumption of the model, the temperature is
265
axisymmetric in the x direction. The maximum temperature appears at middle of the two pipe outlets. 20
ACCEPTED MANUSCRIPT 266
The boundary conditions are as follows: radiation intensity: 1000W/m2, inlet water temperature:25oC,
267
ambient temperature: 25oC, wind velocity: 2m/s and mass flow rate: 0.04kg/s.
268 269
Fig. 9 Temperature distribution of PV module
270
As is shown in Fig. 9, the uniformity of temperature distribution in unglazed PV/T is better than the
271
glazed PV/T collector. The heat loss from the front surface is significantly reduced due to the additional
272
glass cover in glazed PV/T collector. Therefore, a higher average temperature of PV module is achieved
273
which leads to a lower electrical efficiency and a higher thermal efficiency in Table 4. By means of model
274
listed in section 3.1.4, the temperature of standalone PV module is calculated to be 52.7 oC, which is
275
higher than that of the PV/T modules.
276 277 278
21
ACCEPTED MANUSCRIPT 279
Table 4 Performance comparison of different collectors
Flow rate (kg/s)
Outlet water
PV module
Thermal
Electrical
temperature
temperature
efficiency
efficiency
(oC)
(oC)
(%)
(%)
Unglazed PV/T
0.04
30.2
36.8
43.9%
14.2%
Glazed PV/T
0.04
31.1
38.7
51.3%
12.7%
0.04
33.6
-
72.6%
-
-
-
52.7
-
13.1%
Flat plate collector PV Operating conditions:
G=1000W/m2,
Tf,i=25oC,
Ta=25oC,
vwind=2m/s
280 281
4.3. Dynamic response characteristics
282
In practical applications of PV/T collectors, the boundary conditions, especially the solar radiation,
283
change frequently with time. The response of the system to a time-varying parameter is an important
284
characteristic for long-time operation purpose. Time constant is usually applied in solar collector tests to
285
show the dynamic response to a change of radiation intensity. Time constant shown in Equation (31)
286
means the elapsed time to reach a ΔT of 63.2%(1-1/e) of the final steady value from the original
287
condition.
c
T f , o (t ) T f , o (0)
(31)
T f , o () T f , o (0)
288
By applying a sudden change of radiation on the collector, the variation process of the outlet
289
temperature is obtained, as is shown in Fig. 10. The radiation changes from 0 to 1000W/m2 at 100s and
290
keeps for 1000s until the end of simulation. The outlet temperature variation of PV/T module is
291
significantly slower than the flat plate solar thermal collector. This can be explained in two aspects: (1)
292
Due to the integration of PV module in the PV/T collector, the overall thermal capacity is increased,
293
compared to the flat plate solar collector. (2) The PV module in the PV/T collector acts as an additional
294
thermal resistance, which reduces the heat conduction speed significantly. Because of the glass cover, 22
ACCEPTED MANUSCRIPT 295
the heat loss coefficient from the top is reduced dramatically which results in a higher overall thermal
296
efficiency in glazed PV/T collector.
297
40
1200
35
900
30
600
25
300
20
Glazed PV/T
Flat plate collector
Solar radiation
Solar radiation (W/m2)
Outlet water temperature (oC)
Unglazed PV/T
0 0
100
200
300
400
500
600
700
800
900
1000
1100
Time (s) Time (s)
298 299
Fig. 10 Outlet temperature response to a step radiation change
300
The value of time constants for the PV/T and flat plate solar collector are shown in Table 5. It’s
301
obvious that when the PV module is integrated in the flat plate collector, the time constant is significantly
302
increased due to the additional thermal resistance and thermal capacitance. Since the silicon pellet is not
303
a selective layer for solar radiation and the emissivity is high, the PV/T collector losses partial thermal
304
energy compared with the flat plate collector. Besides, part of the solar energy is converted into
305
electricity.
