Applied Catalysis, 21 (1986) 61-72 Elsevier Science Publishers B.V., Amsterdam - Printed in The Netherlands
REPORT
ON THE CATALYTIC
TROPSCH
SYNTHESIS
ACTIVITY
61
OF 6-HETEROPOLYMOLYBDATES
AS POTENTIAL
FISCHER-
Ann Arbor,
MI 48109,
CATALYSTS
Jo-Wei DUN, Erdogan GULARI* and Barry STREUSAND' Department
of Chemical
Engineering,
University
of Michigan,
U.S.A. *to whom correspondence
should
be addressed
'Climax Molybdenum
Company,
(Received
1985, accepted
27 March
Ann Arbor,
MI 48106,
t October
U.S.A.
1985)
ABSTRACT Unsupported and supported decomposition products of 6-heteropolymolybdates were tested as possible Fischer-Tropsch synthesis catalysts. Depending on the heteroatom, the activity changes significantly and the best supported catalysts have higher activity (based on total metal loading) than previously investigated Moo2 and Mo2C catalysts.
INTRODUCTION Molybdenum denitration
catalysts
are extensively
and selective
oxidation
charcoal
supported
prepared
[3-51. The advantages
resistance
to sulfur
the ability with
activity
expense
yields
catalysts)
[3-51.
of a moderate
We have recently activities
heteropoly
most
commonly
Paper we report prepared
activity.
FT catalysts
distribution without
research
supported
are their
(C, to C,) and
coking.
These are balanced
products)
and (for most
has shown that both the
molybdenum
in C 2+ selectivity
the possibility
of molybdenum
of molybdenum
our results
Recent
were successfully
compounds
comes
can be
about at the
in activity.
investigating
used starting
formula
compound
catalysts
instead
of ammonium
in preparing
for both charcoal
of increasing
simultaneously
supported
both the
by starting
heptamolybdate,
supported
of the 6-heteropolymolybdates
X is the heteroatom
One example octahedron
based
product
hydrohigh activity
catalysts.
and unsupported
the
In this catalysts
from 6-heteropolymolybdates.
The general where
compounds
the narrow
of charcoal
and selectivities
with
of using molybdenum
the increase
decrease
begun
(FT) catalysts
(30 to 50 wt% of the hydrocarbon
moderate
However,
[1,2]. More recently
low H2 to CO feed ratios
and C2+ selectivity
increased
Fischer-Tropsch
poisoning,
to work with
high methane
molybdenum
molybdenum
used in hydrodesulfurization,
reactions
0166-9834/86/$03.50
(Co, Al, Cr, Fe, Rh, Ga or Ni).
of the structure
is surrounded
is: (NH4),_,[XMo60,,H6].jH20
of the anion
by six Moo6 octahedra
is shown
in Figure
in a planar
0 1986 Elsevier Science Publishers B.V.
1. A central
configuration.
The
X06
62
FIGURE
1
Diagram of the structure
of the 6-molybdo-chromate
with atoms drawn to the scale of their is chromium Open
ion, and the six solid spheres
spheres
ammonium
represent
oxygen
water of hydration
composition
begins at around
selectivity
of molybdenum
pretreatment
conditions
surrounding
of water
were reviewed is lost first.
Our goal in this research
(III) anion
[6]. The central
represented
solid sphere
it are molybdenum
ions.
ions.
salt also has seven molecules
all the 6-heteropolymolybdates heating,
ionic radii
of hydration.
in detail
The properties
by Tsigdinos
Constituent
water
of
[61. Upon
loss leading
to de-
473 K. was to find out if we could modify
catalyst
in FT synthesis
by varying
the activity
and
the heteroatom
and
for these 6-heteropolymolybdates.
