Accepted Manuscript Performance and economic evaluation of linear Fresnel reflector plant integrated direct contact membrane distillation system
Mujeeb Iqbal Soomro, Woo-Seung Kim PII:
S0960-1481(18)30640-2
DOI:
10.1016/j.renene.2018.06.010
Reference:
RENE 10166
To appear in:
Renewable Energy
Received Date:
11 January 2018
Accepted Date:
03 June 2018
Please cite this article as: Mujeeb Iqbal Soomro, Woo-Seung Kim, Performance and economic evaluation of linear Fresnel reflector plant integrated direct contact membrane distillation system, Renewable Energy (2018), doi: 10.1016/j.renene.2018.06.010
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ACCEPTED MANUSCRIPT 1
Performance and economic evaluation of linear Fresnel reflector plant
2
integrated direct contact membrane distillation system
3
Mujeeb Iqbal Soomroa,b and Woo-Seung Kimc,*
4
a Department
5
ro, Sangnok-gu, Ansan, Gyeonggi-do 15588, Republic of Korea
6
(
[email protected])
7
b Department
8
SZAB Campus, Khairpur Mir’s 66020, Sindh, Pakistan
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c Department
of Mechanical Design Engineering, Hanyang University, 55 Hanyangdaehak-
of Mechanical Engineering, Mehran University of Engineering & Technology,
of Mechanical Engineering, Hanyang University, 55 Hanyangdaehak-ro,
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Sangnok-gu, Ansan, Gyeonggi-do 15588, Republic of Korea
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*Corresponding author: Tel. +82-31-400-5248, Fax. +82-31-418-0153
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E-mail address:
[email protected]
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ABSTRACT
14
This paper presents an investigation of a 111 MWe linear Fresnel reflector (LFR) plant
15
integrated direct contact membrane distillation (DCMD) system. Both the technologies are
16
synergized by using seawater as cooling fluid in the condenser, and then utilizing heated
17
seawater from the condenser into the DCMD unit. The performance analysis of the LFR plant
18
and DCMD unit has been conducted mainly in regard to direct normal irradiance (DNI) and
19
feed water temperature, respectively. For the LFR plant, electricity generation increased with
20
increasing DNI. The highest and the lowest energy production was 38.33 GWh and 14.08 GWh
21
in June and December, respectively. The real levelized cost of energy was found to be
22
0.34 ¢/kWh. For DCMD unit, the evaporation efficiency increased from 39.13% to 50.01%
23
corresponding to a feed temperature increase from 30 °C to 45 °C. The average freshwater
24
production capacity of the DCMD unit was found to be 31,844.6 L/day with a water production
25
cost $0.425/m3. The investigations revealed that the performance of the proposed system is 1
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quite satisfactory, and the low unit production cost of electricity and freshwater make it
27
competitive to eradicate energy and freshwater crises.
28 29
Keywords: Solar energy; concentrated solar power; renewable energy; seawater desalination;
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membrane distillation; Abu Dhabi.
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1. Introduction
33
Freshwater is essential to life, and energy is a crucial part of modern society. Demand for
34
both (freshwater and energy) is increasing with increasing population, urbanization, and
35
industrialization [1]. Therefore, simultaneous production of energy and freshwater could be a
36
suitable way to address the growing demand. This involves a combination of a power plant for
37
energy production and a waste heat and/or electricity-driven desalination technology for
38
freshwater production. Energy production could be achieved either using a fossil fuel-fired
39
power plant or a renewable energy-driven power plant. Since fossil fuels are major sources of
40
environmental pollution and greenhouse gases (GHG), renewable energy-driven power plants
41
are environmentally friendly and could be a better option to meet energy demand [1]. Large
42
scale renewable energy production technologies include wind, hydropower, and solar energy.
43
Solar energy is an abundant resource of energy; solar energy incident on the earth is 10,000
44
times the annual energy demand. Solar energy can be converted into electricity either using
45
solar photovoltaic (SPV) or concentrated solar power (CSP) [1]. However, CSP is a leading
46
and mature technology for large scale production. Over the last decade, commercialization of
47
CSP increased significantly [2]. Spain has invested heavily in CSP and has a production of
48
2300 MW, and the United States produced 1738 MW out of the world’s total CSP capacity of
49
4755 MW as of the end of 2015 [2]. At present, there are four types of CSPs: parabolic trough
50
collectors (PTCs), solar power towers (SPTs), linear Fresnel reflectors (LFRs), and parabolic
51
dish systems (PDSs) [3, 4]. A comparison of CSP technologies is summarized in Table 1. For
52
sustainable development, combining CSP and desalination (CSP+D) for electrical energy and
53
freshwater production, respectively, can mitigate energy and freshwater crises worldwide.