306
Table 5 Performance comparison of dynamic response characteristics Time constant
Heat collected
Electricity generated
(s)
(kJ)
(kJ)
Unglazed PV/T
151.4
737.1
286.3
Glazed PV/T
181.5
820.4
256.3
23
ACCEPTED MANUSCRIPT Flat plate collector
44.8
1372.5
-
Operating conditions: Tf,i=25oC, Ta=25oC, vwind=2m/s, t=1100s, G changes from 0 to 1000 W/m2 when t=100s.
307 308
4.4. Thermal and electrical efficiency
309
As is shown in Fig.11 the electrical efficiency of both unglazed and glazed PV/T collector increases
310
rapidly when the mass flow rate is lower than 0.01kg/s. In this stage, the mass flow rate is dominating
311
the heat transfer process and temperature distribution. With a higher radiation intensity, a higher flow
312
rate is required to obtain the maximum electrical efficiency. When the mass flow rate reaches 0.04kg/s,
313
the variation of electrical efficiency all becomes relatively flat.
314
The comparison of electrical efficiency of PV/T and PV module is listed in Table 6. Compared with
315
PV module, the electrical efficiency of unglazed PV/T module is increased due to the enhanced heat
316
transfer to the fluid. There are two reasons for the difference of electrical efficiency between unglazed
317
and glazed PV/T modules: (1) The additional glazing reflects part of the solar radiation on the surface.
318
(2) The heat loss coefficient of the front surface with glazing is lower, so the PV temperature is increased,
319
which corresponds to a lower PV efficiency.
320
Table 6 Electrical efficiency comparison of PV/T and PV
Flow rate (kg/s)
Electrical efficiency (%) G=200
G=400
G=600
G=800
G=1000
W/m2
W/m2
W/m2
W/m2
W/m2
Unglazed PV/T
0.04
14.9%
14.7%
14.6%
14.4%
14.2%
Glazed PV/T
0.04
13.4%
13.2%
13.0%
12.8%
12.7%
PV module
-
14.8%
14.4%
14.0%
13.6%
13.1%
Operating conditions:
Tf,i=25oC,
Ta=25oC,
vwind=2m/s
321
24
ACCEPTED MANUSCRIPT G=200W/m²
G=400W/m²
G=600W/m²
G=800W/m²
G=1000W/m²
15.5% For unglazed PV/T
Electrical efficiency
14.5% 13.5% 12.5% 11.5%
For glazed PV/T
10.5% 9.5% 0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
0.045
0.05
Mass flow rate (kg/s)
322 323
Fig. 11 Variation of electrical efficiency with different mass flow rate and radiation
324
As is shown in Fig.12, the thermal efficiency of both unglazed and glazed PV/T collector increases
325
rapidly when the mass flow rate is lower than 0.04kg/s. The growth rate of thermal efficiency under
326
different radiation intensity is different from the electrical efficiency. When the mass flow rate reaches
327
0.04kg/s, the variation of thermal efficiency also becomes relatively flat. The mass flow rate of 0.04kg/s
328
in this case is consistent with the empirical value of about 0.02kg/s•m2 in solar thermal system design. G=200W/m²
G=400W/m²
G=600W/m²
G=800W/m²
G=1000W/m²
60.0%
Thermal efficiency
50.0% For glazed PV/T 40.0% 30.0% 20.0% 10.0% For unglazed PV/T 0.0% 0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
0.045
0.05
-10.0% Mass flow rate (kg/s)
329 330 331
Fig. 12 Variation of thermal efficiency with different mass flow rate and radiation In order to compare the performance of the four collectors comprehensively, both thermal and 25
ACCEPTED MANUSCRIPT 332
electrical efficiencies are evaluated under a broad combination of operation conditions. As is shown in
333
Table 7, a high and low level of each parameter are chosen and the possible combinations are listed. In
334
order to compare the efficiencies more intuitively in each column, two kinds of bars are added in the
335
table. The yellow bars represent the thermal efficiency and the green bars represent the electrical
336
efficiency. The abnormal values (>100% or <0%) of thermal efficiencies are marked red. The following
337
main conclusions can be draw from Table 7:
338
(1) In most cases, the thermal efficiency of the glazed PV/T collector is higher than the unglazed
339
PV/T collector except when the ambient temperature is high and the fluid inlet temperature is low (e.g.
