Journal Pre-proof Recycled Fibers in Reinforced Concrete: a systematic literature review
Roberto Merli, Michele Preziosi, Alessia Acampora, Maria Claudia Lucchetti, Elisabetta Petrucci PII:
S0959-6526(19)34077-6
DOI:
https://doi.org/10.1016/j.jclepro.2019.119207
Reference:
JCLP 119207
To appear in:
Journal of Cleaner Production
Received Date:
01 February 2019
Accepted Date:
06 November 2019
Please cite this article as: Roberto Merli, Michele Preziosi, Alessia Acampora, Maria Claudia Lucchetti, Elisabetta Petrucci, Recycled Fibers in Reinforced Concrete: a systematic literature review, Journal of Cleaner Production (2019), https://doi.org/10.1016/j.jclepro.2019.119207
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Recycled Fibers in Reinforced Concrete: a systematic literature review Roberto Merli*1, Michele Preziosi1, Alessia Acampora1, Maria Claudia Lucchetti1, Elisabetta Petrucci2 1 Department
of Business Studies, Roma Tre University, Via Silvio D’Amico 77, 00145 Roma ITALY 2 Department of Chemical Materials Environmental Engineering, University of Rome “La Sapienza”, Via Eudossiana 18, 00184 Roma ITALY Email addresses:
[email protected]*;
[email protected];
[email protected];
[email protected];
[email protected]. Tel. contact: Roberto Merli - +39 3357107033
Journal Pre-proof Abstract Concrete is one of the leading composite materials for construction, therefore the identification of strategies aimed at reducing its environmental impact is crucial for greening the building industry and achieving the Sustainable Development Goals set by the United Nations. One way to reduce this impact involves the opportunity to recycle waste materials as fiber in concrete reinforcement, thus following the circular economy principles. The feasibility of using different waste materials in Recycled Fiber Reinforced Concrete (RFRC) is attracting practitioners’ attention. Through a systematic literature review, the paper analyzes the academic literature on concrete reinforcement using recycled fibers. The main goal is to provide an exhaustive analysis of the phenomenon with rigorous and reproducible research criteria. Eventually, 194 articles were analyzed. RFRC is a research topic, which is rapidly growing over the last years and scholars’ attention is focused both on engineering aspects, through experimental studies testing the composite mechanical properties, and environmental sustainability considerations. From the analysis, emerged that even though the relevance of the construction industry and, as a consequence, of concrete in the global transition toward sustainability it is widely recognized, there is a gap in investing the potential of RFCR in addressing the triple bottom line of it. Finally, it emerged a great research potential in exploring how recycled fibers may be part of a construction industry oriented and inspired to circular economy principles. Keywords: concrete; recycled fiber; fiber reinforced concrete; sustainability; circular economy
Summary 1. Introduction .........................................................................................................................2 2. Research methodology .........................................................................................................4 3. Material collection and category selection............................................................................5 4. Results..................................................................................................................................6 4.1 Distribution of times and sources...........................................................................................6 4.2 Type of research ....................................................................................................................7 4.3 Keywords families and network analysis...............................................................................7 4.4 Implications for sustainable development ............................................................................9 4.5 RFRC composites ..................................................................................................................9 4.6 Properties of RFRC ..............................................................................................................10 4.7 Materials of recycled fibers.................................................................................................11 4.7.1 Plastic fibers......................................................................................................................12 4.7.2 Metal fibers ......................................................................................................................16 4.7.3 Natural fibers ....................................................................................................................16 4.7.4 Others and Mixed .............................................................................................................21 4.7.5 Rubber fibers ....................................................................................................................21 4.7.6 Glass fibers .......................................................................................................................21 5. Discussion ………………………………………………………………………………………………………………………. 25 6. Conclusion ..........................................................................................................................26 References.................................................................................................................................26
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1. Introduction One of the main challenges of the century is to embrace a sustainable development path, whose goal is to balance environmental, social and economic needs for present and future generations (Elkington, 1998). In this context, the civil construction industry is facing a crucial phase in order to meet the triple bottom line requirements of sustainability (Ding, 2008; Myers, 2005). Considering the environmental aspect, the construction industry accounts for half the consumption of raw materials and industrial waste, 40% of global energy consumption (Marinković et al., 2017), and between 40-50% of greenhouse gases (GHG) emissions (Khasreen et al., 2009; Petek Gursel et al., 2014). Additionally, the industry is responsible for other environmental impacts as the ecosystem degradation, contamination of soil, water and air (Vieira et al., 2016). Concrete is the most widely employed material in building construction and has a crucial role in providing health and a safe environment to the global population, being after water the most used resource (Henry and Kato, 2014). In fact, if properly produced, concrete has exceptional durability and mechanical characteristics, and is an excellent engineered material (Meyer, 2009). Currently, the world produces 4.4 billion tons of cement annually, but that number is expected to rise to over 5.5 billion tons by 2050, especially in developing countries (Lehne and Preston, 2018). As concrete is the most consumed building material, a strategy to reduce its impact on natural resource depletion and the environment is essential on a global level (Turk et al., 2015). Concrete negative impact mainly derives from cement production, which represents its main element. Cement alone is responsible for roughly 5-7% of CO2 anthropogenic global emissions, and 3% of global GHGs emissions (Van Den Heede and De Belie, 2012). Furthermore, the high consumption of mineral resources and fossil fuels, together with the large amount of waste generated, have to be included when considering the concrete environmental impact (Marinković et al., 2017). In order to find a balance between the industry growth and the structural limits of the planet and ensure the competitiveness of this construction material, it is crucial to develop strategies to mitigate concrete environmental impact and define new “green” concrete concepts (Van Den Heede and De Belie, 2012; Vieira et al., 2016). To do so, concrete industry will need to overcome the traditional linear path of production and consumption, to embody a circular approach considering the entire life cycle of its production chain (Ellen McArthur Foundation, 2013). Given the crucial role of the industry in terms of economic, social and environmental worldwide development, it may have a significant importance in achieving the Sustainable Development Goals (SDG) set by the United Nations (United Nations, 2015). Many of the 17 SDGs may be addressed in some way by the concrete supply chain when developing sustainable strategies for the industry. These strategies mainly aim at reducing raw materials consumption through the use of waste and recycled materials, the design of the structure with less material of high durability and the use of less impactful construction processes (Marinković et al., 2017). Concrete is a mixture of different components, among which Portland cement, fine and coarse aggregates, water and additives (Vieira et al., 2016). Traditional concrete has several weaknesses, mainly in terms of low tensile strength, low ductility, low energy absorption, low crack resistance, and shrinkage cracking (Kim et al., 2010; Wang et al., 2000; Zollo, 1997). In the last decades, to overcome these defects, the concrete mixture has started to be integrated with different types of fibers (Foti, 2013; Kim et al., 2010). This type of concrete is named Fiber Reinforced Concrete (FRC) and it can be defined as an amalgamated material constituted of Portland cement and aggregates, incorporating short isolated and irregular fibers (Sumathi and Saravana Raja Mohan, 2015). It is worth noting that, although the use of fibers in concrete is aimed mainly at improving the mechanical properties of the concrete products, minor applications include their use: 1) as a powder, for partial replacement of cement in order to limit costs, the release of hydration heat and the shrinkage phenomena associated with the use of this binder (S. Sharma and Singh, 2017; Sodhi and Salhotra, 2017); 2) as reinforcement for polymeric tubes used to confine recycled aggregate in concrete (Chen et al., 2016); 3) as link slabs in engineered cementitious composite materials, in concrete bridge deck (Kendall et al., 2008); 4) as repairing agent for ordinary Portland based concrete (Rebeiz et al., 1993). Fibers are often included in the formulation of lightweight concrete (Balaguru and Ramakrishnan, 1987), whose main properties are low density and high thermal insulation ability, and in selfcompacting concrete (SCC), whose main characteristic is the ability to achieve good compaction
