Preparation of superacids by metal oxides and their catalytic action

Preparation of superacids by metal oxides and their catalytic action

Materials Chemistry and Physics, 26 (1990) 213-237 213 REVIEW PREPARATION K. OF SUPERACIDS BY METAL OXIDES AND THEIR CATALYTIC ACTION iwATA* ...

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Materials Chemistry and Physics, 26 (1990) 213-237

213

REVIEW

PREPARATION

K.

OF SUPERACIDS

BY METAL OXIDES AND THEIR CATALYTIC

ACTION

iwATA*

Department

Hokkaido

of Science, Hakodate

Hachiman-cho,

University

of Education,

040 (Japan)

M. HINO Hakodate

Technical

College,

Tokura-cho,

Hakodate

042 (Japan)

ABSTRACT Our recent works on syntheses tungsten

or molybdenum

are reviewed. obtained

oxide

A1203

by adsorbing

is prepared

Superacids Ho(-14.52

sulfate

supporting

on zirconia,

ion onto hydroxides

from the crystallized

synthesized

themselves

are satisfactorily

which are generally discussed

catalyzed

and on their catalytic of up to Ho(-16.04

or amorphous

oxides of Fe, Ti,

with an acid strength

of

of up to

as that of the sulfate

Surface areas of the superacids

active

sulfate,

tungsten

in a heterogeneous

by strong acid.

on the basis of the results

action are

in air above 5OO'C; a superacid

in the same manner

Zr02 with W03 or Mo03.

oxides and

oxide.

with those of the oxides without

The superacids

sulfate-metal

with an acid strength

by calcination

by metal oxides

are

compared

supported

Solid superacids

Zr, Hf, Sn, and Si followed

of solid superacids,

Structure

superacid

by

are much larger

or molybdenum

oxide.

system for reactions

of acid sites is

of XPS, IR, and XRD spectra.

INTRODUCTION Following acidity

Gillespie's

is stronger

superacidity by mixing

has been reached

Lewis acid

such superacids

articles

arises

applications

Brijnsted acid

(BF3, SbF5,

TaF5,

etc.).

Ho&-12

superacid [l, 21.

when its Such a

which are generally

(HF. HS03F. CF3S03H. The interest

made up

etc.) and a

which has grown in

from the new areas which have been opened as well in as in the hydrocarbon

have been recently

025#584190/$3.50

any acid may be termed

by a number of systems

a flu'orine containing

fluorinated

synthetic

definition

than that of 100% H2S04, i.e.,

reviewed

by Olah

chemistry

field.

The research

[3, 43.

0 Etsevier Sequoia/Printed

in The ~etherIands

214 Solid acids have been extensively carriers

in chemical

industry

acids,

catalysts

oxides

of Si02-A1203,

Si02-Al203 organic

with high surface

bears

reactions.

The preparation

gasoline,

acids.

reactor

of homogeneous

in particular

and has been applied

of Si02-Al203

alkylation, advantages

and reutilization solid catalysts

are active areas

acylation,

methanol

of solid catalysts,

continuous

of the catalyst.

for disposal

and zeolites

as solid superacids.

operation,

Furthermore,

the

no corrosion

stronger

have been developed

The search

our recent works on syntheses

sulfate-supported

metal

as well

of the

of used catalyst.

solid acid systems

chemistry,

solid

solid acids as

to bring about an ease of

which allows

can lead to other advantages, problem

to

recent

of stronger

for solid superacids

of solid superacids

oxides and tungsten

than acidic

recently

and are

has become

since the early 197Os, and it is now the age of superacid.

action:

to various

has been determined

and characterization

is expected

mixture,

such as silica-alumina

summarizes

of solid

are the binary

liquid acids by heterogeneous

industry

and no environmental

categorized active

cracking,

of the reported

In the field of catalysis oxides

than Ho=-8.2

and Si02-Zr02;

acid strength

on the preparation

from the reaction

heterogeneous

stronger

and use of strong solid acids and superacids

in the chemical

as regeneration

or catalyst

Among a large number

[51, whose value is in the range of superacidity.

Because

Replacement

separation

acidity

Si02-Ti02,

The highest

has focused

catalysts

Ti02-Zr02,

for isomerization,

etc.

research

and used as catalysts

strong acid sites on the surface

so far to be Ho+-12

of research

studied

for many years.

This review

and their catalytic

or molybdenum

oxide supported

on zirconia.

SUPERACIDS

OF SULFATE-METAL

Benzylation Friedel-Crafts

of toluene alkylation,

and iron sulfates The activities activity

showed an unexpected

7OO'C have the following decompose proceeds

with calcination

at 700°C

calcined

properties:

rapidly,

temperature,

Preparation

of

[6-81. the maximum

[9-111.

at various

temperatures

that iron sulfates (1) The sulfates

and (2) the slight amount of sulfur of the sulfate

example

and sulfates,

for the reaction

to form CI-Fe203 at 675 to 7OO"C, and afterwards

the decomposition

salts exists mainly

were examined

heat-treated

at

completely

the crystallization

(0.15 wt%) remaining

after

as S042- on the surface.

of S04/Fe203

On the basis of the above results treated

is a typical

on calcination

It was concluded surface

which

over several metal oxides

effectiveness

dependent

of FeS04 and Fe2(S04)3

by XPS and XRD [12, 131.

chloride,

was performed

were remarkably

being observed

Surfaces

OXIDES with benzyl

at 700°C, sulfate-treated

for the surface

properties

ion oxides were differently

of iron sulfates

prepared,

and the

215 catalytic

effect

of sulfate

found that remarkable activity

of Fe203 result

treatment

in the surface

from the sulfate

(Fe203-I) Ltd.)

Works,

was prepared

ammonium

sulfate

and calcined

0.25-0.5

M H2S04 showed unexpectedly

2-propanol,

in air at 500-550°C.