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Table 1 Comparison of CSP technologies. Adapted from [5, 6]. CSP Technology
Capital cost $/m2
Land occupancy km2/MW
Cooling water (L/MWh)
Operating temperature range (°C) 20-400
Solar concentration ratio 15-45
Outlook for improvements
3000 or dry
Annual solar/electric efficiency (%) 15
PTC
424
0.025
LFR
234
0.008
3000 or dry
8-10
50-300
10-40
Significant
SPT
476
0.036
1500 or dry
20-35
300-565
150-1500
-
0.011
None
25-30
120-1500
100-1000
Very significant High potential through mass production
PDC
Limited
58 59
Few attempts have been made to integrate power and freshwater production using CSP
60
technology [7-9]. In an attempt, Trieb and Steinhagen [10] studied few configurations of CSP
61
and desalination technologies, which include multi-effect distillation (MED) and reverse
62
osmosis (RO), for the Middle East and North Africa (MENA) region. The results showed that
63
integration of CSP with desalination can be used to manage the increasing demand of energy
64
and freshwater in the MENA region. Gastli et al. [11] presented an investigation of CSP
65
integrated desalination for Wilayat Duqum–Oman. Two approaches were adopted to integrate
66
CSP plant and desalination technologies. MED was integrated with the exhaust heat from the
67
steam cycle of the CSP plant, and RO was integrated with electricity produced by the CSP
68
plant. The CSP/MED was found to have a low primary energy consumption, less environmental
69
effect, and higher performance. However, the initial investment of MED was 50% higher than
70
that of RO. Due to better technical performance, water cost of CSP/MED was slightly lower
71
than the one of CSP/RO. A thermodynamic evaluation of PT-CSP plant integrated desalination
72
technologies (RO and MED) for Abu Dhabi, United Arab Emirates (UAE), was presented by
73
Palenzuela et al. [12]. The results showed that CSP integrated MED (which is a thermally-
74
driven process) was more efficient than combining CSP with RO (which is a membrane-based
75
process). An integration of CSP with hybrid MED-RO desalination was presented by
76
Iaquaniello et al. [13]. The study concluded that integrating CSP with hybrid desalination is
77
more effective way for continuous and economical freshwater production. In another study, an 4
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assessment of CSP+SPV+MED for cogeneration of electricity and freshwater, for Chile, was
79
presented by Valenzuela et al. [14]. The study revealed that the integrating CSP+SPV+MED
80
lead to lower the levelized cost of energy (LCOE) and water cost. Furthermore, Hoffmann et
81
al. [15] presented an integration of MED with 100 MWe SPT plant for Namibia. The
82
investigation revealed that SPT plant driven MED have the potential of fulfilling the freshwater
83
demand in the region.
84
All of the previously mentioned studies have attempted to incorporate CSP plants with MED
85
and/or RO. However, no evaluation of CSP plant integrated with membrane distillation (MD)
86
has been presented. MD has been known for decades as a suitable desalination technology, of
87
which direct contact membrane distillation (DCMD) is a commonly used configuration [16]. It
88
is worth mentioning that MD can be operated with low-grade/waste heat which makes it very
89
attractive [17]. Therefore, this study presents an investigation of LFR plant integrated DCMD
90
system for Abu Dhabi, UAE. The LFR has been selected for the proposed study because it has
91
lowest land occupancy and capital cost, and the potential for technology improvements are
92
significant (as listed in Table 1).
93
The ultimate objective of this work is to investigate the performance and economic
94
evaluation of LFR plant integrated DCMD system. The simulations of LFR plant are first
95
carried out to examine the performance in terms of electricity production, gross-to-net
96
conversion factor, and capacity factor. The economic evaluation of the LFR plant has been
97
reported in terms of LCOE. In addition, sensitivity analysis of the plant has been presented to
98
examine the impact of the uncertainties on performance and economic outcomes. The
99
simulations of DCMD system are then carried out to investigate the performance in terms of
100
evaporation efficiency (EE), specific thermal energy consumption (STEC), and freshwater
101
production followed by economic evaluation in terms of water production cost (WPC).
102
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2. Methodology
104
2.1. System description
105
A schematic diagram of the proposed LFR plant integrated DCMD system is presented in
106
Fig. 1. As shown, the proposed system is comprised of two subsystems: the LFR plant and
107
DCMD unit. The LFR plant has been primarily used for electrical energy production. The solar
108
field of the LFR plant consists of long, thin segments of curved mirrors and absorber tubes.