Journal Pre-proof without external vibration. In this last case, rheological and mechanical synergistic effects of different fibers have also been verified (Nehdi and Ladanchuk, 2004). For structural use, high performance and ultra-high-performance concrete have been developed, in order to achieve high strength together with high toughness and durability. These highly performant products are obtained by optimization of both composition and mix design. To this aim, they often contain fly ash and silica fume as partial replacement of cement (Walraven, 2009). Fiber reinforced concretes have a wide range of applications. In particular, glass fibers are beneficial for precast panels, curtain wall facings, sewer pipes, thin concrete shell roofs, wall plaster and concrete blocks. Steel fibers are often included in roofs, pavements and floor slab, bridge decks, pipe, airport runways, pressure vessels, blast resistance structures, tunnel linings, while synthetic fibers are used for piles and facing panels. Other uses are construction of dams and wells, tunnel lining and slope stabilization. Synthetic conventional fibrous materials improve concrete performance, but they derive from nonrenewable and expensive natural resources. Additionally, they are not biodegradable and, once disposed, generate waste and negative environmental impact. Conversely, natural fibers are cheaper, cost-effective, renewable and therefore represent a sustainable source of fibers for FRC (Anandamurthy et al., 2017; Pacheco-Torgal and Jalali, 2011). The concrete industry, when using recycled fibers, may also contribute to reducing its environmental impact, waste streams and waste disposal in landfills. Scholars’ previous works have shown that various types of fibers recovered from different waste streams are suitable to produce reinforced concrete and are less costly than non-recycled fibers (Wang et al., 2000). This cascading use of waste for FRC production supports the “closing the loop” strategies for the implementation of circular economy practices (Merli et al., 2018). In fact, using by-products and waste as an input for concrete reinforcement would extend the value of resources, also contributing to the creation of new business opportunities (Ellen Macarthur Foundation, 2016). In the European context, the concrete industry has great potential in supporting the European Union circular economy goals. In the European strategy, besides improving resources efficiency, waste is to be considered as an alternative source of raw material (Turk et al., 2015). From this point of view, recycling and reuse of waste can be successfully adapted to the concrete industry, to generate an alternative supply of reinforcement fibers. While researchers’ attention is mainly focused on greening cement and aggregate materials, less attention is given to the potential use of fibers from recycled natural and synthetic materials (Anandamurthy et al., 2017). Considering the potential of using recycled fibers to contribute to transforming waste into valuable material, this study has as its main goal to review scholars’ contributions to the topic. However, in recent years, a growing number of scholars are investigating the potential of recycled waste materials in replacing traditional fibers for FRC production. This attention is due to a growing awareness around the environmental impact of the construction and building industry. Despite the significant amount of academic literature on the topic, a research gap has been identified with respect to classification and optimization of these precious materials. To fill this gap, the main goals of this work is to review researchers’ investigations on the topic. Therefore, the primary research question that arises is: What is the role of recycled fibers reinforced concrete (RFRC) and how scholars approach this topic? From these generic questions, we have developed a group of more specific ones: How recycled fibers studies have evolved over time, sources and authors? Which research methodologies are the most used to study RFRC? How RFRC studies approach the triple bottom line of sustainability? Which types of concrete are analyzed in selected literature? Which recycled materials are employed in fiber reinforced concrete? Specific objectives of this paper are: to provide an updated overview of all the recycled materials used as fibers in the concrete formulation. In fact, although some papers have analyzed specific categories of materials, there are no comprehensive reviews that collect them all to evaluate the evolution over time and the spatial distribution of the interest in this topic, to understand whether for these issues we can foresee a steady development or only occasional attractiveness
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to determine whether the scientific interest is more focused on purely technical implications or if it involves also the environmental, social and economic benefits. A useful tool for this purpose is also represented by the analysis of the journals that publish these types of works to explore for each type of analyzed fiber, the source from which it comes and the use for which it is intended After this introduction, Section 2 describes the research methodology. Section 3 explains material collection process; Section 4 describes the analytical categories employed and presents the evaluation of the results; Section 5 explores the different recycled fibers for concrete reinforcement analyzed by scholars; Section 6 provides discussion, implications and limitations of this study, proposing future lines of research; Section 7 presents the conclusion.
2. Research methodology This paper performed a systematic review of the literature on the topic of RFRC. The systematic literature review has been defined by Kitcharoen (2004) as a form of secondary study with the aim of “identifying, evaluating and interpreting all available research relevant to a particular research question, or topic area, or phenomenon of interest”. Our analysis integrates qualitative and quantitative evaluation being framed as content analysis (Brewerton and Millward, 2001). Following the guidelines of Denyer and Tranfield (2009) and Mayring (2003), the review process has been structured in five main five stages, which are explained below and in Figure 1: Construction of research questions; Material collection: material and unit of analysis identifications and definition; Descriptive analysis: the collected material is evaluated and analyzed with quantitative methods; Category selection: structural dimensions and related analytic categories are established to systematize the collected material; Material evaluation: the systematized material is evaluated with respect to structural dimensions and related analytic categories; Results are discussed to identify significant issues (Section 4; Section 5). The following sections define the methods and results employed during the review process, according to the five stages previously presented. Figure 1. Summary of the review process.
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3. Material collection and category selection The material collection was carried out through Scopus. Scopus was employed for the research because it has been identified by Scholars as owning a high level of singularity (Sánchez et al., 2016) and as the database with the wider data coverage (Salim et al., 2019). The database, therefore, is one of the most inclusive and exhaustive scientific databases (Aghaei Chadegani et al., 2013), supporting the production process of a reliable bibliometric investigation. In order to capture green concrete studies across the scientific community, the following query has been formulated: TITLE-ABS-KEY ( concrete AND fiber OR fibre AND recycle OR recycling OR recycled OR by-product OR waste ) AND ( LIMIT-TO ( LANGUAGE , "English" ) ) AND ( EXCLUDE ( PUBYEAR , 2018 ) ) AND ( LIMIT-TO ( DOCTYPE , "ar" ) OR LIMIT-TO ( DOCTYPE , "re" ) OR LIMIT-TO ( DOCTYPE , "ip" ) ) AND ( LIMIT-TO ( SRCTYPE, "j" ) ) In the Scopus search, the research criteria were “Title, Author Keywords, Abstract”. The foundation of a review process is the delimitation of the unit of analysis. In this study, the single research or review article composes the unit. Thus, on database the results were limited to “Article”, “Article in press” and “Review”. Lastly, exclusively articles in English were chosen, as in the database English represents the most used language and it is also widely recognized as the international academic language. The research was performed on February 1, 2018. The research on Scopus returned 648 results. Next step was to critically evaluate these results in order to select those papers focusing on RFRC. In fact, from the analysis of query results, only those specifically dealing with recycled fibers in concrete reinforcement where further considered in the review. Starting from the 648 records initially extracted, we set aside 454 records that were not coherent with the scope of the research. Eventually, 194 records were employed to carry out the study. A concept-centric approach has been employed to structure the next part of this review (Webster and Watson, 2002). The structural dimensions and the analytical categories have been chosen (Mayring, 2003; Shukla and Jharkharia, 2013) considering the research questions proposed in the Introduction. Different structural dimensions were applied to analyze the topic. Next, for each of them, analytical categories were employed to evaluate the material. As a consequence, each unit of analysis may be part of different categories simultaneously. Therefore, the total count of articles may differ when considering the structural dimensions. Beginning with a deductive approach, categories have been retrieved from studies specifically investigating recycled materials for FRC, employing an iterative process. Finally, using an inductive process, those analytical categories that were not coherent with our analysis have been discarded and new ones identified (Mayring, 2003; Shukla and Jharkharia, 2013). In each following sub-section, the structural dimensions and related analytical categories are firstly listed, and then the results are presented.
4. Results 4.1 Distribution of times and sources The scientific interest for the usage of fibers from recycled materials is constantly growing over the last years. Figure 2 shows that from 1994 to 2008 studies on this specific topic did not exceed 5 papers per year. From 2009 figures started to grow, arriving at 25 papers published in 2016. However, 60
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Journal Pre-proof the most significant increase was in 2017, in which 51 works were published, twice that of the past year (Figure 2). Figure 2. Evolution of published studies on recycled fibers in concrete per year. Considering the sources of these publications, twelve journals published more than three papers on the topic (Figure 3). Among them, the “International Journal of Civil Engineering and Technology” published 7 papers, the “Journal of Material in Civil Engineering” 8 papers, the “Journal of Cleaner Production” 11 papers. The most prolific journal with 43 papers is “Construction and Building Materials”, which main goal is the dissemination of research in the field of construction and building materials and their application in works and repair practice. When analyzing these sources, it is interesting to note that most of them have a very sectorial scope on engineering application of material for construction. Only two journals (“Waste Management” and the “Journal of Cleaner Production”) have a different focus related to environmental sustainability, testifying that recycled fibers in concrete are arising as an interesting topic that could support the transition toward a more environmental-friendly construction industry. Waste Management
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Figure 3. Distribution among journal of papers about recycled fibers in concrete.