EXPERIMENTAL Materials Ammonium
salts of 6-molybdo-nickelate,
were obtained further
from Climax
purification.
manufacturer,
this charcoal
pore size distribution 20 i in diameter. contains
with
low amounts
cobaltate
Labs and were
and aluminate
used without
was used as a support. According to the 2 -1 and a bimodal has a BET surface area of 1100 m g 50% of the pore volume
(
ferrate,
CPG charcoal
From the chemical
was used as a nonporous
Co., Ann Arbor
Molybdenum
Calgon
chromate,
analysis
being due to pores
supplied
of Fe, K, Ca and Na impurities.
high exterior
surface
larger
by the manufacturer
area support
Degussa
than
it
P-25 Titania
(BET surface
area of
50 m2 g-l) for one of our catalysts.
Catalyst
preparation
Details testing X-ray
and testing
of the standard
of their performance spectra
taken
procedure
for preparing
the supported
has been given elsewhere
initially
verified
catalysts
and
[5].
that all the catalysts
had the previously
63 reported
structures
[6]. In order
catalysts
under the reaction
catalysts
were also taken.
these samples
were allowed
and then exposed the unsupported
catalysts.
but quite
of strains. oxidation
by X-ray
oxidized
should
to decide
catalysts,
was converted
crystallite
line broadening
of cata-
only Moo2 was found to indicating
the presence
that some lower
For the charcoal
supported
size was found to be 200 + 40 i. For the
sizes were
(i.e. larger
too large to be reliably
measured
than 1000 i).
4
0
hydrogen
oxidation
the supported
in air we suspect
to Mo02.
and used
in flowing
whether
asymmetric,
in the
X-ray diffractometer,
lead to only surface
were taken
Mo02 crystallite
present
of the reduced
to a Philips
or not). To our surprise
Since the X-ray spectra
unsupported
phases
to cool down to room temperature
a few of the peaks were
the average
spectra
taken
(It is difficult
state MO compound
catalysts,
the actual
X-ray
conditions,
Before being
to air. This process
lysts were also surface be present
to identify
8
12
16
Time (Hr.) FIGURE
2
Self-reduction
Reaction
conditions:
of the moles
of CO reacted
Mo,Ni;
n
RESULTS
AND DISCUSSION
, MO-CO;
In our first loaded
lytic activity
heating
0,
attempt,
into the reactor
only two hours.
detectable
and activation
were
catalysts.
rates are in the units
of moly atom-min.
Symbols:
0,
Mo-Cr.
0.15 g of unsupported and tested
after
drying
conditions
was too low to produce
products
6-heteropolymolybdate
= 3. Specific
to form hydrocarbon/mole
At the reaction
the reactor
of several
573 K, 0.12 #Pa, H2/C0
CO2 and water,
6-molybdo-nickelate
in flowing
helium
amounts
= 3 the cata-
of hydrocarbons.
at a low conversion that the hydrocarbon
was
at 423 K for
of 473 K and a feed H2/C0
detectable
to 573 K we noticed
ammonium
of only
The only
0.2%. Upon
production
increased
c2+ selectivity
( wt%)
74 *
50
0
200
150
loo Time (Mitt)
FIGURE
3
Specific
rates of unsupported
rate units and the reaction All catalysts 0
, Mo-Cr;
with
are reduced 0,
time as shown
conditions
6-heteropolymolybdate
at 773 K for four hours.
MO-AI;
catalysts.
are the same as that given Symbols:
Specific
in Figure
n,
Mo-Ni;
2.
m,
MO-CO;
MO-Fe.
+,
in Figure
is due to the nickel
2. This, we believe,
catalyzed
self-reduction
of the catalyst. By activating the hydrogen, nickel catalyzes the +4 or possibly even lower oxidation states which may in turn of MO +6 to MO
reduction catalyze
hydrogenation
for several activation in Figure
peaking.
was also observed
with
On the other
at this temperature
The shape of the deactivation The initial
for aluminate nickelate
also
and ferrate.
and chromate
which
indicates
Table reduction
the cobalt
in activity
autocatalyzed
and chromium
deactivation
According
would
not shown
rates
heteropolies,
is highest
have approximately would
catalyst
steady
have roughly
treatments.
is not active
reaction
We see that after
have significant
activity.
reduction
catalysts.
of the particular
at these
rates
and-lowest indicated,
state activity.
the same steady and chromate.