Fe(OHj3.

treated

by heat-

After drying,

high activities

with ammonium

ion

2-propanol

activities

The maximum

for the sample

former activity

activity

sulfate acid.

of the sulfate

of the Fe203-I

are shown as a function

Fig. 1 1161.

were

the materials treated

for the reaction

with

of

catalyst

of calcination was observed

treated with sulfuric

was due to the catalytic

action

latter one was based on acid sites created

at 550-75O'C;

for the reaction

temperature

this

of

of the catalyst

in

at 300 and

It is considered

by the mounted

by strong

the

to form SO3.

with cafcination acid.

prepared

also enhanced

TGA data of the

showed a weight decrease

was caused by decomposition

The catalytic

(Kokusan

acid or aqueous

did not occur at all over the catalysts

The treatment

with sulfate

sulfuric

The Fe203 catalysts

to the same extent as that with sulfuric

catalysts

450-5OO'C

followed

Iron hydroxides

to aqueous

(30 ml) on a filter paper.

though the reaction

by calcining

decrease

and in the catalytic

ion treatment

as follows.

(2 g) were exposed

powdered

activity

It was

was examined.

acidity

[14, 151.

The catalyst Chemical

ion on solid acid catalysts

increases

that the

acid, but the

interaction

of the ion with

60

0 200

300

400

500

600

Co~cinotion temperature, "C Fig. 1. Reaction of 2-propanol to propylene over Fe203-I treated with 0.5 M H2S04 (@ 1 or (NH4)2S04 ( 0) and calcined at various temperatures. Pulse reaction conditions: He carrier 30 cm/min, pulse size 0.4 Ul (liquid), catalyst 30 mg, temperature 17O'C.

216 the support. maximum

In the case of the sample treated

activity

temperatures reasonable

below judging

The material adsorption

with ealcination

treated

with sulfate

sulfate

shown in Fig. 2 [15, 171. activity,

sulfate,

the at

seem to be

of ammonium

ion of 0.5 M concentration

sulfate

showed

itself.

IR

1120, and 1220 cm -1 , which are assigned

1030-1060,

coordinated

The results

ineffectiveness

to metal elements,

1.5 and 3 M showed the IR spectra

catalytic

with ammonium

at 500°C, and the calcination

300°C did not give activity. from the catalytic

bands at 980-990,

to the bidentate with

was observed

quite similar

The treatments

while the samples

treated

to those of iron sulfate

with S02, H2S and SO3 also promoted

the IR spectra of those

substances

being similar

as the

to (n) or

(E) in Fig. 2 115, 161. The Fe203-II subjected

than the Fe203-I

I prepared by hydrolyzing

catalyst

to the similar

treatment

showed higher

The quantity

catalyst.

Fe(N03)3 activity

of S was estimated

to be 0.92 and 0.23 wt% for the Fe203-II

catalysts

calcined

at 500 and 600°C, respectively;

specific

catalyst

was 77 m2/g, while

37 m'/g, a large increase

1400

1200

1000

with ammonia

and higher

that of Fe203 without

treated surface

by chemical

analysis

with 0.25 M H2S04 and area of the former

the sulfate

of the area being observed

1

SO3 content

treatment

was

1161.

800

Wave number, cm-l Fig. 2. IR spectra of Fe2(S04)3 (A) and Fe203-I catalysts treated with 3 M H2S04 (B), 1.5 M H2S04 CC), 0.5 M H2S04 (Dl, and 0.5 M (NH~)~S~~ (El. Calcination temperature: 5OO'C.

The

catalytic

superacids

action

at O°C [51. Si02-A1203

isomerization

Si02-A1203

of butane

which

is catalyzed

and it was found that the present

was examined,

for the skeletal

present

for the reaction

of butane

was totally

to isobutane

inactive

are concluded

Consequently,

by hydrolyzing

Fee13 with ammonia

had a tendency

to be converted

obtained

followed

forms, while

H2S04 gave only the oxide

Preparation

of S04/Ti02,

method

enhancement

of metal oxides

were obtained

ammonia,

prepared

isopropoxide

washing

The catalyst

Both catalysts

propane

material

under pulse reaction

[171.

was obtained

by

at 1OO'C.

ammonia

with

H4Ti04-II

followed

ion by pouring

was

by washing

0.5 M H2S04

(2 gf on a filter paper,

dried, and

and -11, respectively). isomerizations

Butane was converted

conditions,

and the catalytic

the maximum

The quantity

activity

of S was estimated

catalyst

calcined

of butane

and

into isobutane activity

and

of Ti02-I was

was observed by chemical

with analysis

at 525 and 650°C,

[161.

The superacid Zr(OH)4

of Zr02 was prepared

was obtained

from those are referred activities

f18-231.

H4Ti04-I

and drying

for the skeletal 1181.

of up to or oxides of

nitric acid, hydrolyzing

Tic14 with aqueous

to be 2.11 and 0.01% for the Ti02-I

201.

SOO'C

as follows.

five times as high as that of Ti02-II;

respectively

above

in aqueous

to as Ti02-I

were active

at 525'C

for MgO, CaO,

ion onto hydroxides

was treated with sulfate

at room temperature

calcination

was not observed

this The activity

with an acid strength

sulfate

the precipitate, aqueous

in air (referred

isobutane

addition

by calcination

(30 ml) on to the dried titanium calcined

and 0.5 M

one 1161.

to other metal oxides.

Solid superacids

by adsorbing

of TiO2 was prepared

by hydrolyzing

and drying.

was applied

by sulfate

Ti, Zr, Sn, and Si followed

aqueous

from Fe(N03)3

to

of

La203, Mn02, ThO2, Bi205, and Cr03, but for Ti02,

ZrO2, SnO2, and Si02 CL71.

titanium(W)

similar

to be a mixture

A1203 of the sulfate-supported iron oxide,

of catalyst

CuO, NiO, ZnO, CdO, A1203,

The superacid

the sulfate

The

ZrO2, Hf02. SnO2, Si02,

preparation

dissolving

the sample prepared

form without

on the basis of the results

Ho&-16.04

by treating

by using 0.25 and 0.5 M H2S04 showed the IR spectra

and Fe2(S04)3

of

the

into iron sulfate.