4.2 Type of research Results were analyzed according to the structural dimension “Type of research”. This dimension was adapted from the study of Lieder and Rashid (2016) who performed a literature review on the academic literature on circular economy. Types of research are divided into four analytical categories: Experimental study, Modelling, LCA, Review. Experimental studies refer to those works who mainly study, through experiments and tests, the mechanical and physical properties of RFRC. Modelling studies are those who develop statistical models to evaluate the potential behavior of the material in specific conditions. LCA studies are those applying the life cycle assessment to evaluate the environmental impact of RFRC. Finally, review studies are those that summarize previously published literature. As expected, considering the topic and the source journals, the vast majority of papers consist of Experimental studies (155), representing roughly 80% of the total (e.g. Hassani and Arjmandi, 2010; Martínez-Barrera et al., 2017; Torkaman et al., 2014). Works that jointly conducted an experimental study together with modeling (19) represent the second category. For example, Pereira et al. (2017) first conducted tests on concrete reinforced with recycled PET from bottles and then generate a mathematical model to predict its efficiency with specific operating parameters; while Medina et al. (2017) applied the same approach to study RFRC with recycled steel. Only 3 papers used modeling alone to study the use of steel fibers from tires waste (Groli and Caldentey, 2017; Jafarifar et al., 2017; Younis and Pilakoutas, 2013). LCA was employed in 3 studies, investigating the environmental impact of steel and PP fibers in pavements (Achilleos et al., 2011; Achilleos and Hadjimitsis, 2010) and footpaths (Yina et al., 2016). Thirteen review studies were identified. These studies mainly review the use of waste material for concrete fiber reinforcement. Many of them are focused on
Journal Pre-proof specific materials like plastics (e.g. Gu and Ozbakkaloglu, 2016; Jandiyal et al., 2016; Sharma and Bansal, 2016; Wang, 1999) or farming waste (e.g. Mo et al., 2016), while other generically investigate previous literature on recycled fibers (e.g. Wang et al., 2000). A single paper performed a significant review of literature on steel recycled fibers, followed by an experimental test (Vasudev and Vishnuram, 2014a). The preponderance of experimental studies seems to indicate that research is still at an early stage of technical assessment of the properties affected by the use of reinforced fibers and there is still little development in the direction of the feasibility and viability of these composite materials. Figure 4 summarizes the results for the structural dimension “Type of research”.
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Figure 4. Type of researches on RFRC.
4.3 Keywords families and network analysis The next step of the analysis has been to evaluate the keywords employed by authors in the 194 papers selected, given that several keywords only differ in formal aspects (e.g. employing acronyms or a line), while others present significant conceptual similarities. To summarize and clarify the analysis, keyword families were developed (Figure 5). After “FRC” (43) and Concrete (34), many keywords families are associated with the properties of concrete: Compressive strength (30), mechanical properties (29), flexural strength (21), ductility (12) and split tensile strength (10). Three categories are associated with the type of recycled material as steel fiber (10), waste tire (10) and PET (10). Another important keywords family is related to recycling (19). 50 45 40 35
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Figure 5. Keywords families
Concrete Flexural strength PET Split tensile strength
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Journal Pre-proof Next, with the help of the VOSviewer software (version 1.6.5), a map based on bibliographic data we have performed a Co-occurrence analysis of keywords). This free software, developed at Leiden University by Nees Jan van Eck and Ludo Waltman (van Eck and Waltman, 2010), allows making maps to visualize bibliometric network data based on the visualization of similarities (VOS) technique (Wong, 2018). Co-occurrence analysis studies the relatedness of keywords considering the number of publications in which they occur together. Author keywords were used as a unit of analysis with the full counting method. To create a clear and representative map of the network we required a minimum of three occurrences for each keyword. Eventually, 48 keywords have met the threshold. The main keywords are FRC (36 occurrences) and concrete (33). Figure 6 presents the most employed keyword and the link strength in terms of their co-occurrences. Among the other keywords found more than 10 times we have compressive strength (26), mechanical properties (24), flexural strength (15) and recycling (13). Among the eight identified clusters, the strongest relationships in terms of keywords co-occurrences are among “concrete” and “compressive strength”, “concrete” and “mechanical properties”, and “concrete” and “recycling”.
Figure 6. Authors’ keywords for RFRC network analysis with at least 3 occurrences.
4.4 Implications for sustainable development Building and construction industry are among the most critical for reaching a more sustainable society. Given the size of the industry and the importance of concrete for its operations, it is crucial to identify new paths for reducing its impact in terms of economic, environmental and social sustainability. Academics can contribute to this goal investigating strategies to make concrete production more sustainable. In relation to this aspect, we proceeded to examine the records considering the triple bottom line of sustainability. The analytical categories were retrieved from CSR and sustainable supply chain review studies (Goyal et al., 2013; Seuring and Müller, 2008), and adjusted for our analysis. The goal was to categorize the selected articles considering their economic, environmental or social focus. Given the technical and engineering focus of studies dealing with RFRC, another category was added (technical). The goal was to better understand if scholars investigate the use of recycled material from not only a technical perspective, but also considering the triple bottom line of sustainability. Figure 7 shows that the majority of papers have only a technical point of view on the usage of recycled fibers (47.2%), studying the technical properties of the composite material (e.g. Al-Tikrite and Hadi, 2017; Mastali et al., 2017). The technical aspects are studied jointly with considerations on environmental sustainability in almost 40% of the cases. It demonstrates a growing awareness of scholar for the potential of recycled material in concrete production, especially considering the potential of reducing waste disposed of in landfills (e.g. Mohammadhosseini et al., 2017; Schmidt and Cieślak, 2008) and reducing the withdrawal of overexploited raw materials (e.g. Ozger et al., 2013).
Journal Pre-proof In 14 papers the analysis was further expanded with economical aspects (e.g. Achilleos et al., 2011; Meyer, 2004), while only technical and economic considerations were studied in 7 papers (e.g. Coatanlem et al., 2006; Groli and Caldentey, 2017). Figure 7 also highlights that only in one paper technical considerations of concrete properties were not considered, preferring to analyze its environmental impact with LCA (Yina et al., 2016). Finally, to be noted, that the social implications of RFRC were considered in one study (Yuzer et al., 2013).
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Figure 7. Dimensions of sustainable development explored.
4.5 RFRC composites In the section, we have analyzed if in studies dealing with recycled fibers in concrete, other components such as fine and coarse aggregates and cement were also examined (Figure 8). The analysis showed that 138 studies focused only on the recycled fiber (e.g. Ahmad et al., 2010; Jandiyal et al., 2016). Additionally,19 papers analyzed recycled fiber and recycled aggregate (e.g. Aziz et al., 2017; Cheng et al., 2017). Sharma and Singh (2017) analyzed the influence on the various strength of concrete by the addition of coconut fibers and replacing fine aggregates in concrete by steel slag. Others articles, instead, focused on recycled fibers and recycled cement (17) (e.g. Akhtar and Ahmad, 2009; Lejano and Gagan, 2017). For example, Awal and Mohammadhosseini (2016) evaluated the performance of concrete incorporating waste carpet fiber (WCF) and palm oil fuel ash (POFA) as partial replacements of ordinary Portland cement (OPC). Additionally, 11 studies tested the performance of concrete with both recycled fiber and conventional fibers (e.g. Ozerkan et al., 2016; Yina et al., 2016). In four studies the focus is on recycled fibers, aggregates and cement (e.g. Hama, 2017; Kharbuki and Malik, 2017) and in three on the joint application of recycled fibers and non-recycled cement (e.g. Dar and Salhotra, 2017; Kurup and Senthil Kumar, 2017a). Only one paper concerns the application in concrete of recycled fibers and non-recycled aggregates (e.g. Belferrag et al., 2016), whilst another investigates recycled fibers and cement with conventional aggregates (e.g. Ciocan et al., 2017).
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Figure 8. RFRC composites Legend: RF= recycled fibres; RA=recycled aggregates; RC=recycled cement; NRF=non-recycled fibres; NRC=non-recycled cement; NRA= non-recycled aggregates.
4.6 Properties of RFRC Literature has shown that fibers for concrete reinforcement may enhance its properties. The presence of fibers improves the concrete performances, by increasing toughness, ductility and resistance to impact while reducing its weight and density, and, therefore, by improving the high strength-to-weight ratio (Anandamurthy et al., 2017; Foti, 2013; Wang et al., 2000). Particularly, fibers control cracking due to both plastic and drying shrinkage. The presence of fibers in concrete does not affect the occurrence of cracks, but succeeds in delaying their propagation (Islam and Das Gupta, 2016). The addition of fibers also reduces the permeability of concrete thus positively affecting its durability (Islam and Das Gupta, 2016) and reducing bleeding phenomena. Depending on fibers shape and dimensions, it is also possible to obtain improved freeze-thaw resistance (Berkowski and Kosior-Kazberuk, 2015). Finally, enhancement in fire resistance has been observed (Mahasneh, 2005). Major drawbacks of fibers addition in the concrete formulation are the possibility of reducing workability (Mello et al., 2014) and the higher costs associated either to fibers, if not deriving from waste or scrap recovery, or to superplasticizers requirements. In function of the potential application, a great variety of fibers and their combination are employed to produce FRC. Fibers can be of natural (animal, mineral and cellulose/lignocellulose), or synthetic origin (organic and inorganic) (Jawaid and Abdul Khalil, 2011). Among these, steel, glass, natural cellulose, carbon, nylon, polypropylene are the most used (Wang et al., 2000). However, it is crucial to ensure that recycled fibers are suitable for maintaining and improving concrete performances. Scholars investigating how to replace conventional fibers with recycled fibers have to test the resulting concrete properties. Therefore, the need to green the industry must go hand in hand with the analysis of RFRC to meet recognized quality standards. Figure 9 summarized the main properties of concrete tested into the selected literature. Mechanical properties in general are the most investigated (450 times), followed by Durability (31), Fresh concrete properties (23), Physical (22) and Composites (11). Additionally, thermal (10) and Fracture (3) properties were marginally analyzed.