On state
Figure
conditions.
rate for the bulk catalysts
After
no detectable
for the nickelate
deactivation
equal
as shown
in the figure.
is about one third of that of the nickelate that ferrate
showed
and
is in the
for the unsupported
to the initial
and aluminate
continued
reduction
for these heteropolies
curve seems to be a characteristic
1 shows the specific
heteropolies
increase
hand, Al and Fe heteropolies
rate of deactivation
the other hand, cobaltate activity
This
but slower
and are therefore
Figure 3 shows the initial
catalyst.
Similar
2. We see that the ease of reduction
order of Ni>Co>Cr. activity
of carbon monoxide.
hours before
after various
at 573 K only Ni, Co and Cr
four hours of reduction
at 673 K
3
65
TABLE
1
Specific
reaction
ratesa
of unsupported
6-heteropolymolybdates
in Fischer-Tropsch
synthesis
Specific
rateb
Reduction
Hetero
conditions
atom 573 K, 4 h
673 K, 4 h
773 K, 4 h
773 K, 12 h
Ni
0.0092
0.0089
0.0118
0.0288
co
0.0037
0.0232
0.0049
0.0087
Cr
0.0024
0.0168
0.0119
0.0055
0.0069
0.0031
0.0041
3.7 x 1o-4
9.3 x 1o-4
Al 8.7 x 1O-5 Fe
0.004.4 5.3 x lo+
aReaction
conditions
Rate values b
Specific
mole
573 K, 0.12 MPa, H2/C0
are taken at time equal
reaction
of moly
the activity
rate is defined
of the Ni-containing more
active.
and chromium
catalysts
supported
reported
for the bulk molybdenum
values
rates are quite
aluminate
high.
changes.
than twofold.
active.
These
tested
The Sncreases
carbide
[7-91 and 0.0040
respectively
qnd 0.0044
[IO]. Considering catalysts
reduction
these
to 773 K brings active,
respectively.
the chromate
the increased results
which
observed
with
processes reduction
in higher
specific about
chromate
The most dramatic
a 370% drop
to
for charcoal
is 30% more
except
reactiop
the fact
temperature
and decreases
both
0.0042
the reduction
based catalyst:
is increased
Increased
oxide,
based catalyst
and time are due to two opposing
as the temperature
treatment
Our specific
rates may be compared
for the bulk molybdenum
(5-10 m2 g-') unsupported
Increasing
catalysts
and has the units of: moles of CO
in activity.
time at 773 K from four hours to 12 hours results
for all the catalysts
sintering.
area
Nickelate
this reduction
are quite
of moly atom-min. of 0.0014
and carbide
by the cobaltate
the reduction
temperature
amount
show 30% and 55% drop in activity
is exhibited
to form hydrocarbon/
stays the same but all other
catalysts
molybdenum
oxide
that these are low surface
more drastic
of CO reacted
We note that after
containing
to form hydrocarbon/mole
the previously and 0.0029
to 2 h.
as the moles
rate is based on the bulk molybdenum reacted
= 3.
atom-min.
are significantly the cobalt
used:
decrease
Lengthening
in increased
shows a decrease the increased
and
rates
of more
reduction
going on simultaneously: is also accompanied
activity
while
sintering
by results
66 TABLE
2
Specific
reaction
ratesa
of 6% supported
6-heteropolymolybdates
in Fischer-Tropsch
synthesis
Specific
ratesb
Hetero Reduction
atom
conditions
573 K, 4 h
673 K, 4 h
Ni
0.0141
0.0162
0.0137
0.0123
co
0.0112
0.0238
0.0392
0.0142
0.0069
0.0137
0.0148
Cr
773 K, 4 h
773 K, 12 h
6.7 x 10 -4 Al
0.0011
Fe
0.0042
0.0105
0.0049
0.0107
0.0121
0.0168
0.0101
0.0231
0.0238
0.0095
0.0061
0.0118
2.9 x 1fY4 AHM 9.1 x 1o-4 cot 9.0 x 10-4
aReaction b Specific cMo-Co
conditions reaction
supported
should
used,
therefore
one to reduce.