(C) in Fig. 2 [161; the latter sample gave the XRD pattern e-Fe203

or even

to be solid superacids.

prepared

catalysts

are

Acid strength

for the reaction.

with H2S04 and calcining

The material

catalysts

at room temperature

used was in the range of -12.70
catalysts

by

in the same manner

to as Zi02-I and Zr02-II,

for the reaction

as that of TiO2

from ZrOCl2 and .ZKO(NO~)~, and the catalysts respectively.

of butane were examined

119, prepared

The catalytic

[20], and the maximum

218 Table I. Time

Reaction

of butane

(h)

Product

24b 48b 24' 48'

distribution i-C4

C4

C3

over Zr02-I at 25°C.

78.9 59.7 68.4 34.2

0.1 1.3 1.1 4.8

(%ja C5

i-C5

0 Trace 0 Trace

Trace 1.3 Trace 3.2

20.4 31.7 30.5 57.8

aC3, C4, i-C4, C5, and i-C5 indicate propane, butane, isobutane, pentane, and isopentane, respectively. b The catalyst was heated again in air at 500°C for 1.5 h before reaction. 'The catalyst was evacuated at 25O'C for 3 h at 10-2-10-3 mmHg before the reaction. activity

was observed

Zr02-II. Zr02-I

The quantity

catalyst

respectively

calcined

isopentane butane

The catalyst

to be 2.8, 2.2, and 0.2 wt% for the

converted

and propane

propane

reactor

at 25'C over

are shown in Table

Pentane

and

as products

in addition

prepared

by heating

the Zr02-I

each

greatly

by calcination

as was observed

in

in the same group as Ti and Zr in transition

method

by exposing

of butane

The maximum

1241.

at 700°C, and this activity

activity

was close to that of

at 65O'C. of HO(-16.04

was synthesized

from the above stated cases; tin hydroxide

with pH=lO followed

The catalyst

at 55O'C.

which was obtained

of HfC14, to 1 M H2S04 and then calcining,

with an acid strength

from the solution

calcining

decreased

oxide is not effective

isomerization

calcined

preparation

temperature

at 100 and 400°C, then treating

at 41O"C, and thus, the treatment

The catalyst,

Table.

with calcination

catalyst

The Sn02 catalyst

obtained

of

at 500°C gave almost the same conversions

crystallizes

by the hydrolysis

for the skeletal

was observed

mixture

1171.

of the Periodic

different

Zr(OHj4

ion on the crystallized

prepared

Zr(OHj4

calcining

is the third element

was active

The amount of

to C3 and i-C4.

[201.

while the activities

of butane,

over 45O'C.

the case of Fe203

Hf(OHj4,

I.

after 48 h, 34.2%, is close to that of the equilibrium

for the reaction

metals

[201

out in a recirculation

The catalysts

Hafnium

and ethane

at 65O'C; the results

with 0.5 M H2S04 and finally

with sulfate

into methane

[191.

C4 and i-C4 at 25OC, 27 and 13%, respectively

of Zr(OHj4

at 500, 650, and 800°C,

of butane was carried

were observed

produced

for Zr02-I and 575'C for

with 0.5 M H2S04 and calcined

into butane

The reaction

at 625-650°C

of S was estimated

treated

[171.

and isobutane

Zr02-I

with calcination

was active

by exposing

by the was

to 3 M H2S04 and

for the reaction

of butane at room

[21, 221.

The Si02 catalyst,

which was obtained

followed

by drying

activity

for the dehydration

in a vacuum

by exposing

and calcining

of ethanol,

silica gel to S02C12

in air at 400°C, showed high

much higher

than that of Si02-A1203,

the

219

temperature

difference

between

both catalysts

over 4O'C; the silica gel was prepared few drops of HNO3, stirring maximum

activity

by dissolving

until gel formation,

was observed

Si(OC2H5)4

and drying

being

in water with a

at lOO*C

of HN03 were not effective

The

1231.

at 400°C, The treatment

with calcination

using NH3 instead

H2SOh and the gelation

to get the same conversions

with

to generate

superacidity. In the case of the sulfate-treated superacid

sites were not created

crystallized

oxides

oxide,

but on the amorphous

The superacrd

crystallization. y-A1203;

superacids

highly

active

of Fe, Ti, Zr, Hf, Si and Sn,

by the treatment

of sulfate

forms followed

of A1203 was prepared

catalysts

oxide rather than the amorphous

was obtained

by exposing

y-Al203

by calcination

to

from the crystallized

were obtained

crystallized

ion on the

by the treatment

on the

The most active

one 1251.

to 2.5 M H2S04 followed

by calcining

catalyst

in air at

550-650°C. Miscellaneous

catalysts

The catalytic were remarkably observed

activities dependent

with calcination

latter material the reaction

temperature;

at 625'C for Ti(SO4)2

of pentane

for the reaction of cumene the maximum

and 725OC for Zr(S04)2

of -13.16<

Hol-12.70

XRD analysis

as a superacid.

at 725°C to be a mixture

activity

1261.

and activity

showed Ti(SO,)2

of their crystallized

was The

for

calcined

at

oxide and

forms.

The preparation Zr(OH)4

method

was exposed

of catalyst

by calcination

into acetone

was

and Te04/Zr02

of hexane

dehydrocyclization calcination

in air.

observed

to selenate of selenic

The materials

and tellurate

caused propan-2-01

by the oxidative

on calcination

dehycirogenation

at 650°C; the catalysts

[ZSI.

of hexane

at 600-700°C,

catalysts

were reduced

The catalysts to benzene;

the selectivity

were quite effective

high activities

for the

were observed

being up to 84%.

contain

3.1, 1.7, and 0.4 wt% Se, that of Te of the 2'02 catalysts acid being

at 500, 650, and 8OO'C were shown to

4.0 and 3.8 wt% after calcination

treated with

at 500 and 800°C,

XPS experiments

to be Se combined Zr-Se-Zr

on

The 21-02 catalysts

with selenic

respectively.

acid and calcined

with H2 and then used for

treated

telluric

ions;

(H2Se04) or telluric

CO into CO2.

