Journal of the Taiwan Institute of Chemical Engineers 99 (2019) 201–206
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Phosphotungstic acid anchored on amine-functionalized MIL-101: An effective catalyst for the direct esterification of 1-butene to sec-butyl acetate Lulu Yan, Jundong Xu, Tingting Duan, Bingbing Zhao, Yu Fan∗ State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Beijing 102249, PR China
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Article history: Received 6 October 2018 Revised 19 March 2019 Accepted 30 March 2019 Available online 9 April 2019 Keywords: Phosphotungstic acid Ethylenediamine grafted MIL-101 Charge interaction Dispersion Olefin esterification
a b s t r a c t This article proposes a novel strategy for enhancing the dispersion and stability of supported H3 PW12 O40 (HPW) via the charge interaction between HPW anions and amino groups originating from ethylenediamine (ED) grafted on the unsaturated metal sites of MIL-101. Due to its larger specific surface area and pore volume as well as stronger interactions between HPW and the carrier, the as-prepared catalyst exhibited a higher sec–butyl acetate (SBAC) yield for the direct esterification of olefins than did the catalyst prepared by the encapsulation of HPW in the mesoporous cages of MIL-101. In addition, the HPW content incorporated in the as-prepared catalyst was optimized, and the results showed that among the series of catalysts, the HPW/ED-grafted MIL-101 catalyst with 40 wt% HPW had the highest activity and good stability for olefin esterification. This investigation sheds light on the conversion of 1-butene into high-value SBAC via the amine-functionalized MIL-101-supported HPW catalysts. © 2019 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
1. Introduction Increasing C4 hydrocarbon production and stringent environmental regulations have impelled refineries to seek a substitute for methyl tert-butyl ether (MTBE), which is classified as a possible carcinogen by the US Environmental Protection Agency (EPA) [1,2]. Since sec–butyl acetate (SBAC) can be used as a clean gasoline additive and has a high octane number, SBAC is highly desired as a replacement for MTBE [3,4]. In addition, the use of 1-butene can be effectively expanded via converting 1-butene directly into SBAC [5]. The traditional SBAC synthesis process is catalyzed primarily by sulfuric acid; this process produces a great quantity of wastewater and spent acid with a high regeneration cost [6]. The replacement of strong mineral acids by solid acids has attracted wide attention in view of environmental friendliness. The solid acid catalysts were used for the olefin esterification. Patwardhan and Sharma [5] prepared the catalysts of cation exchange resins for the olefin esterification, but the esterification performances of these catalysts need to be improved. The catalytic effect of unsupported heteropoly compounds on the esterification of acrylic acid and ethylene has been studied [7]. Silica-supported sulfuric
∗
Corresponding author. E-mail address:
[email protected] (Y. Fan).
acid was also applied to the olefin esterification by the gas-phase reaction, but its active components are easily lost [8]. In recent years, Keggin-type heteropoly acids, especially H3 PW12 O40 (HPW), have been applied in various catalytic reactions with bright prospects [9–12]. Owing to the poor specific surface area (1–5 m2 /g) of this material and the difficult separation from products when used as a homogeneous catalyst, HPW is loaded onto different carriers, such as silica [13,14], activated carbon [15], ion-exchange resins [16] or mesoporous molecular sieves [17], to obtain heterogeneous catalysts and overcome these problems. However, these heterogeneous catalysts still exhibit some deficiencies, such as easy inactivation, easy aggregation and low loading of HPW [18–20]. Therefore, it is important for HPW to be loaded on suitable carriers, which can improve the dispersion of HPW and the interaction between HPW and carriers. More than 10,0 0 0 metal–organic framework (MOF) structures are known [21]. Some of these structures have been viewed as promising materials in the fields of catalysis, gas storage and release, chromatographic separation, drug release and so on [22-24]. With two types of quasi-spherical mesoporous cages (2.9 and 3.4 nm) accessible through pentagonal and hexagonal windows (1.2 and 1.6 nm), MIL-101(Cr) is a good alternative due to its numerous unsaturated metal sites, high adsorption capacity, and good chemical, thermal and hydrothermal stability [25,26]. Amine groups have been introduced into MIL-101 via grafting ethylenediamine (ED) onto the unsaturated chromium (III) sites
https://doi.org/10.1016/j.jtice.2019.03.022 1876-1070/© 2019 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
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Fig. 1. X-ray diffraction patterns of the different samples: MIL-101(a), 30 wt% HPW/EDG-MIL-101 (b), and 30 wt% HPW@MIL-101 (c).