trend of increased
activity
hand, the other
reduction
temperature
In order active
The nickelate
catalysts
area we prepared
increase
activity
also shows
temperature
problem
and to increase
We
is the
similar
and time.
activity
in
at all
in activity.
of all and clearly
based catalyst
reduction
the decrease
of reduction
increase
the maximal
6 wt%
(by molybdenum) reduction
can be seen by comparing
based catalystsupportingon after
reduction
decrease
in activity
with
activity
being
55% of the unsupported
about
degree
exhibit
rates at different
of the support
activity
based catalyst
in a continuous
has the lowest
the sintering
see that for the nickelate twofold
1.
On the
at medium
and time.
of reaction
2. The effect
in Table
up by the increased
at increasing
three
to decrease
surface
The results
1.
For the ferrate
resulting
note that this catalyst
most difficult
other
area catalyst.
area is more than made
temperatures
in Table
as that given
on titania.
in a lower surface the surface
used as that given rate is defined
increased
charcoal conditions Table
supported
results
in Table 1. We
in a
is a continuous
time and temperature,
catalysts.
the
catalysts.
are shown
2 with Table
charcoal
at 673 K but there
reduction
(if possible)
the maximum
This indicates
that sintering
67
Specitic Reaction Rate
150
loo
50
0
(*lCW
MO
Time (Min.)
FIGURE
C2 + selectivity
4
vity is defined
as nCn/nCn.
Figure
2. Symbols:
occurs
more
its maximum
maximum
is more
activity
supported
lyst prepared supported
is slightly
readily
reduced.
catalyst.
For comparison,
based catalyst.
catalyst
the importance
Figure
maximum
the higher
while
is
activity
ferrate
increases
based catalyst
one, with the
that the supported
based catalyst
ferrate
exhibits
the
we have also listed (AHM) solution
a supported
to E-heteropolies,
we find
after the 12 h reduction
to the charcoal
cata-
and a titania
supported
at 773 K.
catalyst,
of the support.
C2+ selectivity. nickelate
hydrocarbons
value
catalysts.
catalyst's
of all the unsupported
at 773 K. It is found that this reduction
in desired
the highest
and reaches
of 773 K. It is also the lowest
activity
is inferior
4 shows the C2+ selectivities
4 h of reduction
indicates
As a contrast
has its highest
supported
unsupported
to the unsupported
heptamolybdate
The titania
The cobaltate
temperature
The supported
The aluminate
after the 12 h reduction
that the AHM catalyst
showing
lower.
in
#:, MO-Fe.
at 773 K. This maximum
as compared
This clearly
MO-Al;
catalyst.
chromate
Selecti-
as that given
0,
reduction
of the corresponding
from a pure ammonium
cobaltate
at higher
catalysts.
conditions
Mo-Cr;
for this supported
in activity
being four times higher.
of sintering
0,
the supported
catalyst,
increase
and reduction
four h of reduction
but the maximum
based catalyst effect
after
6-heteropolymolybdate
MO-CO;
its activity
than the maximum
the unsupported
shows the most
m,
than reduction
activity
continuously
Reaction
Mo-Ni;
increases
70% higher
Unlike
0,
readily
based catalyst
about
of unsupported
We see that ferrate
based catalyst
about
with
after
gives the
based catalyst
gives the lowest
half is ethane,
catalysts
condition
exhibits
C2+ selectivity.
the balance
being propane
Of and
68
I
481
I
I
0
50
loo
150
200
Time (Min.)