The Se04/Zr02 the reaction

solution

with 100% selectivity

The maximum activity

also converted

was applied

to a 0.05 M aqueous

(H6Te06) acid followed to convert t271.

and ZrfS04)2

showed an acid strength

625OC and ZrfS04f2 sulfate

of Ti(S04)2

on calcination

with the Se catalyst showed the surface structure with Zr elements as Se 2- In the bridging bidentate state,

[28, 291.

A dehydrogenation to 0.05 M (NH4j2Cr04

catalyst

for alkanes

was also obtained

followed

by calcination

by exposing

in air at 600-8OO'C

Zr(OHf4

and reduction

at

55O'C

(quantity of Cr: 0.5 wt% after reduction);

into benzene catalyst

with a selectivity

treated

with 0.05 M (NH4)2Cr04

of Zr02 without

the chromate

area is similar

to that of the sulfate

active

this catalyst

of up to 84% [303.

treatment

Specific

and calcined

superacid.

hexane

area of the

at 7OO'C was 57 m2/g; that

was only 15 m2/g.

This large increase

XPS of the catalyst

to be Cr 4+ , created

site for dehydrogenation

converted

surface

by reduction

in

showed the

of Cr04/Zr02

[301. The Fe203 catalysts conversion

of ethanol

treated

to 0.05 M H6Te06

Fe(OHj3

with tellurate

into acetone

2.0 wt%); this catalyst

followed

[311.

by calcination

showed a selectivity

The loading of Pt on the S04/Zr02 skeletal

isomerization

isopentane

The catalyst

331. octane

of alkanes;

from pentane

also produced

present

superacids

catalyst

confirm

whether

substances

in the

gave a steady yield of mixture

of isomers

with a higher

The catalyst

is usually

until use to avoid humidity. treatment

The former catalyst

of a glass ampule

showed high performance

[32,

value of

OXIDES

[35, 361.

with the sulfate

treatment.

catalyst

notes to be of help on the occasion

and sealed in an ampoule

(amount of Te:

[341.

OF SULFATE-METAL

There are several

in air at 6OO'C

by exposing

of up to 75% for 94% conversion.

the loaded catalyst

gasoline

for the selective

was obtained

up to 100 h, with the equilibrium

from light naphthas

PROPERTIES

ion are effective

The catalyst

obscuring

vision,

superacidity

differs

greatly

is a finely powdered whereas

of preparation

calcined

in a Pyrex tube

The appearance

from that without

of the the

solid which coats the wall

the latter is not.

has been generated

of the

This is a way to

Pictures

or not.

of the Ti02 and

Zr02 samples are shown in Fig. 3 [161. The catalyst vacuum

evacuated

The superacids

below

acid is usually

100°C.

higher

in activity

materials

obtained

from isopropoxide

are high in activity

when heated

the Fe203 superacid

The catalyst

of Fe203 and Sn02 show oxidizing

The catalysts

starting

to be deactivated

above 25O'C; in particular

at temperatures

with sulfuric

C.

turns to the colored matter

at temperatures

obtained

by the treatment

than that with ammonium action

in a

should be

at temperatures

of Ti and nitrates

sulfate.

above 100'

of Fe and Zr as

and easy to prepare.

Acidity Due to the heterogeneity are difficult estimate

to carry out and to interpret.

the acidity

well-known SiO2-Al203.

of solid superacids,

of a solid catalyst

acid-catalyzed

reactions;

accurate

acidity

measurements

The most simple and useful way to

is to test its catalytic

we usually

compare

activity

the activity

in

with that of

221

(A)

(Cl

(B)

(D)

(El

Fig. 3. Pictures of S04/Ti02-I (A), Ti02-I (B), SO,/ZrO,-I CC), Zr02-I CD), an ZrO2-I (E) in glass amp&less(
Table

II.

Basic indicators

Indicatora

of base-form:

an adsorbed

of suitable strength;

strength,

-11.99 -12.44 -12.70 -13.16 -13.75 -14.52 -16.04

colorless,

The acid strength convert

of superacid

pKa

m-Nitrotoluene p-Nitrofluorobenzene p-Nitrochlorobenzene m-Nitrochlorobenzene 2,4-Dinitrotoluene 2,4-Dinitrofluorobenzene 1,3,5_Trinitrotoluene aColor

used for the measurement

color

of acid-form:

of a solid is defined neutral

indicators

as the ability

base into its conjugate

adsorbed

yellow.

on a surface

acid

of the [371.

can give a measure

the conjugate acid strength.

Ho function

of the surface

acid of the indicator. For indicators

the pKa, the greater

is equal to or lower than the pKa of

color changes

is the acid strength

of the solid.

indicators

usually

used up until now.

then the value

Lower values of Ho correspond

undergoing

Hammett

to

of its acid

if the color is that of the acid form of the indicator,

of the Hammett

Surface

Thus, the color

used for the measurement The indicators

of superacid

to greater

in this way, the lower Table

II shows the

strength,

which we have

with higher pKa values are 2.4,6-

222

trichlorobenzene

(pKa=-16.121,

trinitrotoluene)H+

f2,4-dinitrofluorobensene)H+

C-18.361, and ip-methoxybenzaldehyde)H+

(-17.351, f-19.50)

(2,4,6-

[381, but we

have not used those yet. Acid strength of the Hammett

of the superacids

indicators,

sample in powder superacids toluene,

indicator

in nonpolar

hexane,

carbon tetrachloride, suitable

super-acid catalysts; use 1191.

The results dinitrotoluene

guaranteed

trinitrobenzene

(-16.04)

The acid strength

However,

grade sulfuryl

chloride

benzene,

chloride

was found

of the present

was dried over silica gel

was also found to be suitable

of m-nitrochlorobenzene

are summarized

is added to the

solvents,

sulfuryl

determination

IX,

(pKa -13.16),

221.