109
Mirrors focus the solar radiation onto the absorber tube, and a heat transfer fluid (HTF) is used
110
to absorb thermal energy from absorber tube. Then, the HTF is directed to the thermal energy
111
storage (TES) system where (i) heat is supplied to the steam generator, and (ii) stored additional
112
thermal energy could provide a heat source when solar energy is not available. After supplying
113
heat to the steam generator, the HTF is directed to an absorber tube again via a cold storage
114
tank to repeat the cycle. Steam is used to run the turbine, which is coupled to the generator to
115
produce electricity. Subsequently, steam is extracted from the turbine in the evaporative
116
condenser. Since warm water from the condenser has to be used in a desalination unit, a
117
wet/evaporative cooling system has been proposed, and seawater was used as a cooling agent
118
in the condenser of the power plant. Condensed steam from the condenser is directed to the
119
steam generator to repeat the cycle, whereas warm seawater from the condenser was directed
120
to the second subsystem, the DCMD unit. The DCMD unit consists of two flow compartments
121
and a hydrophobic membrane. Warm seawater is directed into one compartment, and cold
122
water (permeate) flow into another compartment. A pressure difference (due to temperature
123
difference) is created between the two streams and allows water vapor to cross through the
124
membrane. Finally, freshwater is collected from the permeate side into the permeate tank, and
125
brine collected from the DCMD unit is discharged into the sea.
126
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Fig. 1. A schematic diagram of an LFR plant integrated DCMD system.
128 129
2.2. System analysis
130
2.2.1. LFR plant analysis
131
The performance and economic analysis of the first subsystem i.e., the LFR plant, was
132
carried out for Abu Dhabi, UAE. Abu Dhabi (longitude: 54.65 °East; latitude: 24.43 °North) is
133
located in the MENA region. Abu Dhabi was selected for this study because it has good
134
potential to produce of solar energy, and desalination is a major source of freshwater in the
135
region. The average direct normal irradiance (DNI) for the proposed location is presented in
136
Fig. 2. The analysis for the LFR plant has been carried out using the United States’ National
137
Renewable Energy Laboratory’s (NREL’s) System Advisor Model (SAM) software [18]. SAM
138
is a widely used, open access model based on collaboration between NREL and the CSP
139
industry. SAM software have been adopted by several studies, available in the literature, for
140
the assessment of CSP technology [6, 19-22]. Design characteristics and specifications used 7
ACCEPTED MANUSCRIPT 141
for the simulations of the proposed LFR plant are summarized in Table 2. The expected useful
142
life of the plant is 30 years. The average monthly seawater temperature supplied to the
143
condenser in Abu Dhabi is shown in Fig. 3 [23]. As shown, the lowest seawater temperature is
144
20.6 °C in February, and the highest seawater temperature is 33.8 °C in August.
145
Fig. 2. Direct normal irradiance in Abu Dhabi, UAE.
8
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Table 2 Design characteristics and specifications of the LFR plant. Solar field Solar field parameters
Heat transfer fluid
Design point
Land area
Solar multiple
2.3
Field aperture
850000 m2
Number of collector modules in a loop
16
Number of subfield headers
2
Field HTF
Hitec solar salt
Field HTF min: operating temperature
238 °C
Field HTF max: operating temperature
593 °C
Single loop aperture
7524.8 m2
Number of loops
68
Solar field area
291.929 acres
Reflective aperture area of the collector
470.3 m2
Length of the collector module
44.8 m
Length of crossover pipping in a loop
15 m
Design gross output
111 MWe
Estimated gross-to-net conversion factor
0.9
Estimated net output at design
100 MWe
Rated cycle conversion efficiency
0.38
Reference HTF outlet temperature at design
525 °C
Reference HTF inlet temperature at design
293 °C
Boiler operating pressure
100 bar
Condenser type
Evaporative
Reference condenser water dT
10 °C
Equivalent full-load thermal storage hours
12 hours
Total tank volume
19641.5 m3
Storage HTF fluid
Hitec Solar salt
Tank diameter
35.36 m
Loss coefficient from the tank
0.4 W/m2.K
Collector and Receiver
Power cycle Plant capacity
Power block design point
Rankine cycle parameters
Thermal storage
149
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150
Fig. 3. Average monthly seawater temperatures in Abu Dhabi.
151 152
2.2.2. DCMD unit analysis
153
The proposed DCMD unit consists of a flat-sheet membrane and two flow segments (feed
154
and permeate side). The specifications of the DCMD module are as follows: (i) channel width
155
0.2 m, (ii) channel length 0.7 m, and (iii) channel thickness 0.001 m. The effective membrane
156
area of each module is 0.56 m2, which is achieved was assembled from four layers of membrane.