[27]. Apart from exhibiting the excellent capture of gases (such as CO2 ) [28,29], the as-obtained ED grafted MIL-101 can also be further functionalized via postsynthetic modification in which a variety of functional groups and transition metals are incorporated into MIL-101 via interactions with amine groups [30–32]. However, no study has reported the support of phosphotungstic acid on amino-functionalized MIL-101 for the preparation of SBAC via the esterification of 1-butene with acetic acid. Herein, we propose a novel strategy for preparing dispersed and stabilized HPW via the charge interaction between HPW and ED grafted MIL-101 (EDG-MIL-101). In this method, the HPW anions are bonded to the positively charged surface of EDG-MIL-101, which effectively disperses and stabilizes HPW on EDG-MIL-101. The as-prepared catalyst exhibits a higher SBAC yield for the direct esterification of olefins than does the catalyst prepared by the encapsulation of HPW in the mesoporous cages of MIL-101. Furthermore, the HPW content incorporated in the as-prepared catalyst was adjusted, and an optimal HPW/EDG-MIL-101 catalyst with superior activity and stability for olefin esterification was obtained. 2. Experimental section The synthesis of MIL-101(Cr) was performed according to the literature [33]. All experimental details are found in Supplementary Material. 3. Results and discussion 3.1. Effects of HPW-introduced pathways on the performance of the corresponding catalysts 3.1.1. XRD characterization The XRD patterns of MIL-101, 30 wt% HPW/EDG-MIL-101 and 30 wt% HPW@MIL-101 are shown in Fig. 1. The XRD peak intensity of MIL-101 decreases after loading HPW due to interference from the diffraction of HPW. The three samples present typical diffraction peaks at 2θ = 2.83°, 3.31°, 8.45° and 9.07°, which are assigned to MIL-101 [34,35], indicating that the crystal structures of MIL-101 are well maintained after loading HPW. 3.1.2. SEM characterization MIL-101, EDG-MIL-101, 30 wt% HPW@MIL-101 and 30 wt% HPW/EDG-MIL-101 have octahedral crystal morphology with sizes
Fig. 2. FT-IR spectra of the different samples: HPW (a), 30 wt% HPW@MIL-101 (b), 30 wt% HPW/EDG-MIL-101 (c), EDG-MIL-101 (d), and MIL-101 (e).
in the range from 200 to 600 nm (Fig. S1), which demonstrates that after being modified by ED and loaded with HPW, the crystal morphology of MIL-101 remains unchanged. There are some larger crystalline aggregations on 30 wt% HPW@MIL-101 than on 30 wt% HPW/EDG-MIL-101 (Fig. S1), implying better pore structure on the latter.
3.1.3. FT-IR characterization In Fig. 2, the FT-IR spectra of the five samples are depicted. The bands at 1620 and 1400 cm−1 are assigned to the stretching vibration of COOH, and the bands appearing at 1550 and 1506 cm−1 are attributed to the stretching vibration of C=C in benzene rings [36]. In addition, the spectrum of EDG-MIL-101 contains bands at 1583 cm−1 (the in-plane bending vibration of –N–H) and 1051 cm−1 (the stretching vibration of –C–N), indicating that ED was successfully grafted on MIL-101 [37,38]. The N content determined by the XRF analysis is 2.33 mmol/g catalyst, which is equivalent to 0.386 of ethylenediamine molecules per Cr site, close to one ethylenediamine molecules per trimer of chromium octahedra for EDG-MIL-101. This result indicates that open metal sites in MIL-101 are successfully grafted with ethylenediamine [27]. In 30 wt% HPW/EDG-MIL-101, the band at 1583 cm−1 corresponding to –N–H shifts to 1594 cm−1 , and the intensity of the band at 1051 cm−1 corresponding to –C–N decreases, suggesting a strong interaction between the grafted amino groups and HPW. As for 30 wt% HPW/EDG-MIL-101 and 30 wt% HPW@MIL-101, several differences are found in the 80 0–120 0 cm−1 region from the spectra in Fig. 2. The bands centered at 1081, 984, 889 and 803 cm−1 appearing in pure HPW are assigned to P-O in the central PO4 tetrahedron, W=O in the exterior WO6 octahedron, W– Ob –W bridges and W–Oc –W bridges, respectively [39]. In 30 wt% HPW/EDG-MIL-101, the band at 803 cm−1 assigned to W–Oc –W redshifts to 824 cm−1 , and the band at 889 cm−1 assigned to W– Ob –W shifts to 900 cm−1 ; these obvious redshifts further demonstrate the strong interaction between the grafted amino groups and HPW. In 30 wt% HPW@MIL-101, the band at 803 cm−1 assigned to W–Oc –W shifts to 814 cm−1 , and the band at 889 cm−1 assigned to W–Ob –W shifts to 894 cm−1 ; these redshifts originate from the confining effect of cages in MIL-101 on HPW [40]. By comparison, 30 wt% HPW/EDG-MIL-101 has higher redshifts than does 30 wt% HPW@MIL-101, indicating a stronger interaction between HPW and the carrier for the former than for the latter.