FIGURE
5
C2+ selectivity
Selectivity in Figure
is defined 2. Symbols:
small amounts that, with
of 6% charcoal
as nCn/nCn. 0,
Mo-Ni;
of ethylene,
the exception
butane
supported
Reaction
n,
MO-CO;
0,
and pentane.
of the nickelate,
6-heteropolymolybdate
and reduction
conditions
Mo-Cr;
However,
0,
catalysts.
as that given
MO-Al;
*,
it is interesting
the variation
in selectivity
MO-Fe.
to note is only
f 10% among all catalysts. Figure in steady
5 shows the C2+ selectivity state C2+ selectivity
unsupported being
catalysts,
largely
for the more Reactivity
two thirds
propane. active
with
of the supported
of the C2 + fraction
Small amounts
of butane
in Table
3 and Table 4 for the activity nickelate
case the activities
obtained
the
were observed
only
using CO2 feed. The results
and C2+ selectivity based catalyst
from using CO2 feed of many methanation
(for example,
and selectivity
values
et al. [IS] are also
ref. [II-261).
for bulk molybdenum
included
of 673 K and four h. In
since previous
such as Ni, Fe, Ru and Co based catalysts
that of CO feed
respectively.
is'significantly
are far less than their corresponding
with CO feed. This is not surprising
the activity catalysts,
our catalysts
than that of using CO feed at the reduction
every other activities
and ethylene
Unlike
with the balance
CO2 feed
We note here that only the unsupported more active
is ethane
The variation
catalysts.
Instead of using CO, we also tested are shown
catalysts.
is only f 5% among all catalysts.
have shown
and Fischer-Tropsch are significantly
For comparison,
based catalysts
in these tables.
studies
Since these
literature reported
synthesis lower than activity
by Anderson
literature
values
are
69 TABLE
3
Specific
reaction
previously
ratesa
reported
of our t-heteropolymolybdates
bulk molybdenum Specific
catalysts reaction
using
ratesb
Reduction
Hetero-atom
catalysts
in comparison
with
CO2 feed *IO
+4
conditions 773 K, 12 h
673 K, 4 h
773 K, 4 h
Ni
195.0
26.6
25.2
co
24.5
11.1
12.1
Unsupported
Cr
2.7
6.8
9.3
Al
1.6
1.7
2.4
Fe
< 1.0
< 1.0
< 1.0
Charcoal Supported Ni
18.7
3.0
3.9
co
27.7
10.0
8.6
6.1
2.9
2.7
AHM
Reaction
at
Bulk catalyst 573 Kd
623 KC
from ref. [II] Moo3
0.0
0.0
Moo2
10.8
1.9
MoS2
1.8
0.3
MO
3.5
0.6
Mo2C
44.3
7.6
Mo2N
1.2
0.2
aReaction
conditions
bSpecific
reaction
'These d
are initial
used as that given rate is defined rate at reaction
in Table
as that given conditions
1. in Table
1.
of: 623 K, 1 ATM, H2/C0
= 3.7, from
ref. [Ill. These
rates are converted
activation
energy
from rates at 623 K to 573 K, assuming
an apparent
of 25 kcal mol -' for all catalysts.
taken at 623 K and not at 573 K, the temperature comparable
to ours.
For simplicity
reasonable
apparent
activation
in converting
energy
we used, they are not directly
their values we have assumed a of 25 kcal mol -1 for all catalysts they
70 TABLE 4 C2+ selectivitya ly reported
of our t-heteropolymolybdates
bulk molybdenum
catalystsb
catalysts
in comparison
with previous-
using CO2 feed.
C2+ selectivity Hetero-atom Reduction 673 K, 4 h
conditions
773 K, 4 h
773 K, 12 h
Unsupported Ni
3.0
32.6
co
3.5
34.3
33.0
Cr
7.7
27.8
31.8
Al
0.0
2.0
11.9
Fe
0.0
1.8
10.8
Ni
11.7
1.6
1.4
co
0.1
0.1
0.1
AHM
0.1
0.2
0.1
26.6
Charcoal Supported
Reaction
at
Bulk catalyst from ref. [11]
623 K
Moo3
0.0
Moo2
2.0
MoS2
0.0
MO
2.0
Mo2C
24.3
Mo2N
0.0
aC2+ selectivity as that given bLiterature
tested.
in Table
values.
(nickelate, magnitude
values
activity
are based on the initial
values
are listed
in Table
We see that, with the exception
cobaltate
more active
same activity
at time equal to 2 h.