157
The number of DCMD units were calculated based on cooling water requirements for the
158
condenser of the LFR plant and feed flow rate in the DCMD module. The temperature of the
159
feed water in the DCMD module was varied based on the average monthly seawater
160
temperature (Fig. 3) and reference condenser cooling water temperature difference 10 °C
161
(Table 2). Membrane characteristics and operating parameters of the DCMD unit are listed in
162
Table 3. The performance of the DCMD unit was evaluated by solving DCMD mathematical
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model using MATLAB® software. The detailed DCMD mathematical model used for the
164
analysis can be found elsewhere [24, 25].
165 166 167 168 169 170 171 172
Table 3 Membrane characteristics and operating parameters of the DCMD unit. Membrane characteristics Pore size (µm)
0.22
Membrane thickness (µm)
120
Porosity (%)
91
Tortuosity
1.098
Thermal conductivity of membrane (W/m- ºC)
0.20
Operating parameters Concentration of hot feed (g/L)
35
Feed flow rate (l/min)
20
Feed velocity (m/s)
1.666
174
Concentration of permeate (g/L)
0
175
Permeate inlet temperature (°C)
20
Permeate flow rate (l/min)
20
Permeate velocity (m/s)
1.666
Seawater thermal conductivity
0.596 W/m-ºC
Freshwater thermal conductivity
0.607 W/m-ºC
Seawater density
1035 kg/m3
179
Freshwater density
998.2 kg/m3
180
Specific heat of seawater
3580 J/kg-ºC
Specific heat of freshwater
4180 J/kg-ºC
Molecular weight of water
18.07489 kg/mole
173
176 177 178
181 182
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3. Results and discussion
184
The objective of this study is to provide a concept description, performance, and economic
185
analyses of an LFR plant integrated DCMD system. Since the proposed system consists of two
186
subsystems (LFR plant and DCMD unit), an analysis of an LFR plant was carried out, followed
187
by DCMD unit analysis.
188 189
3.1. LFR plant analysis
190
3.1.1. Performance analysis
191
It is well known that the DNI is the primarily parameter for the operation of the CSP plant.
192
Hence, performance of the CSP plant is dependent on the DNI. It has been observed in Fig. 2
193
that the maximum DNI is 867.5 W/m2 in September and minimum value is 670.64 W/m2 in
194
December, respectively. Therefore, with an increase or decrease in the DNI, the energy
195
production is expected to increase/decrease. On the basis of the DNI, the average hourly
196
thermal power incident on the solar field and the average hourly thermal power produced by
197
the LFR plant are depicted in Fig. 4. As shown, the hourly power incident on the field varied
198
throughout the year. However, the lowest hourly power incident on the solar field was observed
199
in March (691 MWt), and the highest hourly power incident on the field was found to be 1024
200
MWt in September. Moreover, the monthly power incident on the field and the monthly
201
thermal power produced are shown in Fig. 5. As shown, the monthly power incident on the
202
field was maximum in May i.e., 267.1 GWt, whereas it was lowest in December i.e., 190.12
203
GWt. However, the thermal power produced was found to be maximum in June, i.e., 118.21
204
GWt, and minimal in December, i.e., 45.47 GWt. Although power incident on the solar field
205
was a bit lower for June compared to May, the thermal power produced in June was higher
206
than that output in May. It is attributed to the higher ambient temperature in June.
12
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207
208 209
Fig. 4. Hourly power incident on the solar field and thermal power produced by the plant.
Fig. 5. Monthly power incident on the solar field and thermal power produced.
13
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Moreover, the electricity production depends on the power incident on the solar field and
211
thermal power produced. The simulation results for the monthly electricity production by the
212
LFR plant are presented in Fig. 6. As shown, the maximum and minimum electricity production
213
was 38.33 GWh and 14.08 GWh, respectively, in June and December, respectively. It is
214
observed that highest electricity production occurred in the summer whereas lowest electricity
215
production corresponds to winter. The reason behind the phenomenon is the higher solar
216
irradiance in summers (Fig. 2) which increases the power incident and field thermal power
217
produced (Fig.4 and Fig. 5), and consequently resulted in increased electricity production (Fig.
218
6). Finally, the cooling water requirements for the proposed LFR plant have been analyzed, as
219
shown in Fig. 7. It is found that the cooling water requirements for the proposed plant increased
220
with increasing electricity production. For instance, the maximum and minimum cooling water
221
requirement was 120,983 m3 and 48,048 m3, respectively, in June and December, respectively.
222
Moreover, the simulations results revealed that the gross electric output of the proposed LFR
223
plant was 325.8 GWh/year. Whereas, the capacity factor and gross-to-net conversion factor
224
was 37.2% and 96.1%, respectively. In summary, adequate electricity production, high capacity
225
and gross-to-net conversion factor revealed that the overall performance of the proposed LFR
226
plant is quite satisfactory for the weather conditions of Abu Dhabi.