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Fig. 3. N2 adsorption–desorption isotherms of the different samples: 30 wt% HPW@MIL-101 (a), 30 wt% HPW/EDG-MIL-101 (b), and MIL-101 (c). Table 1 Specific surface area and pore volume of the samples. Sample
BET surface area (m2 /g)
Pore volume (cm3 /g)
MIL-101 30 wt% HPW@MIL-101 30 wt% HPW/EDG-MIL-101
2799 1468 2199
1.51 0.70 1.21
3.1.4. Nitrogen adsorption–desorption The nitrogen adsorption–desorption isotherms of MIL-101, 30 wt% HPW@MIL-101 and 30 wt% HPW/EDG-MIL-101 are shown in Fig. 3. All the samples exhibit type-I isotherms. When P/P0 is in the range of 0–0.1, the N2 adsorptive volumes of the samples increase rapidly, reflecting the existence of abundant micropores [41]. As there are two secondary uptakes at approximately P/P0 = 0.1 and 0.2, two types of nanoporous windows exist in the framework of the samples, which is consistent with the pore structure of MIL-101 [28]. After loading the same amount of HPW on MIL-101, the N2 adsorptive volume decreased more in 30 wt% HPW@MIL-101 than in 30 wt% HPW/EDG-MIL-101, in agreement with the results in Table 1. As listed in Table 1, 30 wt% HPW/EDG-MIL-101 has a larger specific surface area and pore volume than does 30 wt% HPW@MIL-101. This result is explained as follows: in 30 wt% HPW@MIL-101, partial mesoporous cages of MIL-101 are occupied by HPW [40], leading to the blocking of cages and thereby a low pore structure. By contrast, HPW in 30 wt% HPW/EDG-MIL-101 is evenly distributed on the outer surface and pore channels of EDGMIL-101 through the anchoring action of grafted amino groups, greatly reducing the blocking of cages and thus improving the pore structure. 3.1.5. Catalytic performance The catalytic performances of 30 wt% HPW@MIL-101 and 30 wt% HPW/EDG-MIL-101 with the increasing reaction time in C4 olefin esterification are shown in Fig. 4. The obtained SBAC yield is an average of three repeated experiments and the relative standard deviation of the SBAC yield is also displayed as the error bar in Fig. 4. The SBAC yield over 30 wt% HPW@MIL-101 rapidly decreases when the reaction time increases from 8 to 24 h. Meanwhile, the yield of SBAC over 30 wt% HPW/EDG-MIL-101 is kept at about 30.67 wt%, indicating the good stability of this catalyst. The higher SBAC yield of 30 wt% HPW/EDG-MIL-101 than that of 30 wt% HPW@MIL-101 is clarified as follows. On the one hand,
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Fig. 4. Yield of SBAC over 30 wt% HPW@MIL-101 (black) and 30 wt% HPW/EDG-MIL101 (red). (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)
for 30 wt% HPW@MIL-101, HPW is encapsulated in partial mesoporous cages of MIL-101 [39], leading to less diffusion space and fewer active sites for the reactants, intermediates and products. In contrast, in 30 wt% HPW/EDG-MIL-101, one amine group of ED is grafted on unsaturated metal sites of MIL-101, and the other interacts with HPW; consequently, HPW is highly dispersed on the outer surface and pore channels of EDG-MIL-101 and not confined to mesoporous cages. Thus, 30 wt% HPW/EDG-MIL-101 has enough diffusion space and active sites for the reactants, intermediates and products. On the other hand, the diameter of the HPW anion (1.3–1.4 nm) is smaller than the large pore window diameter (1.6 nm) of MIL-101 [42], and HPW is easily removed from the carrier under a polar environment such as acidic solution [43,44]. During the esterification process, the fact that HPW has solubility in acetic acid [45,46] makes HPW leach out from the mesoporous cages of MIL-101 (Table S2), and thereby, the SBAC yield of 30 wt% HPW@MIL-101 is inferior to that of 30 wt% HPW/EDG-MIL-101. The stronger interaction between HPW and the carrier in 30 wt% HPW/EDG-MIL-101 than in 30 wt% HPW@MIL-101 (Fig. 2) restrains the loss of HPW, which improves the SBAC yield. 