340
case No. 7 and No. 8, when Tf,i=10oC). The flat plate collector achieves the highest thermal efficiency
341
for all of the cases.
342
(2) The electrical efficiency of the glazed PV/T collector is lower than the unglazed PV/T collector
343
for all of the 8 cases. The difference of electrical efficiency between the unglazed PV/T and PV module
344
depends on the operating conditions. When the working fluid temperature is low enough to cool down
345
the PV module in the unglazed PV/T collector to a lower temperature level than the stand-alone PV
346
module, the electrical efficiency benefits from the configuration of unglazed PV/collector (e.g. case No.
347
7). Otherwise, under the influence of working fluid and the insulation layer, the temperature of the PV
348
module in the unglazed PV/T collector will be higher than the stand-alone PV module. In this way, the
349
electrical efficiency of unglazed PV/T will be lower (e.g. case No. 1 and No. 2), compared with the stand-
350
alone PV module.
351
(3) For case No. 1 and No. 2: The thermal efficiency is negative under such conditions: low
352
radiation, low ambient temperature and high fluid inlet temperature. In this case, the temperature of the
353
absorber or PV module is higher than the ambient temperature, so the heat is extracted from the working 26
ACCEPTED MANUSCRIPT 354
fluid to the ambient environment. In a real DHW system, the controller will stop the working fluid
355
circulation under this kind of conditions.
356
(4) For case No. 3 and No. 4: The thermal efficiency is higher than 100% only under such conditions:
357
low radiation, high ambient temperature and low fluid inlet temperature. In this case, the temperature of
358
the absorber or PV module is lower than the ambient temperature, therefore extra heat is absorbed from
359
the environment. This usually happens at the beginning of the domestic water heating process, when the
360
replenished water temperature is lower than the ambient temperature and the radiation is poor.
361
(5) For case No. 5 No. 6, No. 7 and No. 8: The performance of the unglazed PV/T collector and
362
stand-alone PV module is significantly influenced by the wind speed and ambient temperature, due to
363
high heat loss coefficient from the top surface.
364
27
ACCEPTED MANUSCRIPT 365
Table 7 Performance comparison under various operating conditions
366 367
5. Multi-objective optimization of PV/T DHW system design
368
In practical design of domestic how water (DHW) system, both energetic and economic benefits are
369
the main concerns. The required temperature for DHW is normally higher than 40oC. The thermal
370
efficiency of unglazed and glazed PV/T collector with different water inlet temperature is shown in Fig.
371
13. The boundary conditions are as follows: radiation intensity: 1000W/m2, ambient temperature: 25oC,
372
wind velocity: 2m/s and mass flow rate: 0.04kg/s. It’s obvious that the thermal efficiency of glazed PV/T
373
is significantly higher than the unglazed one’s with a higher water temperature. In this way, the glazed
28
ACCEPTED MANUSCRIPT 374
PV/T collector is more suitable for DHW systems. The energetic and economic optimization of DHW
375
system with PV/T in this section is based on the glazed PV/T collector. Uglazed PV/T
Glazed PV/T
60.0%
THermal efficiency
50.0% 40.0% 30.0% 20.0% 10.0% Boundary conditions:G=1000W/m2 Ta=25oC
0.0% 20
25
30
35
40
45
50
55
Water inlet temperature (oC)
376 377 378
Fig. 13 Variation of thermal efficiency with different water inlet temperature 5.1. Multi-objective optimization model
379
Multi-objective optimization is an effective approach to solve the practical engineering problem
380
with conflicting objectives which need to be considered simultaneously. A set of non-dominating
381
solutions, known as the Pareto set, can be obtained to show the best possible trade-offs between the
382
conflicting objectives.