227
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228 229
Fig. 6. Monthly electricity production.
230 231
Fig. 7. Monthly cooling water requirements.
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3.1.2. Economic analysis To evaluate the economics of the LFR plant, the LCOE of the proposed plant has been calculated. The LCOE is calculated by the relation: N
Co 236
LCOE( r )
C n 1
n
(1 d n ) n
(1)
N
Q
n
n 1
(1 d r ) n 237 N
Co 238
LCOE( n )
C n 1
n
(1 d n ) n
(2)
N
Qn n 1
(1 d n ) n 239
Where
240
LCOE(r) = real levelized cost of energy
241
LCOE(n) = nominal levelized cost of energy
242
Qn = electricity generated by the LFR plant in N years
243
N = analysis period
244
Co= project equity investment
245
Cn= project annual cost in number of years
246
dr = discount rate for real case
247
dn = discount rate for nominal case (with inflation)
248 249
Assumptions and data used for economic analysis of the LFR plant are summarized in Table
250
4. The LCOE(n) and LCOE(r) were found to be 13.52 ¢/kWh and 10.34 ¢/kWh, respectively.
251
The calculated LCOE is in good agreement with the LCOE available in the recent literature 16
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[22, 26]. Therefore, it can be concluded that the LFR plant is economically viable.
253 254
Table 4 Assumptions and data used for economic analysis of an LFR plant. Parameters Annual electricity generated (Qn) Net capital cost Life time Project equity investment Real discount rate Nominal discount rate Inflation rate
255 256
Unit
Values
kWh $ Years $ %/year %/year %/year
325,800,352 696,198,016 30 [18] 348,099,008 5.5 [18, 27] 8.14 [18, 27] 2.5[18, 27]
3.1.3. Sensitivity analysis
257
The influence of the deviation on performance and financial outcome of a project could be
258
incorporated in the sensitivity analysis. Therefore, sensitivity analysis was performed in this
259
study to examine the influence of uncertain inputs on performance and financial parameters.
260
The sensitivity analysis was conducted using parametric and macros tool in SAM. An
261
uncertainty of +10% was considered for both the performance and financial estimations. Firstly,
262
sensitivity analysis was performed to estimate the influence of different uncertainties in input
263
on the performance of the system. The performance parameters including energy production,
264
capacity factor, and gross-to-net conversion factor were observed. To study the influence of
265
weather sensitivity, monthly energy production with the DNI +10% was evaluated. The
266
monthly energy production of the system is presented in Fig. 8. It was found that the highest
267
electricity production occurred in the summers (May to September) when the DNI is high,
268
whereas lower electricity production occurred in the winters. However, in comparison, impact
269
of higher DNI is larger compared to that of lower DNI. For instance, the energy output
270
improvements with DNI +10% is larger than the energy output difference between the base
271
model and DNI -10%. In addition, influence of uncertainty in solar multiple on performance
272
parameters was assessed. Solar multiple is an important parameter which specifies the solar
273
field area as a multiple of power block’s capacity. Generally, increase in solar multiple 17
ACCEPTED MANUSCRIPT 274
increases the system’s output. However, too large solar multiple can reduce energy production
275
due to more thermal energy production than the capacity of the plant. Hence, sensitivity
276
analysis was performed to evaluate influence of solar multiple with +10% uncertainty on
277
performance parameters, as presented in Fig. 9 (a-c). As shown in Fig.9, an increase/decrease
278
in the solar multiple increases/decreases the annual energy production, capacity factor, and
279
gross-to-net conversion factor. The reason behind this is that the higher/lower solar field area
280
led to higher/lower solar multiple, which certainly affects the energy production. Therefore,
281
uncertainty in the solar multiple has a noticeable impact on the performance of an LFR plant.
282
Moreover, sensitivity analysis was also performed to estimate the influence of different
283
uncertainties in inputs on the financial outcomes of the plant. The sensitivity analysis of
284
financial estimation was conducted for both the nominal and real LCOE. The financial input
285
parameters include solar field cost, power plant cost, storage cost, and HTF cost. Fig. 10 (a-b)
286
depicts the tornado charts showing the effect of financial input parameters on the LCOE. As
287
shown in Fig.10, an increase in different costs increases the LCOE. However, the uncertainty
288
in solar field cost has the highest impact on the LCOE. For instance, increase in solar field cost
289
considerably increases the LCOE. It is due to the fact that the solar field is the most expensive
290
part of a CSP plant [22].
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291
Fig. 8. Monthly electricity production with base model, DNI +10%, and DNI -10%.