2,4-

(-14.52). and 1,3,5-

in Table

to be Ho&-16.04

III [16, 17, 20, 21, 22, 251. for ZrO2-I

(575'C), and Sn02 (55O'C) and -16.04
in organic

2,4-dinitrofluorobenzene

is estimated

in solvent

[371, but the Ti02 and ZrO2

colored

etc.

cyclohexane

with the indicators (-13.751,

dissolved

for the acid strength

Afterward,

by the visual color change method

solvent

(white color) were immediately

to be a solvent

before

where

form placed

was examined

(650°C),

for Ti02-I,

Zr02-II

-11 (525°C) and

(650°C).

Acid strength change method

of the Hf02 catalysts

of Hammett

indicators

to yellow after calcination. at 700°c, and its catalytic of the ZrO2-I considered superacid

Table III.

because

The maximum activity

(65O“C) catalyst.

Thus, the catalyst

Zro 2-1 (500*Cale (650'Cf' i8OO'Cf" -1xi5750C)e (650°Cje Ti02-I (500PCje (525Y)e (600"Cje -II(525"z)e Sn02 (55O'C) f A1203 (65O'C)

with calcination

treated

at 700°C is f241.

The

from the catalytic

of the catalysts.

pKa value of the Hammett -13.75

color

of butane was close to that

close to Ho=-16 on the surface

of the acid strength

-13.16

was observed

(brown); it is considered

of Fe203 is also colored

Catalyst

by the visual

of the color change of the materials

activity

for the reaction

to hold the acid strength

Measurement

could not be measured

indicator

-14.52

+b -I+ + + + + + +

i+ f + + + +

kc +

+

+

+

f f +

+ + rt +

-16.04 d + +

+

aCalcination temperature. Acidic color of the indicator was observed bdistinctly, 'slightly, and dwas not fCyclohexane. Prepared Solvent: eSulfuryl chloride: observed on the surface. from Zr0C12, ZrO(N03)2, Ti(0-i-pr)4, Tic14 for Zr02-I, Zr02-II. TiO2-I. TiO2-II, respectively.

223 surface

Table IV.

areas of the catalysts. Surface

Calcination temp. ("C)

Catalyst

area

without

with SGq2zro2-I

Zr02-II Ti02-I Ti02-II SILO2

.,,*3;; aMetal

oxides without

activity

showed

the highest

Surface

187 124 41 136 84 144 100 90 166 135

100 50 28 64 44 63 55 71 28 21

650

151 161

253 250

the sulfate

treated

acid strength

area and crystal

Specific

surface

the catalysts

areas of the catalysts

Figure

treatment.

Amorphous

and the Zr02 heat-treated monoclinic

The XRD spectra

treated

superacidity

treated

material

calcined

The XRD pattern

calcined

The degree of

at 410"C,

of tetragonal. and

into the latter form by calcination after calcination

are shown in Fig. 5.

at 500°C is almost

of SOq/Zr02-I

was completely

over

over ?OO'C

[l?,

The degree

of

the same as that of ZrO2

heated at 650°C, whose

a tetragonal

at EOO'C was almost

the

with the Zr02 and

oxide crystallizes

of a mixture

of the Zr02-I catalysts

was highest,

a large increase

catalysts.

were also observed

zirconium

form being developed

of S04/Zr02

at 35O'C.

sulfated

phenomena

hydrated

forms; the former converts

crystallization

[221.

the

Sn02 was much lower than that of SnO2 without

at 5OO“C consists

500°C, only the monoclinic 391.

of the SnO2 catalysts

The analogous

1171.

in particular

active and acidic

with

that the areas of

with those of the oxides without

on the highly

of the sulfated

IV, together

It is noteworthy

for the A1203 catalyst;

4 shows XRD spectra

Ti02 catalysts

close to

activity.

are shown in Table

[17, 21, 22, 251.

area was observed

crystallization sulfate

except

acidity

so far, the ZrO2 catalyst

as well as the highest

are much larger compared

treatment

in surface

at 5OO'C bears a surface we have synthesized

form

those of pure metal oxides

sulfate

treatment.

Among the superacids

Bl.

S042- a

500 650 800 575 650 525 600 525 550 600

that the catalyst

Ho=-13

(m2/g1

form; the pattern

coincident

of the

with that of Zr02

at 650°C.

Figure

6 shows the spectra

phase transformation by calcination.

of the TiO2-I

catalysts

[171.

of Ti02 is known to be from an anatase

It is seen that the temperature

The crystallographic form to a rutile one

of crystallization

or phase

224

I

I

I

I

20

30

40

50

I

I

60

70

2 e/de@

Fig. 4.

XRD profiles of Sn02 (A) and SO,/SnO, (B) calcined at 500'~

11 30

40

2 er'des

50

30

40

53

2wN

Fig. 5. XRD profiles of S04/Zr02-I and ZrOa-I. Calcination temperature: (A) 500°C, (B) 650°C, CC!)8OO'C.

225 transformation

of anatase

to r-utile form for S04/Ti02-I

that for pure Ti02; the pattern the TiOZ catalysts, The measurement

was pure anatase by scanning

the pictures

performed;

with the sulfate

well as the retardation

sulfate

microscope

than

of crystallization,

was

It is seen that the samples

into fine particles

the sulfate

Catalysts

of the Zr02

treatment.

in comparison

with

This must be a reason,

why specific

as

surface areas of the

are much larger than those of the oxides which have not undergone

the

treatment.

Specific

surface

the oxides without were prepared obtained one.

were cracked

without

is ~a. 2OO'C higher

at 525'C. most active among

system.

electron

are shown in Fig. 7 [161.

treatment

those of the substaces

catalysts

of S04/Ti02 -I treated

areas of the Al203 catalysts the sulfate

by the treatment

It is considered

after the treatment preparation

treatment

from the crystallized

on the crystallized

and highly active

than those of

These catalysts

as shown in Table IV.

oxides,

catalysts

on the surface

about by the different

method

area before and

of catalyst

[251.