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Figure 9. RFRC properties analyzed by scholars. Given the relevance attributed to mechanical properties, Figure 10 highlights those that have been tested more than 10 times. The four most analyzed are Compressive Strength (96), Flexural Strength (75), Tensile Strength (68) and Cracks (40). Modulus of Elasticity and Shrinkage have been tested 24 times each, while Toughness (21), Ductility (19), and Impact Resistance (11) are less explored. 120 96
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Figure 10. Mechanical properties analyzed in more than 10 papers.
4.7 Materials of recycled fibers Figure 11 shows the materials’ categories that have been more studied by authors for producing RFRC. In the next sub-sections, most analyzed materials for each category are described, together with the recovered commodity source of the material and, when applicable, the destination commodity for concrete usage.
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Glass
Figure 11. Main materials used for recycled fibers.
4.7.1 Plastic fibers Plastic fibers derive from a wide range of synthetic polymers including PET (polyethylene terephthalate), PE (polyethylene), PP (polypropylene), nylon, polyester and many others. Depending on their size, they are grouped in microfibers (with a diameter of 5-100 µm and 5-30 mm long) and macro fibers (cross section of 0.6–1 mm2 and 30–60 mm long) (Yin et al., 2015). The inclusion of microfibers into concrete tends to reduce its plastic shrinkage, with slight benefit on mechanical properties (Pelisser et al., 2010), apart from toughness. On the other hand, macro fibers provide the additional advantage of avoiding drying shrinkage (Pujadas et al., 2014), while improving the postcracking response. Polymeric materials have generally high costs. In addition, their production implies complex processes as the source material is oil and, therefore, their use for construction purposes is of poor feasibility. On the contrary, the use of recycled plastics, especially from waste bottles, is of great environmental interest as it finds a green application to a steadily increasing class of waste, known for its low or null biodegradability. Plastics recovered from waste are the most studied recycled fibers to reinforce concrete, analyzed in 69 papers. Of these, 43 analyze different types of reinforced concrete. For example, Recycled PET Fiber Reinforced Concrete (e.g. Fraternali et al., 2011) and Nylon Fiber Reinforced Concrete (e.g. Ozger et al., 2013). 12 papers do not specify the type of concrete (e.g. Mohammadhosseini et al., 2017; Sodhi and Salhotra, 2017), 4 discuss Self Compacting Concrete (e.g. Al-Hadithi and Hilal, 2016), 3 about Light-weight Concrete (e.g. Sadrmomtazi et al., 2012). Considering the specific plastic material, almost half of the papers (28) deal with PET (Polyethylene terephthalate) (e.g. Foti, 2013; Vishnu et al., 2017). The other two most studied plastic materials are PP (polypropylene) (13) (e.g. Yin et al., 2016) and HDPE (High-density polyethylene) (3) (e.g. Pešić et al., 2016). Considering the commodity from which the plastic was recovered, plastic bottles from municipal waste is the most employed with 24 papers (e.g. Pereira et al., 2017), followed by textile industry (10). In the textile sector, carpets are often used as a source of recycled material (e.g. Abdul Awal, 2015; Mohammadhosseini et al., 2017a). Additionally, 3 studies analyze the potential of bag manufacturing (e.g. Ghernouti et al., 2015) and domestic plastic waste (e.g. Kandasamy and Murugesan, 2014). Even though not often specified by authors, applications may serve for pavements (e.g. Ochi et al., 2007) and other construction applications.
1 2
Table 1 – Plastic fibers
Title (Yazdanbakhsh et al., 2017) (Pereira et al., 2017)
Concrete Type Fiber reinforced polymer (FRP) Concrete
Building commodity / destination
Fiber type
Recycling Source
Needles from bar scraps
—
PET
PET bottles
Fiber reinforced concrete —
COMPARISON
Sustainability Aspects
—
Tech Tech / Env Tech / Env / Eco
(Mohammadhosseini et al., 2017a)
FRC
PP carpets
Textile
—
(Kurup and Kumar, 2017a)
FRC
PVC cable
Electronic
—
— Carpet fiber with ordinary Portland cement (OPC) concrete Normal concrete
Plastic Fiber Reinforced Concrete (PFRC)
PET
Bottles
—
—
Tech / Env
(Sodhi and Salhotra, 2017)
Concrete
Plastic
—
—
—
Tech / Env / Eco
(Dar and Salhotra, 2017)
Concrete
PET
Bottles
—
Light weight aggregate concrete
Plastic
Bottles
—
FRC
Outer casing insulation of wire
Electronic
—
Normal concrete
Tech / Env
(Karanth et al., 2017)
Waste plastic fiber reinforced concrete
Plastic
Doors
—
—
Tech
(Cheng et al., 2017)
Lightweight wet-mix shotcrete
PET; PP (not specified if recycled)
Agriculture / bottles
Roadway support as lightweight shotcrete
Plain concrete (PC)
Tech / Env
Concrete
PP carpet
Textile/agricult ure
—
Without palm oil fuel ash (POFA) with ordinary Portland.
Tech / Env
Concrete
PP carpet
Textile / agriculture
—
With and without POFA
Tech / Env
FRC
Plastic
—
—
Conventional concrete
Tech / Env
Ring-shaped PET (RPET) fiber in concrete
PET
Bottles
—
RPET
Tech / Env
(Rinu Isah and Shruthi, 2017)
FRC
PET
Bottles
—
Ordinary concrete, steel reinforced concrete
Tech
(Al-Hadithi and Hilal, 2016)
SCC
Waste plastic fibers (WPF)
Cutting beverage bottles
—
—
Tech
(Pešić et al., 2016)
FRC
Simply extruded recycled HDPE
—
—
—
Tech / Env
(Vishnu et al., 2017)
(Hama, 2017) (Kurup and Kumar, 2017b)
(Mohammadhosseini et al., 2017b) (Mohammadhosseini and Yatim, 2017) (Dinesh and Hanumantha Rao, 2017) (Khalid et al., 2017)
Natural coarse aggregate concrete Reference mix without plastic fibers
Tech / Env
Tech / Env Tech / Env
(Yin et al., 2016)
FRC
PP
—
(Vijaya et al., 2016) (Foti, 2016) (Gu and Ozbakkaloglu, 2016) (Borg et al., 2016) (Sharma and Bansal, 2016)
SCC FRC
Plastic PET
— —
Footpaths, precast panels — —
Concrete
Plastic
—
FRC Concrete
PET Waste plastic
Neat asphalt concrete mixture Sand concrete
(Usman et al., 2016) (Guendouz et al., 2016) (Choudhary and Aggarwal, 2016) (Jandiyal et al., 2016) (Yin et al., 2015a) (Otuoze et al., 2015) (Ghernouti et al., 2015) (Khaloo et al., 2015) (Abdul Awal et al., 2015)
—
Tech
— —
Tech Tech
—
—
Tech / Env
Bottles —
— —
— —
Tech Tech / Env
PET
—
Asphalt concrete
—
Tech / Env
PET; LDPE
Bags manufacture
Sand concrete
—
Tech
Polypropylene fiber reinforced fly ash concrete FRC
PP
Various
—
—
Tech / Env
PET
Bottles
—
Tech
FRC
PP
Industrial waste
—
Asphalt concrete SCC High performance concrete (HPC) FRC
PP Plastic
Pavement — —
—
Tech
PP carpet
— Plastic bags Discarded car timing belts Waste carpet
— Recycled vs. Non recycled — — —
Tech
—
Tech
—
Tech
Polymer fibers
Tech Tech Tech
(Yin et al., 2015b)
FRC
PP processed
—
(Nibudey et al., 2015) (Karthikeyan and Vennila, 2015)
FRC
PET
Bottles
— Concrete footpaths —
FRC
PET
Bottles
—
—
Tech
(Subramaniaprasad et al., 2015)
Stabilized mud masonry blocks
Plastic
Mineral water bottles, carry bags
Soil masonry blocks
Raw specimen
Tech
Recycled polyethylene terephthalate fiber-reinforced concrete (RPETFRC)
PET
—
—
—
Tech
Hybrid Fiber Reinforced Concrete (HYFRC) beams
Scrim bled steel (Non recycled); recycled PET and PP
—
—
—
Tech
Recycled PET fiber-reinforced concretes
PET
—
—
—
Tech