19
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292 293 294
Fig. 9. Influence of uncertainties in solar multiple on performance parameters: (a) annual energy (kWh), (b) capacity factor (%), and (c) gross-to-net conversion factor (%).
295
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296 297 298
Fig. 10. Influence of uncertainties in financial input parameter on LCOE: (a) real LCOE (cents/kWh), and (b) nominal LCOE (cents/kWh).
299
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3.2. DCMD unit analysis
302
3.2.1. Performance analysis
303
Temperature of feed water is an important parameter that affects the performance of a
304
DCMD unit. In our proposed LFR plant integrated DCMD system, seawater was used as a
305
cooling agent in the condenser, and warm seawater from the condenser was used as feed water
306
in the DCMD unit. Therefore, the effect of feed water temperature on the performance of the
307
DCMD unit have been investigated. As stated earlier, feed water temperature was based on the
308
monthly average seawater temperature (Fig. 3) and the reference condenser water dT (Table
309
2). The feed seawater temperatures for DCMD unit are listed in Table 5.
310 311
Table 5 Feed seawater temperature for DCMD unit. Month
1
2
3
4
5
6
7
8
9
10
11
12
Temperature (°C)
32.2
30.6
32.4
35
39
41.6
42.7
43.8
43.4
41.5
38.3
34.5
312 313
The performance analysis of DCMD unit has been presented in terms of EE, STEC, and
314
freshwater production. The EE is an important parameter to evaluate the performance of MD
315
systems. The EE is the ratio of heat transfer through evaporation to the total heat transfer
316
through the MD module (or membrane). The EE of the DCMD module increased from 39.13%
317
to 50.01%, corresponding to a feed water temperature increase from 30 °C to 45 °C, as shown
318
in Fig. 11. The reason for the increase in EE is the increase in permeate flux which increases
319
with the increase in feed temperature. Another important parameter in the performance analysis
320
of the DCMD unit is the STEC, which is the thermal energy required to produce a cubic meter
321
(m3) of freshwater. Fig. 11 also depicts the STEC of the DCMD unit. As shown, an increase in
322
feed water temperature from 30 °C to 45 °C reduced the STEC from 1854 kWh/m3 to 1436
323
kWh/m3. It is attributed to the fact that increase in feed temperature increases the permeate
324
flux, which lead to reduction in STEC. In summary, the increase in feed water temperature can
325
lead to increase system’s performance by increasing EE and reducing STEC. 22
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326 327 328
Fig. 11. Effect of feed temperature on EE and STEC (Operating conditions: permeate temperature 20 ºC, feed and permeate flow rate 20 L/min, and feed concentration 35 g/L).
329
Lastly, the amount of freshwater produced from a DCMD unit has been estimated. The
330
freshwater produced by a DCMD unit can be calculated relative to the total quantity of feed
331
water supplied and number of DCMD modules used. The monthly feed seawater supplied to
332
the DCMD unit and required number of modules are summarized in Table 6. Feed water
333
temperature quantity varied throughout the year relative to the electricity produced. For
334
instance, the minimum quantity of feed water was 1075 L/min in December, whereas the
335
maximum quantity of feed water was 2800 L/min in June. The feed flow rate was maintained
336
at 20 L/min in each module. Freshwater production from the DCMD unit is depicted in Fig.
337
12. It can be observed that the freshwater produced through the DCMD unit varied throughout
338
the year depending on feed water quantity and temperature. As shown, the maximum
339
freshwater production was 56,949 L/day in August, whereas the minimum freshwater
340
production 9,993 L/day in January. It can be noted that, although the quantity of feed water for 23
ACCEPTED MANUSCRIPT 341
June was higher than August (Table 5), the quantity of freshwater produced in August is higher
342
than June. The reason behind the higher freshwater production is the higher feed water
343
temperature in August (43.8 °C) compared to June (41.6 °C). Therefore, it can be concluded
344
that the temperature of the feed water is an important parameter that affects the production of
345
freshwater. In addition, the amount of water produced is adequate to fulfill the freshwater
346
demand of an on-site or a nearby residential area. It is worth noting that DCMD could produce
347
freshwater with very low-grade/waste heat, which cannot be utilized by other thermal
348
desalination systems such as MED and multi-stage flash (MSF).
349 350 351
Table 6 Monthly feed seawater supplied to the DCMD unit and the required number of modules. No. of DCMD Month Feed water (L/min) modules January 1183 59 February
1812
90
March
1568
78
April May
2011 2703
100 135
June
2800
140
July
2446
122
August
2564
128
September
2413
120
October
1884
94
November
1385
69
December
1075
53
352
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353 354 355 356
Fig. 12. Freshwater production through DCMD unit. 3.2.2. Economic analysis
357
The WPC has been calculated to evaluate the economic feasibility of the proposed DCMD
358
unit. The capital cost (CC) of the DCMD unit is the sum of direct capital cost (DCC) and
359
indirect capital cost (ICC).