TiO,-I

were

oxide rather than the amorphous

that the large difference

was brought

were much smaller

sO,/TiO,-I

(B)

L

2 e/des

Fig. 6. XRD profiles of S04/Ti02-I and Ti02-I. (A) 300°C, (B) 500°C, (C) 525°C. (D) 6OO'C.

Calcination

temperature:

226

(B)

(A) Fig. I.

AEM pictures

CATALYTIC

REACTIONS

of Zr02-I

BY SULFATE-METAL

About ten years have passed but the applications summarizes

in the consecutive suppress

a low temperature converted neopentane

of isopentane

the reaction

butane,

(2,2-dimethylpropane)

In esterification, used catalyst

on sulfated

+ isopentane + isobutane

should be carried

using a highly

into propane,

as catalysts

in the vapor phase,

steps of pentane

the reaction

selectively,

repeating

was examined;

at 650°C.

since this study began to be taken up seriously,

reactions

of pentane

(B) calcined

OXIDES

of solid superacids

the acid-catalyzed

In the reaction

(Al and S04/Zr02-I

the reaction

no reactivation

+ isobutane. for obtaining

1401.

pentane,

into methane,

Table V

metal oxides.

the reaction

is known to occur Thus, in order to better

out with a short contact

acidic catalyst isobutane,

are still few.

Cyclopentane

and isopentane,

ethane,

of ethanol

and propane

isopentane time and at was while

[171.

with acetic acid with the

of the ZrO2 catalyst

was needed

since

227 Reactions

Table V.

catalyzed

by solid superacids. References

Catalyst SO41"eOx

Reaction

Type of reaction

Zr02 Pentane 3 i-Pentane Isomerization zro2 Alkylation Methane + Ethylene 3 C3-C7 hydrocarbons 2rO2 i-Butane + Butenes +C5-Cl1 alkylates ZrO, o-Xylene + Styrene += Phenylxylylethane Toluene + PhCOCl + o-, m-, pAcylation Methylbenzophenone + HCl Toluene + (PhCO)20 + A1203, Zr02 Methylbenzophenones + PhCOOH zro2 Toluene + PhCOOH + Methylbenzophenones f H20 zro2 Toluene + CH3COOH + Methylacetophenones + H20 ZrO2 Chlorobenzene + o-Chlorobenzoyl chloride Esterification cl-~C4-0H + CH3COOH *Esters ZrO2 TiO2, Zr02 n-Octyl, 2-Ethylhexyl alcohol + Phthalic acid + Terephthalic, Ethanol + Acrylic acid -5 Ti.02, ZrO2 Methanol

+ Salicylic

acid +

Ethyl, Methyl vinyl ether _) Poly(ethy1, methyl vinyl ether) Butane, i-Butane + CO + CO2 Ethylene + A20 + Acetaldehyde + Acetone Cyclohexanol * Cyclohexanone

the catalytic However,

activity

remained

the TiO2 catalyst alcohol

the activity

because

of ZrO2 remaining

elimination

[47, 481.

between

Ti.02 and Zr02 catalysts at a high temperature

The Fe203 superacid hydrocarbons loo"c.

unchanged

for the repeated

The discrepancy

is 150°C, and it is considered

gave a 29% conversion

superacid

of oxidation [21, 221.

thus those superacids

operation

in the preparation

was found to be quite effective

by the sulfate

for the reaction

addition

the of

that the catalyst

of

at temperatures of butane

above

at 300°C to

where none of the reactions

treatment

1531.

was also observed

catalysts

without

as solid catalyst.

Iron and tin oxides are known to be oxidation would be the oxidation

acid

temperature

for oxidation

was performed

the sulfate

[501.

of phthalic

ion on the surface,

is more stable and effective

at 3OO'C over Fe203, without

enhancement

operation

of sulfate

form CO and CO2 in the ratio 4:6 under the conditions occurred

53 22 22

by the esterification

to CO and CO2 when the reaction

The catalyst

Fe203

for the repeated

of the elimination

sulfate

prepared

unchanged

was deactivated

with n-octyl

50 47, 48 51 47, 48 51 47, 48 51 52

TiO2, ZrO2

Polymerization Oxidation

40 41 42 43 25, 44 45, 46 25, 47 48, 49 47, 48 49 47, 48 49 45, 46

The activity with the Sn02 catalysts;

with superacidity.

STRUCTURE

OF ACID CENTERS

Experiments property; spectra

OF SULFATE-METAL

using XPS were carried

the spectra

OXIDES

out in order to elucidate

of the ZrO2 catalyst

are shown in Fig. 8 [54, 551.

of Zr 3d3/2, Zr 345/2, and 0 1s for S04/Zr02

consistent

with those for Zr02, 184.1,

(B. E.), respectively. which was similar

The former

treated

182.0, and 530.3 eV for binding

to that of Zr(S04)2.

is composed

peak

energy

at 532 eV,

The single peak of S 2p3/2 was observed Thus, it is concluded

of Zr02 and S04, not of Zr(S04j2.

On the other hand, the XPS spectra

of the Ti02 catalyst

be composed

of Ti02 and Ti(S04J2

XPS spectra

also showed the possibility

surface

The

at 65O'C were

sample also showed a shoulder

at 169.3 eV, whose value agreed with that of Zr(S04)2. that the surface

the surface

[561.

showed the surface to

In the case of the A1203 of bearing

superacid,

A1203 and A12(S04j3

the

on the

as is shown in Fig. 9 [251.

The IR spectra The samples

of the superacids

showed the spectra

of Zr02, Ti02, and Sn02 are shown in Fig. 10.

different

from those of metal

sulfates

(shown in

Fig. 2); all the materials showed absorption bands at 980-990, 1040, 1130-1150, and 1210-1230 cm -1 , which are assigned to the bidentate sulfate coordinated to metal

elements

[571.