383
TRNSYS is a powerful tool for energy system analysis, especially in the field of solar application.
384
However, there is no optimization tool provided in TRNSYS to perform a multi-objective optimization.
385
On the other hand, NSGA II optimization tool programmed in Matlab has been proved to be a robust
386
and efficient tool for multi-objective optimization process[30]. As is shown in Fig. 14, the procedures
387
of the NSGA-II algorithm are as follows[31]:
388
(1) A random parent population is generated firstly and the objectives are evaluated.
29
ACCEPTED MANUSCRIPT 389
(2) The individuals are sorted based on their fitness (values of objectives).
390
(3) Then, some individuals are selected based on tournament selection to produce new offspring for
391 392 393 394 395 396
a new population. The new offspring is produced by crossover and mutation operator.
(4) The objectives of the new population are evaluated. After that, the old and new population are merged into a large total population.
(5) The total population is sorted by rank and crowding distance. The individuals with better fitness values are selected by the elitist sorting and form the new parent population.
The procedures from (3) to (5) are repeated until the maximum generation number is reached.
397
30
ACCEPTED MANUSCRIPT
398 399
Fig. 14 Flow chart of NSGA-II algorithm.
400
Thus, a co-simulation system with TRNSYS and Matlab is established in this study. As is shown in
401
Fig. 15, the flowchart contains two main engines: the Matlab engine for optimization and TRNSYS
402
engine for annual energy performance analysis[32]. A DHW system is established in TRNSYS with the
403
component listed in the right of Fig.15. The detailed explanations of the components and parameters
404
are presented in Table 8. The consumption profile of DHW is shown in Fig. 16, which is the typical
405
schedule for a 3-people family in Shanghai[33]. The weather data of typical meteorological year (CN-
406
Shanghai-583670.tm2) is supplied to the model for boundary conditions.
31
ACCEPTED MANUSCRIPT 407
The optimization process is conducted as follows:
408
(1) A group of user-defined initial parameters are transferred to TRNSYS to perform the annual
409 410 411 412 413 414 415
performance analysis first.
(2) The annual performance output data is returned to the Matlab engine to calculate the energetic and economic objectives.
(3) The value of the two objectives are handled by the NSGA II tool, the fitness is evaluated and the optimal value of design variables is chosen and updated.
(4) If the stop criteria are not satisfied, the design data will be updated and transferred to TRNSYS again to perform another annual performance analysis.
416
The optimization is started with 24 individuals and is carried out with 60 generations. The steps
417
from (2) to (4) will be repeated until the last generation. In this way, total 1440 evaluations are evaluated
418
and sorted to find the pareto frontier.
32
ACCEPTED MANUSCRIPT
419 420
Fig. 15 Flowchart of the proposed multi-objective optimization
421 422
Table 8 Main components used in the TRNSYS simulation model Component
Type
Main Parameters 2m2 glazed PV/T collector, model is coded and solved
Glazed PV/T collector
Type 155 in Matlab environment
Storage tank
Type 4e
Volume range: 0.05m3~0.3m3
Circulation pump
Type 3d
Flow rate range: 0.001kg/s~0.1kg/s
Differential controller
Type 2b
temperature difference: 8(on)/4(off)
Auxiliary heater
Type 700
Power: 3kW
Diverter and mixer
Type 11b and 11h
Controlled by the temperature of hot water
Water draw
Type 14b
The consumption profile of DHW is shown in Fig. 16
423 33
ACCEPTED MANUSCRIPT 45
DHW consumption (L/h)
40 35 30 25 20 15 10 5 0 0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Time (h)
424 425 426
Fig. 16 Schedule of DHW consumption[33] 5.2. Objectives
427
5.2.1. Prime energy saving efficiency
428
As is presented in introduction and section 4, the mass flow rate has a complicated effect on both
429
thermal and electrical efficiency. Considering that electricity is a high-grade energy form, prime energy
430
efficiency saving efficiency is proposed as a comprehensive indicator of the PV/T collector’s overall
431
performance[34]. The definition of prime energy saving efficiency is as follows:
prime ele / power th
(32)
432
Where ηpower is the electrical power generation efficiency of the conventional power plant, which
433
is taken as 38%[34]. The indicator of the primary energy-saving efficiency considers the quality as well
434
as the quantity of the energy that the PV/T system converts solar energy into.