360
CC DCC ICC
(3)
361
DCC consists of the total cost of an MD module (membrane cost, MD assembly cost, and
362
installation cost), land and building costs. Most previous studies considered land cost of MD
363
to be zero [28]. ICC includes legal fees, insurance, labor cost, contingencies, etc. For MD, the
364
ICC is considered to be 10% of DCC [29].
365 366
The total annual cost (ACtotal) is the sum of annual fixed cost (ACfixed) and annual operation & maintenance cost (ACO&M).
25
ACCEPTED MANUSCRIPT 367
ACtotal AC fixed ACO& M
(4)
368
To calculate ACfixed, a value of the amortization factor (a) is required. Since it is assumed
369
that the required fund for the proposed DCMD unit is loaned from a bank, the amortization
370
factor (a) accounts for annual interest payments of CC, and it is calculated by
371
i (1 i ) n a (1 i ) n 1
372
where i denotes the annual interest rate, and n is the life of the plant. The interest rate (i) was
373
assumed to be 5% [28, 30]; however, plant life (n) was assumed to be 20 years [28, 30].
374
Therefore, the amortization factor (a) was found to be 0.08/year.
375
ACfixed can be calculated by multiplying the capital cost (CC) by the amortization factor (a)
376
as follows:
377
AC fixed a * CC
378 379
(5)
(6)
ACO&M can be evaluated from
ACO& M ACMT ACMR ACelectrcity AClabor ACBD
(7)
380
where ACMT is the annual maintenance cost, ACMR is the annual membrane replacement cost,
381
AClabor is the annual labor cost, ACBD is the annual brine disposal cost, and ACelectricity is the
382
annual electric cost. These values are listed in Table 7. ACMT can be calculated by
383
ACMT 0.2* AC fixed
(8)
384
26
ACCEPTED MANUSCRIPT 385 386
Table 7 Data and assumptions for WPC. Item
Unit cost
Direct capital cost (DCC) Membrane cost $36/m2 [28] MD equipment [28] Total cost of MD module (membrane cost + MD assembly cost) Installation and buildings [31] Total DCC Indirect capital cost (ICC) [29] Capital cost (CC) = DCC + ICC Annual operating and maintenance cost (ACO&M) Annual maintenance cost (ACMT) [28] Membrane replacement cost (ACMR) [28] Annual labor cost (AClabor) $0.05/m3 [29] Annual brine disposal cost (ACBD) $0.0015/m3 [32] Annual electric cost (ACelectricity) 0.06 kWh/m3 [30] Total ACO&M ACtotal WPC
Quantity 79.8 m2
Estimated cost 2872 $ 8750.45 $ 11578.25 $ 2894.564 $ 14472.82$ 1447.28 $ 15920.1 $
1160.7
255.49 $ 2315.65 $ 522.31 $ 15.66 $ 62.67 $ 3171.80 $ 4449.27 $ $0.425/m3
387 388
Finally, the WPC of the DCMD unit can be calculated from
ACtotal f * Qw *365
389
WPC
390
where f is the availability of the plant and is assumed to be 90% per year [28, 30]. The WPC
391
was estimated to be $0.425/m3 for an average freshwater production capacity (Qw) of 31.8
392
m3/day. The calculated WPC was found to be in good agreement with the WPC available in
393
the literature [31]. Hence, it can be concluded that the freshwater production through a DCMD
394
unit using waste heat is economically viable.
(9)
395
It is worth mentioning here that the LFR plant integrated DCMD produced adequate amount
396
of freshwater using low-grade heat, and the low WPC revealed that DCMD unit is
397
economically viable. Therefore, integration of DCMD with CSP plant could lead to eradicate 27
ACCEPTED MANUSCRIPT 398
the freshwater and energy crises worldwide. This study opens opportunities for the power
399
plants, where seawater is used as cooling liquid in the condenser, to produce freshwater using
400
DCMD unit.
401 402
4. Conclusions
403
In this paper, we provided a concept description and analysis of a 111 MWe LFR plant
404
integrated DCMD for Abu Dhabi, UAE. An LFR plant was primarily used for electricity
405
generation. Evaporative cooling was proposed for the power plant, and seawater was used as a
406
cooling medium in the condenser. Warm seawater from the condenser was fed to the DCMD
407
unit for freshwater production. The LFR plant analysis were performed using SAM software.