Reaction
conditions
1.
C2+ selectivity
The converted
converted
values
are based on the values
and chromate
based catalyst)
than their bulk catalysts.
as our nickelate
show some interesting
of Mo2C,
and cobaltate
points.
values.
3 together
are in general
catalysts.
catalyst
an order of
Their Mo2C catalyst
based
with the un-
our more active
is about
the
The C2+ selectivity
We see that our more active
catalysts
exhibited
71 about
30% C2+ selectivity
lysts except favors
being reduced
Mo2C show a negligible
the formation
their catalysts considering
after
of methane
would
the negligible
would
have a comparable
lyst has the advantage
by Anderson dispersed
The role of the heterometal
were a separate
FTS activities
the overall
significantly
different.
for catalysts
with
to our catalysts.
lattice
they could there
having
activity
is one to six. Thus if the comparable
of our bulk catalysts
activities
atom
in the Moo2 lattice.
catalysts
and would
that the heterometal are activated
prepared
using pure AHM. On the opposite
catalysts
are much
harder
metal atoms
pattern
are participating
Ni and Co by themselves 261. As seen in Table significantly assumed
stable with
higher
rules The absence
atoms
not affect
we observed
are in the Moo2 the overall
activity.
atom does make a difference. temperatures
than
side Fe and Al containing have lower activities.
Perhaps
with molybdenum.
in converting
are quite
by X-ray
crystallites.
higher)
The fact
(less than 20 :) or atomic
CO2 feed gives significant
active
3 the activities
evidence
CO2 to methane
in converting
of the heterometal
that the hetero-
and higher
hydrocarbons.
CO2 to hydrocarbons
of Ni and Co containing
than the AHM based catalysts.
that a small fraction
denum oxide
and therefore
oxides
atoms
at lower reduction
catalysts
The activity
have been
of magnitude
The low activities
If the heterometal
to activate
should
individual
have been observed.
large heterometal
reduced
to their
(more than two orders
of the heterometal
separate
not be easily
these atoms form highly
our cata-
in the Moo2 matrix.
the presence
is some evidence
Ni and Co containing
It is apparent
may have some amorphous
seem to favor the latter explanation.
However
at 573 K
their Mo2C catalyst
et al, our catalysts
Ni, Co and Fe should
of having
of the metal
reaction
even with the CO2 feed.
of X-ray peaks can be due to very small crystallites dispersion
of
at 573 K. However,
high C2' selectivity
activities
Higher
that we could not detect
tested
of these catalysts,
atoms to molybdenum
phase
heteroatoms
out the possibility
higher temperature the C2+ selectivity
atoms
The ratio of the heterometal heteroatoms
all their bulk cata-
to as high as 30%. Again,
C2+ selectivity
MO species
Since
catalysts,
if they were
C2+ selectivity
of relatively
in the work
lower valence
higher
C2+ selectivity
not bring their
As indicated
C2' selectivity.
for molybdenum
be somewhat
would
at 773 K while
This
catalysts
is explicable
[15,20, are
if it is
atoms are on the surface
of molyb-
crystallites.
CONCLUSIONS We have found that the decomposition moderately cannot
active
Fischer-Tropsch
be detected
While
composition
is significant,
mined
product
synthesis
by X-ray analysis,
in the Moo2 matrix.
products
the effect
of 6-heteropolymolybdates
catalysts.
indicating
that
of the heteroatom the selectivity
by the Moo2 phase and does not change
The presence
of the heteroatom
it is uniformly
dispersed
on the activity
appeared
are
of the de-
to be largely
much for all the catalysts.
deter-
72
We also found that harder
to reduce
sinter
less. Feeding
in general
(when compared with
the charcoal
CO2 instead
but the C2+ selectivity
catalysts,
supported
to the unsupported
of CD decreased
is relatively
catalysts
ones),
are somewhat
but are more active
the activity
and
of most of our
high at 30 wt%.
ACKNOWLEDGEMENTS Partial Research
support
of this research
is gratefully
by the University
of Michigan
Office
of Energy
acknowledged.
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