435
5.2.2. Life cycle savings
436
Life cycle savings (LCS) (net present worth) is defined as the difference between the life cycle cost
437
of a conventional fuel-only system and the life cycle cost of the solar plus auxiliary energy system. The 34
ACCEPTED MANUSCRIPT 438
present worth factor is a conversion factor that brings the future cost into the present time. It’s a function
439
of lifetime, discount rate (rd) and inflation rate (ri). The expression is as follows[35]: 1 1 r N i 1 (1 ri ) j 1 if ri rd PWF ( N , ri , rd ) r r 1 r d i d j j 1 (1 rd ) if ri rd N / (1 ri )
(33)
N
440
In this way, the LCS is expressed as follows[35]: LCS Qload I fuel PWF ( N , ri , rd ) I sys ( I O & M I aux ) PWF ( N , ri , rd )
441 442
(34)
The main parameters for the economic analysis and capital cost are shown in Table 9 and Table 10. Table 9 Main parameters for the economic analysis Parameter
Description
Value
Evaluation period
Expected useful life
20 years
Annual operating and maintenance cost
1% of original investment
Inflation rate
ri
2.8%
Discount rate
rd
8%
Auxiliary energy prices
Electricity
0.094$/kWh
443 444
Table 10 Capital cost of studied PV/T system Value
Module ($/piece) Tank
348.5
($/m3)
1212.1
Inverter ($/piece)
45.5
Pump ($/piece)
50
Temperature difference controller ($/piece)
13.6
Accessories ($/system)
34.1
Assembling cost ($/system)
15.2
445 446
5.3. Results and discussion
447
In multi-objective optimization, when the different objectives are contradictory, an optimal solution
448
is said Pareto optimal when it is not possible to improve an objective without degrading the others. A
449
Pareto optimal solution can then be seen as an optimal trade-off between the objectives. The set of all 35
ACCEPTED MANUSCRIPT 450
Pareto optimal solutions is called the Pareto frontier as it usually graphically forms a distinct front of
451
points. Solutions which do not lay on the Pareto front are called Pareto dominated solutions.
452
The process of multi-objective optimization is adopted to maximize the prime energy efficiency and
453
LCS presented in section 5.2. The results of the two objective indexes are presented in Fig. 17 and the
454
results show that the selected two objectives are conflicting. The Pareto frontier is marked and shown
455
separately in Fig. 18. The LCS is increased by a decrease of prime energy saving efficiency. The slope
456
of the trend is steep when approaching the highest value of LCS. Three representative points are marked
457
in Fig.18, which is the best energetic optimized point A, best economic optimized point B and ideal point
458
C. As is illustrated in Fig. 18, the maximum prime energy saving efficiency is 66.8% with the lowest
459
value of LSC (592.3$) at point A. On the other hand, the highest LCS is 708.7$ while the prime energy
460
saving efficiency is lowest at point B. The ideal design at point C reaches the maximum LCS and prime
461
energy saving efficiency. However, it cannot be achieved in real system design. Feasible solutions
Pareto frontier
Prime energy saving efficiency
70.0%
65.0%
60.0%
55.0%
50.0% 200.0
300.0
400.0
500.0
600.0
LCS ($)
462 463
Fig. 17 Results of the multi-objective optimization
36
700.0
800.0
ACCEPTED MANUSCRIPT Pareto frontier
Prime energy saving efficiency
66.9% 66.6%
C: Ideal design
66.3%
A: Best energetic
66.0% 65.7% 65.4% 65.1% 64.8%
B: Best economic optimiazed design
64.5% 64.2% 580
600
620
640
660
680
700
720
LCS ($)
464 465
Fig. 18 Pareto frontier of the multi-objective optimization
466
The distribution of the variables through the optimization process is presented in Fig. 19 and Fig.