408
Whereas a mathematical model (based on heat and mass transfer equations) was solved in
409
MATLAB for the DCMD unit. The meteorological data of Abu Dhabi was employed to
410
investigate the effects of solar radiation and seawater temperature on system performance. The
411
maximum and minimum electricity production for the LFR plant were 38.33 GWh and 12.08
412
GWh in June and December, respectively. The gross-to-net conversion factor and capacity
413
factor for the LFR plant were found to be 96.1% and 37.2%, respectively. The LCOE(r) was
414
estimated to be 10.34 ¢/kWh. In addition, sensitivity analysis of the LFR plant was carried out
415
with +10% uncertainty in input parameters for both the performance and financial estimations.
416
The analysis revealed that the solar multiple and solar field cost considerably affects the
417
performance of the LFR plant and LCOE, respectively. For the DCMD unit, the EE increased
418
from 39.13% to 50.01% corresponding to a feed water temperature increase from 30 °C to
419
45 °C. In contrast, the STEC of the DCMD unit decreased from 1854 kWh/m3 to 1436 kWh/m3
420
corresponding to a feed water temperature increase from 30 °C to 45°C. The maximum and
421
minimum freshwater production capacities were 56,949 L/day and 9,993 L/day in June and
422
December, respectively. The WPC was estimated to be $0.425/m3. The performance of the
28
ACCEPTED MANUSCRIPT 423
proposed system was found to be quite satisfactory, and the low unit cost of electricity and
424
freshwater revealed the financial viability of the system. Since an LFR plant can utilize solar
425
energy for electricity generation and a DCMD unit can use waste heat for freshwater production,
426
an LFR plant integrated DCMD system could result in reduction in energy and freshwater
427
crises and more sustainable development. Although the STEC by the DCMD unit is high, it is
428
worth mentioning here that the DCMD unit utilized purely low-grade waste heat, which cannot
429
be utilized in thermal desalination units such as MSF and MED. To explore the opportunities
430
for other CSP technologies, assessment of PT and SPT plant integrated DCMD system will be
431
explored in our future work. However, future work may be conducted on the effect of seawater
432
on the fouling, corrosion, and corresponding performance of the condenser.
433 434
Acknowledgment
435
This work was supported by the National Research Foundation of Korea (NRF) Grant
436
funded by the Korean Government (MSIP) (NRF-2017R1D1A1B03031587), the Korea
437
Institute of Energy Technology Evaluation and Planning (KETEP), and the Ministry of Trade,
438
Industry & Energy (MOTIE) of the Republic of Korea (No. 20153010130460).
439
The first author would also like to acknowledge the Higher Education Commission (HEC)
440
and Government of Pakistan for the scholarship under the project titled “HRD Initiative-MS
441
leading to Ph.D. program: Faculty development for UESTPS, Phase-1, and Batch-IV” to
442
Hanyang University, South Korea.
443
29
ACCEPTED MANUSCRIPT Nomenclature Symbols a ACtotal ACfixed ACO&M ACMT ACMR AClabor ACBD ACelectricity Co Cn dr dn f i N n Qn Qw
amortization factor total annual cost annual fixed cost annual operation & maintenance cost annual maintenance cost annual membrane replacement cost annual labor cost annual brine disposal cost annual electric cost project equity investment for LFR plant project annual cost for LFR plant discount rate for real case discount rate for nominal case (with inflation) availability of the DCMD unit annual interest rate analysis period for LFR plant life time of system electricity generated by the LFR plant in N year amount of water produced (m3/s)
Acronyms CC CSP CSP+D DCMD DCC DNI EE GHG HTF ICC LCOE LCOE(r) LCOE(n) LFR MED MENA MD MSF NREL PDS PTC RO SAM SPT SPV STEC TES UAE WPC
capital cost concentrated solar power concentrated solar power and desalination direct contact membrane distillation direct capital cost direct normal irradiance evaporation efficiency greenhouse gases heat transfer fluid indirect capital cost levelized cost of energy real levelized cost of energy nominal levelized cost of energy linear Fresnel reflects multi-effect distillation Middle East and North Africa membrane distillation multi-stage flash National Renewable Energy Laboratory parabolic dish system parabolic trough collector reverse osmosis system advisor model solar power tower solar photovoltaic specific thermal energy consumption thermal energy storage United Arab Emirates water production cost 30
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ACCEPTED MANUSCRIPT HIGHLIGHTS
Simulations on integration of DCMD system with LFR plant are presented.
Analysis of LFR plant have been carried out using System Advisor Model (SAM) software.
Investigations of DCMD system have been carried out by solving the mathematical model using MATLAB.
Performance of the proposed system is reported in annual energy production and freshwater production.
Economic analysis is presented in terms of levelized cost of energy and water production cost.