(Kandasamy and Murugesan, 2014)
FRC
Domestic waste plastic
Domestic waste plastic
—
—
Tech / Env
(Koo et al., 2014)
Hwangtoh concrete mixed with short recycled PET fibers
PET
PET bottles
—
Tech / Env
(Prem Kumar et al., 2014)
FRC
PE
Polyethylene waste
—
Tech
(Foti and Paparella, 2014)
FRC
PET
PET bottles
—
Tech / Env
Concrete
PET
Plastic bottles
—
Tech / Env
(Fraternali et al., 2014) (Karthik and Maruthachalam, 2014) (Spadea et al., 2014)
(Machovič et al., 2013)
Construction applications Construction applications Road; airport pavements —
(Foti, 2013) (Ozger et al., 2013) (Sadrmomtazi et al., 2012) (Pelisser et al., 2012) (Bhavi et al., 2012) (Kandasamy and Murugesan, 2012) (Dai et al., 2011) (Foti, 2011) (Kandasamy and Murugesan, 2011)
FRC
PET
Bottles
Nylon
Carpet
Propylene PET HDPE
— Bottles —
Polythene
Domestic waste plastic
PEN; PET PET Polythene
— Thermal energy storage — — —
—
Tech / Env
Traditional concrete
Tech / Env
— — —
Tech Tech / Env Tech / Env
—
—
Tech / Env
PET bottles
—
—
Tech
PET bottles Domestic waste plastic
—
—
Tech / Env
—
—
Tech
PET
PET bottles
—
—
Tech
(Dhariwal, 2010)
Recycled PET fiber-reinforced concrete (RPETFRC). FRC
Plastic
—
—
Tech / Env
(Kim et al., 2010)
Structural concrete
PET
PET bottles
—
Expanded polystyrene (EPS) concrete
Polyamide 66 waste fibers Glass fiber reinforced plastic (GRP) waste
Carpet
—
— PP fiber reinforced concrete Non-reinforced EPS concrete
—
—
—
Tech / Env
(Fraternali et al., 2011)
(Haghi and Beglou, 2009) (Asokan et al., 2009) (Alhozaimy and Shannag, 2009)
Concrete
Tech / Env Tech / Env
FRC
LDPE
Plastic bottles
—
Plain concrete
Tech / Env
Asphalt
Roofing polyester waste fibers
Building roofing
Hot mix asphalt
—
Tech / Env / Eco
Concrete reinforced by poly (ethylene terephthalate) fibers
PET
Bottles
—
—
Tech
(Schmidt and Cieślak, 2008)
Fibers reinforced concrete
Polyamide (PA); PP
Carpet
—
—
Tech / Env
(Ochi et al., 2007)
Fiber reinforced concrete
PET
PET bottles
Gateway support; pavements
—
Tech
(Ogi et al., 2005)
Carbon fiber reinforced plastic reinforced concrete
Recycled and crushed carbon fiber reinforced plastic
—
—
—
Tech
(Lee et al., 2005)
Fiber-Reinforced Asphalt Concrete
Nylon
Carpet
—
—
Tech
Generic concrete
Nylon
Carpet
—
—
FRC
Commingled plastics
—
—
Portland cement concrete
HDPE
—
—
— Virgin polypropylene fibers
(Anurag et al., 2009) (Machoviè et al., 2008)
(Meyer, 2004) (Stier and Weede, 1998) (Auchey, 1998)
3
RFRC Nylon fibre-reinforced concrete Lightweight concrete RFRC FRC Fiber Reinforced Self Compacting Concrete (FRSCC) Fiber reinforced polymer (FRP) FRC
Tech / Env / Eco Tech / Env Tech / Eco
Journal Pre-proof 4
4.7.2 Metal fibers
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Metal fibers are for the vast majority represented by steel. Steel fibers, commercially available in different shapes and sizes, are the most commonly used type of fibers either alone or in combination with rubber or polymers. Today, the replacement of raw steel fibers with recycled fibers deriving essentially from waste tires is frequently proposed. Steel fibers confer to concrete ductility and resistance to fatigue, impact, blast and abrasion. In addition, they limit cracks width. The achievement of beneficial effect requires addition of approximately 1-2% by volume. Major drawbacks are a reduction in workability, which often requires a plasticizer addition, if added in concentration higher than 0.5% (Mello et al., 2014), and the susceptibility to corrosion, especially in chloride-rich marine environment with possible loss of mechanical and aesthetic properties, if not well embedded in the paste (Mangat and Gurusamy, 1988). In 58 cases, recovered metals have been analyzed as fibers in the papers. Mainly the family of Reinforced concretes (32) has been investigated (e.g. Centonze et al., 2012). Among the others we can remind Self-compacting Concrete (3) (e.g. Mastali and Dalvand, 2017, 2016), Light-Weight (1) (e.g. Aghaee and Yazdi, 2014) and Two-stage Concrete (1) (e.g. Nehdi et al., 2017). The vast majority (43) analyze the steel (e.g. Al-Tikrite and Hadi, 2017; Caggiano et al., 2017; Graeff et al., 2012). Other 4 refer to generic metal waste fibers (e.g. Belferrag et al., 2016) and 1 to brass (e.g. Zubaidi et al., 2013). When taking into consideration the product source, 28 papers describe metal recovered from tires (e.g. Ismail et al., 2017; Sengul, 2016) in the automotive industry. In some cases, the material is recovered from lathe shops (e.g. Vasudev and Vishnuram, 2014), turnery (e.g. Sarabi et al., 2017) and metal drilling (e.g. Hassani and Arjmandi, 2010). Applications for recycled metal fiber reinforced concrete are mainly pavements (e.g. Jafarifar et al., 2016), for example used in airports pavements (e.g. Cojocaru et al., 2013). Another frequent application refers to beams (e.g. Zamanzadeh et al., 2015).
28
4.7.3 Natural fibers
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
For the reinforcement of building materials, the choice can be also extended to fibers of natural origin, of which the clay and straw brick, used since ancient times, represents a well-known example. In particular, among the articles it has been reported the use of vegetal materials (such as coir or sisal or wood fibers), of animal materials (such as pig and even human hair) and also of mineral materials (essentially basalt or asbestos). Natural fibers mainly derive from renewable sources. One of the main advantages is that they are generally low cost, of easy provision, and environmentally friendly, especially considered that recycled natural fibers are agro-food byproducts or residues. So far, conflicting data have been inferred from their mechanical characterization. Construction materials reinforced with natural fibers often exhibit performances lower than synthetic and metal fibers, and in some cases comparable to those of glass (Al-Oraimi and Seibi, 1995). In particular, natural fibers seem to impair the durability of the final product. However, recent studies have shown that the fibers pretreatment can improve their performance and make them appealing for the sustainable building market (Sivaraja et al., 2010). Natural fibers, which have been studied in 28 papers, group together vegetable and animal recycled fibers. Apart from FRC, some authors tested their application in Light-weight Concrete (5) (e.g. Younis and Pilakoutas, 2013) and Self-Compacting Concrete (2) (e.g. Mohamed et al., 2010). Among vegetable fibers (20), those from coconut (5) (e.g. Othuman Mydin et al., 2015; Sharma and Singh, 2017), oil palm (e.g. Ahmad et al., 2010; Aziz et al., 2017) and bagasse (e.g. Khushnood et al., 2015) residues have been widely analyzed. Other sources are hemp (e.g. Schwarzova et al., 2017), wool (e.g. Coatanlem et al., 2006) and rice husk (e.g. Sivaraja and Kandasamy, 2010). With respect to animal fibers (7), different materials have been tested such as human (e.g. Manivel et al., 2017) and pig hair (e.g. Lejano and Gagan, 2017), and chicken feathers (e.g. Hamoush and Carolina, 1994).
53
Table 2 – Metal fibers Title
Concrete Type
Fiber type
Recycling Source
Building commodity / destination
COMPARISON
Sustainability Aspects
Comparison among industrial micro steel fiber (MF), industrial deformed steel fiber (DF) and waste steel fiber.