3.2. HPW/EDG-MIL-101 catalysts with different HPW loadings 3.2.1. XRD characterization Fig. 5 shows the XRD patterns of EDG-MIL-101 and the corresponding catalysts. The XRD peak intensity of EDG-MIL-101 decreases gradually with increasing HPW content due to the gradually declining proportion of EDG-MIL-101 in the catalyst. When the HPW content is 20–40 wt%, the diffraction peaks from MIL-101 remain strong, demonstrating that a suitable HPW loading has little influence on the MIL-101 structure. For 50 wt% HPW/EDG-MIL-101, some diffraction peaks at 2θ = 5°∼7° for MIL-101 disappear, and the relative intensity of the main peaks at 2θ = 2.83°, 3.31° and 8.45° is drastically reduced. These peak changes occur because excessive HPW reacts with the oxygencontaining functional groups in MIL-101 [47], causing local damage to the MIL-101 skeletal structure. 3.2.2. TEM characterization The TEM images of the four catalysts are displayed in Fig. 6. With the HPW loadings of 20–40 wt%, the catalysts present regular octahedral crystal morphology in accordance with MIL-101.
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As listed in Table 2, with an increase in HPW loading, the specific surface area and pore volume of these catalysts gradually decrease due to the occupation of the surfaces and pore channels by HPW. When the HPW loading is 50 wt%, the crystal structure of MIL-101 is partially destroyed (Fig. 5), resulting in a sharp decrease in the specific surface area and pore volume. The acidity results of the HPW/EDG-MIL-101 catalysts with different HPW loadings are shown in Table 2 and Fig. S4. With the increase of HPW loading, the number of B acid sites over the catalysts increases. The 50 wt% HPW/ED-MIL-101 catalyst has the most B acid sites (129.4 μmol/g) among these catalysts. It is known that the B acid sites are crucial for the olefin esterification, while excessive B acid sites aggravate olefin polymerization [48]. As a result, a suitable number of B acid sites corresponding to a moderate HPW loading is pursued for superior olefin esterification.
Fig. 5. X-ray diffraction patterns of the different samples: EDG-MIL-101 (a), 20 wt% HPW/EDG-MIL-101 (b), 30 wt% HPW/EDG-MIL-101 (c), 40 wt% HPW/EDG-MIL-101 (d), and 50 wt% HPW/EDG-MIL-101 (e).
With an HPW loading of 50 wt%, the catalyst presents aggravated crystalline agglomeration. 3.2.3. FT-IR characterization The FT-IR spectra of the different HPW/EDG-MIL-101 catalysts not only present the characteristic peaks assigned to EDG-MIL-101 but also exhibit the characteristic peaks belonging to HPW (Fig. S2). In these catalysts, the intensity of –C–N band decreases, and the redshifts in the –N–H, W–Ob –W and W–Oc –W bands for HPW are observed (Fig. S2). These results indicate that there is a strong interaction between HPW and the EDG-MIL-101 carrier over these catalysts. 3.2.4. Nitrogen adsorption–desorption and acidity characterizations For the different HPW/EDG-MIL-101 catalysts, the N2 adsorption capacity decreases with an increase in HPW loading (Fig. S3).