The IR spectra conversion analogous between

of pyridine

examined;

on S04/Zr02-I(650°C)

showed the easy

of Lewis sites to Brb'nsted sites by water molecules results

were also observed

the preheating

reaction

adsorbed

conditions

temperature

before

the results

when heated

with the Ti02 superacid

of S04/Zr02

reaction

that Bransted

sites, were decreased thus the reaction the activities

on heating

by regeneration

sites, created

by heating

of butane

decreased

at the high temperatures

catalyzed

activity

by heating

by adsorption

The relation

under the pulse

for the reaction

The maximum

are shown in Fig. 11.

at 350°C, and the activities

It is considered

in a reactor

and activity

of butane was was observed

at 400 to 6OO'C.

of water on Lewis

in the He flow, and

by Briinsted acid was restrained.

at 500 and 55O'C were raised to those around

of the Brb'nsted sites

(A' and B' in the Figure),

was treated

followed

by heating

again in the He flow at 3OO'C for 1 h and performing

reaction

at 13O'C.

It is indicative

are easily

the reaction

Brhsted

changeable

of butane

acid

In fact, 300-4OO'C

where the

catalyst

catalysts

by moistening

The

[54, 551. [161.

with water at 12O'C after the reaction,

that Lewis and BrGnsted

by adsorption

being also catalyzed

or desorption

of water molecules,

by Brijnsted sites

site Lewis

acid

the

sites on the present

site

[54, 551.

229

Zr 3d3/2, 512

0 Is

(A)

(B)

(C)

1111(111111( 534

530

526

186

182

178

Binding energy, eV Fig. (Cl:

8. XPS spectra of ZrOZ ZrOZ-I (650'12).

catalysts.

(A):

Zr(S04j2,

Al 2~

0 1s

A

(A)

_I 540

535 eV

530

525

80

75 eV

70

Blndina energy

Fig.

9.

XPS

spectra

of Al,(SO,),

(A) and

S0,/A1203

(B).

(B):

S04/Zr02-I

(65O"C),

230

1300

1500

1100

900

Nave number, CB-~ Fig. 10. IR spectra of SO4/ZrO -1 (650°C) (A), SO4/Zr02-I S04/TiO2-I (525°C) CC), and SO4 3SnO2 (55O*C) CD).

From the above results, with Zr elements

in the bridging

the case of titanium the complex

is much stronger

present,

iron oxide

is a chelating

studied

in the absence whereas

in the presence

thus accounting spectroscopic 1651.

of sulfated

sulfate:

thus,

by the inductive

If water molecules

by IR spectroscopy

alumina

and titania

are

117, 55, 601.

suggested

161-631.

1641.

Saur and

and postulated

are bonded

to a bridged

Brijnsted acidity zirconia

in

of acid sites on sulfur- promoted

of H20 this is converted

of sulfated

et al. proposed

to Brijnsted acid sites

three oxygens of the sulfate

for the increased studies

complex

remarkably

by arrows.

that the structure

the structure of water,

to be SO4 combined

with that of a simple metal stronger

fBl,

The double bond nature of

ion 158, 591.

as illustrated

hidentate

appears

state as Okazaki

the Lewis acid sites are converted

Tanabe et al. proposed

others

compared

of Zr4' becomes

of S=O in the complex

structure

bidentate

oxide with sulfate

the Lewis acid strength effect

the surface

(8OO'C)

that,

to Al or Ti,

bidentate

Recent

a monodentate

sulfate,

laser Raman structure

231

Heating temperature of catalyst, "C Fig. 11. Catalytic activities of S04/Zr02-I (65O'C) preheated at various temperatures in a He flow before reaction (butane at 130°C). (0 ): Heat-treated (0): Exposed to water by injection at 12O'C and treated at various temperature. at various temperatures. A', B': After the reaction of butane (A, B), water (lull was injected at 12O'C followed by heating the catalyst at 3OOOC for 1 h and performing the reaction under the same conditions.

SUPERACIDS

BY METAL OXIDES

Although elevated

the sulfate

temperatures

THEMSELVES

superacids

the system of metal oxides. containing

any sulfate

temperatures

ammonium drying,

metatungstate

observed

anhydride

both reactions.

estimated

not

which can be used at

Zr(OHj4 was impregnated followed

method

with aqueous

by evaporating

The concentration

13 wt.% W after calcination

were quite effective

with tungstic

water,

was 15 wt.% W

at 650-950°C.

for the benzoylation

and for the reaction

of pentane;

at the surprisingly

The SiO2-A1203

The catalyst

at 50°C and for pentane on ZrO2

as follows.

[(NH,)6iH2W12040)-"H201

with calcination

conditions.

type of superacid,

at

with

The analogous

acid

(H2W04) which

in water.

The catalysts benzoic

superacids

[66-691.

was also formed by the kneading

is insoluble

another

of metal oxides,

in air at 600-1OOO'C.

based on the hydroxide, superacid

We have prepared

was prepared

and calcining

of heat-treatment

it is hoped to synthesize

ion but consisting

of over 800°C

The catalyst

are stable enough because

for preparation,

catalyst

treated

of toluene

the maximum

high temperatures

was totally

inactive

at 800°C was active

to be Has-14.52

166, 671.

The acid strength

by a color change method

was

of 800-85O'C

for

under the same

for isomerization

at 30"~‘ and XPS showed this catalyst

IW03/~r02(800~C11

with

activity

of butane

to be WO3 supported

of this catalyst

using Hammett

was

indicators.

232

I

I

I

I

I

40

20

60

26 /dea

(B): W03/Zr02 (A): W03 (700'C). Fig. 12. XRD profiles of W03/Zr02 catalysts. (800°C). (Cl: wo3/zro2 (1000"c). (D): W03/Zr02 prepared by calcining Zr(OHj4 at 700°C, impregnating with the tungstate and calcining at 7OO'C.