Tech
(Al-Tikrite and Hadi, 2017)
RPC reactive powder concrete
Steel
Tires
Reactive powder concrete (RPC)
(Sarabi et al., 2017)
Concrete for massive structures
Steel
Turnery
Massive structures
RC
Steel
Tires
—
Two-Stage Concrete
Steel
Tires
Pavement, sidewalks
RC
Steel
Tires
—
(Rashid and Balouch, 2017)
FRC
Steel
Tires
—
(Ahmadi et al., 2017)
FRC
Steel
Tires, demolition
Pavement
Steel
Tires
—
Steel Machined steel parts waste
Tires —
Steel
(Caggiano et al., 2017) (Nehdi et al., 2017) (Domski et al., 2017)
(Baricevic et al., 2017) (Mastali and Dalvand, 2017b) (Atlaoui and Bouafia, 2017) (Jafarifar et al., 2017) (Groli and Caldentey, 2017) (Ismail et al., 2017) (Mastali and Dalvand, 2016a) (Sengul, 2016) (Leone et al., 2016) (Jafarifar et al., 2016) (Belferrag et al., 2016)
Sustainable hybrid fiber reinforced concrete (SHFRC) SCC FRC Steel fibers reinforced conventional rollercompacted concrete. Concrete Concrete containing fly ash SCC FRC RSFRC Roller compacted concrete Fiber reinforced sand concrete
Tech / Eco Concrete reinforced with industrial steel
Tech / Env Tech / Env / Eco
Concrete with engineered steel fibers Conventional concrete Steel fibers concrete with natural aggregate
Tech / Env
Concrete with manufactured steel fibers
Tech / Env
Concrete with PP fibers
Tech
Beam
Concrete 0% fibers
Tech
Tires
—
Conventional roller-compacted concrete.
Tech
Steel
Tires
—
—
Tech / Eco
Steel
Tires
—
—
Tech / Env
Steel Steel Steel
— Scrap tires Waste tires
— — —
— — —
Tech Tech Tech
Steel
Tires
Pavements
—
Tech
Pneumatic waste metal fibers
Tires
—
—
Tech
Tech
Tech / Env
(Groli et al., 2015)
FRC
Steel
Tires
Columns
—
Tech
(Martinelli et al., 2015)
FRC
Steel
Tires
—
—
Tech
(Foglar et al., 2015)
FRC
—
—
—
Tech
FRC RSFRC
Steel (recycled); polypropylene (nonrecycled) Steel Steel
Tires Tires
— Beams
Tech Tech
(Aghaee et al., 2015)
FRC
Steel
Used formworks
— — Mixed waste steel wires, mixed steel fibers, plain concrete
(Jafarifar et al., 2014)
Concrete pavements
Steel
Tires
—
Tech
(Groli et al., 2014)
SCC Structural lightweight concrete (SLWC) FRC FRC FRC
Rebars; steel
Tires
Pavements, ground restrained slabs —
—
Waste steel wires
Constructions
—
—
Steel Steel Steel
Lathe shop Waste Lathe shops Rehabilitation of road and airport pavements
Beams — —
Steel FRC vs ordinary concrete — —
Tech / Env Tech / Env / Eco Tech / Env Tech Tech / Env
Airport pavements
—
Tech
(Caggiano et al., 2015) (Zamanzadeh et al., 2015)
(Aghaee and Yazdi, 2014) (Vasudev and Vishnuram, 2014) (Kakvand et al., 2014) (Vasudev and Vishnuram, 2014a) (Cojocaru et al., 2013) (Younis and Pilakoutas, 2013) (Sotoudeh and Jalal, 2013) (Belferrag et al., 2013) (Zubaidi et al., 2013) (Jalal, 2012) (Graeff et al., 2012) (Kalpokaite-Dickuviene et al., 2012)
Tech
Roller compacted concrete
Steel
Recycled aggregate concrete
Steel
Tires
—
—
Tech
SFRC
Steel
Slivers from industrial waste
—
—
Tech
Reinforced sand dune concrete (MFSC) Concrete
Steel
Tires
—
Traditional concrete
Tech / Env
Brass
—
—
Tech / Env
RSFRC
Steel
—
Fibers from tires
Tech / Env
FRC
Steel Industrial waste catalyst
By-product brass Milling and machining process Tires Industrial waste catalyst
Pavement
FRC traditional
Tech / Env
Refractory concrete
—
Tech
(Centonze et al., 2012)
RFRC
Steel
Tires
—
Industrial fiber reinforced concrete
Tech / Env
(Achilleos et al., 2011)
SFRC
Steel tire-cord wire
—
Pavement
—
Tech / Env / Eco
(Neocleous et al., 2011) (Abbas, 2011) (Achilleos and Hadjimitsis, 2010) (Hassani and Arjmandi, 2010) (Aiello et al., 2009) (Tlemat et al., 2006) (Sekar, 2004) (Keyvani and Saeki, 1997)
54 55
Steel-fibre-reinforced roller-compacted concrete SFRC
Steel
—
Pavements
—
Tech / Env
Steel
Industrial waste
—
—
FRC
Steel
Tires
Pavement
—
Tech / Env Tech / Env / Eco
Conventional and silica fume concrete RSFRC SFRC
Waste metal drillings Steel Steel
Pavement slabs
Steel fibers
Tech
— —
— —
Tech / Env Tech
FRC
Lathe; wire winding; wire drawing
—
—
Tech / Eco
SFRC
Steel shavings or chips
Waste metal drilling Tires Tires Wire winding and wire drawing industries Steel forming workshops
—
—
Tech
Table 3 – Natural fibers Concrete Type
Fiber type
Recycling Source
Building commodity / destination
FRC
Cellulose
Algae waste
—
(Sharma and Singh, 2017) (Sharma and Singh, 2017a) (Kharbuki and Malik, 2017)
Concrete FRC Concrete
Food/steel plant Food —
— — —
(Anandamurthy et al., 2017)
FRC
Coconut coir Coconut coir Coconut coir Bioscraps not specified
Agriculture
—
Title (Cengiz et al., 2017)
(James et al., 2017)
Concrete
Hair
Human
—
(Manivel et al., 2017)
FRC
Hair
—
(Aziz et al., 2017)
FRC
Oil palm fruit fiber
Human Oil palm extraction, agrifood industry
(Schwarzova et al., 2017)
Lightweight composites
Hemp
Paper industries, textile industries
(Lejano and Gagan, 2017)
FRC
Pig-hair
—
— Hemp concrete, fiber boards and lightweight composites Low load structures, beams and columns
COMPARISON Commercial cellulose concrete — — Control md25
Sustainability Aspects Tech / Env Tech / Env Tech / Env Tech / Env Tech / Env
Different but not specified
Tech / Env Tech
—
Tech / Env
—
Tech
—
Tech
(Fathi and Fathi, 2016) (Othuman Mydin et al., 2015) (Khushnood et al., 2015) (Bdour et al., 2015)
Foamed concrete
Tragacanth gum; sugar beet fiber Coconut coir
Cement composites
Bagasse
Hot asphalt mixes (HMA)
Wire wool
Concrete
Food industry plants
—
—
Tech / Env
Agricultural waste Waste bagasse fibers (particles) By-product wire wool industry, home waste
—
—
Tech / Env
—
—
Tech
Asphalt concrete mixes
—
Tech
(Meena and Elangovan, 2014)
Fiber Reinforced Self compacting concrete
(Ruben and Baskar, 2014)
Concrete composites
AR glass fibers; Carbon fiber; Recron 3s fibers and human hair (a waste material fiber) fibers Waste coir fiber
(Torkaman et al., 2014)
Lightweight concrete
Wood fiber waste
—
—
—
Textile
Textile
—
—
Tech / Env Tec / Env / Soc
(Aghaee and Foroughi, 2013) (Yuzer et al., 2013) (Jarabo et al., 2012) (Ahmad et al., 2011) (Sivaraja and Kandasamy, 2010) (Ahmad et al., 2010) (Mohamed et al., 2010) (Akhtar and Ahmad, 2009) (Reis, 2006) (Coatanlem et al., 2006) (Hamoush et al., 1994)
—
—
—
Tech / Eco
Coir
—
—
Tech / Env Tech / Env / Eco
Cubic lightweight concrete Fiber Reinforced Self Compacting Concrete (FRSCC) FRC FRC FRC FRC Self-compacting concrete
Raw rice husk
Paddy rice
—
—
Hemp Human hair Rice husk Oil palm trunk fiber Micro vegetable fibers
Cooking process Food industry Oil palm industry
— — — —
Tech / Env Tech / Env Tech Tech
Recycled paperboard
—
— — — — Equivalent mortar (cement)
Concrete
Hair
Humans
—
—
Tech / Env
Natural fiber-reinforced polymer concrete
Coconut; sugar cane bagasse; and banana fibers
Agricultural waste
—
Synthetic fibers
Tech
Wood chippings
—
Buildings
—
Tech / Eco
Chicken feathers
Food production
—
—
Tech / Env / Eco
Wood fiber lightweight concrete Feather fiber reinforced concrete
Tech / Env
Journal Pre-proof 57
4.7.4 Others and Mixed
58 59 60 61 62 63 64 65 66 67 68 69
The analytical category “Others” groups together those materials that were not possible to specifically insert in a single category. It is composed of 21 papers analyzing different sources of materials. Of these, in three cases Self-Compacting Concrete was reinforced with recycled Carbon Fiber Reinforced Polymer (e.g. Mastali and Dalvand, 2016b; Murali and Chandana, 2017). Fibers from textile industry have been analyzed in 9 paper, mainly employing fibers from carpets (e.g. (A. S. M. A. Awal and Mohammadhosseini, 2016; Wang et al., 2000). In one case, post-consumer clothing has been used as a fiber source. Cellulosic fibers from Tetrapak packaging (e.g. Kumar and Prakash, 2016) and newspapers (e.g. Martínez-Barrera et al., 2017) were also tested. Shifting to the Mixed category, this gathers papers (14) in which two or more recycled fibers have been analyzed jointly or the applications of different types of fiber have been tested. Among them, 7 studies analyzed jointly plastics and metals fibers (e.g. Ozerkan et al., 2016; Thirumurugan and Sivaraja, 2015), while others mix together with other materials.