3.2.5. Catalytic performance All reactions were carried out under the optimum conditions (Figs. S5 and S6). The effects of HPW loading on the yield and selectivity of SBAC over the HPW/EDG-MIL-101 catalysts for the direct esterification of olefins are shown in Fig. 7. The SBAC yield increases from 19.68 to 36.72 wt% when the HPW loading increases from 20 to 40 wt% (Fig. 7(A)). However, in the case of HPW loading > 40 wt%, the SBAC yield decreases with increasing HPW loading. Among the EDG-MIL-101 supported catalysts with different HPW loadings, 40 wt% HPW/EDG-MIL-101 has the highest k and TOF values (Table S3), indicating its advantages in the olefin esterification. As shown in Fig. 7(B), a change in the HPW loading minimally influences the SBAC selectivity, which is consistently above 97 wt%, indicating high SBAC selectivity over this series of catalysts. According to the reaction mechanism for B acid-catalyzed olefin esterification [12–14], HPW with B acidity plays an important role. Generally, more HPW loading produces more active sites, which are favorable for olefin esterification. When the HPW loading is 20–40 wt%, HPW is well dispersed on EDG-MIL-101 (Fig. 5) with regular octahedrons of crystals (Fig. 6); the specific surface areas of these catalysts are between 1491 and 2799 m2 /g, and the pore volumes are from 0.87 to 1.51 cm3 /g (Table 2), further indicating the good dispersion of HPW and the well-retained MIL-101 crystal
Fig. 6. TEM images of the catalysts: 20 wt% HPW/EDG-MIL-101 (a), 30 wt%. HPW/EDG-MIL-101 (b), 40 wt% HPW/EDG-MIL-101 (c), and 50 wt% HPW/EDG-MIL-101 (d).
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Table 2 Specific surface area, pore volume and B acidity of the four catalysts. Catalyst
BET surface (m2 /g)
Pore volume (cm3 /g)
B acidity (μmol/g)
20 wt% 30 wt% 40 wt% 50 wt%
2253 2199 1491 763
1.32 1.21 0.87 0.44
70.4 99.1 110.7 129.4
HPW/EDG-MIL-101 HPW/EDG-MIL-101 HPW/EDG-MIL-101 HPW/EDG-MIL-101
Fig. 8. Effect of reaction time on SBAC yield over 40 wt% HPW/EDG-MIL-101.
recycling runs, indicating the good stability of this catalyst (Fig. S7 and Table S4). 4. Conclusions
Fig. 7. Yield of SBAC (A) and selectivity of SBAC (B) over the HPW/EDG-MIL-101 catalysts with different HPW loadings.
HPW was stabilized on amine-functionalized MIL-101 by the charge interaction between the HPW anions and the positively charged surface of EDG-MIL-101. The as-prepared catalyst shows higher activity for the direct esterification of olefins than does the catalyst prepared by the encapsulation of HPW in the mesoporous cages of MIL-101 due to the good dispersion and anchoring of HPW on EDG-MIL-101. Furthermore, the HPW content incorporated in the as-prepared catalyst was adjusted, and the results showed that among the series of catalysts, the HPW/EDG-MIL-101 catalyst with 40 wt% HPW had the highest SBAC yield and good stability for olefin esterification. The results presented herein provide a facile route for preparing supported HPW with high dispersion and stability to produce high-value SBAC. Acknowledgments
structure. The above factors enhance the olefin esterification performance of these catalysts with the 20–40 wt% HPW loadings. However, when the HPW loading is more than 40 wt%, crystalline agglomeration is aggravated (Fig. 6), and the MIL-101 framework is partially damaged (Fig. 5). As a result, the specific surface area and pore volume decrease dramatically (Table 2), and thereby, the 50 wt% HPW/EDG-MIL-101 catalyst presents unsatisfactory activity for olefin esterification. The reaction stability of optimal 40 wt% HPW/EDG-MIL-101 is investigated in Fig. 8. During the test, the SBAC yield is maintained at 36.70 wt%, indicating the superior activity and stability of this catalyst in the direct esterification of olefins. The yield of SBAC over 40 wt% HPW/EDG-MIL-101 is kept at about 36.65 wt% in three
The authors gratefully acknowledge the financial support of the National Natural Science Foundation of China (Grant Nos. U1162116 and 21076228). Supplementary materials Supplementary material associated with this article can be found, in the online version, at doi:10.1016/j.jtice.2019.03.022. References [1] Hartley WR, Englande AJ, Harrington DJ. Health risk assessment of groundwater contaminated with methyl tertiary butyl ether (MTBE). Water Sci Technol 1999;39:305–10.
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