467
20. The optimal designs on the Pareto frontier are also marked. The mass flow rate on the Pareto frontier
468
is between 0.0085kg/s and 0.011kg/s, which is much lower than the empirical value of 0.04kg/s for a 2
469
m2 solar thermal collector. With the analysis in section 4, the increase the mass flow rate will enhance
470
the heat transfer and reduce the average temperature of PV module. In this way, both thermal and
471
electrical efficiency are improved. However, the higher mass flow rate will reduce the time of pump
472
operation, since the system is controlled by a differential controller. In this way, the time of the collector
473
with no water flow will increase, which reduces the thermal and electrical energy collected. Besides, high
474
flow rate may not benefit the overall system that requires relatively high temperature due to the drop in
475
the outlet fluid temperature. Under the comprehensive influence, the optimal value of mass flow rate falls
476
into the range in Fig. 19.
37
ACCEPTED MANUSCRIPT Feasible designs
Pareto frontier
0.1
Mass flow rate (kg/s)
0.09 0.08 0.07 0.06 0.05 0.04 0.03 0.02 0.01 0 0
200
400
600
800
1000
1200
1400
1600
Number of designs
477 478
Fig. 19 Distribution of mass flow rate through the optimization process
479
As is presented in Fig. 20, the optimal value of tank volume on Pareto frontier shows an equally
480
scattering distribution between 99.5Land 218.6Lfor a 2 m2 glazed PV/T collector. The tank size is
481
dominating the initial investment of the system at the design stage. During the annual operation, the tank
482
volume has a decisive impact on the temperature level of the system. With a small size tank, the heat
483
storage temperature is easily lifted, which has a negative effect on both thermal and electrical efficiency.
484
On the other hand, when the tank volume is big, the thermal and electrical efficiency will be improved
485
but the initial invest on the system will increase simultaneously. Furthermore, the water temperature in
486
the tank can hardly meet the DHW demand, which will cause a higher auxiliary energy consumption.
487
Under the balance of these factors, optimal value of tank volume falls into the marked range in Fig. 20.
38
ACCEPTED MANUSCRIPT Feasible solutions
Pareto frontier
0.3
Tank volume (m3)
0.25 0.2 0.15 0.1 0.05 0 0
200
400
600
800
1000
1200
1400
1600
Number of design
488 489 490
Fig. 20 Distribution of tank volume through the optimization process
6. Conclusion
491
In this study, 3-D dynamic thermal-electrical models for solar thermal collector, glazed and
492
unglazed PV/T collector are developed. The temperature distributions of PV module under different
493
operation conditions are illustrated and compared.
494
Compared with flat plate collector, the PV/T collectors shows a delay on the dynamic response due
495
to the additional thermal capacity and thermal resistance. The electrical efficiency is improved in
496
unglazed PV/T due to the enhanced heat transfer to fluid.
497
The influence of flow rate on the thermal and electrical efficiency is different with the variation of
498
solar radiation, but both of the thermal and electricity efficiency shows a flat variation when the flow rate
499
is higher than 0.04kg/s. The comprehensive performances of the four collectors are significantly
500
influenced by the operating conditions (flow rate, temperatures, radiation and wind speed).
501
Life cycle savings and prime energy saving efficiency are conflicting objectives in the multi-
502
objective optimization of glazed PV/T DHW, which comprises a Pareto frontier. The mass flow rate on 39
ACCEPTED MANUSCRIPT 503
the Pareto frontier is between 0.0085kg/s and 0.011kg/s, which is much lower than the empirical value
504
of 0.04kg/s for a 2 m2 solar thermal collector. The optimal value of tank volume on Pareto frontier shows
505
an equally scattering distribution between 99.5 Land 218.6Lfor a 2 m2 glazed PV/T collector.
506
Acknowledgement: This study is supported by the National Science Foundation (No.51476099)
507
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