70
4.7.5 Rubber fibers
71 72 73 74 75 76 77 78 79 80 81
Rubbers in shape of powder, crumbs or fibers, always from a recycled source, typically waste tires, can be added to concrete to obtain the so-called rubberized concretes (Sofi, 2017). Rubber provides concretes with high ductility and toughness. However, because of the weak bond between cement and rubber particles, these materials exhibit low compressive strength (Xue and Shinozuka, 2013). For this reason, it is preferentially applied to meet the requirements of shock resistance, for example in case of seismic events, and sound insulation, for roadways in non-load bearing structures, in lightweight concrete walls, building facades, roofing tiles and road traffic barriers. Recent research has highlighted the possibility of increasing the mechanical properties of materials by combination with silica fume or by acting on rubber content and also by its pre-treatment with sodium hydroxide (Li et al., 2016). Rubber fibers have been tested in 8 cases, mainly recovering the material from tires (e.g. Flores Medina et al., 2016; Serdar et al., 2015).
82
4.7.6 Glass fibers
83 84 85 86 87 88 89 90 91 92 93 94 95 96
Glass fibers, normally added at a high-dosage amount, are often used in reinforced materials especially where improved hardness or decorative value are required for example for countertops and facades. For a long time, the use of glass in building materials has been limited by its susceptibility to the alkaline conditions provided by cement that result in its embrittlement and finally in reduced strength and durability. Today, due to the development of alkali-resistant glass fibers together with the use of mortar additives, the use of glass fibers in construction has been steadily increasing. Recycled glass fibers for reinforced concrete mostly derives from waste glass fiber reinforced polymers (GFRPs). They are more often used as a cement replacement, due to their pozzolanic potential, or as aggregate, but some detrimental effects on the resulting strength have been highlighted (Shi and Zheng, 2007). Considering the review results, recycled glass fibers have been analyzed in 6 papers. In some cases, waste glass reinforced polymers are added to concrete (e.g. Dehghan et al., 2017; Mastali et al., 2016). Yang et al. (2010) investigated recycled municipal solid waste incinerator ashes to produce a Man-Made Vitreous fiber from plasma vitrified slug.
97 98 99
Table 4 - Various fibers
Title (Martínez-Barrera et al., 2017) (Bhogayata and Arora, 2017) (Mastali et al., 2017) (Liu et al., 2017) (Murali and Chandana, 2017) (Rhee et al., 2017) (Mastali and Dalvand, 2016b) (Awal and Mohammadhosseini, 2016) (Kumar and Prakash, 2016) (Malaiškiene et al., 2015)
Fiber type
Recycling Source
Building commodity / destination
COMPARISO N
Sustainability Aspects
Polymer concrete
Cellulose
Tetra Pak packaging
Polymer concrete
—
Tech / Env
Food packaging
—
—
Tech / Env
— Textile
— Foamed concrete
— —
Tech Tech / Env
SCC Foamed concrete
Metalized plastic waste MPW CFRP Textile
SCC
CFRP
—
—
—
Tech
Concrete
Pitch based carbon
Refinery
Slabs, piers
—
Tech
SCC
CFRP
—
—
—
Tech
FRC
Carpet
Textiles
—
—
Tech / Env
Paper concrete
Paper
Newspaper
—
—
Tech / Env
Concrete
Waste tire cord yarn
Tires
—
—
Tech
(Ucar and Wang, 2011)
Lightweight cementitious composites
Carpet
Carpet
—
Tech / Env
(dos Reis, 2009) (Artemenko et al., 2008) (Naik et al., 2004) (Wang et al., 2000)
FRC Polymer-asphalt-concrete Cellucrete FRC
Textile trimming waste Basalt fiber or wool Pulp and paper mills Various waste
Textile — — —
Underlayment and wall panels for buildings or outdoor structures — Pavement — —
— — — —
FRC
Carpet
Carpet
—
—
Tech / Env Tech Tech Tech / Env Tech / Env / Eco
Textile manufacturer
—
—
Tech / Eco
—
— Construction applications; highway, bridge; airports
—
Tech
—
Tech / Env
(Wang, 1999)
FRC
(Wang, 1998)
FRC
Postconsumer fibers used clothing Various
(Wang, 1997)
FRC
Carpet
Carpet
(Wang et al., 1994)
FRC
Carpet industrial waste
Carpet
—
Virgin polypropylene fibers
Tech
(Parameswaran, 1991)
FRC
Organic and inorganic
—
Building components
—
Tech / Env / Eco
(Chang et al., 1999)
100
Concrete Type
Generic concrete
101 102
Table 5 - Mixed fibers
Concrete Type
Fiber type
Recycling Source
Building commodity / destination
COMPARISON
Sustain ability Aspects
(Medina et al., 2017)
FRC
Steel; rubberized plastic
Tires
—
Conventional rubberized concrete
Tech
(Girardi et al., 2017)
FRC
Polyamide fibers from post-consumer textile carpet waste; metallic powders or shavings and steel fibers
—
Thermal storage units for solar plants
Ordinary concrete
Tech
Self-consolidating concrete (SCC) reinforced
Micro-steel; HDPE
Municipal wastes
—
Unreinforced concrete
Tech
Concrete
Bamboo; corn; wheat; olive; sisal; seashells
Farming
—
—
Tech / Env
Concrete footpaths
Steel reinforcing mesh; virgin PP fiber; recycling industrial PP waste; Recycling domestic PP waste
Industrial, domestic
Concrete footpath
—
Env
Steel; nylon
Steel lathe
—
—
Tech
Polyester; glass
Thermoset composite
—
—
Tech Tech / Env Tech / Env / Eco Tech / Env / Eco Tech / Env
Title
(Ozerkan et al., 2016) (Mo et al., 2016) (Yina et al., 2016) (Thirumurugan and Sivaraja, 2015) (Sebaibi et al., 2014)
High-strength concrete reinforced Waste Fiber and Powder Reinforced Concrete (WFPRC)
(Flores-Medina et al., 2014)
Dry consistency concretes
Steel; textiles
Tires
—
Reference concrete
(Serdar et al., 2014)
Generic concrete
Steel; textiles
Tires
—
—
—
—
—
—
—
—
Tech
(Bjegovic et al., 2013) (Thirumurugan and Sivaraja, 2013)
Rubberized hybrid fiber reinforced concrete (RHFRC) Hybrid fiber reinforced concrete
(Sivaraja et al., 2010) (Meddah and Bencheikh, 2009) (Soroushian et al., 2003)
103 104 105
Mechanical recycling of waste tires Steel lathe waste; nylon waste Waste rural materials
Rubber; steel Steel; nylon
FRC
Nylon; plastic; tire
FRC
F waste metallic fibers (wmf); polypropylene fibers (wpf)
—
—
—
Tech / Env
FRC
Plastic and papers
—
—
Recycled vs virgin
Tech
Table 6 - Rubber fibers
Title
Concrete Type
Fiber type
Recycling Source
Building commodity / destination
COMPARISON
Sustainability Aspects
— Tires
— —
Only rubber ash 0% rubber fibers
Tech Tech / Env
Tires
—
—
Tech
Concrete FRC Concrete
Rubber Rubber Fibers partially coated with crumb rubber (FCR) Rubber Polymer (tire) Crumb rubber
— Tires Tires
— — —
— PP fibers —
Tech Tech Tech / Env
(Li et al., 2004b)
Waste tire modified concrete
Rubber; PP (not recycled)
Waste tires
—
—
Tech
(Li et al., 2004a)
Waste tire fiber modified concrete
Rubber
Waste tire
—
—
Tech
(Gupta et al., 2017b) (Gupta et al., 2017a) (N Flores Medina et al., 2016) (Gupta et al., 2015) (Serdar et al., 2015) (Grinys et al., 2013)
106 107 108
Rubberized concrete Rubberized concrete Rubberized concrete
Table 7 - Glass fibers
Title
Concrete Type
Fiber type
Recycling Source
Building commodity / destination
Compariso n
Sustainability Aspects
(Dehghan et al., 2017)
Concrete
Waste glass fiber reinforced polymers (GFRPs)
Waste glass fiber reinforced polymers (GFRPs)
Concrete, mortar beam and prism tests
—
Tech
(Ciocan et al., 2017)
Epoxy polymer concrete with fly ash
Glass
—
—
—
Tech
(Mastali et al., 2016)
SCC
—
—
—
Tech
(Barbuta et al., 2015)
Cement concrete Waste Fiber and Powder Reinforced Concrete (WFPRC)
Glass Fiber Reinforced Polymers (GFRP) Glass
—
—
—
Tech
Polyester; glass
Thermoset composite
—
—
Tech
Micro-concrete
Glass
—
Precast microconcrete components
—
Tech
FRC
Man-made vitreous fiber (MMVF) from plasma vitrified slag; municipal solid waste incinerator ashes
Municipal solid waste incinerator ashes
—
—
Tech
(Sebaibi et al., 2014) (García et al., 2014) (Yang et al., 2010)