The catalysts

prepared

with the tungstate activities,

and finally

the spectra

precalcining

Zr(OHj4

to 800-85O'C

to be a monoclinic

W03 (D), while the materials

with that of the latter material

by impregnation calcination combines

calcined

then converts

system

from the inactive

similarly

prepared

coincident

CC), whose catalytic

activity

sites are not created form whose

form; i.e. tungsten

superacid

oxide

sites at the time when a

In fact, the appearance

material

of W03 from 600

of the former was almost

it to the crystalline

at

to the

from Zr(OHj4 dried

the crystallization

that superacid

was

by

and calcining

oxide, but on the amorphous

oxide to create

is formed.

prepared

in addition

at 1OOO'C

it is concluded

on the crystallized

with zirconium

tetragonal greatly

Therefore,

at

of Zr02, as was

by impregnating

prepared

forms without

of Zr(OH)4

of the catalysts

The catalyst

system

(B); the pattern

of calcination

low.

temperature

each

the same

by calcination

XRD measurement

at 7OO'C to Zr02 followed

at 1OO'C gave 100% tetragonal

was quite

greatly

are shown in Fig. 12.

700°C showed the pattern crystallized

superacids.

then impregnating

at 8OO'C gave almost

decreased

of over 4OO"C, the crystallization

with the sulfated

performed;

at 100-300°C,

Zr(OH)4

calcining

while the activities

temperatures observed

by heating

of the catalyst

from the crystallized

differs

oxide as shown

233

CD)

(B)

(A)

Fig. 13. Pictures of WO,/ZrO, catalysts. (B): WO, prepared (A): ZrO, (800°C). at 8OO'C. by calcining ammonium me
in Fig. 13.

(C) is white in color, W03 being highly dispersed

The former

the Zr02 lattice, WO3 itself

whereas

the latter

[16, 661.

This catalyst

preparation

impregnated

with molybdic

evaporating

water,

method

acid

drying,

benzoylation

of toluene

Si02-A1203;

by the visual

considered

Superacid crystallized catalyst.

sites were not created

by

was 5 wt.% MO

for the

at 750-800°C.

the acid strength

of the Hammett

Since the

was not

indicators.

higher

It is

than Ho=-12.70

with those of Moo3 and Zr02

material

different

(c_a. at

[16, 681.

of the molybdate

as was oberved

of the inactive

was

followed

which did not occur over

by impregnation

oxide was also completely

Zr(OH)4

XPS spectra of the sample treated

were consistent

The XRD pattern

The concentration

bears a surface acidity results.

oxide; ammonia

was effective

on calcination

green),

oxide, but on the hydroxide

crystallized hydroxide

anhydride,

(yellowish

in aqueous

in air.

color change method

from the reaction

[Mo03/Zr02(8000C)1

to molybdenum

The catalyst

were observed

that the catalyst

-13) judging 800°C

[681.

with benzoic

high activities

was itself colored

estimated

was applied

(H2M004) dissolved

and calcining

metal based on the hydroxide

catalyst

into

(D) is not, the color being close to that of

on the

in the case of the W03

prepared

from the

from that prepared

from the

as shown in Fig. 14 [681.

Molybdenum the present

oxide

is well known to be one of the oxidation

substance

would be an oxidation

catalyst

catalysts,

with superacidity

and thus whose new

234

I

I

20

I

I 40

I

I

60

2e/deg Fig. 14. XRD profiles of Mo03/Zr02 catalysts. (A): MoO3/ZrO2 prepared by impregnation of the molybdate on the crystallized 2x-02 (calcined at 7OO'C) followed by calcination at EOO'C. (B): Mo03/Zr02 (8OO'C).

Table VI.

Surface

areas of W03/Zr02

Surface W03/Zr02

Calcination temp ("C)

100 800 850 900 1000

is expected.

1.2% CO, 98% selectivity at 500-7OO'C surface

It is noteworthy

with the sulfate

The catalyst

was inactive

converted

2

methanol

catalyst

tungsten

by calcining

especially

shown to contain

acidity,

is strongly

and an excess of the sulfate

prepared

at 800°C.

by calcination

This value is estimated interacted

is decomposed

while calcining

with

oxides as was just observed

in the case of calcination

2.2 wt.% of S.

the amount of sulfur which as sulfate

are shown in Table VI.

are much larger compared

and molybdenum

with the highest

fact, fuming gas is observed

into 68% HCHO and

oxide prepared

areas of the W03 and Moo3 catalysts

superacids,

650°C, was already

34 15 6

[691.

that the areas of both catalysts

The S04/Zr02-I

Zr02

68 60 58 43 7

for HCHO, while molybdenum

those of the oxides without

monolayer,

area (m2/g) Mo03/Zr02

30 12

catalytic-action

Specific

catalysts.

44 39 35

600

H2Mo04

and MoO3/ZrO2

to be

with Zr02 in a

to form sulfur oxides.

the catalyst.

at

2.2 wt.% of S is

In

235

to 13 wt.% of W and 6.6 wt.% of MO, these values being

equivalent

the supported excess

quantities

of molybdenum

of the present

Sublimation

catalysts.

oxide was also observed

with calcination

just equal to

based on an

of the Moo3

catalyst. CONCLUSION

AND PROSPECTS

I have attempted

to present

and their catalytic

action,

Solid acid systems

stronger

the recent works on syntheses

together

as solid superacids.

Sulfate-supported

observed

metal oxides were stable because

Another

being

satisfactory

extensively

liquids

catalyst.

will undoubtedly

superacids

tungsten

by a new preparation

to other metal oxides

There are many reactions as an effective

of heat-treatment

in which

with the oxide

its stability

method

will be

for new solid superacids.

solid superacid

The convenience provide

at high

or molybdenum

method,

It is hoped that the preparation

so far.

applied

and are

of the sulfate was sometimes

type of superacid,

was prepared

on zirconia,

structure.

which were used

recently

thus it was hoped to synthesize

reaction,

system of metal oxides. supported

but elimination

for preparation,

during

and zeolites,

in the past, have been developed

as catalysts

categorized

temperatures

with some view of the surface

than silica-alumina

extensively

of solid superacids

might be expected

to perform

of using solids in place of corrosive

an incentive

to further

studies

in the use of

solid superacids.

REFERENCES 1

R. J. Gillespie,

2

R. J. Gillespie

&

Chem. Res, 1 (1968) 202. --

and T. E. Peel, Adv. Phys. Org. Chem., 2 (1972) 1.

3

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