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5. Discussion With a systematic approach, the paper outlined results of a literature review targeted to academic studies investigating the use of recycled materials as fibers in the production of FRC. From Scopus, an initial dataset of 648 records has been extracted. Following the research questions formulated, 194 papers were selected for the analysis and distributed across the identified structural dimensions. Results show that the use of recycled fibers in concrete reinforcement is a research topic that is gaining growing attention between practitioners from 2009, especially in sectorial journals focused on the analysis of FRC technical properties. Even though technical performances of concrete remain as the protagonist in the analyzed literature, some authors underline the implications of recycled fibers in reducing the amount of waste into landfill and preserving scarce raw materials. For this reason, journals with a strong environmental scope, as the Journal of Cleaner Production and Waste Management, carved a widening niche in RFRC studies. This reflects the fact that scholars are starting to give relevance also to the potential impact of recycled fibers in contributing to making the concrete industry more sensitive to environmental issues. Nevertheless, not much attention has been given to the economic and social potentialities of using these materials for concrete production. The vast majority of the analyzed articles adopted the experimental study approach, mostly investigating the mechanical properties of concrete reinforcement with recycled fibers. Given the composite nature of FRC, the research has highlighted that often the use of recycled materials is studied not only for fiber reinforcement, but also jointly with aggregates and cement obtained from the same matrixes, opening the way for greening the entire composition of concrete. From the analysis of the keywords it emerged that the properties of concrete are the most discussed aspect in recycled FRC. Mechanical properties are the most tested or investigated by scholars. Among them, compressive, flexural and tensile strength have the pride of place. However, also durability and fresh concrete properties are taken into consideration. The next step of the analysis has been the research of the different type of materials used as recycled fibers for concrete reinforcement. Plastic fibers emerged as the most tested, followed by steel and naturals fibers. Even if less studied, glass and rubber fibers were also tested. The most explored recycled material inside the plastic fibers category is Polyethylene terephthalate (PET), which is widely used in manufacturing beverage packaging. PET bottles, after being disposed of, are landfilled or incinerated, leading to serious environmental problems. In this sense, the use of recycled PET as fiber reinforcement in concrete is a possible solution to overcome waste management issues (Kim et al., 2010). Major applications of recycled fibers in FRC come from the reuse of scrap tires. This type of waste not only causes serious environmental impact but the disposal of tires in regular landfills is often prohibited. The most common disposal method of old tires seems to be to burn them to produce steam and electricity or heat. However, steel fiber and rubber from end-of-life tires can be reused in concrete production. Steel fibers can be used as reinforcement in concrete and rubber particles can be employed as a partial or total replacement of natural aggregates for obtaining ‘‘rubberized concrete”. Additionally, recycled polymer fibers obtained from end-of-life tires can be used as reinforcement in concrete. A great contribution to reducing resources input and enhancing sustainability in concrete production also comes from the agricultural or agri-food sector. These sectors can greatly contribute to greening the concrete industry, representing a great source of raw materials or by-products for FRC, contributing to improving its properties. At the same time, the reuse of these materials reduces waste disposal and, as a consequence, their impact on the environment. Results show scholars’ great interest in investigating different natural fibers in FRC. Among these, the coir (coconut fiber) has created great interest in researchers for its excellent physical and mechanical properties and its abundant availability in tropical regions. Additionally, glass fiber in concrete studies mainly refers to Waste Glass Fiber Reinforced Polymer (GFRP) that recently has been discovered to be reusable in FRC partially recovering its fibers. Even if waste GFRP presents the shortcomings of waste plastic aggregates, it has the positive implications of fibers and powdered waste glass (Dehghan et al., 2017). Concluding, it has to be also mentioned the potential applications of textile fibers, especially from carpets, which fibers are recovered both from pre and post-consumer waste (Mohammadhosseini et al., 2017a). Mainly due to its qualitative approach, the study has some limitations. Despite the review process has been clearly documented through a systematic approach to information classification,
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researchers’ bias may have affected results. It should also be considered that the review has been conducted exclusively with the Scopus dataset and not considering papers included in other indexed journals. However, this choice ensures a reliable quality of the collected data. Additionally, it has to be considered that, to match the length of the paper required by the journal, for each analytical category not all the papers have been cited. However, significant and representative examples have been mentioned. Finally, research is biased by the specific research criteria (the string in the Scopus research box) that have been chosen, inevitably excluding potentially relevant material. Limitations of the study represent an opportunity to improve future investigation in this research area. Looking at the boundaries of the review, forthcoming research may integrate together with academic literature also grey literature, that it is often a source of significant knowledge. The analysis has shown that the opportunity to employ recycled material into concrete it is not limited to fibers, but it is applied also to the other concrete’s components. Due to synthesis needs, the review did not explore in detail scholars’ findings in relation to each recycled material (e.g. plastic, metals, natural materials, rubber and glass) tested as fiber. Researchers may study in further details the implications of using these materials. Additionally, a similar review process may be performed analyzing the potentiality of using waste materials for replacing concrete’s aggregates and cement. Further investigation would be a stimulus for improving knowledge on the use of recycled materials in concrete and, more in general, for the introduction of green initiatives in the construction and building industry. The study has shown that almost exclusively environmental related issued of sustainability have been considered in the analyzed literature. Analyzing the results it emerges that little attention has been given to the economic and social aspects of sustainability, as the vast majority of papers has taken into account only the environmental aspects. A larger effort is required to evaluate the impact of recycled fibers on the triple bottom line of sustainability. Studies on the usage of recycled fibers in concrete mainly have a technical approach (experimental studies). Nevertheless, besides concrete properties characterization, scholars will have to reflect on the market implications. Among these, the availability of recycled fibers on the market, the need to consolidate the use of these materials overcoming traditional supply chains, and establishing new marketplaces for “green” concrete production. Bearing this goal in mind, the industry may benefit from the application of industrial ecology practices, establishing opportunities for closed loops cycles of materials (Watkins et al., 2010). Among these practices, the material flow system thinking of industrial symbiosis could facilitate the creation of networks in which by-products fibers can be easily accessible.
6. Conclusions How do scholars deal with the RFRC? The paper has presented the findings of a literature review realized to respond this question. The scope of the investigation was to present an overview of recycled materials used as fibers in the concrete formulation and to explore how the academic world approach to this topic. The paper has provided the identification of a framework to categorize the literature, through the analysis of nearly 200 articles published in journals retrieved from Scopus. This framework is composed of structural dimensions and analytical categories, which allowed to analyze the main trends of the research on the topic. Results have shown that the academic interest on RFRC is growing sharply over the last years and that the topic is mainly approached through experimental studies testing the composite mechanical properties. The analysis has provided a specific focus on recycled materials used in reinforced concrete, indicating plastic and metals as the most studied fibers. From the analysis, it also emerged that even though the relevance of the construction industry and, as a consequence, of concrete in the global transition toward sustainability it is widely recognized, there is a gap in investing the potential of RFCR in addressing the triple bottom line of it. Finally, it emerged a great research potential in exploring how recycled fibers may be part of a construction industry oriented and inspired to circular economy principles.
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